Communication cable processing is with rolling machine
Technical Field
The invention relates to the technical field of communication cable production and processing, in particular to a winding machine for communication cable processing.
Background
A cable is a cable that transmits telephone, telegraph, facsimile documents, television, radio programs, data and other electrical signals. Is formed by twisting more than one pair of mutually insulated wires. Compared with an overhead open wire, the communication cable has the advantages of large communication capacity, high transmission stability, good confidentiality, less influence of natural conditions and external interference and the like, and is usually wound by using a winding drum when being placed, so that the placement is convenient, and a winding device is required. The existing coiling device for communication cable production in the current market mostly has the following defects: the winding device is always wound at one end of the winding drum during winding, and the winding is not tidy enough during winding, but the problems are not easy to solve by the conventional device, so that a winding device for communication cable production is urgently needed to solve the problems; the chinese patent publication No. CN110817582A discloses a winding device for communication cable production, which includes a fixing frame and a winding drum, wherein a driving mechanism is arranged on the inner wall of the bottom of the fixing frame, the driving mechanism is used for driving the winding drum to rotate, a push rod motor is fixed on the inner wall of one side of the fixing frame through a bolt, a sleeve is sleeved at one end of an extension rod of the push rod motor, a first annular chute is arranged on the outer wall of the circumference of the sleeve, a first-stage limiting mechanism is arranged on the inner wall of one side of the fixing frame, and a second-stage limiting mechanism is arranged on the inner wall of the top of the fixing frame.
Disclosure of Invention
Aiming at the technical problems, the technical scheme adopted by the invention is as follows: a rolling machine for processing communication cables comprises a base, a roller changing mechanism, a dismounting mechanism and a rolling mechanism, wherein the roller changing mechanism, the dismounting mechanism and the rolling mechanism are all fixedly arranged on the base; the roller changing mechanism comprises a driving assembly, a supporting assembly and a roller changing assembly, wherein the driving assembly and the supporting assembly are arranged on the base, and the roller changing assembly is arranged on the supporting assembly; the driving assembly comprises a motor support, a transmission motor, a connecting gear, a connecting main shaft, a supporting seat and a small bevel gear, wherein the motor support is fixedly arranged on the base; the roll changing assembly comprises a large bevel gear, a side cam, a side shifting wheel, a rotating disc, through shafts, a wire coil and a driving shaft, wherein the large bevel gear and a small bevel gear are installed in a meshed mode, the large bevel gear is installed on a supporting seat in a rotating mode, the large bevel gear and the side cam are coaxially arranged, the large bevel gear and the side cam are fixedly installed, a cylindrical rod is arranged at the eccentric position of the side cam, the cylindrical rod of the side cam is in contact fit with the side shifting wheel, the side shifting wheel and the driving shaft are fixedly installed, the driving shaft and the rotating disc are fixedly installed, the rotating disc is evenly provided with the through shafts, and the through shafts are sleeved with the wire coil.
Further, the supporting component include beam pole, bracing piece, fixation nut, transverse groove, guide bar, stabilizing spring, sliding seat and driving shaft rotate the installation, sliding seat slidable mounting on the transverse groove, sliding seat slidable mounting on the guide bar, guide bar fixed mounting is on the transverse groove, guide bar and driving shaft are not in the coplanar, the both ends of sliding seat are provided with stabilizing spring, stabilizing spring overlaps and establishes on the guide bar, stabilizing spring's first end and sliding seat fixed mounting, stabilizing spring's second end and transverse groove fixed mounting, transverse groove fixed mounting is on the beam pole, the both ends of beam pole slidable mounting on the bracing piece, bracing piece fixed mounting is on the base, the both ends of beam pole are provided with fixation nut, fixation nut and beam pole threaded mounting, it can be fixed with the beam pole to screw up fixation nut.
Furthermore, the driving assembly further comprises a first conversion wheel, and the first conversion wheel and the large bevel gear are fixedly installed.
Further, dismouting mechanism include material loading subassembly, unloading subassembly, material loading subassembly fixed mounting on the base, the unloading subassembly sets up on material loading subassembly.
Further, the material loading subassembly include conversion wheel two, pulling wheel, conveyer pipe, connecting rod, support frame, guide post, stir slider, shifting block, dog, conversion wheel two and the meshing installation of conversion wheel one, conversion wheel two rotates and installs on the supporting seat, conversion wheel two and pulling wheel fixed mounting, conveyer pipe fixed mounting is on the base, the first end of connecting rod is rotated and is installed on the eccentric position of pulling wheel, the second end of connecting rod with stir the slider and rotate the installation, stir slider slidable mounting on the guide post, the both ends fixed mounting of guide post is on the support frame, support frame fixed mounting is on the base, stir slider and dog fixed mounting, the shifting block rotates and installs on stirring the slider, the bottom of shifting block is provided with the wedge, shifting block and dog are located the coplanar.
Further, unloading subassembly include collecting vat, spread groove, stretch out spring, poker rod, collecting vat fixed mounting on the base, spread groove and stirring slider fixed mounting stretch out the spring setting in the spread groove, stretch out the first end and the spread groove fixed mounting of spring, stretch out the second end and the poker rod fixed mounting of spring, be provided with the wedge face on the poker rod, poker rod slidable mounting on the spread groove.
Furthermore, the winding mechanism comprises a winding component and a wire feeding component, the winding component is fixedly mounted on the beam rod, and the wire feeding component is fixedly mounted on the base.
Further, the rolling component comprises a driving motor and a driving rubber wheel, the driving motor is fixedly installed on the beam rod, an output shaft of the driving motor is fixedly installed with the driving rubber wheel, and the driving rubber wheel is in contact fit with the wire coil.
Further, the wire feeding assembly comprises a rotary gear, a bottom shaft, a support, a lower driving gear, a support, a rolling gear, a bottom wheel, a top wheel, a linkage sliding block, a rotating shaft, a guide wheel, a rotating seat and a reciprocating shaft, wherein the rotary gear is meshed with a connecting gear, the rotary gear is fixedly arranged on the bottom shaft, the bottom shaft and the lower driving gear are fixedly arranged, the lower driving gear and the reciprocating shaft are fixedly arranged, a bidirectional spiral groove is formed in the reciprocating shaft, two ends of the reciprocating shaft are rotatably arranged on the support, the support is fixedly arranged on the base, the lower driving gear and the rolling gear are fixedly arranged in a meshed mode, the rolling gear and the rotating shaft are fixedly arranged, the rotating shaft is rotatably arranged on the support, the linkage sliding block is slidably arranged on the rotating shaft, a sliding groove is formed in the length direction of the rotating shaft, the bottom wheel is slidably arranged along the sliding groove of the rotating shaft, the bottom wheel is rotatably installed on the linkage sliding block, the top wheel is further rotatably installed on the linkage sliding block, the linkage sliding block and the rotating seat are rotatably installed, the rotating seat and the guide wheel are rotatably installed, and the guide wheel is in contact fit with the two-way spiral groove of the reciprocating shaft.
Compared with the prior art, the invention has the beneficial effects that: (1) the coil switching mechanism can realize coil switching by arranging the roller changing mechanism; (2) according to the invention, the wire coil can be mounted and dismounted by arranging the dismounting mechanism after the cable is wound; (3) according to the invention, the cable can be automatically wound by arranging the winding mechanism; (4) the invention can realize circular winding, and the winding process is rapid and quick without manual operation; (5) the invention adopts a linkage design, can realize the switching of the wire coils, automatic winding up and down and automatic arrangement and winding, and is convenient for use in high-efficiency working occasions.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the roll changing mechanism of the present invention.
Fig. 3 is a partial structure schematic diagram of the roll changing mechanism of the invention.
FIG. 4 is another partial schematic view of the roll changing mechanism of the present invention.
Fig. 5 is a schematic structural view of the dismounting mechanism of the invention.
Fig. 6 is a partial structural schematic view of the disassembly and assembly mechanism of the present invention.
Fig. 7 is another partial structural schematic view of the disassembling and assembling mechanism of the invention.
Fig. 8 is a schematic structural view of the winding mechanism of the present invention.
Fig. 9 is a partial structural schematic view of the winding mechanism of the present invention.
Reference numerals: 1-a base; 2-a roll changing mechanism; 3-a disassembly and assembly mechanism; 4-a winding mechanism; 201-motor support; 202-a drive motor; 203-connecting gear; 204-connecting the main shaft; 205-a support base; 206-bevel pinion gear; 207-big bevel gear; 208-conversion round one; 209-side cam; 210-side thumb wheel; 211-beam; 212-a support bar; 213-fixing the nut; 214-rotating disk; 215-through shaft; 216-a coil of wire; 217-transverse groove; 218-a guide bar; 219-a stabilizing spring; 220-a sliding seat; 221-driving shaft; 301-switching round two; 302-pulling the wheel; 303-a collection tank; 304-a delivery tube; 305-a connecting rod; 306-a support frame; 307-guide posts; 308-poking the sliding block; 309-shifting block; 310-a stop; 311-a connecting groove; 312-extension spring; 313-a poker bar; 401-a rotating gear; 402-bottom shaft; 403-a drive motor; 404-driving rubber wheels; 405-a scaffold; 406-a lower drive gear; 407-support; 408-a reel gear; 409-bottom wheels; 410-a top wheel; 411-linked sliders; 412-a rotating shaft; 413-a guide wheel; 414-a rotating seat; 415-reciprocating shaft.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example (b): as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8 and fig. 9, the winder for processing communication cables comprises a base 1, a roller changing mechanism 2, a dismounting mechanism 3 and a winding mechanism 4, wherein the roller changing mechanism 2 is fixedly arranged on the base 1, the dismounting mechanism 3 is fixedly arranged on the base 1, and the winding mechanism 4 is fixedly arranged on the base 1.
The roller changing mechanism 2 is characterized in that a motor support 201 is fixedly arranged on a base 1, a transmission motor 202 is fixedly arranged on the motor support 201, an output shaft of the transmission motor 202 and a connecting main shaft 204 are fixedly arranged, the connecting main shaft 204 is rotatably arranged on a support base 205, the support base 205 is fixedly arranged on the base 1, a connecting gear 203 is fixedly arranged at the first end of the connecting main shaft 204, a small bevel gear 206 is fixedly arranged at the second end of the connecting main shaft 204, the small bevel gear 206 and the large bevel gear 207 are meshed and arranged, the large bevel gear 207 is rotatably arranged on the support base 205, the large bevel gear 207, a first switching wheel 208 and a first side cam 209 are coaxially arranged, the large bevel gear 207 and the first switching wheel 208 are fixedly arranged, the first switching wheel 208 and the first side cam 209 are fixedly arranged, a cylindrical rod is arranged on the eccentric position of the side cam 209, the cylindrical rod of the side cam 209 is in contact fit with the side shifting wheel 210, and the side shifting wheels 210 and 221 are fixedly arranged, the driving shaft 221 and the rotating disc 214 are fixedly installed, four through shafts 215 are uniformly distributed on the rotating disc 214, and the through shafts 215 are sleeved with wire coils 216; the transmission motor 202 drives the connecting main shaft 204 to rotate, the connecting main shaft 204 drives the connecting gear 203 and the small bevel gear 206 to rotate, the small bevel gear 206 drives the large bevel gear 207 to rotate, the large bevel gear 207 drives the first switching wheel 208 and the side cam 209 to synchronously rotate, a cylindrical rod on the side cam 209 stirs the side shifting wheel 210 to intermittently rotate, the side shifting wheel 210 drives the driving shaft 221 to rotate, and the driving shaft 221 drives the rotating disc 214 to intermittently rotate, so that the positions of the through shaft 215 and the wire coil 216 can be intermittently switched.
The driving shaft 221 is rotatably mounted on the sliding seat 220, the sliding seat 220 is slidably mounted on the transverse groove 217, the sliding seat 220 is slidably mounted on the guide rod 218, the guide rod 218 is fixedly mounted on the transverse groove 217, the guide rod 218 and the driving shaft 221 are not in the same plane, two ends of the sliding seat 220 are provided with stabilizing springs 219, the stabilizing springs 219 are sleeved on the guide rod 218, first ends of the stabilizing springs 219 are fixedly mounted with the sliding seat 220, and second ends of the stabilizing springs 219 are fixedly mounted with the transverse groove 217; when foreign matters are clamped between the wire coil 216 and the driving rubber wheel 404, the wire coil 216 drives the rotating disc 214, the driving shaft 221 and the sliding seat 220 to move through the penetrating shaft 215, and after the foreign matters are taken out, the sliding seat 220 drives the driving shaft 221, the rotating disc 214, the penetrating shaft 215 and the wire coil 216 to reset under the action of the stabilizing spring 219; the transverse groove 217 is fixedly installed on the beam rod 211, two ends of the beam rod 211 are slidably installed on the support rod 212, the support rod 212 is fixedly installed on the base 1, two ends of the beam rod 211 are provided with fixing nuts 213, the fixing nuts 213 and the beam rod 211 are installed in a threaded mode, the fixing nuts 213 are rotated, the fixing nuts 213 are separated from the support rod 212, the height of the beam rod 211 can be adjusted, and after the adjustment is completed, the fixing nuts 213 are screwed down, so that the beam rod 211 can be fixed.
The dismounting mechanism 3 is characterized in that a second conversion wheel 301 and a first conversion wheel 208 are installed in a meshed mode, the second conversion wheel 301 is rotatably installed on a supporting seat 205, the second conversion wheel 301 and a pulling wheel 302 are fixedly installed, a collecting tank 303 is fixedly installed on a base 1, a conveying pipe 304 is fixedly installed on the base 1, a first end of a connecting rod 305 is rotatably installed on an eccentric position of the pulling wheel 302, a second end of the connecting rod 305 and a pulling sliding block 308 are rotatably installed, the pulling sliding block 308 is slidably installed on a guide column 307, two ends of the guide column 307 are fixedly installed on a supporting frame 306, the supporting frame 306 is fixedly installed on the base 1, the pulling sliding block 308 and a stop block 310 are fixedly installed, a shifting block 309 is rotatably installed on the pulling sliding block 308, a wedge-shaped surface is arranged at the bottom of the shifting block 309, the shifting block 310 and the stop block are located on the same plane, a connecting groove 311 and the pulling sliding block 308 are fixedly installed, a protruding spring 312 is arranged in the connecting groove 311, the first end of the extension spring 312 is fixedly installed with the connecting groove 311, the second end of the extension spring 312 is fixedly installed with the poke rod 313, the poke rod 313 is provided with a wedge-shaped surface, and the poke rod 313 is installed on the connecting groove 311 in a sliding manner; the first conversion wheel 208 drives the second conversion wheel 301 to rotate, the second conversion wheel 301 drives the pulling wheel 302 to rotate, the pulling wheel 302 drives the connecting rod 305 to move, the connecting rod 305 drives the shifting slider 308 to reciprocate on the guide column 307, the shifting slider 308 drives the shifting block 309 to move, a coil 216 is placed inside the conveying pipe 304, when the shifting slider 308 approaches the rotating disc 214, the shifting block 309 is blocked by the block 310, the shifting block 309 shifts the coil 216 to be sleeved on the through shaft 215, when the shifting slider 308 moves away from the rotating disc 214, the wedge surface of the shifting block 309 is in contact with the coil 216, the coil 216 enables the shifting block 309 to rotate, the coil 216 is avoided, and the shifting block 309 can be reset; when the toggle slider 308 approaches the rotating disk 214, the toggle slider 308 drives the connecting slot 311 to move, the wedge-shaped surface of the toggle rod 313 is in contact fit with the coil 216, the extension spring 312 is compressed to avoid the coil 216, when the toggle slider 308 moves away from the rotating disk 214, the toggle rod 313 is pushed by the extension spring 312, and the toggle rod 313 toggles the coil 216 to push the coil out of the through shaft 215.
The winding mechanism 4, wherein a driving motor 403 is fixedly installed on a beam 211, a driving rubber wheel 404 is fixedly installed on an output shaft of the driving motor 403, the driving rubber wheel 404 is in contact fit with a wire coil 216, a rotating gear 401 and a connecting gear 203 are installed in a meshed manner, the rotating gear 401 is fixedly installed on a bottom shaft 402, the bottom shaft 402 and a lower driving gear 406 are fixedly installed, the lower driving gear 406 and a reciprocating shaft 415 are fixedly installed, two ends of the reciprocating shaft 415 are rotatably installed on a support 407, a bidirectional spiral groove is formed in the reciprocating shaft 415, the support 407 is fixedly installed on a support 405, the support 405 is fixedly installed on a base 1, the lower driving gear 406 and the winding gear 408 are installed in a meshed manner, the winding gear 408 and a rotating shaft 412 are fixedly installed, the rotating shaft 412 is rotatably installed on the support 407, a linkage slider 411 is slidably installed on the rotating shaft 412, a sliding groove is formed in the length direction of the rotating shaft 412, and a bottom end wheel 409 is slidably installed along the sliding groove of the rotating shaft 412, the bottom end wheel 409 is rotatably arranged on a linkage sliding block 411, the linkage sliding block 411 is also rotatably provided with a top end wheel 410, the linkage sliding block 411 and a rotating seat 414 are rotatably arranged, the rotating seat 414 and a guide wheel 413 are rotatably arranged, and the guide wheel 413 is in contact fit with a bidirectional spiral groove of a reciprocating shaft 415; the connecting gear 203 drives the rotating gear 401 to rotate, the rotating gear 401 drives the bottom shaft 402 to rotate, the bottom shaft 402 drives the lower driving gear 406 to rotate, the lower driving gear 406 drives the reciprocating shaft 415 to rotate, a guide wheel 413 is arranged on the reciprocating shaft 415, the guide wheel 413 is rotatably arranged on a rotating seat 414, the rotating seat 414 is rotatably arranged on a linkage sliding block 411, and the reciprocating shaft 415 rotates to drive the guide wheel 413 to reciprocate; the lower driving gear 406 drives the winding gear 408 to rotate, the winding gear 408 drives the rotating shaft 412 to rotate, the rotating shaft 412 drives the bottom end wheel 409 to rotate, the bottom end wheel 409 drives the cable to advance, meanwhile, the linkage sliding block 411 moves left and right along with the rotation of the reciprocating shaft 415, the driving motor 403 drives the driving rubber wheel 404 to rotate, and the driving rubber wheel 404 drives the wire coil 216 to rotate for winding.
The working principle of the invention is as follows: when the device works, the transmission motor 202 drives the connecting main shaft 204 to rotate, the connecting main shaft 204 drives the connecting gear 203 and the small bevel gear 206 to synchronously rotate, the small bevel gear 206 drives the large bevel gear 207 to rotate, the large bevel gear 207 drives the first conversion wheel 208 and the side cam 209 to synchronously rotate, the cylindrical rod on the side cam 209 stirs the side shifting wheel 210 to intermittently rotate, the side shifting wheel 210 drives the driving shaft 221 to rotate, the driving shaft 221 drives the rotating disc 214 to intermittently rotate, and the positions of the rotating disc 214, which are communicated with the shaft 215 and the coil 216, can be intermittently converted.
The first conversion wheel 208 drives the second conversion wheel 301 to rotate, the second conversion wheel 301 drives the pulling wheel 302 to rotate, the pulling wheel 302 drives the connecting rod 305 to move, the connecting rod 305 drives the shifting slider 308 to reciprocate on the guide column 307, the shifting slider 308 drives the shifting block 309 to move, a coil 216 is placed inside the conveying pipe 304, when the shifting slider 308 approaches the rotating disc 214, the shifting block 309 is blocked by the block 310, the shifting block 309 shifts the coil 216 to be sleeved on the through shaft 215, when the shifting slider 308 moves away from the rotating disc 214, the wedge surface of the shifting block 309 is in contact with the coil 216, the coil 216 enables the shifting block 309 to rotate, the coil 216 is avoided, and the shifting block 309 can be reset; when the toggle slider 308 approaches the rotating disk 214, the toggle slider 308 drives the connecting slot 311 to move, the wedge-shaped surface of the toggle rod 313 is in contact fit with the coil 216, the extension spring 312 is compressed to avoid the coil 216, when the toggle slider 308 moves away from the rotating disk 214, the toggle rod 313 is pushed by the extension spring 312, and the toggle rod 313 toggles the coil 216 to push the coil out of the through shaft 215.
The connecting gear 203 drives the rotating gear 401 to rotate, the rotating gear 401 drives the bottom shaft 402 to rotate, the bottom shaft 402 drives the lower driving gear 406 to rotate, the lower driving gear 406 drives the reciprocating shaft 415 to rotate, and the reciprocating shaft 415 rotates to drive the guide wheel 413 to reciprocate; the lower driving gear 406 drives the winding gear 408 to rotate, the winding gear 408 drives the rotating shaft 412 to rotate, the rotating shaft 412 drives the bottom end wheel 409 to rotate, the bottom end wheel 409 drives the cable to advance, meanwhile, the linkage sliding block 411 moves left and right along with the rotation of the reciprocating shaft 415, the driving motor 403 drives the driving rubber wheel 404 to rotate, the driving rubber wheel 404 drives the wire coil 216 to rotate, and therefore the communication cable is wound.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.