CN113830676A - Visual intelligent management system for lifting appliance - Google Patents
Visual intelligent management system for lifting appliance Download PDFInfo
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- CN113830676A CN113830676A CN202111150683.5A CN202111150683A CN113830676A CN 113830676 A CN113830676 A CN 113830676A CN 202111150683 A CN202111150683 A CN 202111150683A CN 113830676 A CN113830676 A CN 113830676A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/20—Administration of product repair or maintenance
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Abstract
The invention relates to a visual intelligent management system for a lifting appliance, which comprises a part management module and an operation state management module; the part management module stores a wharf plane diagram and graphic data of a lifting appliance in the wharf plane diagram; and the running state management module comprises a scoring unit, a workload counting unit, a fault management unit and a real-time state management unit. The method binds the operation information, the residual life, the fault information and the like of the lifting appliance with the graphic data of the lifting appliance by using what you see is what you get, and when the lifting appliance graph (a whole machine, a part and a part) is displayed, the corresponding part information, residual life information, operation information, fault information and the like are also displayed at the same time, so that the visual intelligent management of the lifting appliance is realized, the management efficiency of the wharf is improved, and the fault rate of the wharf is reduced.
Description
Technical Field
The invention relates to a wharf lifting appliance management system, in particular to a visual intelligent lifting appliance management system.
Background
At present, for most wharfs, cranes have entered the fully digital driven PLC era and are equipped with crane management systems. The equipment failure of the whole crane is greatly reduced by the systems, but the failure of the lifting appliance accounts for 50 percent of the failure rate of the wharf equipment, and the reason for the failure is that the replacement of the lifting appliance cannot be brought into the management range by the existing management system.
Therefore, there is a need to develop a management system for managing the spreader of the wharf, so as to reduce the failure rate of the wharf, reduce the downtime and improve the production efficiency.
Disclosure of Invention
The invention aims to provide a visual intelligent management system for a lifting appliance, which can intelligently manage the lifting appliance so as to reduce the failure rate of a wharf.
In order to achieve the purpose, the invention adopts the technical scheme that:
a visual intelligent management system for a lifting appliance comprises a part management module, an operation state management module and a display interface;
the display interface is provided with an information display area, a graphic display area and a status bar, wherein the graphic display area is used for displaying the information of the part management module; the status bar is provided with options of the operation status management module, and when the options are selected, the information display area displays the information of the corresponding options;
the part management module is used for displaying a wharf graph in a graph display area of a display interface; the part management module stores a wharf plane diagram and graphic data of a lifting appliance in the wharf plane diagram; the graphic data of the lifting appliance is a three-dimensional model diagram of the whole machine, the parts, the assemblies and the parts which are stored according to the hierarchical relationship; the wharf plane view, the whole lifting appliance, the lifting appliance part, the lifting appliance assembly and the lifting appliance assembly are all provided with sub-objects, wherein the sub-object in the wharf plane view is the whole lifting appliance, the sub-object of the whole lifting appliance is the lifting appliance part, the sub-object of the lifting appliance part is the lifting appliance assembly, the sub-object of the lifting appliance assembly is the lifting appliance assembly, and the sub-object of the lifting appliance assembly is the lifting appliance part; when the graph display area displays the hanger assembly and the levels above, clicking one of the sub-objects, and the part management module calls a three-dimensional model graph of the sub-object and displays the three-dimensional model graph in the graph display area;
the running state management module comprises a workload statistic unit, a fault management unit and a real-time state management unit; the workload statistical unit is used for counting the workload of the lifting appliance in a certain time period; the fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault levels, specific fault descriptions and fault processing methods; the real-time state management unit is used for recording related parameters in the operation process of the lifting appliance;
when the operation state management module option of the state bar is selected, the information display area displays the operation state information of the wharf and the lifting appliance; specifically, when a dock plane graph is displayed in the graph display area, the operation state management module retrieves data of the code workload statistical unit, and the workload of each lifting appliance in the dock within a certain time is displayed in the information display area; the running state management module calls data of the fault management unit and displays the number of faults of each lifting appliance in the wharf in the information display area;
when the display interface displays a complete machine diagram of the lifting appliance, the operation state management module calls data of the workload statistical unit and displays the daily workload of the lifting appliance in a period of time in the information display area; calling data of a fault management unit, and displaying historical fault information of the lifting appliance; and (5) transferring the data of the real-time state management unit and displaying the real-time state of the lifting appliance.
The system also comprises a service life management module, a service life management module and a service life management module, wherein the service life management module is used for storing detailed information of the lifting appliance and lifting appliance parts and also used for scoring the lifting appliance and the lifting appliance parts; the status bar of the display interface is provided with a life management module option, and when the life management module option of the status bar is selected, the information display area can display the residual life information of the wharf and the lifting appliance;
specifically, when the graphic display area displays a wharf plane diagram, the service life management module displays the remaining service life grading information of each lifting appliance in the wharf in the information display area; when a display interface displays a picture of the whole lifting appliance and the following levels, the service life management module displays the residual service life scores and the score failing number of the parts of the current level in an information display area, clicks the failing number and displays a failing part list; the service life management module is also used for displaying the current level of part information in the display interface, wherein the current level of part information comprises equipment name, brand and model.
The system also comprises a maintenance management module which comprises a scoring unit, a maintenance guiding unit, a task management unit, a task creating unit and a feedback unit; the evaluation unit is used for evaluating the maintenance condition of the lifting appliance, and comprises routing inspection evaluation, maintenance evaluation and maintenance task average evaluation; the maintenance guiding unit is used for storing a maintenance work guiding manual of the lifting appliance parts; the task management unit is used for storing maintenance tasks of the lifting appliance;
the status bar of the display interface is provided with an option of a maintenance management module, and when the option of the maintenance management module of the status bar is selected, the information display area can display the residual service life information of the wharf and the lifting appliance;
specifically, when the graphic display area displays a dock plane diagram, the maintenance management module displays maintenance scores of all lifting appliances of the dock and the overdue number and time of maintenance tasks of the lifting appliances in a display interface; when the information display area displays the whole lifting appliance and the levels below, the scoring unit displays the maintenance score and scoring failing statistics of the parts of the current level in the information display area, and the failing task list is displayed by clicking the failing statistics; the maintenance guidance unit displays maintenance guidance in the information display area and provides a corresponding level part maintenance work guidance manual; the task management unit is used for displaying maintenance task information in the information display area, has a search export function, quickly locates corresponding tasks through given conditions, and exports search results; the task creating unit is used for creating tasks and simultaneously performing card punching, checking and deleting on the created tasks; the feedback unit is used for feeding back problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback tasks and can be used for checking, checking and deleting the created feedback tasks.
After the scheme is adopted, the operation information, the residual service life, the fault information and the like of the lifting appliance are bound with the graphic data of the lifting appliance by using what you see is what you get, and when the lifting appliance graph (a whole machine, a part and the like) is displayed, the corresponding part information, residual service life information, operation information, fault information and the like are also displayed at the same time, so that the visual intelligent management of the lifting appliance is realized, the wharf management efficiency is improved, and the wharf fault rate is reduced.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention;
fig. 2 is a schematic view of a display interface (running state management-workload information) under a wharf level;
fig. 3 is a schematic view of a display interface (operational state management-fault information) under the wharf level;
fig. 4 is a schematic view of a display interface (operation state-workload information) under the whole level of the spreader;
fig. 5 is a schematic view of a display interface (operation state management-fault information) under the whole level of the spreader;
fig. 6 is a schematic view of a display interface under the whole level of the lifting appliance (operation state management-real-time information);
FIG. 7 is a schematic view of a display interface under the dock level (life management);
fig. 8 is a schematic view of a display interface under the overall level of the spreader (life management);
fig. 9 is a schematic view of the display interface at the spreader component level (life management);
FIG. 10 is a schematic view of a display interface below the dock level (maintenance management);
FIG. 11 is a schematic view of a display interface under the overall level of the spreader (maintenance management-maintenance guidance);
FIG. 12 is a schematic view of a display interface at the spreader component level (maintenance management — task management);
fig. 13 is a schematic view of a display interface under the overall level of the spreader (maintenance management-creation task);
fig. 14 is a schematic view of the display interface at the spreader component level (maintenance management-feedback).
Description of reference numerals:
a parts management module 10; an operating state management module 20; a life management module 30; a maintenance management module 40; a display interface 50; a graphic display area 51; an information display area 52; status column 53.
Detailed Description
As shown in fig. 1, the invention discloses a visual intelligent management system for a spreader, which comprises a part management module 10, an operating state management module 20, a life management module 30, a maintenance management module 40 and a display interface 50.
The display interface 50 is provided with an information display area 52, a graphic display area 51 and a status bar 53, wherein the graphic display area 51 is used for displaying the information of the part management module 10; the status bar 53 is provided with options of the operating status management module 20, the life management module 30, and maintenance management, and when a certain option is selected, the information display area 52 displays information of the corresponding option.
The part management module 10 is used for displaying the wharf graphics in the graphic display area 51 of the display interface 50. The part management module 10 stores a wharf plane diagram and graphic data of a lifting appliance in the wharf plane diagram; the graphic data of the lifting appliance is a three-dimensional model diagram of the whole machine, the parts, the assemblies and the parts which are stored according to the hierarchical relationship; the wharf plane view, the whole lifting appliance, the lifting appliance part, the lifting appliance assembly and the lifting appliance assembly are all provided with sub-objects, wherein the sub-object in the wharf plane view is the whole lifting appliance, the sub-object of the whole lifting appliance is the lifting appliance part, the sub-object of the lifting appliance part is the lifting appliance assembly, the sub-object of the lifting appliance assembly is the lifting appliance assembly, and the sub-object of the lifting appliance assembly is the lifting appliance part. When the graphic display area 51 displays the hanger assembly and the above grade, and one of the sub-objects is clicked, the part management module 10 calls up a three-dimensional model map of the sub-object and displays the three-dimensional model map in the graphic display area 51.
Specifically, when a dock floor is displayed in the graphic display area 51, and one of the spreaders in the floor is clicked, the part management module 10 retrieves the overall three-dimensional model of the spreader and displays it in the graphic display area 51. Continuing to click on a component of the overall three-dimensional model diagram of the spreader, the parts management module 10 retrieves the three-dimensional model diagram of the spreader component and displays it in the graphic display area 51. Continuing to click on one of the spreader component three-dimensional model maps, the parts management module 10 retrieves the spreader component three-dimensional model map and displays it in the graphical display area 51. Continuing to click on an assembly in the three-dimensional model map of the spreader assembly, the part management module 10 retrieves the three-dimensional model map of the spreader assembly and displays it in the graphic display area 51. When continuing to click on a part in the three-dimensional model map of the spreader assembly, the part management module 10 retrieves the three-dimensional model map of the spreader part and displays it in the graphic display area 51.
The operation state management module 20 includes a workload statistics unit, a fault management unit, and a real-time state management unit. The workload statistical unit is used for counting the workload of the lifting appliance in a certain time period. The fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault levels, specific fault descriptions and fault processing methods. The real-time state management unit is used for recording relevant parameters in the operation process of the lifting appliance.
As shown in fig. 2 to 6, when the option (MIS option) of the operation state management module 20 of the status bar 53 is selected, the information display area 52 displays the operation state information of the wharf and the spreader. Specifically, when a dock floor plan is displayed in the graphic display area 51, the operation state management module 20 retrieves data of the code workload statistical unit, and displays the workload of each spreader in the dock in a certain time period in the information display area 52; the operation state management module 20 retrieves the data of the fault management unit and displays the number of faults of each spreader in the wharf in the information display area 52. When the display interface 50 displays a complete machine diagram of the lifting appliance, the operation state management module 20 retrieves data of the workload statistical unit, and displays the daily workload of the lifting appliance in a period of time in the information display area 52; calling data of a fault management unit, and displaying historical fault information of the lifting appliance; and (5) transferring the data of the real-time state management unit and displaying the real-time state of the lifting appliance.
And the service life management module 30 is used for storing detailed information of the lifting appliance and lifting appliance parts and also used for grading the lifting appliance and the lifting appliance parts. As shown in fig. 7-9, when the option of the life management module 30 of the status bar 53 is selected, the information display area 52 displays the remaining life information of the wharf and the spreader. Specifically, when the graphic display area 51 displays a dock plan, the life management module 30 displays the remaining life score information of each spreader in the dock in the information display area 52. When the display interface 50 displays a diagram of the whole lifting appliance and the following levels, the service life management module 30 displays the remaining service life scores and the scoring failing number of the parts of the current level in the information display area 52, clicks the failing number, and displays a failing part list. The life management module 30 is also used to display the current level of part information including device name, brand, model, etc. in the display interface 50.
And the maintenance management module 40 is used for storing detailed information of the maintenance of the lifting appliance, and comprises a scoring unit, a maintenance guiding unit, a task management unit, a task creating unit and a feedback unit. The evaluation unit is used for evaluating the maintenance condition of the lifting appliance, and comprises routing inspection evaluation, maintenance evaluation and maintenance task average evaluation. The maintenance guiding unit is used for storing a maintenance work guiding manual of the hanger parts. And the task management unit is used for storing maintenance tasks of the lifting appliance. The inspection and scoring is that the inquiry personnel directly gives scores to the field conditions through the mobile phone terminal; the task score is scored according to the delay time of the task, and the longer the delay time is, the longer the score is, the staff can judge which task needs to be completed emergently according to the score value; the average score is a score given to a task in proportion to the number of cycles actually completed and the number of cycles theoretically to be completed, and the score is less than 100 when the number of cycles actually completed is less than the theoretical number.
As shown in fig. 10-14, when the option of the maintenance management module 40 of the status bar 53 is selected, the information display area 52 displays the remaining life information of the wharf and the spreader. When the graphic display area 51 displays the dock plan, the maintenance management module 40 displays the maintenance scores of all the spreaders of the dock and the spreader maintenance task expiration number and time in the display interface 50.
When the information display area 52 displays the complete lifting appliance and the following levels, the scoring unit displays the maintenance score and the scoring failing statistics (the number of the routing inspection scores and the task failing scores of the current level and the following levels) of the parts of the current level in the information display area 52, and the failing statistics is clicked to display the failing task list. The maintenance guidance unit displays the maintenance guidance in the information display area 52 and gives a corresponding level parts maintenance work guidance manual. The task management unit is used for displaying maintenance task information in the information display area 52, has a search export function, quickly locates a corresponding task through given conditions, and exports a search result. And the task creating unit is used for creating tasks and simultaneously performing card punching, checking and deleting on the created tasks. The feedback unit is used for feeding back problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback tasks and can be used for checking, checking and deleting the created feedback tasks.
The method binds the operation information, the residual service life, the fault information and the like of the lifting appliance with the graphic data of the lifting appliance by using what you see is what you get, and when the lifting appliance graph (a whole machine, a part and the like) is displayed, the corresponding part information, residual service life information, operation information, fault information and the like are also displayed at the same time, so that the visual intelligent management of the lifting appliance is realized, the management efficiency of the wharf is improved, and the failure rate of the wharf is reduced.
The above description is only exemplary of the present invention and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above exemplary embodiments according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (3)
1. The utility model provides a visual hoist intelligent management system which characterized in that: the system comprises a part management module, an operation state management module and a display interface;
the display interface is provided with an information display area, a graphic display area and a status bar, wherein the graphic display area is used for displaying the information of the part management module; the status bar is provided with options of the operation status management module, and when the options are selected, the information display area displays the information of the corresponding options;
the part management module is used for displaying a wharf graph in a graph display area of a display interface; the part management module stores a wharf plane diagram and graphic data of a lifting appliance in the wharf plane diagram; the graphic data of the lifting appliance is a three-dimensional model diagram of the whole machine, the parts, the assemblies and the parts which are stored according to the hierarchical relationship; the wharf plane view, the whole lifting appliance, the lifting appliance part, the lifting appliance assembly and the lifting appliance assembly are all provided with sub-objects, wherein the sub-object in the wharf plane view is the whole lifting appliance, the sub-object of the whole lifting appliance is the lifting appliance part, the sub-object of the lifting appliance part is the lifting appliance assembly, the sub-object of the lifting appliance assembly is the lifting appliance assembly, and the sub-object of the lifting appliance assembly is the lifting appliance part; when the graph display area displays the hanger assembly and the levels above, clicking one of the sub-objects, and the part management module calls a three-dimensional model graph of the sub-object and displays the three-dimensional model graph in the graph display area;
the running state management module comprises a workload statistic unit, a fault management unit and a real-time state management unit; the workload statistical unit is used for counting the workload of the lifting appliance in a certain time period; the fault management unit is used for counting historical fault conditions of the lifting appliance in a certain time, wherein the historical fault conditions comprise fault time, fault codes, fault levels, specific fault descriptions and fault processing methods; the real-time state management unit is used for recording related parameters in the operation process of the lifting appliance;
when the operation state management module option of the state bar is selected, the information display area displays the operation state information of the wharf and the lifting appliance; specifically, when a dock plane graph is displayed in the graph display area, the operation state management module retrieves data of the code workload statistical unit, and the workload of each lifting appliance in the dock within a certain time is displayed in the information display area; the running state management module calls data of the fault management unit and displays the number of faults of each lifting appliance in the wharf in the information display area;
when the display interface displays a complete machine diagram of the lifting appliance, the operation state management module calls data of the workload statistical unit and displays the daily workload of the lifting appliance in a period of time in the information display area; calling data of a fault management unit, and displaying historical fault information of the lifting appliance; and (5) transferring the data of the real-time state management unit and displaying the real-time state of the lifting appliance.
2. The visual intelligent management system for lifting appliances according to claim 1, wherein: the system also comprises a service life management module, a service life management module and a service life management module, wherein the service life management module is used for storing detailed information of the lifting appliance and lifting appliance parts and also used for scoring the lifting appliance and the lifting appliance parts; the status bar of the display interface is provided with a life management module option, and when the life management module option of the status bar is selected, the information display area can display the residual life information of the wharf and the lifting appliance;
specifically, when the graphic display area displays a wharf plane diagram, the service life management module displays the remaining service life grading information of each lifting appliance in the wharf in the information display area; when a display interface displays a picture of the whole lifting appliance and the following levels, the service life management module displays the residual service life scores and the score failing number of the parts of the current level in an information display area, clicks the failing number and displays a failing part list; the service life management module is also used for displaying the current level of part information in the display interface, wherein the current level of part information comprises equipment name, brand and model.
3. The visual intelligent management system for lifting appliances according to claim 1, wherein: the system also comprises a maintenance management module which comprises a scoring unit, a maintenance guiding unit, a task management unit, a task creating unit and a feedback unit; the evaluation unit is used for evaluating the maintenance condition of the lifting appliance, and comprises routing inspection evaluation, maintenance evaluation and maintenance task average evaluation; the maintenance guiding unit is used for storing a maintenance work guiding manual of the lifting appliance parts; the task management unit is used for storing maintenance tasks of the lifting appliance;
the status bar of the display interface is provided with an option of a maintenance management module, and when the option of the maintenance management module of the status bar is selected, the information display area can display the residual service life information of the wharf and the lifting appliance;
specifically, when the graphic display area displays a dock plane diagram, the maintenance management module displays maintenance scores of all lifting appliances of the dock and the overdue number and time of maintenance tasks of the lifting appliances in a display interface; when the information display area displays the whole lifting appliance and the levels below, the scoring unit displays the maintenance score and scoring failing statistics of the parts of the current level in the information display area, and the failing task list is displayed by clicking the failing statistics; the maintenance guidance unit displays maintenance guidance in the information display area and provides a corresponding level part maintenance work guidance manual; the task management unit is used for displaying maintenance task information in the information display area, has a search export function, quickly locates corresponding tasks through given conditions, and exports search results; the task creating unit is used for creating tasks and simultaneously performing card punching, checking and deleting on the created tasks; the feedback unit is used for feeding back problems found in the maintenance or inspection process, and also stores a feedback list which is used for displaying the created feedback tasks and can be used for checking, checking and deleting the created feedback tasks.
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