CN113816182B - Automatic material collecting machine - Google Patents
Automatic material collecting machine Download PDFInfo
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- CN113816182B CN113816182B CN202111015928.3A CN202111015928A CN113816182B CN 113816182 B CN113816182 B CN 113816182B CN 202111015928 A CN202111015928 A CN 202111015928A CN 113816182 B CN113816182 B CN 113816182B
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- belt
- material belt
- conveying
- sample
- jump
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- 239000000463 material Substances 0.000 title claims abstract description 291
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims description 27
- 238000005192 partition Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 16
- 238000002955 isolation Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 230000009191 jumping Effects 0.000 claims description 5
- 230000035807 sensation Effects 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 230000002457 bidirectional effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000007779 soft material Substances 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/026—Cantilever type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses an automatic material receiving machine, which comprises a rack; the lifting shifting mechanism and the multi-disc horizontal receiving device are sequentially arranged on the frame from upstream to downstream along the conveying direction of the material belt; a bracket mounted on the power part of the lifting displacement mechanism; a support table slidably mounted on the carriage in a direction perpendicular to the conveying direction of the material tape; the anti-jump belt conveying and cutting module and the sample reserving telescopic guide mechanism are arranged on the supporting table. The multi-disc horizontal receiving device comprises a plurality of self-driven receiving units which are vertically arranged at intervals and are slidably arranged on the frame along the conveying direction of the material belt; the sample reserving telescopic guide mechanism is used for supporting the material belt to be coiled, which is conveyed by the anti-jump belt conveying and cutting module, guiding the material belt to a coiling core part of the corresponding self-driven material receiving unit, and collecting the material belt sample obtained by cutting by the anti-jump belt conveying and cutting module. The invention has high degree of automation, can carry out forward and backward bidirectional material collection, can prevent the phenomenon of belt jump in the conveying process of the material belt, and improves the material collection stability.
Description
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to an automatic material receiving machine capable of realizing continuous and automatic material receiving of terminals.
Background
In the field of metal terminal stamping and electroplating, a material receiving machine is generally adopted to realize continuous material receiving of terminals. At present, most material receiving machines only adopt one material receiving direction clockwise or anticlockwise and need manual auxiliary production; in addition, the material belt conveying process is easy to generate belt jump faults and has poor material receiving stability on the soft material belt; the receiving of the material belt with the joint after electroplating can not be realized; the function is single, and degree of automation is not high, and work is unstable, brings very big inconvenience for production process and equipment maintenance.
Disclosure of Invention
The invention provides an automatic material receiving machine, which has high automation degree, can be used for receiving materials in forward and reverse directions, can prevent the phenomenon of belt jump in the conveying process of the material belt, and improves the stability of receiving materials.
In order to solve the problems in the prior art, an embodiment of the present invention provides an automatic material receiving machine, including:
A frame;
The lifting shifting mechanism and the multi-disc horizontal receiving device are sequentially arranged on the frame from upstream to downstream along the conveying direction of the material belt; the multi-disc horizontal receiving device comprises a plurality of self-driven receiving units which are vertically arranged at intervals and are slidably arranged on the frame along the conveying direction of the material belt;
a bracket mounted on a power portion of the lifting and shifting mechanism;
a support table slidably mounted on the carriage in a direction perpendicular to a conveying direction of the material tape;
The anti-jump belt conveying and cutting module and the sample reserving telescopic guide mechanism are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the sample reserving telescopic guide mechanism is used for supporting the material belt to be coiled, conveyed by the anti-jump belt conveying and cutting module, guiding the material belt to the winding core part of the self-driven material collecting unit, and collecting the material belt sample obtained by cutting by the anti-jump belt conveying and cutting module.
Further, prevent jumping area and carry cutting module includes:
the material belt guiding channel unit is arranged on the supporting table;
The anti-jump belt clamping unit, the counting unit, the anti-jump belt conveying unit and the cutting unit are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the anti-jump belt clamping unit and the anti-jump belt conveying unit are matched with each other to prevent the conveyed material belt from jumping out of the material belt guiding channel unit.
Further, the anti-jump belt clamping unit is positioned at the upstream end of the belt guiding channel unit; the material belt clamping device comprises a first mounting frame, wherein a supporting structure is arranged on the first mounting frame, a first installation structure with an adjustable inclination angle is arranged on the supporting structure, a sliding structure and a first rotating structure are arranged on the first installation structure, a second rotating structure is arranged on a sliding part of the sliding structure, and the second rotating structure is matched with the first rotating structure and used for clamping the material belt;
The first mounting structure comprises a first mounting plate, a first rotating shaft horizontally arranged at the bottom of the first mounting plate and a first adjusting screw screwed on the first mounting plate; the support structure is provided with a first arc groove matched with Zhou Buxiang of the first rotating shaft, and the spherical end part of the first adjusting screw is abutted with the support structure.
Further, the anti-jump belt conveying unit comprises a supporting plate, a second installation structure with an adjustable inclination angle is arranged on the supporting plate, and a rotary driving piece and a horizontal driving piece are arranged on the second installation structure; a main driving roller structure is rotatably arranged on the power part of the rotary driving piece, and a secondary driving roller structure is arranged on the power part of the horizontal driving piece; the main driving roller structure and the auxiliary driving roller structure are matched to clamp the material belt under the driving of the horizontal driving piece, and the clamping and conveying of the material belt is realized under the driving of the rotary driving piece;
the second mounting structure comprises a second mounting plate, a second rotating shaft horizontally arranged at the bottom of the second mounting plate and a second adjusting screw which is screwed on the second mounting plate; the support plate is provided with a second arc groove matched with Zhou Buxiang of the second rotating shaft, and the spherical end part of the second adjusting screw is abutted with the support plate.
Further, the anti-jump belt conveying and cutting module further comprises a detection mechanism for detecting the material belt connecting piece, and the detection mechanism is positioned at the upstream of the cutting unit;
the detection mechanism comprises a connecting plate connected with the material belt guide channel unit or fixed on the supporting table, a first mounting seat is arranged on the connecting plate, and a first rotating piece is arranged on the first mounting seat; a second mounting seat is rotatably mounted on the connecting plate, a second rotating piece is arranged on the second mounting seat, a material belt channel is formed between the first rotating piece and the second rotating piece, and an elastic piece is arranged between the second mounting seat and a fixing piece on the connecting plate; the connecting plate is provided with a light sensation detection piece corresponding to the second mounting seat.
Further, the automatic receiving machine further comprises a material belt transition guide mechanism, wherein the material belt transition guide mechanism is arranged on the supporting table at the upstream of the anti-jump belt conveying and cutting module;
The material belt transition guide mechanism comprises a fixed support, wherein a first material belt guide wheel used for guiding the material belt to the anti-jump belt conveying and cutting module, a material belt limiting wheel positioned below the first material belt guide wheel, a second material belt guide wheel positioned above the first material belt guide wheel and a third material belt guide wheel positioned below the material belt limiting wheel are arranged on the fixed support;
The second material belt guide wheel and the third material belt guide wheel are used for directly guiding the material belt to the corresponding self-driven material receiving unit.
Further, the sample reserving telescopic guide mechanism comprises a sample bin structure, a fixed guide structure, a telescopic guide structure and a driving mechanism, wherein the top of the sample bin structure is provided with a sample inlet, the fixed guide structure is arranged above the sample inlet and extends along the conveying direction of the material belt, the telescopic guide structure is slidably arranged on the fixed guide structure along the conveying direction of the material belt and is used for supporting the material belt, and the driving mechanism is arranged on the sample bin structure;
the telescopic guide structure is positioned above the sample inlet and is driven by the driving mechanism to extend or retract so as to realize the closing or opening of the sample inlet; and the extending telescopic guiding structure is also used for guiding the supported material belt to the winding core part of the corresponding self-driven material receiving unit.
Further, the fixed material guiding structure comprises two fixed baffles extending along the conveying direction of the material belt, and a blanking channel communicated with the sample inlet is formed between the two fixed baffles;
the telescopic guide structure comprises a guide plate with a U-shaped cross section and extending along the conveying direction of the material belt, two side plate parts of the guide plate are positioned on the outer sides of the corresponding fixed baffle plates, and a bottom plate part used for supporting the material belt in the guide plate is positioned below the fixed baffle plates and above the sample inlet.
Further, the sample bin structure comprises a sample bin and N partitions which are vertically arranged at intervals and are slidably arranged on the sample bin along the direction perpendicular to the conveying direction of the material belt; the inner cavity of the sample bin is divided into N+1 independent storage chambers by N partitions, and the number of the storage chambers is consistent with that of the self-driven material collecting units; the side part of the sample bin is provided with N+1 sample outlets which are one by one with the storage chambers, and the sample outlets are provided with switch doors;
the sample bin structure further comprises N push-pull mechanisms which are arranged on the supporting table and are in one-to-one correspondence with the partitions, and the partitions correspondingly slide out of the sample bin and are communicated with the adjacent two storage chambers under the driving of the push-pull mechanisms.
Further, the self-driven material receiving unit comprises a support frame which is slidably arranged on the frame along the conveying direction of the material belt, and a rotary power mechanism and a material coiling disc structure connected with a power part of the rotary power mechanism are arranged on the support frame; the support frame is also provided with a support arm, and an isolation paper tape discharging disc structure for storing an isolation paper tape is rotatably arranged on the support arm;
The coil tray structure is used for winding the material belt and the isolation paper belt released by the corresponding isolation paper belt discharging tray structure in a staggered lamination mode.
Due to the adoption of the technical scheme, the beneficial effects are as follows:
The automatic material receiving machine comprises a frame, a lifting shifting mechanism and a multi-disc horizontal material receiving device which are sequentially arranged on the frame from the upstream to the downstream in the conveying direction of a material belt, a bracket arranged on a power part of the lifting shifting mechanism, a supporting table arranged on the bracket in a sliding manner along the direction perpendicular to the conveying direction of the material belt, a jump-preventing belt conveying and cutting module and a sample reserving telescopic material guiding mechanism which are sequentially arranged on the supporting table from the upstream to the downstream in the conveying direction of the material belt; the multi-disc horizontal receiving device comprises a plurality of self-driven receiving units which are vertically arranged at intervals and are slidably arranged on the frame along the conveying direction of the material belt; the sample reserving telescopic guide mechanism is used for supporting the material belt to be coiled, which is conveyed by the anti-jump belt conveying and cutting module, guiding the material belt to a coiling core part of the corresponding self-driven material receiving unit, and collecting the material belt sample obtained by cutting by the anti-jump belt conveying and cutting module
The support table can be slid along the direction perpendicular to the conveying direction of the material belt, so that the jump-preventing belt conveying and cutting module and the sample reserving telescopic guide mechanism are adjusted from one side of the winding core part in the self-driven material receiving unit to the other side (switching between the forward and reverse material receiving stations), and the forward/reverse material receiving of the self-driven material receiving unit is realized. In addition, the anti-jump belt conveying and cutting module is not only used for conveying/cutting the material belt, but also used for preventing the conveyed material belt from jumping, the sample reserving and telescopic material guiding mechanism not only can collect the material belt sample, but also can guide the supported material belt to the winding core part of the corresponding self-driven material receiving unit by utilizing the elasticity of the sample reserving and telescopic material guiding mechanism, so that the material belt conveying and cutting module is particularly suitable for guiding soft material belts, and the material receiving stability is improved.
In conclusion, the automatic material feeding device has high degree of automation, can be used for carrying out forward and backward bidirectional material feeding, can also prevent the phenomenon of belt jump in the conveying process of the material belt, and improves the material feeding stability.
Drawings
FIG. 1 is a schematic view of an automatic receiver according to the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a state reference diagram of clockwise accept;
FIG. 4 is a state reference diagram of counterclockwise material collection;
FIG. 5 is a schematic view of the structure of the frame, the lifting and shifting mechanism and the multi-tray horizontal receiving device in FIG. 1;
FIG. 6 is a schematic diagram of the self-driven take-up unit of FIG. 5;
FIG. 7 is an enlarged view of the structure at A in FIG. 2;
FIG. 8 is a schematic view of the structure of the bracket, support table and components thereon of FIG. 1;
FIG. 9 is a schematic diagram of the anti-skip belt conveying and cutting module in FIG. 8;
FIG. 10 is an exploded view of the anti-skip belt clamping unit of FIG. 9;
FIG. 11 is an exploded view of the anti-skip belt conveyor unit of FIG. 9;
FIG. 12 is a schematic view of the detection mechanism of FIG. 9;
fig. 13 is a schematic structural view of the sample reserving and expanding guide mechanism in fig. 8 (in an extended state);
FIG. 14 is an exploded view of the structure of FIG. 13;
FIG. 15 is a schematic view of the telescoping guiding structure of FIG. 14;
FIG. 16 is a state reference diagram of the telescoping lead structure when retracted;
In the figure: 1-frame, 2-lifting displacement mechanism, 3-multi-tray horizontal receiving device, 31-self-driving receiving unit, 311-supporting frame, 312-rotating power mechanism, 313-reel structure, 314-supporting arm, 315-isolated paper tape discharging tray structure, 316-tensioning component, 317-stop component, 32-slide rail, 33-slide block, 4-bracket, 5-supporting table, 51-locking member, 6-anti-jump belt conveying cutting module, 61-material tape guiding channel unit, 611-slide, 612-supporting column, 613-guiding channel, 62-anti-jump belt clamping unit, 621-first mounting frame, 6211-top plate, 6212-column, 6213-bottom plate, 6214-guiding plate, 6215-locking plate, 622-supporting structure, 6221-slide sleeve, 6222-supporting column, 6223-cross plate, 6224-first circular arc groove, 6225-stop pin, 623-first mounting structure, 6231-first mounting plate, 6232-first adjusting screw, 6233-first 624-first rotating shaft, 6234-first rotating shaft, 624-first rotating structure, 6264-sliding structure 625, 6412-rotating shaft 6464-supporting plate, 6435-second rotating shaft 6435-rotating screw, 6435-second rotating shaft 6435-rotating shaft, 6464-rotating shaft, 6435-second rotating shaft structure, 6435-rotating device, 6424-rotating device, 646-from driving roller structure, 65-cutting unit, 66-detection mechanism, 661-connecting plate, 662-first mount, 663-first rotating member, 664-second mount, 665-second rotating member, 666-elastic member, 667-light sensation detection member, 668-pivot, 669-fixed member, 67-marking mechanism, 68-material belt guiding height limiting mechanism, 7-material belt transition guiding mechanism, 71-fixed bracket, 72-first material belt guiding wheel, 73-material belt limiting wheel, 74-second material belt guiding wheel, 75-third material belt guiding wheel, 8-sample reserving telescopic guiding mechanism, 81-sample bin structure, 811-sample bin, 812-sample inlet, 813-first guiding part, 814-partition, 815-push-pull mechanism, 816-switch door, 817-fixed bracket, 818-sample outlet, 82-fixed guiding structure, 821-fixed baffle, 822-second guiding part, 822-connecting part, 83-telescopic guiding structure, 831-guiding wheel, 832-guiding part, 86-third guiding part, 814-partition, 815-push-pull mechanism, 816-sample inlet, seat, 813-push-pull mechanism, seat, and driving seat, driving mechanism, 835-slide rail, 835-seat, driving seat, and driving mechanism.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 and 2 together, the present embodiment discloses an automatic material receiving machine for winding and receiving a terminal material tape, comprising a frame 1; the lifting and shifting mechanism 2 and the multi-disc horizontal receiving device 3 are sequentially arranged on the frame 1 from upstream to downstream along the conveying direction (marked as transverse direction) of the material belt; a bracket 4 mounted on the power part of the elevating displacement mechanism 2; a support table 5 slidably mounted on the carriage 4 in a direction perpendicular to the conveying direction of the material tape (referred to as a longitudinal direction); the anti-jump belt conveying and cutting module 6 and the sample reserving telescopic guide mechanism 8 are sequentially arranged on the supporting table 5 from upstream to downstream in the conveying direction of the material belt. Wherein, the multi-disc horizontal receiving device 3 comprises a plurality of self-driven receiving units 31 which are vertically arranged at intervals and are arranged on the frame 1 in a sliding manner along the conveying direction of the material belt; the sample reserving telescopic guide mechanism 8 is used for supporting the material belt to be coiled, which is conveyed by the anti-jump belt conveying and cutting module 6, guiding the material belt to a winding core part of the corresponding self-driven material receiving unit 31, and collecting the material belt sample obtained by cutting by the anti-jump belt conveying and cutting module 6.
As shown in fig. 3 and fig. 4, the supporting table 5 is slid and pushed along the longitudinal direction, so that the jump-preventing belt conveying and cutting module 6 and the sample reserving telescopic guide mechanism 8 are adjusted from one side of the winding core part in the winding disc structure 313 to the other side (namely, the forward and reverse material receiving stations are switched), and forward/reverse material receiving of the winding disc structure 313 is realized. In addition, the belt jump preventing conveying and cutting module 6 is not only used for conveying/cutting the material belt, but also used for preventing the conveyed material belt from jumping, the sample reserving and telescopic material guiding mechanism 8 not only can collect the material belt sample, but also can guide the supported material belt to the winding core part of the corresponding winding material disc structure 313 by utilizing the elasticity of the sample reserving and telescopic material guiding mechanism, so that the belt jump preventing conveying and cutting module is particularly suitable for guiding soft material belts, and the material collecting stability is improved.
Wherein, the supporting table 5 slides on the mounting bracket 4 by means of the sliding rail and sliding block module, and the supporting table 5 is provided with a locking member 51 for locking the supporting table 5 after sliding in place, so as to prevent the supporting table 5 and the bracket 4 from sliding relatively (see fig. 8).
As shown in fig. 5 and 6 together, the self-driven receiving unit 31 in the present embodiment includes a support frame 311 slidably mounted on the frame 1 along the conveying direction of the material belt, and the support frame 311 is provided with a rotary power mechanism 312 and a coil tray structure 313 connected to the power portion of the rotary power mechanism 312; the support frame 311 is also provided with a support arm 314 and a stop component 317 for limiting the material belt on the coil tray structure 313, and the support arm 314 is rotatably provided with an isolation paper belt discharging tray structure 315 for storing an isolation paper belt and a tensioning component 316 for tensioning the isolation paper belt. The reel structure 313 is used to reel the web and the release paper tape released by the corresponding release paper tape reel structure 315 in a staggered stack under the forward/reverse drive of the rotary power mechanism 312.
When taking or discharging materials, a push-pull self-driving material receiving unit 31 is needed; in order to ensure the stability and portability of the self-driven receiving unit 31 during drawing, the present embodiment sets a sliding rail 32 extending along the conveying direction of the material belt on the frame 1, a sliding block 33 is slidingly mounted on the sliding rail 32, and a supporting frame 311 is fixedly connected with the sliding block 33.
As shown in fig. 7 to 9, in this embodiment, the anti-jump belt conveying and cutting module 6 specifically includes: a tape guide passage unit 61 provided on the support table 5; the anti-jump belt clamping unit 62, the counting unit 63, the anti-jump belt conveying unit 64 and the cutting unit 65 are sequentially arranged on the supporting table 5 from upstream to downstream in the conveying direction of the material belt (the movable cutter assembly moves to the static cutter assembly along the longitudinal direction to realize the cutting of the material belt); the anti-skip belt clamping unit 62 and the anti-skip belt conveying unit 64 cooperate with each other to prevent the conveyed material belt from skipping out of the material belt guide passage unit 61.
In this embodiment, the tape guide channel unit 61 includes a plurality of sliders 611 disposed on the support base 5 at intervals, a support column 612 slidably mounted on the sliders 611, and a guide channel 613 disposed on the support column 612 (including a guide base, two stoppers disposed on the guide base at intervals in the longitudinal direction, and a channel for passing the tape is formed between the stoppers). When the material is debugged before being collected, the locking screw can be loosened according to the requirement, the height of the guide channel 613 is adjusted by means of the sliding fit relation of the sliding seat 611 and the supporting column 612, and the locking screw is screwed down after the guide channel is adjusted in place so as to be flush with other units.
As shown in fig. 10, in the present embodiment, the anti-jump belt clamping unit 62 is located at the upstream end of the belt guide passage unit 61; including first mounting bracket 621, be equipped with bearing structure 622 on the first mounting bracket 621, be equipped with inclination adjustable first mounting structure 623 on the bearing structure 622, be equipped with sliding structure 624 and first rotating structure 625 on the first mounting structure 623, be equipped with second rotating structure 626 on the sliding part of sliding structure 624, second rotating structure 626 and first rotating structure 625 vertically interval are arranged, mutually support and are used for pressing from both sides tight material area.
Wherein, first mounting bracket 621 includes roof 6211, bottom plate 6213 and sets up the stand 6212 between roof 6211 and bottom plate 6213, is equipped with on the roof 6211 to be used for dodging the dodging mouthful of first rotating-structure 625 and second rotating-structure 626, and roof 6211 is equipped with two along the vertical stock guide 6214 that the interval was arranged towards the one end of stock guide channel unit 61, forms the stock strip passageway between two stock guide 6214, and still is equipped with locking plate 6215 on the roof 6211. The sliding portion of the sliding structure 624 is provided with a locking assembly 627 for fixing the position of the sliding portion in cooperation with the locking plate 6215.
The support structure 622 includes two sliding sleeves 6221 secured to the base plate 6213 at spaced apart intervals, a post 6222 slidably mounted within the sliding sleeve 6221, and a cross plate 6223 disposed over the post 6222; the first mounting structure 623 includes a first mounting plate 6231, a first rotation shaft 6232 horizontally disposed at the bottom of the first mounting plate 6231, and a first adjustment screw 6233 and a first locking screw 6234 threadedly mounted on the first mounting plate 6231; the cross plate 6223 is provided with a first arc groove 6224 adapted to Zhou Buxiang of the first rotating shaft 6232, the first arc groove 6224 is provided with two limiting pins 6225 for axially limiting the first rotating shaft 6232, and the spherical end of the first adjusting screw 6233 is abutted against the cross plate 6223.
The second rotational structure 626 and the first rotational structure 625 each include a mounting shaft and a rotational member (preferably a bearing) mounted on the mounting shaft.
The height of the cross plate 6223, the first mounting structure 623, and the components thereon can be adjusted as needed to be flush with other units using the sliding fit relationship of the sliding sleeve 6221 and the strut 6222 prior to a change or during a debug; in addition, the sliding part of the sliding structure 624 can be pushed and pulled as required to enable the second rotating structure 626 to move towards the first rotating structure 625, so that the material strips can be mutually matched and clamped; the first adjusting screw 6233 may be adjusted as needed to rotate the first mounting plate 6231 about the central axis of the first rotating shaft 6232 to adjust the inclination angle, and after the adjustment, the first locking screw 6234 locks the first mounting plate so that the second rotating structure 626 and the first rotating structure 625 apply a pull-down force to the clamped material belt so as not to separate from the material belt guiding channel unit 61.
As shown in fig. 11, in the present embodiment, the anti-jump belt conveying unit 64 includes a support plate 641, a second installation structure 642 with an adjustable inclination angle is provided on the support plate 641, and a rotation driving member 643 and a horizontal driving member 644 are provided on the second installation structure 642; a main driving roller structure 645 is rotatably arranged on the power part of the rotary driving piece 643, and a secondary driving roller structure 646 is arranged on the power part of the horizontal driving piece 644; the main driving roller structure 645 cooperates with the auxiliary driving roller structure 646 to clamp the material belt under the driving of the horizontal driving member 644, and the clamping and conveying of the material belt is realized under the driving of the rotary driving member 643.
The second mounting structure 642 includes a second mounting plate 6421, a second rotating shaft 6422 horizontally disposed at the bottom of the second mounting plate 6421, and a second adjusting screw 6423 and a second locking screw 6424 screwed on the second mounting plate 6421; the support plate 641 is provided with a second arc groove 6411 adapted to Zhou Buxiang of the second rotation shaft 6422, and a spherical end of the second adjustment screw 6423 abuts against the support plate 641.
The main driving roller structure 645 and the auxiliary driving roller structure 646 comprise an upper limiting piece and a lower limiting piece which are arranged on the driving roller in a vertical spacing ring manner, and a material belt channel is formed between the two upper limiting pieces and the two lower limiting pieces. And one of the upper limiting parts is provided with a groove, and the other upper limiting part is provided with an annular height limiting boss matched with the groove.
Before the delivery or during the adjustment, the horizontal driving piece 644 can be utilized to move from the driving roller structure 646 to the main driving roller structure 645, and the horizontal driving piece 644 is matched with each other to clamp the material belt; the second adjusting screw 6423 may be adjusted as needed to rotate the second mounting plate 6421 around the central axis of the second rotating shaft 6422, so as to adjust the inclination angle, and after the adjustment, the second locking screw 6424 locks the second mounting plate, so that the lower tension is applied to the clamped material belt from the driving roller structure 646 and the main driving roller structure 645, so that the material belt does not separate from the material belt guiding channel unit 61.
Before the material tape is wound, the rotation driving member 643 works, the main driving roller structure 645 cooperates with the auxiliary driving roller structure 646 to clamp the material tape and perform pre-conveying, the sample reserving telescopic guiding mechanism 8 guides the material tape to the material winding disc structure 313 in the self-driving material receiving unit 31, and after the material winding disc structure 313 performs stable material receiving, the rotation driving member 643 stops working, and at this time, the pulling force generated by winding the material winding disc structure 313 drives the material tape to continuously convey downstream. The counting unit 63 counts the products on the material belt in the material belt conveying process; when the web is approaching (the product count approaches the set amount), the rotary drive 643 is operated again to drive the web forward until the product on the wound web reaches the required amount, and the cutter unit 65 operates to cut the web.
In order to increase the universality of the automatic material receiving machine, the automatic material receiving machine is not only suitable for receiving punched material strips, but also suitable for receiving electroplated material strips with joints (rivets). As shown in fig. 9 and 12 together, a detection mechanism 66 for detecting a material tape connector is added to the anti-jump tape conveying and cutting module 6 in the present embodiment, and the detection mechanism 66 is located upstream of the cutting unit 65; in particular between the counting unit 63 and the anti-jump belt clamping unit 62. The detecting mechanism 66 includes a connecting plate 661 connected with the tape guide passage unit 61 or fixed on the supporting table 5, a first mounting seat 662 is provided on the connecting plate 661, and a first rotating member 663 (specifically including a shaft and a bearing) is provided on the first mounting seat 662; an L-shaped second mounting seat 664 is rotatably mounted on the connecting plate 661, a second rotating member 665 (particularly comprising a shaft and a bearing) is arranged on the second mounting seat 664, a material belt channel is formed between the first rotating member 663 and the second rotating member 665, and an elastic member 666 is arranged between the second mounting seat 664 and a fixing member 669 on the connecting plate 661; the connecting plate 661 is provided with a light sensing detection piece 667 corresponding to the second mounting seat 664. The corner of the L-shaped second mounting seat 664 is provided with a pivot 668, and the pivot 668 is in rotary fit with the second mounting seat 664 and fixedly connected with the connecting plate 661. When the material belt connecting piece is encountered, the distance between the first rotating piece 663 and the second rotating piece 665 is forced to be increased, the second mounting seat 664 rotates around the pivot 668, the corresponding relation between the second mounting seat 664 and the light sensing detecting piece 667 is changed, and further identification and detection of the material belt connecting piece are achieved. In order to facilitate the adjustment of the elastic force of the elastic member 666, the connecting plate 661 of the present embodiment is provided with a long waist-shaped hole for adjusting the position of the fixing member 669.
In order to further increase the versatility of the automatic receiving machine, as shown in fig. 9, a marking mechanism 67 is further added in the anti-jump belt conveying and cutting module 6 in the embodiment, and the marking mechanism 67 is located between the anti-jump belt conveying unit 64 and the cutting unit 65; the specific structure is similar to the existing structure, and will not be described here.
In order to further improve the material receiving stability of the automatic material receiving machine, as shown in fig. 9, a material belt guiding height limiting mechanism 68 is additionally arranged in the anti-jump belt conveying and cutting module 6 in the embodiment, and the material belt guiding height limiting mechanism 68 is positioned at the upstream of the anti-jump belt clamping unit 62; similar to the driven roller structure 646 described above, further description is omitted herein.
In order to improve the flexibility of the automatic material receiving machine for guiding materials, the situation that the anti-jump belt conveying and cutting module 6 breaks down is timely dealt with. As shown in fig. 8, the automatic receiving machine of the embodiment further includes a material belt transition guiding mechanism 7, where the material belt transition guiding mechanism 7 is disposed on the support table 5 upstream of the belt jump preventing conveying and cutting module 6; the device comprises a fixed bracket 71, wherein the fixed bracket 71 is provided with a first material belt guide wheel 72 for guiding a material belt to the jump-preventing belt conveying and cutting module 6, a material belt limit wheel 73 (for preventing the material belt from being transitionally bent) positioned below the first material belt guide wheel 72, a second material belt guide wheel 74 positioned above the first material belt guide wheel 72 and a third material belt guide wheel 75 positioned below the material belt limit wheel 73; the second and third web guide rollers 74, 75 serve to guide the web directly to the respective self-driven take-up units 31.
If the equipment (such as material belt punching equipment) at the upstream of the anti-jump belt conveying and cutting module 6 can be stopped at any time, once the anti-jump belt conveying and cutting module 6 fails, the upstream equipment can be stopped and overhauled without manual auxiliary material guiding. When the equipment (such as electroplating equipment) upstream of the anti-jump belt conveying and cutting module 6 cannot be stopped at any time due to the process, once the anti-jump belt conveying and cutting module 6 fails, the second belt guide wheel 74 and the third belt guide wheel 75 are needed to guide the belt directly to the self-driven material receiving unit 31 manually, and material receiving is continued.
As shown in fig. 13 to 16 together, the sample reserving and stretching guide mechanism 8 in the present embodiment includes a sample bin structure 81 with a sample inlet 812 at the top, a fixed guide structure 82 disposed above the sample inlet 812 and extending along the conveying direction of the material belt, a stretching guide structure 83 slidingly disposed on the fixed guide structure 82 along the conveying direction of the material belt and used for supporting the material belt, and a driving mechanism 84 (preferably an electric telescopic rod) disposed on the sample bin structure 81; the telescopic material guiding structure 83 is driven by the driving mechanism 84 to extend or retract, so that the sample inlet 812 is closed or opened; and the extended telescopic guide 83 also serves to guide the supported web to the winding core of the reel structure 313 in the corresponding self-driven take-up unit 31.
In this embodiment, the sample bin structure 81 includes a sample bin 811, N partitions 814 vertically arranged at intervals and slidably mounted on the sample bin 811 in a direction perpendicular to the conveying direction of the material belt; n partitions 814 divide the interior cavity of sample compartment 811 into N+1 independent storage chambers; the number of storage chambers corresponds to the number of self-driven take-up units 31. The sample bin structure 81 further comprises N push-pull mechanisms 815 (preferably air cylinders) which are arranged on the supporting table 5 and are in one-to-one correspondence with the partitions 814, and under the drive of the push-pull mechanisms 815, the corresponding partitions 814 slide out of the sample bin 811 and are communicated with two adjacent storage chambers, so that the material belt samples can conveniently fall into the corresponding storage chambers; the side of the sample bin 811 is provided with n+1 sample outlets 818 which are one by one with the storage chambers, and the sample outlets 818 are provided with switch doors 816 which are convenient for taking the belt samples. The sample bin structure 81 can store the tape samples corresponding to each self-driven material receiving unit 31 independently.
In this embodiment, the fixed material guiding structure 82 includes two fixed baffles 821 extending along the conveying direction of the material belt, and a blanking channel communicating with the sample inlet 812 is formed between the two fixed baffles 821. The telescopic guide structure 83 comprises a guide plate 831 with a U-shaped cross section and extending along the conveying direction of the material strip, wherein two side plate portions of the guide plate 831 are positioned outside corresponding fixed baffles 821, and a bottom plate portion of the guide plate 831 for supporting the material strip is positioned below the fixed baffles 821 and above the sample inlet 812 (for closing or opening the sample inlet 812).
In order to improve the stability and reliability of the guiding process and avoid scratching the material belt during the guiding process, the first guiding portions 813 turned outwards are formed on two sides of the sample inlet 812 along the direction perpendicular to the conveying direction of the material belt respectively in this embodiment. A second guide 822 is provided at the upstream end of the fixed barrier 821, which is folded away from the other fixed barrier 821. A guide wheel 832 is provided at the downstream end of the side plate portion of the guide plate 831, and a third guide portion 833 is provided at the upstream end of the bottom plate portion.
Wherein, the two sides of the sample bin 811 along the direction perpendicular to the conveying direction of the material belt are both provided with a fixing frame 817, the fixed baffle 821 is provided with a connecting part 823 fixedly connected with the fixing frame 817 on the same side, and the driving mechanism 84 is arranged on one fixing frame 817 and is connected with the side plate part of the material guiding plate 831 on the same side; the side plate portion is provided with a drive seat 834, and a power portion of the drive mechanism 84 is connected to the drive seat 834 via a floating joint.
In order to further improve the stability of the extension and retraction of the guide plate 831, in this embodiment, a slide rail slider structure 85 extending along the conveying direction of the material tape is provided at the side of the sample compartment 811, and the slide rail slider structure 85 and the driving mechanism 84 are located at the same side of the sample compartment 811, and a connection seat 835 connected to the sliding portion of the slide rail slider structure 85 is provided at the side plate portion of the guide plate 831.
In order to reduce the impact on other mechanisms when the driving mechanism 84 expands and contracts, the present embodiment includes a damper 86 corresponding to the driving seat 834 on the fixing frame 817 on which the driving mechanism 84 is mounted, and a damper 86 corresponding to the connecting seat 835 on the support stand 5.
Based on the above structure, the following will briefly explain the procedure of reserving sample and guiding the sample by the reserved sample telescopic guiding mechanism 8:
when the count of the upstream count unit 63 reaches a set amount, the cutting unit 65 cuts the tail material and receives the tail material; after the material is received, the lifting and shifting mechanism 2 drives the bracket 4 and the components on the bracket to move to a material guiding station corresponding to the next self-driven material receiving unit 31; after the supporting blanking belt of the telescopic guiding structure 83 is conveyed in place, the telescopic guiding structure 83 is driven by the driving mechanism 84 to extend, the sample inlet 812 is opened, the cutting unit 65 cuts, the cut material belt samples fall to the uppermost partition 814 in the sample bin 811, then the partition 814 acts from top to bottom one by one, and finally falls to the corresponding storage chamber (the partition 814 above the standby storage chamber can be controlled to act simultaneously and directly fall to the storage chamber). After the sample is reserved, the telescopic guide structure 83 is retracted, the material belt to be coiled is continuously supported, after the material belt stretches out for a certain length, the driving mechanism 84 drives the telescopic guide structure 83 to start stretching out, the material belt is directly guided to the winding core part of the winding disc structure 313 in the self-driving material receiving unit 31, the winding disc structure 313 starts to wind and receive materials, and after stable winding and receiving materials, the telescopic guide structure 83 is retracted, so that one sample reserving and guiding cycle is completed. The material belt is directly guided to the winding core part of the winding disc structure 313 in the self-driving material receiving unit 31, so that the material receiving stability can be improved, and the material belt is particularly suitable for receiving softer material belts.
In summary, the invention can utilize the sliding fit of the supporting table 5 or the bracket 4 to carry out the material collection in the forward and reverse directions; the belt jump prevention clamping unit 62 and the belt jump prevention conveying unit 64 can also be utilized to prevent the belt jump phenomenon in the process of conveying the material belt; by adding the detection mechanism 66, the material receiving machine is not only suitable for receiving the punched material belt, but also suitable for receiving the electroplated material belt with the joint; the sample reserving telescopic guide mechanism 8 not only can independently store the material belt samples corresponding to each self-driven material receiving unit 31, but also can directly guide the material belt to the winding core part of the material winding disc structure 313 in the self-driven material receiving unit 31, so that the material receiving stability is improved, and the device is particularly suitable for guiding soft material belts; meanwhile, the marking device has a marking function. In short, the automatic material receiving machine has the advantages of high automation degree, complete functions, strong universality and stable material receiving.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (9)
1. An automatic material receiving machine, characterized by comprising:
A frame;
The lifting shifting mechanism and the multi-disc horizontal receiving device are sequentially arranged on the frame from upstream to downstream along the conveying direction of the material belt; the multi-disc horizontal receiving device comprises a plurality of self-driven receiving units which are vertically arranged at intervals and are slidably arranged on the frame along the conveying direction of the material belt;
a bracket mounted on a power portion of the lifting and shifting mechanism;
a support table slidably mounted on the carriage in a direction perpendicular to a conveying direction of the material tape;
the anti-jump belt conveying and cutting module and the sample reserving telescopic guide mechanism are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the sample reserving telescopic guide mechanism is used for supporting the material belt to be coiled, which is conveyed by the anti-jump belt conveying and cutting module, guiding the material belt to a coiling core part of the corresponding self-driven material receiving unit, and collecting a material belt sample obtained by cutting by the anti-jump belt conveying and cutting module;
The sample reserving telescopic guide mechanism comprises a sample bin structure, a fixed guide structure, a telescopic guide structure and a driving mechanism, wherein the top of the sample bin structure is provided with a sample inlet, the fixed guide structure is arranged above the sample inlet and extends along the conveying direction of a material belt, the telescopic guide structure is slidably arranged on the fixed guide structure along the conveying direction of the material belt and is used for supporting the material belt, and the driving mechanism is arranged on the sample bin structure;
the telescopic guide structure is positioned above the sample inlet and is driven by the driving mechanism to extend or retract so as to realize the closing or opening of the sample inlet; and the extending telescopic guiding structure is also used for guiding the supported material belt to the winding core part of the corresponding self-driven material receiving unit.
2. The automatic material receiving machine of claim 1, wherein the anti-skip belt conveying and cutting module comprises:
the material belt guiding channel unit is arranged on the supporting table;
The anti-jump belt clamping unit, the counting unit, the anti-jump belt conveying unit and the cutting unit are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the anti-jump belt clamping unit and the anti-jump belt conveying unit are matched with each other to prevent the conveyed material belt from jumping out of the material belt guiding channel unit.
3. The automatic receiver of claim 2, wherein the anti-skip belt clamping unit is located at an upstream end of the belt guide channel unit; the material belt clamping device comprises a first mounting frame, wherein a supporting structure is arranged on the first mounting frame, a first installation structure with an adjustable inclination angle is arranged on the supporting structure, a sliding structure and a first rotating structure are arranged on the first installation structure, a second rotating structure is arranged on a sliding part of the sliding structure, and the second rotating structure is matched with the first rotating structure and used for clamping the material belt;
The first mounting structure comprises a first mounting plate, a first rotating shaft horizontally arranged at the bottom of the first mounting plate and a first adjusting screw screwed on the first mounting plate; the support structure is provided with a first arc groove matched with Zhou Buxiang of the first rotating shaft, and the spherical end part of the first adjusting screw is abutted with the support structure.
4. The automatic material receiving machine according to claim 2, wherein the anti-jump belt conveying unit comprises a supporting plate, a second installation structure with an adjustable inclination angle is arranged on the supporting plate, and a rotary driving piece and a horizontal driving piece are arranged on the second installation structure; a main driving roller structure is rotatably arranged on the power part of the rotary driving piece, and a secondary driving roller structure is arranged on the power part of the horizontal driving piece; the main driving roller structure and the auxiliary driving roller structure are matched to clamp the material belt under the driving of the horizontal driving piece, and the clamping and conveying of the material belt is realized under the driving of the rotary driving piece;
the second mounting structure comprises a second mounting plate, a second rotating shaft horizontally arranged at the bottom of the second mounting plate and a second adjusting screw which is screwed on the second mounting plate; the support plate is provided with a second arc groove matched with Zhou Buxiang of the second rotating shaft, and the spherical end part of the second adjusting screw is abutted with the support plate.
5. The automatic receiver of claim 2, wherein the anti-skip belt conveying and cutting module further comprises a detection mechanism for detecting a belt connector, the detection mechanism being located upstream of the cutting unit;
the detection mechanism comprises a connecting plate connected with the material belt guide channel unit or fixed on the supporting table, a first mounting seat is arranged on the connecting plate, and a first rotating piece is arranged on the first mounting seat; a second mounting seat is rotatably mounted on the connecting plate, a second rotating piece is arranged on the second mounting seat, a material belt channel is formed between the first rotating piece and the second rotating piece, and an elastic piece is arranged between the second mounting seat and a fixing piece on the connecting plate; the connecting plate is provided with a light sensation detection piece corresponding to the second mounting seat.
6. The automatic receiver of claim 2, further comprising a strip transition guide mechanism disposed on the support table upstream of the anti-skip belt delivery cutting module;
The material belt transition guide mechanism comprises a fixed support, wherein a first material belt guide wheel used for guiding the material belt to the anti-jump belt conveying and cutting module, a material belt limiting wheel positioned below the first material belt guide wheel, a second material belt guide wheel positioned above the first material belt guide wheel and a third material belt guide wheel positioned below the material belt limiting wheel are arranged on the fixed support;
The second material belt guide wheel and the third material belt guide wheel are used for directly guiding the material belt to the corresponding self-driven material receiving unit.
7. The automatic material receiving machine according to claim 1, wherein the fixed material guiding structure comprises two fixed baffles extending along the conveying direction of the material belt, and a blanking channel communicated with the sample inlet is formed between the two fixed baffles;
the telescopic guide structure comprises a guide plate with a U-shaped cross section and extending along the conveying direction of the material belt, two side plate parts of the guide plate are positioned on the outer sides of the corresponding fixed baffle plates, and a bottom plate part used for supporting the material belt in the guide plate is positioned below the fixed baffle plates and above the sample inlet.
8. The automatic material receiving machine according to claim 1, wherein the sample bin structure comprises a sample bin, N partitions vertically spaced apart and slidably mounted on the sample bin in a direction perpendicular to a material belt conveying direction; the inner cavity of the sample bin is divided into N+1 independent storage chambers by N partitions, and the number of the storage chambers is consistent with that of the self-driven material collecting units; the side part of the sample bin is provided with N+1 sample outlets which are in one-to-one correspondence with the storage chambers, and the sample outlets are provided with switch doors;
the sample bin structure further comprises N push-pull mechanisms which are arranged on the supporting table and are in one-to-one correspondence with the partitions, and the partitions correspondingly slide out of the sample bin and are communicated with the adjacent two storage chambers under the driving of the push-pull mechanisms.
9. The automatic material receiving machine according to claim 1, wherein the self-driven material receiving unit comprises a support frame which is slidably arranged on the frame along the conveying direction of the material belt, and a rotary power mechanism and a material coiling disc structure connected with a power part of the rotary power mechanism are arranged on the support frame; the support frame is also provided with a support arm, and an isolation paper tape discharging disc structure for storing an isolation paper tape is rotatably arranged on the support arm;
The coil tray structure is used for winding the material belt and the isolation paper belt released by the corresponding isolation paper belt discharging tray structure in a staggered lamination mode.
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CN113816182B true CN113816182B (en) | 2024-05-31 |
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