CN113829032B - Equipment for manufacturing carpet color card and manufacturing method thereof - Google Patents
Equipment for manufacturing carpet color card and manufacturing method thereof Download PDFInfo
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- CN113829032B CN113829032B CN202111237103.6A CN202111237103A CN113829032B CN 113829032 B CN113829032 B CN 113829032B CN 202111237103 A CN202111237103 A CN 202111237103A CN 113829032 B CN113829032 B CN 113829032B
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- sleeve
- wire harness
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000005070 sampling Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- 125000006850 spacer group Chemical group 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 239000003086 colorant Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- -1 makes sleeve pipe Chemical group 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to equipment for manufacturing carpet color cards, which comprises a workbench, a limiting seat arranged on the workbench, a color card sampling tube arranged on the limiting seat, a pressing device arranged on the workbench for pressing the color card sampling tube and a threading device arranged on the workbench for threading the color card sampling tube, wherein the threading device comprises a threading rod which is positioned on one side of the limiting seat and is connected to the workbench in a sliding manner and a threading driving piece for driving the threading rod to slide, the threading rod is movably arranged on the color card sampling tube in a penetrating manner, and a wire harness is fixedly connected to the threading rod. The application has the effect of improving the production efficiency of the carpet color card.
Description
Technical Field
The application relates to the technical field of color card production, in particular to equipment for manufacturing a carpet color card and a manufacturing method thereof.
Background
The color card is a representation of colors existing in nature on a certain material, is used for color selection, comparison and communication, and is a tool for unifying standard of color realization in a certain range. In the carpet production process, in order to meet the demands of different customers, the colors of the carpets are various, so that carpet production headquarters need to distribute carpet color manufacturing color cards produced in the season to various distributors/off-line factory shops and the like, and when customers customize the carpets, the customers can select different carpet colors.
In the carpet color card production process, the wire harness passes through the color card sampling tube firstly, then the color card sampling tube is cut through the cutting device, so that the color card sampling tube forms color card small tubes one by one, a plurality of color card small tubes are placed and assembled to different color card disc seats one by one, and a plurality of color card small tubes with different color wire harnesses are assembled into the color card disc seats for packaging.
With respect to the related art in the above, the inventors consider that there are the following drawbacks: in the prior art, the wire harness passes through the color card sample tube manually, so that the production efficiency is low, and further improvement is needed.
Disclosure of Invention
In order to improve the production efficiency of the carpet color card, one of the purposes of the application is to provide equipment for manufacturing the carpet color card.
The equipment for manufacturing the carpet color card adopts the following technical scheme:
The utility model provides a equipment of preparation carpet color card, includes the workstation, sets up in the spacing seat of workstation, places in the color card appearance pipe of spacing seat, sets up in the workstation and compresses tightly closing device and the threading device that sets up in the workstation and carry out the threading operation to the color card appearance pipe with the color card appearance pipe, the threading device is including being located spacing seat one side and sliding the threading pole of being connected in the workstation and the drive threading driving piece that the drive threading pole slided, and the threading pole activity wears to locate the color card appearance pipe, pencil fixed connection in the threading pole.
Through adopting above-mentioned technical scheme, the staff places the color card appearance pipe on spacing seat, compresses tightly the color card appearance pipe through closing device, effectively reduces the color card appearance pipe and takes place the possibility that removes, and under the initial state, the threading pole wears to locate the color card appearance pipe and part exposes in the outside of color card appearance pipe, and the staff is with the one end fixed connection of pencil in the threading pole, and the threading driving piece drives the threading pole and slides in the opposite direction to drive the pencil and pass the color card appearance pipe, accomplish the threading operation, improve the production efficiency of carpet color card.
Preferably, the color card sample tube comprises a plurality of sleeves and a spacer bush positioned between two adjacent sleeves, the outer diameter of each sleeve is larger than that of each spacer bush, and a limiting rod is arranged between each sleeve and each spacer bush in a penetrating manner; the limiting seat comprises a limiting table, a limiting clamping groove for placing the sleeve and the spacer bush is formed in the limiting table, and when the sleeve is placed in the limiting clamping groove of the limiting table, the sleeve protrudes out of the upper surface of the limiting table.
Through adopting above-mentioned technical scheme, when placing the color card sampling tube, wear to locate on the gag lever post in proper order with a plurality of sleeve pipes and spacer first, the staff will wear to establish the sleeve pipe and the spacer of gag lever post together to place on the spacing draw-in groove of gag lever post to effectively guarantee that gag lever post and threading pole are in coaxial position, be convenient for the threading pole wear to locate sleeve pipe and spacer, sleeve pipe and spacer crisscross setting are convenient for follow-up to cut the operation to the color card sampling tube, and sleeve pipe and spacer diameter are different, and the staff of being convenient for distinguishes the cutting position, further improves production efficiency.
Preferably, the cross section of the sleeve is square, the limiting seat further comprises a transferring stop cover, the transferring stop cover is provided with a limiting clamping groove for placing the sleeve and the spacer, and the notch of the limiting clamping groove extends to two ends of the transferring stop cover.
Through adopting above-mentioned technical scheme, place the color card appearance pipe before spacing draw-in groove, place the transportation locking lid on the workstation earlier for spacing draw-in groove up, place the gag lever post in the spacing draw-in groove that rotates the locking lid again, then will crisscross cover in proper order with individual sleeve pipe and spacer locates the gag lever post, then turn over 180 degrees with the transportation locking lid that has the color card appearance pipe and make spacing draw-in groove down, aim at placing on spacing bench, make the color card appearance pipe shift to the spacing draw-in groove on the spacing bench, the best swing that takes away the transportation locking lid and carry out next color card appearance pipe, thereby reduce sleeve pipe cover locate the in-process sleeve pipe of gag lever post and gag lever post take place relative rotation's possibility, effectively improve the efficiency of putting of spacing draw-in groove of putting a plurality of sleeve pipes spacing bench.
Preferably, the threading rod is provided with a wire hooking groove for fixing the wire harness, the middle part of the folded wire harness is sleeved with the wire hooking groove, and the diameters of the two folded wire harnesses are larger than those of the sleeve and the spacer, so that the wire harness after threading is in interference fit with the sleeve and the spacer.
Through adopting above-mentioned technical scheme, after the pencil fifty percent discount, locate the fifty percent discount portion cover of pencil and collude the wire casing, the threading pole slides and realizes to the pencil pulling to wear to locate the colour chip in the pipe simultaneously with two strands pencil, pencil after the threading is accomplished is interference fit with sleeve pipe, spacer, makes sleeve pipe, spacer be difficult for taking place to break away from with the pencil.
Preferably, the top of the inner side wall of the wire hooking groove is convexly provided with an anti-falling block, and a wire sleeving opening for a wire harness to pass through is arranged between the outer wall of the anti-falling block and the other inner side wall of the wire hooking groove.
Through adopting above-mentioned technical scheme, locate the pencil through the cover line mouth cover and collude the inslot, the pencil is located the collude the inslot of anticreep piece lower part all the time under the pulling of threading pole, effectively reduces the pencil and breaks away from in colluding the possibility of wire groove.
Preferably, the wire paying-off device comprises a movable frame, a wire paying-off shaft, a coaxial fixing sleeve, a mounting sleeve and a stop component, wherein the wire paying-off shaft is arranged on the workbench and positioned on the other side of the limiting seat, the wire paying-off device comprises the movable frame, the wire paying-off shaft is connected with the movable frame in a rotating mode, the wire paying-off shaft is coaxially fixed in the wire paying-off shaft, the mounting sleeve is sleeved on the wire paying-off shaft, the stop component is used for limiting the rotation of the wire paying-off shaft, the mounting sleeve and the wire paying-off shaft are arranged in a relative rotating mode, a wire harness is wound on the wire harness winding shaft to form a wire harness winding shaft, one end of the wire harness is fixedly connected with the wire harness winding shaft, and the other end of the wire harness is bound on the mounting sleeve.
Through adopting above-mentioned technical scheme, the in-process of threading, the staff is fixed in the installation cover with the tip of pencil, and the pulling pencil, thereby the reel rotates and realizes the unwrapping wire action, when the pencil reaches suitable length after, stop subassembly restriction reel rotation to the rotation of reel is put in the restriction.
Preferably, the stop assembly comprises a stop piece sleeved on the unreeling shaft in a sliding mode and a stop cylinder for driving the stop piece to slide, a cylinder body of the stop cylinder is fixedly connected to the movable frame, a piston rod of the stop cylinder is fixedly connected to the stop piece, and the stop piece is abutted to the end face of the unreeling shaft through extension of the piston rod of the stop cylinder.
By adopting the technical scheme, the piston rod of the stop cylinder stretches to enable the stop piece to be abutted against the end face of the reel, the reel is limited to rotate in a friction mode, the piston rod of the stop cylinder contracts to drive the stop piece to be separated from the end face of the reel, and the rotation limitation of the reel is relieved.
Preferably, the workbench is fixedly connected with a mounting frame, the mounting frame is provided with a positioning piece for wire harness sleeving, the movable frame is connected to the workbench in a sliding manner, and the workbench is provided with a horizontal driving piece for driving the movable frame to slide in a reciprocating manner.
Through adopting above-mentioned technical scheme, the movable frame slides and connects in the workstation, the setting element is located with the pencil cover to the staff, horizontal drive spare drive movable frame slides towards keeping away from spacing seat direction, the movable frame slides the in-process, put the reel and rotate and realize the unwrapping wire action, the movable frame slides one section distance after, pencil length is greater than the length of color card sampling tube, stop subassembly restriction is put the reel and is rotated, take off the cover with the pencil from the setting element and locate the threading rod, horizontal drive spare drive movable frame slides towards being close to spacing seat direction when threading drive spare drive threading rod is reverse to slide, effectively reduce the production of waste material.
Preferably, the pressing device comprises a pressing plate positioned above the limiting seat and a lifting driving piece for driving the pressing plate to slide and lift, and the lifting driving piece drives the pressing plate to descend so that the lower end face of the pressing plate abuts against the color card sample tube.
Through adopting above-mentioned technical scheme, through lifting drive spare drive clamp plate decline to make the clamp plate support tightly in the color card appearance pipe, realize the operation of compressing tightly to the color card appearance pipe.
In order to improve the production efficiency of the carpet color card, the second object of the application is to provide a manufacturing method for manufacturing the carpet color card.
A manufacturing method for manufacturing a carpet color card comprises the following steps:
s01, placing the color card sample tube in a limiting clamping groove of a limiting table;
step S02, the lifting driving piece drives the pressing plate to downwards press and tightly press the upper end face of the sleeve, so that the sleeve is tightly pressed;
S03, driving the threading rod to slide and insert the threading rod into the sleeve and the spacer bush by the threading driving piece, gradually ejecting the limiting rod in the sliding process of the threading rod, and enabling the wire hooking groove of the threading rod to extend out and expose out of the color card sample tube;
step S04, sleeving the middle doubling part of the wire harness on the wire hooking groove from the wire sleeving opening;
s05, the threading driving piece drives the threading rod to reversely slide, so that the wire harness is driven to pass through the color card sampling tube, and threading operation is completed;
Step S06, taking out the color card sample tubes, cutting the wire harness between the spacer bush and the sleeve pipe through the cutting device to form a plurality of color card unit tubes, wherein each color card unit tube comprises a sleeve pipe and a spacer bush, extracting the spacer bush of the color card unit tube, and placing the color card unit tube on the color chuck seat.
In summary, the present application includes at least one of the following beneficial technical effects:
The staff places the color card sampling tube on the limiting seat, compresses tightly the color card sampling tube through the compressing device, effectively reduces the possibility that the color card sampling tube moves, and in an initial state, the threading rod penetrates through the color card sampling tube and is partially exposed out of the color card sampling tube, one end of the wiring harness is fixedly connected to the threading rod by the staff, the threading driving piece drives the threading rod to reversely slide, so that the wiring harness is driven to pass through the color card sampling tube, the threading operation is completed, and the production efficiency of the carpet color card is improved;
Placing a color card sample tube on a limiting clamping groove, placing a transfer stop cover on a workbench to enable the limiting clamping groove to face upwards, placing a limiting rod in the limiting clamping groove of a rotating stop cover, sequentially and alternately sliding and sleeving a plurality of sleeves and spacers on the limiting rod, turning the transfer stop cover with the color card sample tube 180 degrees to enable the limiting clamping groove to face downwards, aligning and placing the color card sample tube on the limiting platform to enable the color card sample tube to be transferred to the limiting clamping groove on the limiting platform, and finally taking the transfer stop cover away to place the next color card sample tube, so that the possibility that the sleeves and the limiting rod rotate relatively in the process of sleeving the sleeves on the limiting rod is reduced, and the placing efficiency of the limiting clamping grooves of the limiting platform for placing the plurality of sleeves is effectively improved;
The locating part is located to the movable frame slip in the workstation, and the staff is located the pencil cover, and horizontal drive spare drive movable frame slides towards keeping away from spacing seat direction, and the movable frame slides the in-process, puts the reel and rotates and realize paying out action, and the movable frame slides one section distance back, and pencil length is greater than the length of color card sampling tube, and stop subassembly restriction is put the reel and is rotated, takes off the cover with the pencil from the locating part and locates the threading pole, and horizontal drive spare drive movable frame slides towards being close to spacing seat direction when the threading pole is reverse to slide, effectively reduces the production of waste material.
Drawings
Fig. 1 is a schematic diagram showing the overall structure of an apparatus for manufacturing a carpet color card according to example 1.
Fig. 2 is a schematic structural diagram of the limiting seat in embodiment 1.
Fig. 3 is a schematic structural view of a wire hooking groove of the threading rod in embodiment 1.
Fig. 4 is a schematic overall structure of an apparatus for manufacturing a carpet color chip according to example 2.
Fig. 5 is a schematic diagram of the structure of the wire paying-off device in embodiment 2.
Fig. 6 is a schematic view of the structure of the mount case in embodiment 2.
Reference numerals illustrate: 1. a work table; 11. a mounting plate; 12. a mounting frame; 13. a fixed rod; 14. a guide rod; 15. a third cylinder; 16. positioning a hook; 2. a limit seat; 21. a limiting table; 22. a transfer stop cap; 23. a limit clamping groove; 3. a color card sample tube; 31. a sleeve; 32. a spacer bush; 33. a limit rod; 4. a compacting device; 41. a pressing plate; 42. a first cylinder; 5. a threading device; 51. a threading rod; 52. a second cylinder; 53. wire hooking grooves; 54. an anti-falling block; 55. a wire sleeving opening; 6. a paying-off device; 61. a movable frame; 62. a reel is unreeled; 63. releasing the winding drum; 64. a mounting sleeve; 65. a stop assembly; 651. a stop piece; 652. a stop cylinder; 66. and (5) tying the rope ring.
Detailed Description
The application is described in further detail below with reference to fig. 1-6.
The embodiment of the application discloses equipment for manufacturing a carpet color card.
Example 1:
The utility model provides a equipment of preparation carpet color card, refers to fig. 1, includes workstation 1, sets up in spacing seat 2 of workstation 1, places in spacing seat 2's color card sampling tube 3, sets up in workstation 1 with the closing device 4 that compresses tightly color card sampling tube 3 and set up in workstation 1 with the threading device 5 that carries out the threading operation to color card sampling tube 3.
Referring to fig. 1, one end of the table 1 is fixedly connected with a fixing rod 13 to which both ends of the wire harness are bound and fixed, and an axial direction of the fixing rod 13 is parallel to a width direction of the table 1. The workbench 1 is fixedly connected with the mounting frame 12, the pressing device 4 comprises a pressing plate 41 and a lifting driving piece, the pressing plate 41 is located right above the limiting seat 2, the upper end face of the pressing plate 41 is fixedly connected with a guide rod 14 which slides through the mounting frame 12 in a protruding mode, and the axis of the guide rod 14 is arranged vertically. The lifting driving piece is a first air cylinder 42, a cylinder body of the first air cylinder 42 is fixedly connected to the mounting frame 12, a piston rod end portion of the first air cylinder 42 is fixedly connected to the upper end face of the pressing plate 41, and the piston rod axial direction of the first air cylinder 42 is parallel to the axial direction of the guide rod 14.
Referring to fig. 2, the color sample tube 3 includes a plurality of sleeves 31 and spacers 32 between two adjacent sleeves 31, the outer diameter of the sleeve 31 is larger than the outer diameter of the spacers 32, in this embodiment, the cross section of the sleeve 31 is square, and the cross section of the spacers 32 is circular. A limiting rod 33 is coaxially arranged on the plurality of sleeves 31 and the spacer bush 32 in a penetrating way. The limiting seat 2 comprises a limiting table 21 and a transferring stop cover 22, the limiting table 21 is fixedly connected to the workbench 1, limiting clamping grooves 23 for placing the sleeve 31 and the spacer 32 are formed in the upper end faces of the limiting table 21 and the transferring stop cover 22, the notch of the limiting clamping groove 23 of the limiting table 21 extends to two sides of the limiting table 21, the notch of the limiting clamping groove 23 of the transferring stop cover 22 extends to two sides of the transferring stop cover 22, and the cross section of the transferring stop cover 22 is 匚. When the sleeve 31 is placed in the limit clamping groove 23 of the limit table 21 and the limit clamping groove 23 of the transfer stop cover 22, the sleeve 31 protrudes from the upper surfaces of the limit table 21 and the transfer stop cover 22.
Before placing the color card sample tube 3 in the spacing draw-in groove 23, firstly place the transportation stop cover 22 on the workbench 1 for spacing draw-in groove 23 is upwards, then place the gag lever post 33 in the spacing draw-in groove 23 of rotation stop cover, then with crisscross cover that slides in proper order of individual sleeve pipe 31 and spacer 32 locate gag lever post 33, then turn over 180 degrees and make spacing draw-in groove 23 downwards with the transportation stop cover 22 of color card sample tube 3, aim at placing on spacing bench 21 for the color card sample tube 3 shifts to spacing draw-in groove 23 on the spacing bench 21, take off the transportation stop cover 22 and put next color card sample tube 3 at last, thereby reduce sleeve pipe 31 cover and the relative pivoted of gag lever post 33 in-process sleeve pipe 31 and the gag lever post 33 of locating gag lever post 33, effectively improve the efficiency of putting spacing draw-in groove 23 of spacing bench 21 with a plurality of sleeve pipes 31.
Referring to fig. 1, the workbench 1 is fixedly connected with a mounting plate 11 located on one side of the mounting frame 12 away from the fixing rod 13, and the mounting plate 11 is provided with a plurality of pieces and distributed along the length direction of the workbench 1. The threading device 5 comprises a threading rod 51 which slides along the length direction of the workbench 1 and is arranged on the mounting plate 11 in a penetrating manner and a threading driving piece which drives the threading rod 51 to slide, the threading driving piece is a second air cylinder 52, a cylinder body of the second air cylinder 52 is fixedly connected with the mounting plate 11, and a piston rod of the second air cylinder 52 is arranged on the mounting plate 11 in a penetrating manner and is coaxially and fixedly connected with the threading rod 51.
Referring to fig. 2 and 3, the threading rod 51 movably penetrates through the color sample tube 3 and the spacer 32, a wire hooking groove 53 for fixing the wire harness is formed in the upper end face of the end portion, far away from the mounting plate 11, of the threading rod 51, an anti-falling block 54 is arranged on the top portion, far away from the inner side wall of the mounting plate 11, of the wire hooking groove 53 in a protruding mode, a wire sleeving opening 55 for the wire harness to penetrate through is formed between the outer wall of the anti-falling block 54 and the other inner side wall of the wire hooking groove 53, and the wire hooking groove 53 is in an inverted-L shape.
The implementation principle of the embodiment 1 is as follows: the color card sampling tube 3 is placed in front of the limit clamping groove 23, the transfer stop cover 22 is placed on the workbench 1, the limit rods 33 are placed in the limit clamping groove 23 of the rotary stop cover, then the sleeves 31 and the spacers 32 are sequentially staggered and sleeved on the limit rods 33 in a sliding manner, then the transfer stop cover 22 with the color card sampling tube 3 is turned 180 degrees to enable the limit clamping groove 23 to face downwards, the color card sampling tube 3 is placed on the limit platform 21 in an aligned manner, the color card sampling tube 3 is transferred to the limit clamping groove 23 on the limit platform 21, finally the transfer stop cover 22 is taken away, the piston rod extension of the first air cylinder 42 drives the pressing plate 41 to descend and compress on the upper end face of the color card sampling tube 3, the color card sampling tube 3 is compressed, the possibility that the color card sampling tube 3 moves is effectively reduced, the piston rod extension of the second air cylinder 52 drives the threading rod 51 to slide and eject the limit rods 33, the hooking 53 of the threading rod 51 extends out of the color card sampling tube 3, two ends of the wire harness after being folded are fixedly bound on the fixing rod 13, the middle part of the threading tube is sleeved on the hooking groove 53, the second air cylinder 52 is reset, and the threading rod 3 is driven to slide the threading rod 3, and the threading efficiency of the color card sampling tube 3 is effectively improved.
Example 2:
referring to fig. 4, the difference between this embodiment and embodiment 1 is that an apparatus for manufacturing a carpet color card further includes a paying-off device 6 disposed on the workbench 1, where the paying-off device 6 is located on a side of the limiting seat 2 away from the threading device 5.
Referring to fig. 4 and 5, the pay-off device 6 includes a movable frame 61, a pay-off shaft 62, a pay-off drum 63, a mounting sleeve 64 and a stop assembly 65, the movable frame 61 is slidably connected to the table 1 along the length direction of the table 1, the table 1 is provided with a horizontal driving member for driving the movable frame 61 to slide, the horizontal driving member is a third cylinder 15, a cylinder body of the third cylinder 15 is fixedly connected to the table 1, and a piston rod of the third cylinder 15 is fixedly connected to the movable frame 61. The unreeling shaft 62 is rotatably connected to the movable frame 61, and the axial direction of the unreeling shaft 62 is parallel to the width direction of the table 1. The unwinding shaft 62 is coaxially and fixedly sleeved with the unwinding drum 63, the movable frame 61 is fixedly connected with the mounting sleeve 64, the unwinding shaft 62 is coaxially sleeved with the mounting sleeve 64, and the mounting sleeve 64 and the unwinding shaft 62 are rotatably arranged relative to each other.
Referring to fig. 5 and 6, the stopper assembly 65 includes a stopper tab 651 slidably fitted to the reel 62 and a stopper cylinder 652 for driving the stopper tab 651 to slide, the cylinder body of the stopper cylinder 652 is fixedly coupled to the movable frame 61, the piston rod of the stopper cylinder 652 is fixedly coupled to the stopper tab 651, and the stopper tab 651 is abutted against the end surface of the reel 63 by extending the piston rod of the stopper cylinder 652. The mounting frame 12 is provided with a locating piece positioned above the limiting table 21, the locating piece is a locating hook 16, and the wire harness is movably hung on the locating hook 16. The outer side wall of the mounting sleeve 64 is fixedly connected with a tether loop 66 for securing the harness. The wire harness is wound on the unwinding drum 63 to form a wire harness reel, one end of the wire harness is fixedly connected to the unwinding drum 63, and the other end of the wire harness is bound to the rope tying ring 66.
The implementation principle of the embodiment 2 is as follows: before threading, the piston rod of the stop cylinder 652 is contracted to enable the stop plate 651 to be separated from the end face of the unwinding drum 63, the piston rod of the third cylinder 15 is in an extension state, a worker fixedly connects the end portion of a wire harness to the tether ring 66 and hangs the wire harness on the locating hook 16, the piston rod of the third cylinder 15 is contracted to drive the movable frame 61 to slide far away from the limiting seat 2, during sliding of the movable frame 61, the unwinding drum 63 rotates to achieve paying-off operation, after the movable frame 61 slides for a certain distance, the length of the wire harness is greater than the length of the color card sample tube 3, the piston rod of the stop cylinder 652 is extended to enable the stop plate 651 to be abutted against the end face of the unwinding drum 63, the wire harness is taken off from the locating hook 16 and sleeved on the threading rod 51, the third cylinder 15 drives the movable frame 61 to slide close to the limiting seat 2 when the second cylinder 52 drives the threading rod 51 to slide reversely, after threading is completed, the wire harness is cut off, and the next color card 3 is continuously threaded.
The embodiment of the application also discloses a manufacturing method for manufacturing the carpet color card, which comprises the following steps: the method comprises the following steps:
In step S01, the color sample tube 3 is placed in the limit slot 23 of the limit table 21, in step S01, the transfer stop cover 22 is placed on the workbench 1, then the limit rod 33 is placed in the limit slot 23 of the rotation stop cover, then the sleeves 31 and the spacers 32 are sequentially and alternately slipped and sleeved on the limit rod 33, then the transfer stop cover 22 with the color sample tube 3 is turned 180 degrees to enable the limit slot 23 to face downwards, and is aligned and placed on the limit table 21, so that the transfer stop cover 22 is taken away after the color sample tube 3 is transferred to the limit slot 23 on the limit table 21.
Step S02, the lifting driving piece drives the pressing plate 41 to downwards press and tightly press the upper end surface of the sleeve 31, so as to tightly press the sleeve 31;
Step S03, the threading driving piece drives the threading rod 51 to slide and insert the threading rod 51 into the sleeve 31 and the spacer 32, the limiting rod 33 is gradually ejected in the sliding process of the threading rod 51, and after the limiting rod 33 is ejected, the wire hooking groove 53 of the threading rod 51 extends out and is exposed out of the color card sampling tube 3;
Step S04, sleeving the middle doubling part of the wire harness on the wire hooking groove 53 from the wire sleeving opening 55; in step S04, the piston rod of the stopper cylinder 652 is contracted so that the stopper tab 651 is separated from the end surface of the pay-off drum 63, and the piston rod of the third cylinder 15 is in an extended state; the staff is with tip fixed connection of pencil in tether ring 66, and hang the pencil on locating couple 16, and the piston rod shrink of third cylinder 15 drives movable frame 61 and slides towards keeping away from spacing seat 2 direction, and movable frame 61 slides the in-process, puts reel 63 rotation and realizes the unwrapping wire action, and movable frame 61 slides one section distance back, and pencil length is greater than the length of color card sampling tube 3, and the piston rod extension of stop cylinder 652 makes stop piece 651 support tightly in putting the terminal surface of reel 63, takes off the cover from locating couple 16 with the pencil and locates the threading pole 51.
Step S05, the threading driving piece drives the threading rod 51 to reversely slide, so that the wire harness is driven to pass through the color card sampling tube 3, threading operation is completed, and the horizontal driving piece drives the movable frame 61 to slide towards the direction close to the limiting seat 2 while the threading rod 51 reversely slides;
Step S06, taking out the color card sample tube 3, in step S06, cutting off the wire harness between the reel 63 and the sleeve 31, taking out the color card sample tube 3, cutting the wire harness between the spacer 32 and the sleeve 31 by a cutting device to form a plurality of color card unit tubes, each color card unit tube comprising a sleeve 31 and a spacer 32, finally drawing out the spacer 32 of the color card unit tube, and placing the color card unit tube on the color chuck seat.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (5)
1. An apparatus for making carpet color cards, characterized in that: the color card threading device comprises a workbench (1), a limiting seat (2) arranged on the workbench (1), a color card sampling tube (3) arranged on the limiting seat (2), a pressing device (4) arranged on the workbench (1) to press the color card sampling tube (3) and a threading device (5) arranged on the workbench (1) to carry out threading operation on the color card sampling tube (3), wherein the threading device (5) comprises a threading rod (51) which is arranged on one side of the limiting seat (2) and is connected with the workbench (1) in a sliding manner and a threading driving piece for driving the threading rod (51) to slide, the threading rod (51) is movably arranged on the color card sampling tube (3) in a penetrating manner, and a wire harness is fixedly connected with the threading rod (51); the threading rod (51) is provided with a wire hooking groove (53) for fixing the wire harness, the middle part of the folded wire harness is sleeved on the wire hooking groove (53), and the diameters of the two folded wire harnesses are larger than those of the sleeve (31) and the spacer bush (32), so that the wire harness after threading is in interference fit with the sleeve (31) and the spacer bush (32); the wire paying-off device (6) is arranged on the workbench (1) and located on the other side of the limiting seat (2), the wire paying-off device (6) comprises a movable frame (61), a wire paying-off shaft (62) rotatably connected to the movable frame (61), a wire paying-off shaft (63) coaxially and fixedly sleeved on the wire paying-off shaft (62), a mounting sleeve (64) sleeved on the wire paying-off shaft (62) and a stop component (65) for limiting the rotation of the wire paying-off shaft (62), the mounting sleeve (64) and the wire paying-off shaft (62) are relatively rotatably arranged, a wire harness is wound on the wire harness winding drum (63) to form a wire harness winding drum, one end of the wire harness is fixedly connected to the wire paying-off shaft (63), and the other end of the wire harness is bound on the mounting sleeve (64); the stop assembly (65) comprises a stop sheet (651) which is sleeved on the unreeling shaft (62) in a sliding mode and a stop cylinder (652) which drives the stop sheet (651) to slide, a cylinder body of the stop cylinder (652) is fixedly connected to the movable frame (61), a piston rod of the stop cylinder (652) is fixedly connected to the stop sheet (651), and the stop sheet (651) is abutted against the end face of the unreeling shaft (63) through extension of the piston rod of the stop cylinder (652); the workbench (1) is fixedly connected with a mounting frame (12), the mounting frame (12) is provided with a positioning piece for sleeving a wire harness, the movable frame (61) is connected to the workbench (1) in a sliding manner, and the workbench (1) is provided with a horizontal driving piece for driving the movable frame (61) to slide in a reciprocating manner; the color card sampling tube (3) comprises a plurality of sleeves (31) and a spacer bush (32) positioned between two adjacent sleeves (31), the outer diameter of each sleeve (31) is larger than that of each spacer bush (32), and a limiting rod (33) is arranged between each sleeve (31) and each spacer bush (32) in a penetrating manner; the limiting seat (2) comprises a limiting table (21), wherein the limiting table (21) is provided with a limiting clamping groove (23) for placing the sleeve (31) and the spacer bush (32), and the sleeve (31) protrudes out of the upper surface of the limiting table (21) when placed in the limiting clamping groove (23) of the limiting table (21).
2. An apparatus for making carpet color cards as defined in claim 1, wherein: the cross section of sleeve pipe (31) is square, spacing seat (2) still includes transportation locking lid (22), transportation locking lid (22) set up spacing draw-in groove (23) that supply sleeve pipe (31) and spacer bush (32) to place, the notch of spacing draw-in groove (23) extends to the both ends of transportation locking lid (22).
3. An apparatus for making carpet color cards as defined in claim 1, wherein: the wire hooking groove (53) is characterized in that an anti-falling block (54) is arranged on the top of the inner side wall of the wire hooking groove (53) in a protruding mode, and a wire sleeving opening (55) through which a wire harness passes is formed between the outer wall of the anti-falling block (54) and the other inner side wall of the wire hooking groove (53).
4. An apparatus for making carpet color cards as defined in claim 1, wherein: the compressing device (4) comprises a pressing plate (41) positioned above the limiting seat (2) and a lifting driving piece for driving the pressing plate (41) to slide and lift, and the lifting driving piece drives the pressing plate (41) to descend so that the lower end face of the pressing plate (41) abuts against the color card sample tube (3).
5. The method for manufacturing a carpet color chip according to claim 4, wherein: the method comprises the following steps:
s01, placing the color card sample tube (3) in a limit clamping groove (23) of a limit table (21);
Step S02, the lifting driving piece drives the pressing plate (41) to descend and compress the upper end face of the sleeve (31), so as to compress the sleeve (31);
step S03, the threading driving piece drives the threading rod (51) to be inserted into the sleeve (31) and the spacer bush (32) in a sliding manner, the limit rod (33) is gradually ejected out in the sliding process of the threading rod (51), and the hooking groove (53) of the threading rod (51) extends out to be exposed out of the color card sampling tube (3);
Step S04, sleeving the middle doubling part of the wire harness on the hooking groove (53) from the wire sleeving opening (55);
S05, the threading driving piece drives the threading rod (51) to reversely slide, so that the wire harness is driven to pass through the color card sampling tube (3) to finish threading operation;
S06, taking out the color card sample tubes (3), cutting the wire harness between the spacer bush (32) and the sleeve (31) through the cutting device to form a plurality of color card unit tubes, wherein each color card unit tube comprises one sleeve (31) and one spacer bush (32), extracting the spacer bush (32) of the color card unit tube, and placing the color card unit tube on the color chuck seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111237103.6A CN113829032B (en) | 2021-10-25 | 2021-10-25 | Equipment for manufacturing carpet color card and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111237103.6A CN113829032B (en) | 2021-10-25 | 2021-10-25 | Equipment for manufacturing carpet color card and manufacturing method thereof |
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| CN113829032A CN113829032A (en) | 2021-12-24 |
| CN113829032B true CN113829032B (en) | 2024-05-14 |
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| CN113829032A (en) | 2021-12-24 |
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