CN113816182A - Automatic material collecting machine - Google Patents
Automatic material collecting machine Download PDFInfo
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- CN113816182A CN113816182A CN202111015928.3A CN202111015928A CN113816182A CN 113816182 A CN113816182 A CN 113816182A CN 202111015928 A CN202111015928 A CN 202111015928A CN 113816182 A CN113816182 A CN 113816182A
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- material belt
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- guiding
- unit
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- 239000000463 material Substances 0.000 title claims abstract description 363
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 25
- 238000004804 winding Methods 0.000 claims abstract description 18
- 230000009191 jumping Effects 0.000 claims abstract description 11
- 238000005192 partition Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 15
- 238000002955 isolation Methods 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 230000002457 bidirectional effect Effects 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 abstract 1
- 238000009713 electroplating Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000007779 soft material Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000011896 sensitive detection Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/026—Cantilever type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses an automatic material receiving machine, which comprises a rack; the lifting and shifting mechanism and the multi-disc horizontal material receiving device are sequentially arranged on the rack from upstream to downstream along the conveying direction of the material belt; a bracket mounted on the power part of the lifting displacement mechanism; a support table slidably mounted on the bracket in a direction perpendicular to the material belt conveying direction; set up and carry and cut the module and leave the flexible guide mechanism of appearance to prevent jumping on a supporting bench. The multi-disc horizontal material receiving device comprises a plurality of self-driven material receiving units which are vertically arranged at intervals and are slidably mounted on the rack along the material belt conveying direction; the sample-reserving telescopic guide mechanism is used for supporting the material belt to be coiled and conveyed by the anti-jumping belt conveying and cutting module, guiding the material belt to the winding core part of the corresponding self-driven material collecting unit, and is also used for collecting a material belt sample obtained by cutting the anti-jumping belt conveying and cutting module. The invention has high automation degree, can carry out forward and backward bidirectional material receiving, can prevent the phenomenon of belt jumping in the conveying process of the material belt and improves the stability of material receiving.
Description
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to an automatic material receiving machine capable of realizing continuous and automatic material receiving of terminals.
Background
In the field of metal terminal stamping and electroplating, a material receiving machine is generally adopted to continuously receive the terminals. At present, most material receiving machines can only adopt one clockwise or anticlockwise material receiving direction and need manual auxiliary production; in addition, the belt skipping fault is easy to occur in the material belt conveying process, and the receiving stability of the soft material belt is poor; the material receiving of the belt with the connector after electroplating can not be realized; the function is single, degree of automation is not high, and work is unstable, brings very big inconvenience for production process and equipment maintenance.
Disclosure of Invention
The invention aims to overcome at least one defect in the prior art, and provides an automatic material receiving machine which is high in automation degree, can carry out forward and backward bidirectional material receiving, can prevent a strip jumping phenomenon in the conveying process of a material strip, and improves the stability of material receiving.
In order to solve the problems existing in the prior art, an embodiment of the present invention provides an automatic material receiving machine, including:
a frame;
the lifting and shifting mechanism and the multi-disc horizontal material receiving device are sequentially arranged on the rack from upstream to downstream along the conveying direction of the material belt; the multi-disc horizontal material receiving device comprises a plurality of self-driven material receiving units which are vertically arranged at intervals and are slidably mounted on the rack along the material belt conveying direction;
a bracket mounted on a power part of the lifting and shifting mechanism;
the supporting table is arranged on the bracket in a sliding mode along the direction perpendicular to the material belt conveying direction;
the anti-skip belt conveying and cutting module and the sample reserving telescopic material guiding mechanism are sequentially arranged on the supporting table from upstream to downstream along the material belt conveying direction; the sample reserving and telescopic material guiding mechanism is used for supporting the material belt to be coiled and conveyed by the anti-jumping belt conveying and cutting module, guiding the material belt to the winding core part of the self-driven material collecting unit correspondingly, and collecting a material belt sample obtained by cutting the anti-jumping belt conveying and cutting module.
Further, it carries and cuts the module to prevent jumping the area and includes:
the material belt guide channel unit is arranged on the support table;
the anti-skip belt clamping unit, the counting unit, the anti-skip belt conveying unit and the cutting unit are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the anti-jump belt clamping unit and the anti-jump belt conveying unit are matched with each other to prevent the conveyed material belt from jumping out of the material belt guide channel unit.
Further, the anti-skip belt clamping unit is positioned at the upstream end of the material belt guide channel unit; the material belt clamping device comprises a first mounting frame, wherein a supporting structure is arranged on the first mounting frame, a first mounting structure with an adjustable inclination angle is arranged on the supporting structure, a sliding structure and a first rotating structure are arranged on the first mounting structure, a second rotating structure is arranged on a sliding part of the sliding structure, and the second rotating structure is matched with the first rotating structure to clamp the material belt;
the first mounting structure comprises a first mounting plate, a first rotating shaft horizontally arranged at the bottom of the first mounting plate and a first adjusting screw screwed on the first mounting plate; the supporting structure is provided with a first arc groove matched with the peripheral part of the first rotating shaft, and the spherical end part of the first adjusting screw is abutted against the supporting structure.
Furthermore, the anti-jumping belt conveying unit comprises a supporting plate, a second mounting structure with an adjustable inclination angle is arranged on the supporting plate, and a rotary driving piece and a horizontal driving piece are arranged on the second mounting structure; a main driving roller structure is rotatably arranged on the power part of the rotary driving piece, and a secondary driving roller structure is arranged on the power part of the horizontal driving piece; the main driving roller structure and the auxiliary driving roller structure are matched to clamp the material belt under the driving of the horizontal driving piece, and the clamping and conveying of the material belt are realized under the driving of the rotary driving piece;
the second mounting structure comprises a second mounting plate, a second rotating shaft horizontally arranged at the bottom of the second mounting plate and a second adjusting screw screwed on the second mounting plate; the supporting plate is provided with a second arc groove matched with the peripheral part of the second rotating shaft, and the spherical end part of the second adjusting screw is abutted to the supporting plate.
Furthermore, the anti-jumping belt conveying and cutting module also comprises a detection mechanism for detecting a belt connecting piece, and the detection mechanism is positioned at the upstream of the cutting unit;
the detection mechanism comprises a connecting plate which is connected with the material belt guide channel unit or fixed on the support table, a first mounting seat is arranged on the connecting plate, and a first rotating piece is arranged on the first mounting seat; a second mounting seat is rotatably mounted on the connecting plate, a second rotating piece is arranged on the second mounting seat, a material belt channel is formed between the first rotating piece and the second rotating piece, and an elastic piece is arranged between the second mounting seat and the fixing piece on the connecting plate; and the connecting plate is provided with a light sensing detection piece corresponding to the second mounting seat.
Further, the automatic material receiving machine further comprises a material belt transition guide mechanism, and the material belt transition guide mechanism is arranged on the support table at the upstream of the anti-skip belt conveying and cutting module;
the material belt transition guide mechanism comprises a fixed support, and a first material belt guide wheel for guiding the material belt to the anti-skip belt conveying and cutting module, a material belt limiting wheel positioned below the first material belt guide wheel, a second material belt guide wheel positioned above the first material belt guide wheel and a third material belt guide wheel positioned below the material belt limiting wheel are arranged on the fixed support;
the second material belt guide wheel and the third material belt guide wheel are used for directly guiding the material belt to the corresponding self-driven material receiving unit.
Furthermore, the sample reserving telescopic material guiding mechanism comprises a sample bin structure, a fixed material guiding structure, a telescopic material guiding structure and a driving mechanism, wherein a sample inlet is formed in the top of the sample bin structure;
the telescopic material guide structure is positioned above the sample inlet and extends out or retracts under the driving of the driving mechanism to realize the closing or opening of the sample inlet; and the extended telescopic material guiding structure is also used for guiding the supported material belt to the winding core part of the corresponding self-driven material collecting unit.
Furthermore, the fixed material guiding structure comprises two fixed baffle plates extending along the material belt conveying direction, and a blanking channel communicated with the sample inlet is formed between the two fixed baffle plates;
the telescopic material guiding structure comprises a material guiding plate with a U-shaped cross section and extending along the conveying direction of the material belt, two side plate parts of the material guiding plate are positioned on the outer sides of the corresponding fixed baffles, and a bottom plate part used for supporting the material belt in the material guiding plate is positioned below the fixed baffles and above the sample inlet.
Furthermore, the sample bin structure comprises a sample bin and N partitions which are vertically arranged at intervals and are slidably mounted on the sample bin along a direction perpendicular to the conveying direction of the material belt; the N partitions divide the inner cavity of the sample bin into N +1 independent storage chambers, and the number of the storage chambers is consistent with that of the self-driven material receiving units; the side part of the sample bin is provided with N +1 sample outlets which are one by one with the storage chambers, and the sample outlets are provided with switch doors;
the sample bin structure further comprises N push-pull mechanisms which are arranged on the supporting table and correspond to the partitions one by one, and the partitions correspondingly slide out of the sample bin and are communicated with the two adjacent storage chambers under the driving of the push-pull mechanisms.
Furthermore, the self-driven material receiving unit comprises a support frame which is slidably mounted on the rack along the material belt conveying direction, and a rotary power mechanism and a coil tray structure which is connected with a power part of the rotary power mechanism are arranged on the support frame; the support arm is further arranged on the support frame, and an isolation paper tape placing disc structure for storing isolation paper tapes is rotatably arranged on the support arm;
the rolling disc structure is used for rolling the material belt and the isolation paper tape released by the isolation paper tape discharging disc structure in a staggered and laminated mode.
Due to the adoption of the technical scheme, the beneficial effects are as follows:
the automatic material receiving machine comprises a rack, a lifting and shifting mechanism and a multi-disc horizontal material receiving device, wherein the lifting and shifting mechanism and the multi-disc horizontal material receiving device are sequentially arranged on the rack from the upstream to the downstream in the material belt conveying direction; the multi-disc horizontal material receiving device comprises a plurality of self-driven material receiving units which are vertically arranged at intervals and are slidably mounted on the rack along the material belt conveying direction; the sample reserving telescopic guide mechanism is used for supporting the material belt to be coiled conveyed by the anti-jumping belt conveying and cutting module, guiding the material belt to the winding core part of the corresponding self-driven material collecting unit, and is also used for collecting the material belt sample obtained by cutting the anti-jumping belt conveying and cutting module
The supporting table can slide along the direction vertical to the conveying direction of the material belt, so that the anti-jumping belt conveying and cutting module and the sample-remaining telescopic material guiding mechanism are adjusted to the other side (forward and reverse material receiving station switching) from one side of the winding core part in the self-driven material receiving unit, and forward/reverse material receiving of the self-driven material receiving unit is realized. Prevent in addition jumping to take and carry and cut the module and not only be used for carrying/cut the material area and still be used for preventing that the material area of carrying from jumping the area, leave the flexible guide mechanism of appearance and can not only collect the material area sample, can also utilize its elasticity with the corresponding coiling core part of the self-driven material receiving unit of material area direction of bearing, especially be fit for the guide in soft material area, increased the stability of receiving the material.
In conclusion, the automatic material receiving machine has high automation degree, can carry out forward and backward bidirectional material receiving, can prevent the phenomenon of belt jumping in the conveying process of the material belt, and improves the stability of material receiving.
Drawings
FIG. 1 is a schematic structural diagram of an automatic material receiving machine of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a reference diagram of the clockwise material receiving state;
FIG. 4 is a reference diagram of the state of the counterclockwise material receiving;
FIG. 5 is a schematic structural view of the frame, the lifting and shifting mechanism and the multi-disc horizontal material receiving device in FIG. 1;
FIG. 6 is a schematic structural view of the self-driven material receiving unit in FIG. 5;
FIG. 7 is an enlarged view of the structure at A in FIG. 2;
FIG. 8 is a schematic view of the structure of the carriage, support table and components thereon of FIG. 1;
FIG. 9 is a schematic structural view of the anti-jump belt feeding and cutting module of FIG. 8;
FIG. 10 is an exploded view of the anti-jump belt clamping unit of FIG. 9;
FIG. 11 is an exploded view of the anti-jump belt conveyor unit of FIG. 9;
FIG. 12 is a schematic view of the detection mechanism of FIG. 9;
FIG. 13 is a schematic structural view (in an extended state) of the sample retention and extension material guide mechanism in FIG. 8;
FIG. 14 is an exploded view of the structure of FIG. 13;
FIG. 15 is a schematic view of the telescopic guide structure shown in FIG. 14;
figure 16 is a reference view of the telescopic guide structure in a retracted state;
in the figure: 1-a rack, 2-a lifting and shifting mechanism, 3-a multi-disc horizontal material receiving device, 31-a self-driven material receiving unit, 311-a supporting frame, 312-a rotating power mechanism, 313-a coil tray structure, 314-a supporting arm, 315-an isolating paper tape material discharging tray structure, 316-a tensioning component, 317-a material blocking component, 32-a sliding rail, 33-a sliding block, 4-a bracket, 5-a supporting platform, 51-a locking component, 6-an anti-jump tape conveying and cutting module, 61-a material tape guide channel unit, 611-a sliding seat, 612-a supporting column, 613-a guide channel, 62-an anti-jump tape clamping unit, 621-a first mounting frame, 6211-a top plate, 6212-a stand column, 6213-a bottom plate, 6214-a material guide plate and 6215-a locking plate, 622-support structure, 6221-sliding sleeve, 6222-pillar, 6223-transverse plate, 6224-first arc groove, 6225-limit pin, 623-first mounting structure, 6231-first mounting plate, 6232-first rotating shaft, 6233-first adjusting screw, 6234-first locking screw, 624-sliding structure, 625-first rotating structure, 626-second rotating structure, 627-locking assembly, 63-counting unit, 64-anti-jump belt conveying unit, 641-support plate, 6411-second arc groove, 642-second mounting structure, 6421-second mounting plate, 6422-second rotating shaft, 6423-second adjusting screw, 6424-second locking screw, 643-rotating driving member, 644-driving member, 645-main driving roller structure, 646-from a driving roller structure, 65-a cutting unit, 66-a detection mechanism, 661-a connecting plate, 662-a first mounting seat, 663-a first rotating member, 664-a second mounting seat, 665-a second rotating member, 666-an elastic member, 667-a light-sensitive detection member, 668-a pivot, 669-a fixing member, 67-a marking mechanism, 68-a tape guide height limiting mechanism, 7-a tape transition guide mechanism, 71-a fixing bracket, 72-a first tape guide wheel, 73-a tape limiting wheel, 74-a second tape guide wheel, 75-a third tape guide wheel, 8-a sample retention telescopic guide mechanism, 81-a sample bin structure, 811-a sample bin, 812-a sample inlet, 813-a first guide part, 814-a partition, 815-a push-pull mechanism, 816-switch door, 817-fixing frame, 818-sample outlet, 82-fixed material guiding structure, 821-fixed baffle, 822-second guiding part, 823-connecting part, 83-telescopic material guiding structure, 831-material guiding plate, 832-material guiding wheel, 833-third guiding part, 834-driving seat, 835-connecting seat, 84-driving mechanism, 85-sliding rail sliding block structure and 86-buffer.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 and fig. 2 together, the present embodiment discloses an automatic material receiving machine for winding and receiving a terminal material strip, which includes a frame 1; the lifting and shifting mechanism 2 and the multi-disc horizontal material receiving device 3 are sequentially arranged on the rack 1 from the upstream to the downstream along the material belt conveying direction (marked as transverse direction); a bracket 4 mounted on the power part of the lifting and shifting mechanism 2; a support table 5 slidably mounted on the carriage 4 in a direction (referred to as a longitudinal direction) perpendicular to the material tape conveying direction; the anti-skip belt conveying and cutting module 6 and the sample-reserving telescopic material guide mechanism 8 are sequentially arranged on the support table 5 from the upstream to the downstream along the conveying direction of the material belt. The multi-disc horizontal receiving device 3 comprises a plurality of self-driven receiving units 31 which are vertically arranged at intervals and are slidably mounted on the rack 1 along the material belt conveying direction; the sample reserving and telescopic material guiding mechanism 8 is used for supporting the material belt to be coiled and conveyed by the anti-jumping belt conveying and cutting module 6, guiding the material belt to the winding core part of the corresponding self-driven material collecting unit 31, and collecting a material belt sample obtained by cutting through the anti-jumping belt conveying and cutting module 6.
As shown in fig. 3 and 4, the supporting table 5 is pushed and pulled along the longitudinal sliding direction, so that the anti-jumping belt conveying and cutting module 6 and the sample-reserving telescopic material guiding mechanism 8 are adjusted from one side of the winding core part in the coil structure 313 to the other side (i.e. the forward and reverse material receiving stations are switched), and forward/reverse material receiving of the coil structure 313 is realized. In addition, the belt-jumping-preventing conveying and cutting module 6 is not only used for conveying/cutting the material belt, but also used for preventing the material belt from jumping, the sample-reserving telescopic guide mechanism 8 can not only collect a material belt sample, but also can utilize the flexibility of the sample-reserving telescopic guide mechanism to guide the material belt to the winding core part of the corresponding material disc structure 313, is particularly suitable for guiding the material belt, and increases the stability of material collection.
Wherein, on the support platform 5 installed the bracket 4 with the help of the slide rail slider module, the support platform 5 is provided with a locking piece 51 used for locking the support platform after sliding in place so as to prevent the support platform 5 and the bracket 4 from sliding relatively (see fig. 8).
As shown in fig. 5 and fig. 6, the self-driven material receiving unit 31 in this embodiment includes a supporting frame 311 slidably mounted on the frame 1 along the material belt conveying direction, and the supporting frame 311 is provided with a rotating power mechanism 312 and a material tray structure 313 connected to a power portion of the rotating power mechanism 312; the supporting frame 311 is further provided with a supporting arm 314 and a material blocking assembly 317 for limiting the material belt on the material tray structure 313, and the supporting arm 314 is rotatably provided with an isolation paper belt discharging tray structure 315 for storing the isolation paper belt and a tensioning assembly 316 for tensioning the isolation paper belt. The take-up reel structure 313 is adapted to take up the release tape released from the tape and the corresponding release tape take-off reel structure 315 in a cross-stacked fashion clockwise or counterclockwise under forward/reverse drive of the rotary power mechanism 312.
When material taking or material placing is carried out, the self-driven material receiving unit 31 needs to be pushed and pulled; in order to ensure the stability and portability of the movement of the self-driven material receiving unit 31 during drawing, the rack 1 of the embodiment is provided with a slide rail 32 extending along the material belt conveying direction, a slide block 33 is slidably mounted on the slide rail 32, and the support frame 311 is fixedly connected with the slide block 33.
As shown in fig. 7 to 9, in the present embodiment, the anti-jump belt conveying and cutting module 6 specifically includes: a material belt guide passage unit 61 provided on the support table 5; an anti-jump belt clamping unit 62, a counting unit 63, an anti-jump belt conveying unit 64 and a cutting unit 65 (a movable knife assembly moves towards a static knife assembly along the longitudinal direction to cut the material belt) which are arranged on the support table 5 in sequence from upstream to downstream in the material belt conveying direction; the anti-skip belt clamping unit 62 and the anti-skip belt feeding unit 64 cooperate with each other to prevent the fed material tape from jumping out of the tape guide path unit 61.
In this embodiment, the tape guide channel unit 61 includes a plurality of sliders 611 disposed on the support platform 5 at intervals, a support column 612 slidably mounted on the sliders 611, and a guide channel 613 disposed on the support column 612 (including a guide platform, two blocks disposed on the guide platform at intervals along the longitudinal direction, and a channel for the tape to pass through is formed between the two blocks). When debugging before receiving materials, the locking screws can be loosened as required, the height of the guide channel 613 is adjusted by means of the sliding fit relationship between the sliding seat 611 and the supporting column 612, and after the height is adjusted in place, the locking screws are screwed down so as to be flush with other units.
As shown in fig. 10, in the present embodiment, the anti-skip belt clamping unit 62 is located at the upstream end of the tape guide passage unit 61; including first mounting bracket 621, be equipped with bearing structure 622 on the first mounting bracket 621, be equipped with the first mounting structure 623 of inclination adjustable on the bearing structure 622, be equipped with sliding structure 624 and first rotating-structure 625 on the first mounting structure 623, be equipped with second rotating-structure 626 on the sliding part of sliding structure 624, second rotating-structure 626 and first rotating-structure 625 vertical interval arrange, mutually support and be used for pressing from both sides tight material area.
The first mounting frame 621 comprises a top plate 6211, a bottom plate 6213 and a column 6212 arranged between the top plate 6211 and the bottom plate 6213, the top plate 6211 is provided with an avoiding port for avoiding the first rotating structure 625 and the second rotating structure 626, one end of the top plate 6211 facing the material belt guide channel unit 61 is provided with two material guide plates 6214 arranged at intervals along the longitudinal direction, a material belt channel is formed between the two material guide plates 6214, and the top plate 6211 is further provided with a locking plate 6215. The sliding portion of the sliding structure 624 is provided with a locking assembly 627 for cooperating with the locking plate 6215 to fix the position of the sliding portion.
The supporting structure 622 comprises two sliding sleeves 6221 fixed on the bottom plate 6213 at intervals, a supporting column 6222 slidably mounted in the sliding sleeves 6221 and a transverse plate 6223 arranged on the supporting column 6222; the first mounting structure 623 comprises a first mounting plate 6231, a first rotating shaft 6232 horizontally arranged at the bottom of the first mounting plate 6231, and a first adjusting screw 6233 and a first locking screw 6234 screwed on the first mounting plate 6231; the transverse plate 6223 is provided with a first arc groove 6224 adapted to the peripheral portion of the first rotating shaft 6232, the first arc groove 6224 is provided with two stopper pins 6225 for axially limiting the first rotating shaft 6232, and the spherical end portion of the first adjusting screw 6233 abuts against the transverse plate 6223.
The second rotating structure 626 and the first rotating structure 625 each include a mounting shaft and a rotating member (preferably a bearing) mounted on the mounting shaft.
Before the production is changed or during debugging, the height of the transverse plate 6223, the height of the first mounting structure 623 and the height of the upper part of the first mounting structure can be adjusted by utilizing the sliding fit relation between the sliding sleeve 6221 and the support 6222 according to requirements so as to be flush with other units; in addition, the sliding part of the sliding structure 624 can be pushed and pulled as required to move the second rotating structure 626 towards the first rotating structure 625, so as to cooperate with each other to clamp the material belt; the first adjusting screw 6233 can be adjusted as required to rotate the first mounting plate 6231 around the central axis of the first rotating shaft 6232 to adjust the inclination angle, and after the adjustment, the first locking screw 6234 is used for locking, so that the second rotating structure 626 and the first rotating structure 625 apply a downward pulling force to the clamped tape, so that the tape does not depart from the tape guide channel unit 61.
As shown in fig. 11, in this embodiment, the anti-jump belt conveying unit 64 includes a supporting plate 641, a second mounting structure 642 with an adjustable inclination angle is disposed on the supporting plate 641, and a rotary driving element 643 and a horizontal driving element 644 are disposed on the second mounting structure 642; a main driving roller structure 645 is rotatably arranged on the power part of the rotary driving piece 643, and a secondary driving roller structure 646 is arranged on the power part of the horizontal driving piece 644; the main driving roller structure 645 and the auxiliary driving roller structure 646 cooperate to clamp the material belt under the driving of the horizontal driving member 644, and the clamping and conveying of the material belt are realized under the driving of the rotary driving member 643.
The second mounting structure 642 comprises a second mounting plate 6421, a second rotating shaft 6422 horizontally arranged at the bottom of the second mounting plate 6421, and a second adjusting screw 6423 and a second locking screw 6424 screwed on the second mounting plate 6421; the support plate 641 is provided with a second arc groove 6411 adapted to the peripheral portion of the second rotating shaft 6422, and the spherical end portion of the second adjusting screw 6423 abuts against the support plate 641.
Main drive roller structure 645 and follow drive roller structure 646 and all include drive roller and vertical interval ring locate last spacing piece and lower spacing piece on the drive roller, form material area passageway between two last spacing pieces, two lower spacing pieces. And one of the upper limiting pieces is provided with a groove, and the other upper limiting piece is provided with an annular height limiting boss matched with the groove.
Before the production change or during debugging, the horizontal driving piece 644 can be used for enabling the driven roller structure 646 to move towards the main driving roller structure 645, and the material belts are clamped in a matched mode; the second adjusting screw 6423 can be adjusted as required to rotate the second mounting plate 6421 around the central axis of the second rotating shaft 6422, so as to adjust the inclination angle, and after adjustment, the second locking screw 6424 is used for locking, so that the secondary driving roller structure 646 and the main driving roller structure 645 apply a pull-down force to the clamped material tape, so that the material tape does not depart from the material tape guide channel unit 61.
Before the material belt is wound, the rotary driving element 643 works, the main driving roller structure 645 and the auxiliary driving roller structure 646 are matched to clamp the material belt and perform pre-conveying, the sample reserving and telescopic material guiding mechanism 8 guides the material belt to the material disc structure 313 in the self-driving material receiving unit 31, after the material disc structure 313 receives materials stably, the rotary driving element 643 stops working, and at the moment, the pulling force generated by winding of the material disc structure 313 drives the material belt to continue conveying downstream. The counting unit 63 counts the products on the material belt in the material belt conveying process; when the tape winding is nearly completed (the product count is close to the set value), the rotary driving element 643 is operated again to drive the tape to advance until the required number of products on the wound tape is reached, and the cutting unit 65 is operated to cut off the tape.
In order to increase the universality of the automatic material receiving machine, the automatic material receiving machine is suitable for receiving punched material belts and is also suitable for receiving the material belts with connectors (rivets) after electroplating. As shown in fig. 9 and 12, the anti-skip belt conveying cutting module 6 in the present embodiment is added with a detection mechanism 66 for detecting a belt connecting member, and the detection mechanism 66 is located upstream of the cutting unit 65; specifically between the counting unit 63 and the anti-skip belt clamping unit 62. The detection mechanism 66 includes a connecting plate 661 connected to the material strip guide channel unit 61 or fixed to the support table 5, the connecting plate 661 is provided with a first mounting seat 662, and the first mounting seat 662 is provided with a first rotating member 663 (specifically including a shaft and a bearing); an L-shaped second mounting seat 664 is rotatably mounted on the connecting plate 661, a second rotating member 665 (specifically comprising a shaft and a bearing) is arranged on the second mounting seat 664, a material belt channel is formed between the first rotating member 663 and the second rotating member 665, and an elastic member 666 is arranged between the second mounting seat 664 and a fixed member 669 on the connecting plate 661; the connecting plate 661 is provided with a light sensing detecting member 667 corresponding to the second mounting seat 664. A pivot 668 is disposed at a corner of the L-shaped second mounting seat 664, and the pivot 668 is rotatably engaged with the second mounting seat 664 and is fixedly connected to the connecting plate 661. When the tape connector is encountered, the distance between the first rotating member 663 and the second rotating member 665 is forced to increase, the second mounting seat 664 rotates around the pivot 668, the corresponding relationship between the second mounting seat 664 and the light-sensitive detecting member 667 changes, and the identification and detection of the tape connector are further realized. In order to adjust the elastic force of the elastic member 666, the connecting plate 661 of this embodiment is provided with a long waist-shaped hole for adjusting the position of the fixing member 669.
In order to further increase the universality of the automatic material receiving machine, as shown in fig. 9, a marking mechanism 67 is further added in the anti-skip belt conveying and cutting module 6 in the embodiment, and the marking mechanism 67 is located between the anti-skip belt conveying unit 64 and the cutting unit 65; the specific structure is similar to the existing structure, and is not described herein.
In order to further improve the material receiving stability of the automatic material receiving machine, as shown in fig. 9, a material strip guiding and height limiting mechanism 68 is further added in the anti-skip belt conveying and cutting module 6 in the embodiment, and the material strip guiding and height limiting mechanism 68 is located at the upstream of the anti-skip belt clamping unit 62; similar to the drive roller arrangement 646 described above, further description is omitted.
In order to improve the flexibility of the material guiding of the automatic material receiving machine, the condition that the anti-jumping belt conveying and cutting module 6 breaks down is timely responded. As shown in fig. 8, the automatic material receiving machine of this embodiment further includes a material belt transition guiding mechanism 7, where the material belt transition guiding mechanism 7 is disposed on the supporting table 5 at the upstream of the anti-skip belt conveying and cutting module 6; the anti-skip belt conveying and cutting device comprises a fixed support 71, wherein a first belt guide wheel 72 for guiding a belt to an anti-skip belt conveying and cutting module 6, a belt limiting wheel 73 (for preventing the belt from being bent in a transition mode) positioned below the first belt guide wheel 72, a second belt guide wheel 74 positioned above the first belt guide wheel 72 and a third belt guide wheel 75 positioned below the belt limiting wheel 73 are arranged on the fixed support 71; the second tape guide roller 74 and the third tape guide roller 75 are used to guide the tape directly to the corresponding self-driven take-up unit 31.
If equipment (such as material belt stamping equipment) on the upper stream of the anti-jumping belt conveying and cutting module 6 can be stopped at any time, once the anti-jumping belt conveying and cutting module 6 breaks down, the equipment on the upper stream can be stopped and overhauled without manual auxiliary material guiding. When equipment (such as electroplating equipment) at the upstream of the anti-jumping belt conveying and cutting module 6 cannot be stopped at any time due to a process, once the anti-jumping belt conveying and cutting module 6 breaks down, the material belt needs to be directly guided to the self-driven material receiving unit 31 by the aid of the second material belt guide wheel 74 and the third material belt guide wheel 75 manually, and material receiving is continued.
As shown in fig. 13 to fig. 16, the sample retention telescopic material guiding mechanism 8 in this embodiment includes a sample bin structure 81 having a sample inlet 812 at the top, a fixed material guiding structure 82 disposed above the sample inlet 812 and extending along the material tape conveying direction, a telescopic material guiding structure 83 slidably disposed on the fixed material guiding structure 82 along the material tape conveying direction and used for supporting the material tape, and a driving mechanism 84 (preferably an electric telescopic rod) disposed on the sample bin structure 81; the telescopic material guiding structure 83 extends or retracts under the driving of the driving mechanism 84 to realize the closing or opening of the sample inlet 812; and the extended telescopic guide structure 83 is also used to guide the supported strip towards the winding core of the take-up disc structure 313 in the corresponding self-driven take-up unit 31.
In this embodiment, the sample bin structure 81 includes sample bins 811, and N partitions 814 which are vertically arranged at intervals and slidably mounted on the sample bins 811 along a direction perpendicular to the material tape conveying direction; n partitions 814 partition the interior cavity of sample compartment 811 into N +1 independent storage chambers; the number of the storage chambers corresponds to the number of the self-driven material receiving units 31. The sample bin structure 81 further includes N push-pull mechanisms 815 (preferably air cylinders) disposed on the support platform 5 and corresponding to the partitions 814 one to one, and under the driving of the push-pull mechanisms 815, the corresponding partitions 814 slide out of the sample bin 811, and the two adjacent storage chambers are communicated, so that the strip samples can fall to the corresponding storage chambers; the side of the sample chamber 811 is provided with N +1 sample outlets 818 corresponding to the storage chambers, and the sample outlets 818 are provided with switch doors 816 for taking samples from the strip. The sample bin structure 81 can independently store the strip samples corresponding to each self-driven material receiving unit 31.
In this embodiment, the fixed material guiding structure 82 includes two fixed baffles 821 extending along the material belt conveying direction, and a blanking channel communicating with the sample inlet 812 is formed between the two fixed baffles 821. The retractable material guiding structure 83 includes a material guiding plate 831 having a U-shaped cross section and extending along the material belt conveying direction, two side plate portions of the material guiding plate 831 are located outside the corresponding fixed baffle 821, and a bottom plate portion of the material guiding plate 831 for supporting the material belt is located below the fixed baffle 821 and above the sample inlet 812 (for closing or opening the sample inlet 812).
In order to improve the stability and reliability of the material guiding and avoid scratching the material strip during the material guiding process, in this embodiment, first guiding portions 813 turning outwards are respectively formed on two sides of the sample inlet 812 along the direction perpendicular to the conveying direction of the material strip. A second guide 822 folded back to be away from the other fixed barrier 821 is provided at the upstream end of the fixed barrier 821. A material guide wheel 832 is provided at the downstream end of the side plate portion of the material guide plate 831, and a third guide portion 833 folded downward is provided at the upstream end of the bottom plate portion.
Wherein, the sample cabin 811 has mounts 817 along both sides in the direction perpendicular to the direction of conveyance of the strip of material, there are interconnecting pieces 823 fixedly connected with mount 817 of the same side on the fixed baffle 821, the driving mechanism 84 is set up on one of the mounts 817 and connect with the side plate of the stock guide 831 of the same side; the side plate portion is provided with a driving seat 834, and the power portion of the driving mechanism 84 and the driving seat 834 are connected by a floating joint.
In order to further improve the stability of the extension and retraction of the material guiding plate 831, in this embodiment, a sliding rail slider structure 85 extending along the material tape conveying direction is disposed on the side portion of the sample chamber 811, the sliding rail slider structure 85 and the driving mechanism 84 are disposed on the same side of the sample chamber 811, and a connecting seat 835 connected to the sliding portion of the sliding rail slider structure 85 is disposed on the side portion of the material guiding plate 831.
In order to reduce the impact on other mechanisms when the driving mechanism 84 extends and contracts, the buffer 86 corresponding to the driving seat 834 is provided on the fixing frame 817 where the driving mechanism 84 is installed, and the buffer 86 corresponding to the connecting seat 835 is further provided on the support table 5.
Based on the structure, the process of reserving sample and guiding material of the sample retractable material guiding mechanism 8 is briefly explained as follows:
when the count of the upstream counting unit 63 reaches a set amount, the tail material is collected after being cut by the cutting unit 65; after the material receiving is finished, the lifting and shifting mechanism 2 drives the bracket 4 and the components thereon to move to the material guiding station corresponding to the next self-driven material receiving unit 31; after the supporting lower material belt of the telescopic material guiding structure 83 is conveyed to a proper position, the driving mechanism 84 drives the lower telescopic material guiding structure 83 to extend out, the sample inlet 812 is opened, the cutting unit 65 cuts the material belt, the cut material belt sample falls to the uppermost partition 814 in the sample bin 811, and then the partition 814 moves one by one from top to bottom and finally falls to the corresponding storage chamber (the partition 814 above the standby storage chamber can also be controlled to move simultaneously and directly fall to the storage chamber). After the sample is reserved, the telescopic guide structure 83 retracts, the material belt to be coiled is continuously supported, after the material belt extends out of a certain length, the driving mechanism 84 drives the telescopic guide structure 83 to extend out, the material belt is directly guided to the winding core part of the material plate structure 313 in the self-driven material receiving unit 31, the material plate structure 313 starts to wind and receive the material, after the material is stably received by coiling, the telescopic guide structure 83 retracts, and the sample retaining and guide circulation is completed. The material belt is directly guided to the winding core part of the material disc structure 313 in the self-driven material receiving unit 31, so that the material receiving stability can be improved, and the material belt is particularly suitable for receiving softer material belts.
In summary, the material receiving device can utilize the sliding fit of the supporting table 5 or the bracket 4 to carry out forward and backward bidirectional material receiving; the anti-skip belt clamping unit 62 and the anti-skip belt conveying unit 64 can be used for preventing the skip belt phenomenon in the material belt conveying process; by adding the detection mechanism 66, the material receiving machine is suitable for receiving not only the punched material belt but also the electroplated material belt with connectors; the sample reserving telescopic material guiding mechanism 8 can independently store the material belt samples corresponding to each self-driven material receiving unit 31, and can directly guide the material belt to the winding core part of the material winding disc structure 313 in the self-driven material receiving unit 31, so that the material receiving stability is improved, and the sample reserving telescopic material guiding mechanism is particularly suitable for guiding soft material belts; possesses the marking function simultaneously. In short, the automatic material receiving machine has the advantages of high automation degree, complete functions, strong universality and stable material receiving.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. An automatic material receiving machine is characterized by comprising:
a frame;
the lifting and shifting mechanism and the multi-disc horizontal material receiving device are sequentially arranged on the rack from upstream to downstream along the conveying direction of the material belt; the multi-disc horizontal material receiving device comprises a plurality of self-driven material receiving units which are vertically arranged at intervals and are slidably mounted on the rack along the material belt conveying direction;
a bracket mounted on a power part of the lifting and shifting mechanism;
the supporting table is arranged on the bracket in a sliding mode along the direction perpendicular to the material belt conveying direction;
the anti-skip belt conveying and cutting module and the sample reserving telescopic material guiding mechanism are sequentially arranged on the supporting table from upstream to downstream along the material belt conveying direction; the sample reserving and telescopic material guiding mechanism is used for supporting the material belt to be coiled and conveyed by the anti-jumping belt conveying and cutting module, guiding the material belt to the winding core part of the self-driven material collecting unit correspondingly, and collecting a material belt sample obtained by cutting the anti-jumping belt conveying and cutting module.
2. The automatic material receiving machine as claimed in claim 1, wherein the anti-skip belt conveying and cutting module comprises:
the material belt guide channel unit is arranged on the support table;
the anti-skip belt clamping unit, the counting unit, the anti-skip belt conveying unit and the cutting unit are sequentially arranged on the supporting table from upstream to downstream along the conveying direction of the material belt; the anti-jump belt clamping unit and the anti-jump belt conveying unit are matched with each other to prevent the conveyed material belt from jumping out of the material belt guide channel unit.
3. The automatic material receiving machine as claimed in claim 2, wherein the anti-skip belt clamping unit is located at an upstream end of the material belt guide channel unit; the material belt clamping device comprises a first mounting frame, wherein a supporting structure is arranged on the first mounting frame, a first mounting structure with an adjustable inclination angle is arranged on the supporting structure, a sliding structure and a first rotating structure are arranged on the first mounting structure, a second rotating structure is arranged on a sliding part of the sliding structure, and the second rotating structure is matched with the first rotating structure to clamp the material belt;
the first mounting structure comprises a first mounting plate, a first rotating shaft horizontally arranged at the bottom of the first mounting plate and a first adjusting screw screwed on the first mounting plate; the supporting structure is provided with a first arc groove matched with the peripheral part of the first rotating shaft, and the spherical end part of the first adjusting screw is abutted against the supporting structure.
4. The automatic material receiving machine as claimed in claim 2, wherein the anti-skip belt conveying unit comprises a support plate, a second mounting structure with an adjustable inclination angle is arranged on the support plate, and a rotary driving member and a horizontal driving member are arranged on the second mounting structure; a main driving roller structure is rotatably arranged on the power part of the rotary driving piece, and a secondary driving roller structure is arranged on the power part of the horizontal driving piece; the main driving roller structure and the auxiliary driving roller structure are matched to clamp the material belt under the driving of the horizontal driving piece, and the clamping and conveying of the material belt are realized under the driving of the rotary driving piece;
the second mounting structure comprises a second mounting plate, a second rotating shaft horizontally arranged at the bottom of the second mounting plate and a second adjusting screw screwed on the second mounting plate; the supporting plate is provided with a second arc groove matched with the peripheral part of the second rotating shaft, and the spherical end part of the second adjusting screw is abutted to the supporting plate.
5. The automatic material receiving machine as claimed in claim 2, wherein the anti-skip belt conveying cutting module further comprises a detection mechanism for detecting a belt connecting piece, and the detection mechanism is located upstream of the cutting unit;
the detection mechanism comprises a connecting plate which is connected with the material belt guide channel unit or fixed on the support table, a first mounting seat is arranged on the connecting plate, and a first rotating piece is arranged on the first mounting seat; a second mounting seat is rotatably mounted on the connecting plate, a second rotating piece is arranged on the second mounting seat, a material belt channel is formed between the first rotating piece and the second rotating piece, and an elastic piece is arranged between the second mounting seat and the fixing piece on the connecting plate; and the connecting plate is provided with a light sensing detection piece corresponding to the second mounting seat.
6. The automatic material collecting machine according to claim 2, characterized in that the automatic material collecting machine further comprises a material belt transition guide mechanism, and the material belt transition guide mechanism is arranged on the support table upstream of the anti-skip belt conveying and cutting module;
the material belt transition guide mechanism comprises a fixed support, and a first material belt guide wheel for guiding the material belt to the anti-skip belt conveying and cutting module, a material belt limiting wheel positioned below the first material belt guide wheel, a second material belt guide wheel positioned above the first material belt guide wheel and a third material belt guide wheel positioned below the material belt limiting wheel are arranged on the fixed support;
the second material belt guide wheel and the third material belt guide wheel are used for directly guiding the material belt to the corresponding self-driven material receiving unit.
7. The automatic material collecting machine according to claim 1, wherein the sample reserving and telescopic material guiding mechanism comprises a sample bin structure with a sample inlet at the top, a fixed material guiding structure arranged above the sample inlet and extending along the material belt conveying direction, a telescopic material guiding structure arranged on the fixed material guiding structure in a sliding manner along the material belt conveying direction and used for supporting the material belt, and a driving mechanism arranged on the sample bin structure;
the telescopic material guide structure is positioned above the sample inlet and extends out or retracts under the driving of the driving mechanism to realize the closing or opening of the sample inlet; and the extended telescopic material guiding structure is also used for guiding the supported material belt to the winding core part of the corresponding self-driven material collecting unit.
8. The automatic material receiving machine as claimed in claim 7, wherein the fixed material guiding structure comprises two fixed baffles extending along the material belt conveying direction, and a material falling channel communicated with the sample inlet is formed between the two fixed baffles;
the telescopic material guiding structure comprises a material guiding plate with a U-shaped cross section and extending along the conveying direction of the material belt, two side plate parts of the material guiding plate are positioned on the outer sides of the corresponding fixed baffles, and a bottom plate part used for supporting the material belt in the material guiding plate is positioned below the fixed baffles and above the sample inlet.
9. The automatic material receiving machine according to claim 7, wherein the sample bin structure comprises a sample bin and N partitions which are vertically arranged at intervals and are slidably mounted on the sample bin along a direction perpendicular to a material strip conveying direction; the N partitions divide the inner cavity of the sample bin into N +1 independent storage chambers, and the number of the storage chambers is consistent with that of the self-driven material receiving units; the side part of the sample bin is provided with N +1 sample outlets which are one by one with the storage chambers, and the sample outlets are provided with switch doors;
the sample bin structure further comprises N push-pull mechanisms which are arranged on the supporting table and correspond to the partitions one by one, and the partitions correspondingly slide out of the sample bin and are communicated with the two adjacent storage chambers under the driving of the push-pull mechanisms.
10. The automatic material receiving machine as claimed in claim 1, wherein the self-driven material receiving unit comprises a support frame slidably mounted on the frame along a material belt conveying direction, and a rotary power mechanism and a coil tray structure connected with a power part of the rotary power mechanism are arranged on the support frame; the support arm is further arranged on the support frame, and an isolation paper tape placing disc structure for storing isolation paper tapes is rotatably arranged on the support arm;
the rolling disc structure is used for rolling the material belt and the isolation paper tape released by the isolation paper tape discharging disc structure in a staggered and laminated mode.
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