CN113830676B - Intelligent management system for visual lifting appliance - Google Patents
Intelligent management system for visual lifting appliance Download PDFInfo
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- CN113830676B CN113830676B CN202111150683.5A CN202111150683A CN113830676B CN 113830676 B CN113830676 B CN 113830676B CN 202111150683 A CN202111150683 A CN 202111150683A CN 113830676 B CN113830676 B CN 113830676B
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- 238000010586 diagram Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 5
- 238000003672 processing method Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- Automation & Control Theory (AREA)
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- User Interface Of Digital Computer (AREA)
Abstract
The invention relates to an intelligent management system of a visual lifting appliance, which comprises a part management module and an operation state management module; the part management module stores graphic data of a lifting appliance in the wharf plan; the running state management module comprises a scoring unit, a workload statistics unit, a fault management unit and a real-time state management unit. The invention binds the operation information, the residual life, the fault information and the like of the lifting appliance with the graphic data of the lifting appliance by utilizing the obtained information, and when the lifting appliance graphic (the whole machine, the parts) is displayed, the corresponding part information, the residual life information, the operation information, the fault information and the like are also displayed, thereby realizing the visual intelligent management of the lifting appliance, improving the management efficiency of a wharf and reducing the fault rate of the wharf.
Description
Technical Field
The invention relates to a wharf lifting appliance management system, in particular to a visual intelligent lifting appliance management system.
Background
Currently, for most docks, cranes have entered the PLC era of all-digital driving, and are equipped with crane management systems. The system greatly reduces equipment faults of the whole crane, however, the faults of the lifting appliance account for 50% of the fault rate of wharf equipment, and the reason is that the existing management system cannot bring the lifting appliance into the management range due to the replaceability of the lifting appliance.
Therefore, it is necessary to develop a management system to manage the slings of the wharf, so as to reduce the failure rate of the wharf, reduce the downtime and improve the production efficiency.
Disclosure of Invention
The invention aims to provide a visual intelligent management system for a lifting appliance, which can carry out intelligent management on the lifting appliance so as to reduce the failure rate of a wharf.
In order to achieve the above purpose, the invention adopts the following technical scheme:
A visual intelligent management system of a lifting appliance comprises a part management module, an operation state management module and a display interface;
The display interface is provided with an information display area, a graphic display area and a status bar, wherein the graphic display area is used for displaying information of the part management module; the status bar is provided with options of the running status management module, and when the options are selected, the information display area displays information of the corresponding options;
the part management module is used for displaying wharf graphics in a graphic display area of the display interface; the part management module stores graphic data of a lifting appliance in a wharf plan; the graphic data of the lifting appliance is a three-dimensional model diagram of a whole machine, a part, a component, a combined part and a part stored according to a hierarchical relationship; the wharf plan, the lifting appliance complete machine, the lifting appliance component and the lifting appliance assembly are all provided with sub-objects, wherein the sub-objects in the wharf plan are the lifting appliance complete machine, the sub-objects of the lifting appliance complete machine are the lifting appliance component, the sub-objects of the lifting appliance component are the lifting appliance assembly, and the sub-objects of the lifting appliance assembly are the lifting appliance parts; clicking one of the sub-objects when the graphic display area displays the lifting appliance assembly and above, and taking the three-dimensional model diagram of the sub-object by the part management module and displaying the three-dimensional model diagram in the graphic display area;
The running state management module comprises a workload statistics unit, a fault management unit and a real-time state management unit; the working capacity statistics unit is used for counting the working capacity of the lifting appliance in a certain period of time; the fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault grades, specific fault descriptions and fault processing methods; the real-time state management unit is used for recording related parameters in the operation process of the lifting appliance;
When the operation state management module option of the state bar is selected, the information display area displays the operation state information of the wharf and the lifting appliance; specifically, when the graphic display area displays a wharf plan, the running state management module calls data of the code workload statistics unit, and the information display area displays workload of each lifting appliance in the wharf within a certain time; the running state management module is used for calling the data of the fault management unit and displaying the fault quantity of each lifting appliance in the wharf in the information display area;
when the display interface displays the whole machine diagram of the lifting appliance, the running state management module calls the data of the operation amount statistics unit, and displays the operation amount of the lifting appliance in a period of time in the information display area; the data of the fault management unit is called, and the historical fault information of the lifting appliance is displayed; and calling the data of the real-time state management unit to display the real-time state of the lifting appliance.
The system also comprises a life management module which is used for storing detailed information of the lifting appliance and the lifting appliance parts and scoring the lifting appliance and the lifting appliance parts; the status bar of the display interface is provided with options of a life management module, and when the options of the life management module of the status bar are selected, the information display area displays the residual life information of the wharf and the lifting appliance;
Specifically, when the graphic display area displays a wharf plan, the life management module displays residual life scoring information of each lifting appliance in the wharf in the information display area; when the display interface displays the diagram of the whole lifting appliance and the layers below, the life management module displays the residual life scores and the number of failed scores of the parts at the current level in the information display area, clicks the number of failed scores and displays a failed part list; the life management module is also used for displaying the current-level part information in the display interface, including equipment names, brands and models.
The system also comprises a maintenance management module, wherein the maintenance management module comprises a scoring unit, a maintenance guiding unit, a task management unit, a task creation unit and a feedback unit; the grading unit is used for grading the maintenance condition of the lifting appliance, and comprises a patrol grade, a maintenance grade and maintenance task average division; the maintenance guiding unit is used for storing maintenance work guiding manuals of the parts of the lifting appliance; the task management unit is used for storing maintenance tasks of the lifting appliance;
the status bar of the display interface is provided with an option of a maintenance management module, and when the option of the maintenance management module of the status bar is selected, the information display area can display the residual life information of the wharf and the lifting appliance;
Specifically, when the graphic display area displays the wharf plan, the maintenance and management module displays maintenance scores of all the lifting appliances of the wharf and the expiration number and time of maintenance tasks of the lifting appliances in a display interface; when the information display area displays the whole lifting appliance and the lower layers, the grading unit displays the maintenance grading and the grading failing statistics of the parts of the current level in the information display area, and the failing task list is displayed when the failing statistics are clicked; the maintenance guiding unit displays maintenance guiding in the information display area and gives out a corresponding level part maintenance work guiding manual; the task management unit is used for displaying maintenance task information in the information display area, has a search export function, rapidly locates corresponding tasks through given conditions, and exports search results; the creating task unit is used for creating tasks and punching cards, checking and deleting the created tasks at the same time; the feedback unit is used for feeding back the problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback task and can punch cards, check and delete the created feedback task.
After the scheme is adopted, the operation information, the residual life, the fault information and the like of the lifting appliance are bound with the graphic data of the lifting appliance by utilizing the obtained information, and when the lifting appliance graphic (the whole machine, the parts and the like) is displayed, the corresponding part information, the residual life information, the operation information, the fault information and the like are also displayed, so that the visual intelligent management of the lifting appliance is realized, the management efficiency of a wharf is improved, and the fault rate of the wharf is reduced.
Drawings
FIG. 1 is a schematic block diagram of a system of the present invention;
FIG. 2 is a schematic diagram of a display interface (run state management-workload information) at the dock level;
FIG. 3 is a schematic diagram of a display interface at the dock level (run status management-fault information);
fig. 4 is a schematic diagram of a display interface (running state-workload information) under the whole layer of the lifting appliance;
fig. 5 is a schematic diagram of a display interface (running state management-fault information) at the overall level of the spreader;
fig. 6 is a schematic diagram of a display interface (running state management-real-time information) at the overall level of the spreader;
FIG. 7 is a schematic diagram of a display interface (lifetime management) at the dock level;
FIG. 8 is a schematic diagram of a display interface (lifetime management) at the overall level of the spreader;
FIG. 9 is a schematic diagram of a display interface (lifetime management) at the spreader component level;
FIG. 10 is a schematic diagram of a display interface (maintenance management) at the dock level;
FIG. 11 is a schematic view of a display interface (maintenance management-repair guidance) at the overall spreader level;
FIG. 12 is a schematic diagram of a display interface at the spreader component level (maintenance management-task management);
FIG. 13 is a schematic view of a display interface (maintenance management-creation task) at the overall level of the spreader;
fig. 14 is a schematic view of the display interface (maintenance management-feedback) at the spreader component level.
Description of the reference numerals:
A parts management module 10; an operation state management module 20; a lifetime management module 30; a maintenance management module 40; a display interface 50; a graphic display area 51; an information display area 52; status bar 53.
Detailed Description
As shown in fig. 1, the present invention discloses a visual intelligent hanger management system, which comprises a part management module 10, an operation state management module 20, a life management module 30, a maintenance management module 40 and a display interface 50.
The display interface 50 is provided with an information display area 52, a graphic display area 51 and a status bar 53, wherein the graphic display area 51 is used for displaying information of the part management module 10; the status bar 53 is provided with options of the operation status management module 20, the lifetime management module 30, and the maintenance management, and when a certain option is selected, the information display area 52 displays information of the corresponding option.
The part management module 10 is configured to display dock graphics in a graphics display area 51 of the display interface 50. The part management module 10 stores graphic data of a lifting appliance in a wharf plan; the graphic data of the lifting appliance is a three-dimensional model diagram of a whole machine, a part, a component, a combined part and a part stored according to a hierarchical relationship; the wharf plan, the lifting appliance complete machine, the lifting appliance component and the lifting appliance assembly are all provided with sub-objects, wherein the sub-objects in the wharf plan are the lifting appliance complete machine, the sub-objects of the lifting appliance complete machine are the lifting appliance component, the sub-objects of the lifting appliance component are the lifting appliance assembly, and the sub-objects of the lifting appliance assembly are the lifting appliance parts. When the graphic display area 51 displays the hanger assembly and above, clicking one of the sub-objects, the parts management module 10 retrieves the three-dimensional model map of that sub-object and displays it in the graphic display area 51.
Specifically, when a dock floor plan is displayed in the graphic display area 51, clicking on one of the spreaders in the floor plan, the parts management module 10 invokes the overall three-dimensional model of that spreader and displays it in the graphic display area 51. Continuing to click on a component in the overall three-dimensional model diagram of the spreader, the parts management module 10 retrieves the three-dimensional model diagram of the spreader component and displays it in the graphical display area 51. Continuing to click on one of the components in the three-dimensional model map of the spreader component, the parts management module 10 retrieves the three-dimensional model map of the spreader component and displays it in the graphical display area 51. Continuing to click on the assembly in the three-dimensional model map of the spreader assembly, the parts management module 10 retrieves the three-dimensional model map of the spreader assembly and displays it in the graphical display area 51. Continuing to click on a part in the three-dimensional model map of the spreader assembly, the part management module 10 retrieves the three-dimensional model map of the spreader part and displays it in the graphical display area 51.
The running state management module 20 includes a job volume statistics unit, a fault management unit, and a real-time state management unit. The working amount statistics unit is used for counting the working amount of the lifting appliance in a certain period of time. The fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault grades, specific fault descriptions and fault processing methods. The real-time state management unit is used for recording relevant parameters in the operation process of the lifting appliance.
As shown in fig. 2-6, when the operational status management module 20 option (MIS option) of the status bar 53 is selected, the information display area 52 displays operational status information of the quay and spreader. Specifically, when the dock plan is displayed in the graphic display area 51, the running state management module 20 calls the data of the code workload statistics unit, and displays the workload of each lifting appliance in the dock in a certain time in the information display area 52; the running status management module 20 retrieves the data of the fault management unit and displays the number of faults of each spreader in the quay in the information display area 52. When the display interface 50 displays the whole machine diagram of the lifting appliance, the running state management module 20 calls the data of the operation amount statistics unit, and displays the operation amount of the lifting appliance in a period of time in the information display area 52; the data of the fault management unit is called, and the historical fault information of the lifting appliance is displayed; and calling the data of the real-time state management unit to display the real-time state of the lifting appliance.
The life management module 30 is used for storing detailed information of the lifting appliance and the lifting appliance parts and scoring the lifting appliance and the lifting appliance parts. As shown in fig. 7-9, when the life management module 30 option of status bar 53 is selected, the information display area 52 displays the remaining life information of the quay and spreader. Specifically, when the graphic display area 51 displays a dock floor plan, the life management module 30 displays remaining life score information for each spreader in the dock in the information display area 52. When the display interface 50 displays the complete spreader and the lower layer, the life management module 30 displays the remaining life scores and the number of failed scores of the current level parts in the information display area 52, clicks the number of failed scores, and displays the failed parts list. The life management module 30 is also configured to display current level of part information, including device name, make, model, etc., in the display interface 50.
The maintenance management module 40 is configured to store detailed information of maintenance of the lifting appliance, and includes a scoring unit, a maintenance guiding unit, a task management unit, a task creation unit, and a feedback unit. The grading unit is used for grading the maintenance conditions of the lifting appliance, including inspection grading, maintenance grading and maintenance task average division. The maintenance guiding unit is used for storing maintenance work guiding manuals of the lifting appliance parts. And the task management unit is used for storing maintenance tasks of the lifting appliance. The patrol score is obtained by directly giving scores to site conditions by a price inquiring person through a mobile phone terminal; the task score is scored according to the time of the task delay, and the longer the time of the delay, the scoring month is at the end, and the staff can judge which task needs to be completed urgently according to the scoring value; average score is a score given for a task that is a proportion of the number of cycles actually completed to the number of cycles theoretically supposed to be completed, less than the theoretical number of times actually completed, and less than 100 points.
As shown in fig. 10-14, when the maintenance management module 40 option of the status bar 53 is selected, the information display area 52 displays the remaining life information of the quay and spreader. When the graphic display area 51 displays the dock floor plan, the maintenance and management module 40 displays the maintenance scores of all the spreaders of the dock and the expiration number and time of the maintenance tasks of the spreaders in the display interface 50.
When the information display area 52 displays the whole spreader and the lower layers, the scoring unit displays the maintenance scores and the score failing statistics (statistics of the current and lower levels of inspection scores and the failing task scores) of the parts of the current level in the information display area 52, and clicks the failing statistics to display the failing task list. The maintenance instruction unit displays maintenance instructions in the information display area 52 and gives corresponding hierarchical part maintenance work instruction manuals. The task management unit is used for displaying maintenance task information in the information display area 52, and has a search export function, and by given conditions, the task management unit rapidly locates the corresponding task and exports the search result. The task creation unit is used for creating tasks and punching cards, checking and deleting the created tasks. The feedback unit is used for feeding back the problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback task and can punch cards, check and delete the created feedback task.
The invention binds the operation information, the residual life, the fault information and the like of the lifting appliance with the graphic data of the lifting appliance by utilizing the obtained information, and when the lifting appliance graphic (the whole machine, the parts and the like) is displayed, the corresponding part information, the residual life information, the operation information, the fault information and the like are also displayed at the same time, thereby realizing the visual intelligent management of the lifting appliance, improving the management efficiency of a wharf and reducing the fault rate of the wharf.
The foregoing embodiments of the present invention are not intended to limit the technical scope of the present invention, and therefore, any minor modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical proposal of the present invention.
Claims (2)
1. A visual hoist intelligent management system which characterized in that: the system comprises a part management module, an operation state management module and a display interface;
The display interface is provided with an information display area, a graphic display area and a status bar, wherein the graphic display area is used for displaying information of the part management module; the status bar is provided with options of the running status management module, and when the options are selected, the information display area displays information of the corresponding options;
the part management module is used for displaying wharf graphics in a graphic display area of the display interface; the part management module stores graphic data of a lifting appliance in a wharf plan; the graphic data of the lifting appliance is a three-dimensional model diagram of a whole machine, a part, a component, a combined part and a part stored according to a hierarchical relationship; the wharf plan, the lifting appliance complete machine, the lifting appliance component and the lifting appliance assembly are all provided with sub-objects, wherein the sub-objects in the wharf plan are the lifting appliance complete machine, the sub-objects of the lifting appliance complete machine are the lifting appliance component, the sub-objects of the lifting appliance component are the lifting appliance assembly, and the sub-objects of the lifting appliance assembly are the lifting appliance parts; clicking one of the sub-objects when the graphic display area displays the lifting appliance assembly and above, and taking the three-dimensional model diagram of the sub-object by the part management module and displaying the three-dimensional model diagram in the graphic display area;
The running state management module comprises a workload statistics unit, a fault management unit and a real-time state management unit; the working capacity statistics unit is used for counting the working capacity of the lifting appliance in a certain period of time; the fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault grades, specific fault descriptions and fault processing methods; the real-time state management unit is used for recording related parameters in the operation process of the lifting appliance;
When the operation state management module option of the state bar is selected, the information display area displays the operation state information of the wharf and the lifting appliance; specifically, when the graphic display area displays a wharf plan, the running state management module calls data of the code workload statistics unit, and the information display area displays workload of each lifting appliance in the wharf within a certain time; the running state management module is used for calling the data of the fault management unit and displaying the fault quantity of each lifting appliance in the wharf in the information display area;
When the display interface displays the whole machine diagram of the lifting appliance, the running state management module calls the data of the operation amount statistics unit, and displays the operation amount of the lifting appliance in a period of time in the information display area; the data of the fault management unit is called, and the historical fault information of the lifting appliance is displayed; data of the real-time state management unit are called, and the real-time state of the lifting appliance is displayed;
The system also comprises a life management module which is used for storing detailed information of the lifting appliance and the lifting appliance parts and scoring the lifting appliance and the lifting appliance parts; the status bar of the display interface is provided with options of a life management module, and when the options of the life management module of the status bar are selected, the information display area displays the residual life information of the wharf and the lifting appliance;
Specifically, when the graphic display area displays a wharf plan, the life management module displays residual life scoring information of each lifting appliance in the wharf in the information display area; when the display interface displays the diagram of the whole lifting appliance and the layers below, the life management module displays the residual life scores and the number of failed scores of the parts at the current level in the information display area, clicks the number of failed scores and displays a failed part list; the life management module is also used for displaying the current-level part information in the display interface, including equipment names, brands and models.
2. The intelligent management system for the visual lifting appliance according to claim 1, wherein: the system also comprises a maintenance management module, wherein the maintenance management module comprises a scoring unit, a maintenance guiding unit, a task management unit, a task creation unit and a feedback unit; the grading unit is used for grading the maintenance condition of the lifting appliance and comprises a patrol grade, a maintenance grade and maintenance task average division; the maintenance guiding unit is used for storing maintenance work guiding manuals of the parts of the lifting appliance; the task management unit is used for storing maintenance tasks of the lifting appliance;
the status bar of the display interface is provided with an option of a maintenance management module, and when the option of the maintenance management module of the status bar is selected, the information display area can display the residual life information of the wharf and the lifting appliance;
Specifically, when the graphic display area displays the wharf plan, the maintenance and management module displays maintenance scores of all the lifting appliances of the wharf and the expiration number and time of maintenance tasks of the lifting appliances in a display interface; when the information display area displays the whole lifting appliance and the lower layers, the grading unit displays the maintenance grading and the grading failing statistics of the parts of the current level in the information display area, and the failing task list is displayed when the failing statistics are clicked; the maintenance guiding unit displays maintenance guiding in the information display area and gives out a corresponding level part maintenance work guiding manual; the task management unit is used for displaying maintenance task information in the information display area, has a search export function, rapidly locates corresponding tasks through given conditions, and exports search results; the creating task unit is used for creating tasks and punching cards, checking and deleting the created tasks at the same time; the feedback unit is used for feeding back the problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback task and can punch cards, check and delete the created feedback task.
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| CN108038672A (en) * | 2017-12-27 | 2018-05-15 | 中华人民共和国太仓海事局 | Ship Hongkong products universal information service system |
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| CN113086852A (en) * | 2021-03-31 | 2021-07-09 | 赤湾集装箱码头有限公司 | Container spreader management system based on Internet of things |
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| CN108038672A (en) * | 2017-12-27 | 2018-05-15 | 中华人民共和国太仓海事局 | Ship Hongkong products universal information service system |
| CN210505279U (en) * | 2018-10-12 | 2020-05-12 | 上海国际港务（集团）股份有限公司宜东集装箱码头分公司 | Container crane button lock service life management system |
| CN209948656U (en) * | 2019-07-31 | 2020-01-14 | 广州港集团有限公司 | Analog controller for maintaining container crane lifting appliance |
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| CN111695869A (en) * | 2020-05-09 | 2020-09-22 | 中国船舶重工集团公司第七一六研究所 | Wharf three-dimensional visual management system |
| CN113086852A (en) * | 2021-03-31 | 2021-07-09 | 赤湾集装箱码头有限公司 | Container spreader management system based on Internet of things |
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| Publication number | Publication date |
|---|---|
| CN113830676A (en) | 2021-12-24 |
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