CN115240978B - Wound core type power transformer and manufacturing device thereof - Google Patents

Wound core type power transformer and manufacturing device thereof Download PDF

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Publication number
CN115240978B
CN115240978B CN202211162057.2A CN202211162057A CN115240978B CN 115240978 B CN115240978 B CN 115240978B CN 202211162057 A CN202211162057 A CN 202211162057A CN 115240978 B CN115240978 B CN 115240978B
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China
Prior art keywords
plate
bolt
support
disc
power transformer
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CN202211162057.2A
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Chinese (zh)
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CN115240978A (en
Inventor
周瑞雪
王梓艳
张倩倩
杲文玉
谭鑫
苏欢欢
侯中朝
王小龙
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Jiangsu Boruida Power Equipment Co ltd
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Jiangsu Boruida Power Equipment Co ltd
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Priority to CN202211162057.2A priority Critical patent/CN115240978B/en
Publication of CN115240978A publication Critical patent/CN115240978A/en
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Publication of CN115240978B publication Critical patent/CN115240978B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00
    • H01F30/06Fixed transformers not covered by group H01F19/00 characterised by the structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/064Winding non-flat conductive wires, e.g. rods, cables or cords
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)

Abstract

The invention provides a wound core type power transformer and a manufacturing device thereof, wherein the manufacturing device comprises a bottom plate, a supporting column, a supporting plate A and a supporting plate B; the utility model discloses a bottom plate, including the support column, the top of bottom plate is installed to the support column, and the top cap is installed to the upper end bolt of base, and the left end of support column is fixed with the disc, and the hub connection has the right-angle board on the disc, is equipped with the screw hole on the disc, and the threaded hole is twisted and is connect the bolt, installs the extension spring on the bolt, and the lower extreme of extension spring is installed on the right-angle board. The round rod can be axially pressed on the winding ring under the action of the tension spring, the winding ring is in rolling friction with the bearing, and the disc positions the winding ring, so that the stability of the winding ring is improved, and the winding dislocation of the copper wire caused by the shaking of the winding ring is prevented; rotate adjust knob and make the fluted disc rotate to make three group's sliding blocks movable, thereby adjust the external diameter of sliding block, make the external diameter of mounting change, thereby can realize carrying out processing to the winding ring of different diameters.

Description

Winding iron core type power transformer and manufacturing device thereof
Technical Field
The invention relates to the technical field of power transformers, in particular to a wound core type power transformer and a manufacturing device thereof.
Background
The transformer is a static electrical equipment for transforming alternating voltage and current to transmit alternating current energy, realizes electric energy transmission according to the principle of electromagnetic induction, is one of main equipment of a power plant and a substation, is internally provided with a large number of iron cores, and the iron cores need to be produced in a full-winding mode through special equipment, so a manufacturing device of a wound core type power transformer is needed.
In the conventional manufacturing device for the wound core type power transformer, only a winding ring with a predetermined diameter can be processed during use, and the winding ring has poor fixation, so that the copper wire is easily wound and dislocated.
Disclosure of Invention
In view of the above, the invention provides a manufacturing device of a wound core type power transformer, a right-angle plate is axially connected to a disc, a threaded hole is formed in the disc, a bolt is screwed in the threaded hole, a tension spring is installed on the bolt, the lower end of the tension spring is installed on the right-angle plate, two groups of connecting rods are fixed at the lower end of the right-angle plate, a curved plate is installed at the left end of each connecting rod, through holes are formed in the upper end and the lower end of each curved plate, a round rod is installed in each through hole, baffles are installed at the left end and the right end of each round rod, a bearing is installed on each round rod and located between each baffle and the curved plate, when the device is used, the round rods can be axially pressed on a winding ring under the action of the tension spring, the winding ring and the bearing are in rolling friction, the disc positions the winding ring, the stability of the winding ring is improved, and winding dislocation of copper wires caused by shaking of the winding ring is prevented.
The invention provides a manufacturing device of a wound core type power transformer, which specifically comprises the following steps: the device comprises a base plate, a support column, a support plate A and a support plate B; the bottom plate is arranged on the ground; the support column is arranged at the upper end of the bottom plate, a base is fixed at the upper end of the support column, a top cover is mounted at the upper end of the base through a bolt, a bearing is mounted between the base and the top cover, a rotating shaft is mounted in the bearing, a disc is fixed at the left end of the support column, a right-angle plate is connected to the disc in an axially-connected mode, a threaded hole is formed in the disc, the bolt is screwed in the threaded hole, a tension spring is mounted on the bolt, the lower end of the tension spring is mounted on the right-angle plate, two groups of connecting rods are fixed at the lower end of the right-angle plate, a curved plate is mounted at the left end of each connecting rod, through holes are formed in the upper end and the lower end of the curved plate, a round rod is mounted in the through holes, baffles are mounted at the left end and the right end of the round rod, a bearing is mounted on the round rod and located between the baffles and the curved plate; the supporting plate A is welded on the right side of the supporting column; the supporting plate B is welded at the left end of the supporting column and is located below the supporting plate A.
Optionally, a chute is arranged on the bottom plate, a slide rail plate is installed on the chute through a bolt, a slide plate is installed in the chute and slides in the chute, the lower end of the support column is fixed on the slide plate, a through hole is formed in the support column, a threaded cylinder is fixed in the through hole, a side seat is installed on the right end bolt of the bottom plate, a through hole is formed in the side seat, a threaded ring is installed in the through hole, an adjusting screw rod is screwed on the threaded ring through threads, and the adjusting screw rod is in threaded fit with the threaded cylinder on the support column.
Optionally, the top cap is provided with a fixing strip through bolts, the right end of the fixing strip is provided with a protective shell, the right end of the rotating shaft is provided with a turntable, the turntable is located inside the protective shell, and the outer ring of the turntable is fixed with a gear ring.
Optionally, a motor is mounted on the support plate a through a bolt, a base is mounted on the support plate a through a bolt, a coupling shell is mounted at the upper end of the base, a worm is connected in the coupling shell, the worm is connected with a rotating shaft of the motor, a worm wheel is connected in the coupling shell, the worm wheel is matched with the worm, a gear is mounted at the left end of the worm wheel, and a chain is mounted between the gear at the left end of the worm wheel and a gear ring on the turntable.
Optionally, a fixing piece is installed at the right end of the rotating shaft, and the fixing piece includes: mount pad and lid shell, the right-hand member of mount pad passes through the bolt and installs in the axis of rotation, and lid shell bolt mounting has the fluted disc in the left end of mount pad, and the axle joint has three group adjust knob between mount pad and the lid shell, and the awl tooth structure is established to adjust knob's inboard, and the awl tooth structure meshes with the fluted disc, and adjust knob's the outside is equipped with the inner groovy.
Optionally, the right-hand member face of fluted disc is equipped with the spiral ring structure to the left end of lid shell is equipped with three groups of spouts, installs the sliding block in the spout, and the right-hand member face of sliding block is equipped with the helicla flute, and the helicla flute meshes with the spiral ring structure of fluted disc right-hand member face, and the outside of sliding block is equipped with anti-skidding line, installs the winding ring on the mounting.
Optionally, install on layer board B and transfer to the piece, transfer to the piece and include: the supporting plate, support and support, the supporting plate is equipped with two sets ofly, the supporting plate bolt is installed on layer board B, it has lead screw and guide arm to peg graft on two sets of supporting plates, be equipped with reciprocal slot on the lead screw, and install the motor on the supporting plate that is close to layer board B left end, the pivot of motor is connected with the left end of lead screw, install the sliding seat on the lead screw, be equipped with a set of screw hole and two sets of round hole on the sliding seat, screw hole and lead screw thread fit, two sets of guide arms are located two sets of round holes on the sliding seat respectively, the support is equipped with two sets ofly, the support bolt is installed on layer board B, install the guide arm on two sets of supports, the upper end coupling of support is on the sliding seat.
Optionally, a shaft joint frame is fixed at the upper end of the movable seat, a wire feeding disc a is coupled to the shaft joint frame, and a wire feeding disc B is coupled to the bracket.
Optionally, install the retaining member on the layer board B, the retaining member is located the front end of transferring to the piece, and the retaining member includes: chassis, curb plate, foundation column and regulating block, chassis fixed mounting are on layer board B, and the curb plate is equipped with two sets ofly, and the curb plate is fixed on the chassis to be equipped with the spout on the curb plate, the upper end of curb plate is equipped with the screw hole, and the foundation column is equipped with two sets ofly, and the foundation column coupling is on the curb plate, and the regulating block is located the spout on the curb plate.
Optionally, the adjusting block is coupled with an adjusting rod, the adjusting rod is screwed in a threaded hole in the side plate, and the adjusting block is coupled with a press roller.
According to another embodiment of the present invention, there is provided a wound core type power transformer manufactured by the manufacturing apparatus in the above-described embodiment.
Has the advantages that:
1. according to the invention, the right-angle plate is coupled to the disc, the disc is provided with the threaded hole, the bolt is screwed in the threaded hole, the bolt is provided with the tension spring, the lower end of the tension spring is mounted on the right-angle plate, the lower end of the right-angle plate is fixedly provided with the two groups of connecting rods, the left end of each connecting rod is provided with the bent plate, the upper end and the lower end of each bent plate are provided with the through holes, the round rod is mounted in each through hole, the left end and the right end of each round rod are provided with the baffle, the bearing is arranged between the baffle and the bent plate, the round rod can be axially pressed on the winding ring under the action of the tension spring when the winding ring is used, the winding ring is in rolling friction with the bearing, the disc positions the winding ring, the stability of the winding ring is improved, and the copper wire winding dislocation caused by the shaking of the winding ring is prevented.
2. The right end of the rotating shaft is provided with the fixing piece, the fluted disc can be rotated by rotating the adjusting knob through the tool when the winding ring is used, the three groups of sliding blocks can be moved by rotating the fluted disc, so that the outer diameter of the sliding blocks is adjusted, the outer diameter of the fixing piece is changed, and the winding rings with different diameters can be processed.
3. The invention is provided with the locking piece, and the height of the adjusting block can be adjusted by rotating the adjusting rod, so that the gap between the compression roller and the bottom column is changed, the copper wire can be compressed or loosened, and the tightness of the copper wire on the winding ring can be adjusted.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings in the following description relate to some embodiments of the invention only and are not intended to limit the invention.
In the drawings:
fig. 1 is a schematic view of the overall configuration of a manufacturing apparatus of a wound core type power transformer according to an embodiment of the present invention;
fig. 2 is a schematic structural view of the right end of the manufacturing apparatus of the wound core type power transformer of the embodiment of the present invention;
fig. 3 is an enlarged schematic structural view at a of fig. 2 of a manufacturing apparatus of a wound core power transformer of an embodiment of the present invention;
fig. 4 is an enlarged schematic structural view at B of fig. 1 of a manufacturing apparatus of a wound core type power transformer of an embodiment of the present invention;
fig. 5 is a schematic structural view of a bent plate of the manufacturing apparatus of the wound core type power transformer of the embodiment of the present invention;
fig. 6 is a schematic view of a disassembled structure of a fixing member of the manufacturing apparatus of the wound core power transformer according to the embodiment of the present invention;
fig. 7 is a disassembled structural diagram of the right end of the fixing member of the manufacturing apparatus of the wound core type power transformer according to the embodiment of the present invention;
fig. 8 is a schematic structural view of a direction-adjusting member of the manufacturing apparatus of the wound-core power transformer according to the embodiment of the present invention;
fig. 9 is a schematic structural view of a locker of the manufacturing apparatus of the wound core type power transformer in accordance with the embodiment of the present invention.
List of reference numerals
1. A base plate; 11. a slide rail plate; 12. a slide plate; 13. a side seat; 131. a threaded ring; 132. adjusting the screw rod; 133. a threaded barrel; 2. a support column; 21. a base; 22. a top cover; 221. a fixing strip; 222. protecting the shell; 23. a rotating shaft; 231. a turntable; 24. a disc; 241. a right-angle plate; 2411. a tension spring; 242. a connecting rod; 243. a curved plate; 2431. a round bar; 2432. a baffle plate; 25. a fixing member; 251. a mounting base; 252. a cover shell; 2521. a fluted disc; 2522. adjusting a knob; 2523. a slider; 26. a winding ring; 3. a supporting plate A; 31. a motor; 311. a worm; 32. a base; 321. a shaft coupling housing; 322. a worm gear; 4. a supporting plate B; 41. a direction adjusting piece; 411. a support plate; 4111. a lead screw; 4112. an electric motor; 4113. a guide bar; 4114. a movable seat; 4115. a shaft connection frame; 4116. a wire feeding disc A; 412. a support; 413. a support; 4131. a wire feeding disc B; 42. a locking member; 421. a chassis; 422. a side plate; 423. a bottom pillar; 424. a regulating block; 4241. adjusting a rod; 4242. and (4) pressing the rolls.
Detailed Description
In order to make the objects, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments of the present invention. Unless otherwise indicated, terms used herein have the ordinary meaning in the art. Like reference numerals in the drawings denote like elements.
The embodiment is as follows: please refer to fig. 1 to fig. 9:
the invention provides a manufacturing device of a wound core type power transformer, which comprises a bottom plate 1, a support column 2, a support plate A3 and a support plate B4; the bottom plate 1 is arranged on the ground; the support column 2 is installed at the upper end of the base plate 1, a base 21 is fixed at the upper end of the support column 2, a top cover 22 is installed at the upper end of the base 21 through bolts, a bearing is installed between the base 21 and the top cover 22, a rotating shaft 23 is installed in the bearing, a disc 24 is fixed at the left end of the support column 2, a right-angle plate 241 is connected to the disc 24 in an axial mode, threaded holes are formed in the disc 24, bolts are screwed in the threaded holes, tension springs 2411 are installed on the bolts, the lower ends of the tension springs 2411 are installed on the right-angle plate 241, two groups of connecting rods 242 are fixed at the lower end of the right-angle plate 241, a curved plate 243 is installed at the left end of each connecting rod 242, through holes are formed in the upper end and the lower end of each curved plate 243, a round rod 2431 is installed in each through hole, baffles 2432 are installed at the left end and the right end of each round rod 2431, bearings are located between the baffles 2432 and the curved plates, fixing strips 221 are installed on the bolts on the top cover 22, a protecting shell 222 is installed at the right end of the fixing strips 221, a rotating shaft 231 is installed at the right end of the rotating plate 23, the rotating plate 231 is located inside the protecting shell 222, and a gear ring is fixed on the outer ring of the rotating ring 231; the supporting plate A3 is welded on the right side of the supporting column 2, a motor 31 is installed on the supporting plate A3 through a bolt, a base 32 is installed on the supporting plate A3 through a bolt, a shaft connecting shell 321 is installed at the upper end of the base 32, a worm 311 is connected in the shaft connecting shell 321, the worm 311 is connected with a rotating shaft of the motor 31, a worm wheel 322 is connected in the shaft connecting shell 321, the worm wheel 322 is matched with the worm 311, a gear is installed at the left end of the worm wheel 322, and a chain is installed between the gear at the left end of the worm wheel 322 and a gear ring on the rotary table 231; the pallet B4 is welded to the left end of the support column 2, and the pallet B4 is located below the pallet A3.
Wherein, be equipped with the spout on the bottom plate 1, the slide rail board 11 is installed to the bolt on the spout, install slide 12 in the spout, slide 12 slides in the spout, the lower extreme of support column 2 is fixed on slide 12, and be equipped with the through-hole on the support column 2, the through-hole internal fixation has a screw thread section of thick bamboo 133, side seat 13 is installed to the right-hand member bolt of bottom plate 1, be equipped with the through-hole on the side seat 13, install screw thread ring 131 in the through-hole, screw thread on the screw thread ring 131 twists and connects adjusting screw 132, and adjusting screw 132 and the screw thread section of thick bamboo 133 screw-thread fit on the support column 2, its effect is: the sliding plate 12 can slide in the sliding groove by rotating the adjusting screw 132, so that the position of the supporting column 2 is adjusted, the winding ring 26 is parallel to the copper wire rollers, and the winding of the copper wire is facilitated.
Wherein, mounting 25 is installed to the right-hand member of axis of rotation 23, and mounting 25 includes: mount pad 251 and lid shell 252, the right-hand member of mount pad 251 passes through the bolt and installs on axis of rotation 23, lid shell 252 bolt installation is at the left end of mount pad 251, fluted disc 2521 has been cup jointed in the lid shell 252, and there are three sets of adjust knob 2522 between mount pad 251 and the lid shell 252, adjust knob 2522's inboard is established to the awl tooth structure, the awl tooth structure meshes with fluted disc 2521, adjust knob 2522's the outside is equipped with the inner groovy, fluted disc 2521's right-hand member face is equipped with the spiral ring structure, and the left end of lid shell 252 is equipped with three sets of spouts, install slider 2523 in the spout, the right-hand member face of slider 2523 is equipped with the helicla flute, the helicla hoop structure meshing of fluted disc 2521 right-hand member face, the outside of 2523 is equipped with anti-skid thread, install winding ring 26 on the mounting 25, its effect is: the fluted disc 2521 can be rotated by rotating the adjusting knob 2522 by the tool, and the fluted disc 2521 can be rotated to move the three sets of sliding blocks 2523, so that the outer diameters of the sliding blocks 2523 can be adjusted, the outer diameter of the fixing member 25 can be changed, and the winding rings 26 with different diameters can be processed.
Wherein, install on layer board B4 and transfer to 41, transfer to 41 and include: the extension plate 411, support 412 and support 413, the extension plate 411 is equipped with two sets, the extension plate 411 is bolted and is installed on layer board B4, there are lead screw 4111 and guide rod 4113 pivoted on two sets of extension plates 411, be equipped with reciprocal slot on the lead screw 4111, and install motor 4112 on the extension plate 411 that is close to layer board B4 left end, the pivot of motor 4112 is connected with the left end of lead screw 4111, install movable seat 4114 on the lead screw 4111, be equipped with a set of screw hole and two sets of round hole on the movable seat 4114, screw hole and lead screw 4111 screw-thread fit, two sets of guide rods 4113 are located two sets of round holes on the movable seat 4114 respectively, support 412 is equipped with two sets, support 412 is bolted and is installed on layer board B4, install guide rod 4113 on two sets of support 412, the upper end of support 413 is journalled on movable seat 4114, the upper end of movable seat 4114 is fixed with journalled frame 5, the last journalled frame 4115 that has journalled on the journalled frame 4115 has had a walk a silk dish a4116, and support 413 has been journalled on support 413 has a walk a dish B4131 has been journalled, its effect is: make lead screw 4111 rotate through the rotation of control motor 4112 during the use to make reciprocating motion on movable seat 4114 seat lead screw 4111, realize the wiring of copper line, make the even winding of copper line on winding ring 26.
Wherein, install retaining member 42 on layer board B4, retaining member 42 is located the front end of transferring to piece 41, and retaining member 42 includes: chassis 421, curb plate 422, sill pillar 423 and regulating block 424, chassis 421 fixed mounting is on layer board B4, curb plate 422 is equipped with two sets ofly, curb plate 422 is fixed on chassis 421, and be equipped with the spout on the curb plate 422, the upper end of curb plate 422 is equipped with the screw hole, sill pillar 423 is equipped with two sets ofly, sill pillar 423 coupling is on curb plate 422, regulating block 424 is located the spout on the curb plate 422, the coupling has regulation pole 4241 on the regulating block 424, adjust the threaded hole that pole 4241 screw thread was twisted on curb plate 422, the coupling has compression roller 4242 on the regulating block 424, its effect is: the height of the adjusting block 424 can be adjusted by rotating the adjusting rod 4241, so that the gap between the pressing roller 4242 and the bottom column 423 is changed, the copper wire can be pressed or loosened, and the tightness of the copper wire on the winding ring 26 can be adjusted.
The specific use mode and function of the embodiment are as follows: in the invention, the sliding plate 12 can slide in the sliding groove by rotating the adjusting screw 132, so as to adjust the position of the supporting column 2, the winding ring 26 is parallel to an external copper wire roller, the winding ring 26 is mounted on the fixed part 25, wherein the fluted disc 2521 can be rotated by rotating the adjusting knob 2522 by a tool, the fluted disc 2521 can be rotated to move the three groups of sliding blocks 2523, so as to adjust the outer diameter of the sliding blocks 2523, so as to change the outer diameter of the fixed part 25, so as to process the winding rings 26 with different diameters, the rotating shaft 23 is rotated by starting the motor 31, at this time, the winding ring 26 rotates, and under the action of the tension spring 2411, the bearing on the round rod 2431 can be pressed on the winding ring 26, the winding ring 26 is in rolling friction with the bearing, the round disc 24 positions the winding ring 26, so as to improve the stability of the winding ring 26, prevent the winding ring 26 from shaking to cause the winding dislocation of the copper wire, the lead screw 4111 is rotated by controlling the rotation of the motor 4112, so as to move on the movable seat 4114, to realize the wiring of the copper wire, so as to enable the copper wire to be uniformly wound on the adjusting screw 4226, so as to realize the reciprocating adjustment of the copper wire winding ring 4242, and to realize the adjustment of the copper wire winding gap adjustment of the copper wire, thereby enabling the copper wire winding ring 4226, and the copper wire to change of the copper wire winding ring 4242, thereby enabling the copper wire to realize the adjustment bar to change of the copper wire winding gap adjustment bar 4242, and the copper wire, thereby enabling the copper wire to realize the adjustment.
The above description is intended to be illustrative of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.

Claims (10)

1. A manufacturing apparatus of a wound core power transformer, characterized by comprising: the device comprises a bottom plate (1), supporting columns (2), a supporting plate A (3) and a supporting plate B (4); the bottom plate (1) is arranged on the ground; the support column (2) is installed at the upper end of the base plate (1), a base (21) is fixed at the upper end of the support column (2), a top cover (22) is installed on an upper end bolt of the base (21), a bearing is installed between the base (21) and the top cover (22), a rotating shaft (23) is installed in the bearing, a disc (24) is fixed at the left end of the support column (2), a right-angle plate (241) is connected to the disc (24) in a shaft coupling mode, threaded holes are formed in the disc (24), bolts are screwed in the threaded holes, tension springs (2411) are installed on the bolts, the lower end of each tension spring (2411) is installed on the corresponding right-angle plate (241), two groups of connecting rods (242) are fixed at the lower end of each right-angle plate (241), a curved plate (243) is installed at the left end of each connecting rod (242), through holes are formed in the upper end and the lower end of each curved plate (243), a round rod (2431) is installed in each through hole, baffles (243), baffle plates (2432) are installed at the left end and right end of each round rod (2431), and a bearing is located between each baffle (2432) and each curved plate (2431); the supporting plate A (3) is welded on the right side of the supporting column (2); and the supporting plate B (4) is welded at the left end of the supporting column (2), and the supporting plate B (4) is positioned below the supporting plate A (3).
2. A device for manufacturing a wound core power transformer according to claim 1, wherein: be equipped with the spout on bottom plate (1), slide rail board (11) are installed to the bolt on the spout, install slide (12) in the spout, slide (12) slide in the spout, the lower extreme of support column (2) is fixed on slide (12), and be equipped with the through-hole on support column (2), the through-hole internal fixation has a screw thread section of thick bamboo (133), side seat (13) are installed to the right-hand member bolt of bottom plate (1), be equipped with the through-hole on side seat (13), install screw thread ring (131) in the through-hole, screw thread connects adjusting screw (132) on screw thread ring (131), and adjusting screw (132) and screw thread section of thick bamboo (133) screw-thread fit on support column (2).
3. A device for manufacturing a wound core power transformer according to claim 1, wherein: the bolt mounting has fixed strip (221) on top cap (22), and protective housing (222) are installed to the right-hand member of fixed strip (221) to carousel (231) are installed to the right-hand member of axis of rotation (23), and inside carousel (231) were located protective housing (222), the outer lane of carousel (231) was fixed with the ring gear.
4. A device for manufacturing a wound core power transformer according to claim 3, wherein: motor (31) are installed to the bolt on layer board A (3), and base (32) are installed to the bolt on layer board A (3), coupling shell (321) are installed to base (32) upper end, coupling shell (321) internal coupling has worm (311), worm (311) are connected with the pivot of motor (31), and coupling shell (321) internal coupling has worm wheel (322), worm wheel (322) and worm (311) cooperation, the gear is installed to the left end of worm wheel (322), install the chain between the gear of worm wheel (322) left end and the ring gear on carousel (231).
5. A manufacturing apparatus of a wound core type power transformer as claimed in claim 3, wherein: mounting (25) are installed to the right-hand member of axis of rotation (23), and mounting (25) include: the mounting base (251) and the cover shell (252), the right-hand member of mounting base (251) passes through the bolt and installs on axis of rotation (23), the left end at mounting base (251) is installed to cover shell (252) bolt, the internal coupling of cover shell (252) has fluted disc (2521), and it has three group adjust knob (2522) to have the axle to connect between mounting base (251) and cover shell (252), the inboard of adjust knob (2522) is established to the awl tooth structure, the awl tooth structure meshes with fluted disc (2521), the outside of adjust knob (2522) is equipped with the inner groovy.
6. The apparatus for manufacturing a wound core power transformer as recited in claim 5, wherein: the right end face of the fluted disc (2521) is provided with a spiral ring structure, the left end of the cover shell (252) is provided with three groups of sliding grooves, sliding blocks (2523) are installed in the sliding grooves, the right end face of each sliding block (2523) is provided with a spiral groove, the spiral grooves are meshed with the spiral ring structure on the right end face of the fluted disc (2521), the outer side of each sliding block (2523) is provided with anti-skid grains, and a winding ring (26) is installed on the fixing piece (25).
7. The apparatus for manufacturing a wound core power transformer as recited in claim 1, wherein: install on layer board B (4) and transfer to piece (41), transfer to piece (41) and include: support plate (411), support (412) and support (413), support plate (411) is equipped with two sets ofly, support plate (411) bolt is installed on layer board B (4), it has lead screw (4111) and guide arm (4113) to peg graft on two sets of support plate (411), be equipped with reciprocal slot on lead screw (4111), and install motor (4112) on the support plate (411) that is close to layer board B (4) left end, the pivot of motor (4112) is connected with the left end of lead screw (4111), install sliding seat (4114) on lead screw (4111), be equipped with a set of screw hole and two sets of round hole on sliding seat (4114), screw hole and lead screw (4111) screw-thread fit, two sets of guide arm (4113) are located two sets of round holes on sliding seat (4114) respectively, support (412) are equipped with two sets ofly, support (412) bolt is installed on layer board B (4), install guide arm (4113) on two sets of support (412), the upper end coupling of support (413) is on sliding seat (4114).
8. The apparatus for manufacturing a wound core power transformer according to claim 7, wherein: a shaft connecting frame (4115) is fixed at the upper end of the movable seat (4114), a wire feeding disc A (4116) is axially connected to the shaft connecting frame (4115), and a wire feeding disc B (4131) is axially connected to the support (413).
9. The apparatus for manufacturing a wound core power transformer according to claim 7, wherein: install retaining member (42) on layer board B (4), retaining member (42) are located the front end of transferring to piece (41), and retaining member (42) include: the bottom frame (421), the side plates (422), the bottom posts (423) and the adjusting blocks (424), wherein the bottom frame (421) is fixedly arranged on the supporting plate B (4), the side plates (422) are provided with two groups, the side plates (422) are fixed on the bottom frame (421), the side plates (422) are provided with sliding grooves, the upper ends of the side plates (422) are provided with threaded holes, the bottom posts (423) are provided with two groups, the bottom posts (423) are coupled on the side plates (422) in a shaft mode, the adjusting blocks (424) are positioned in the sliding grooves on the side plates (422),
an adjusting rod (4241) is coupled on the adjusting block (424), the adjusting rod (4241) is screwed in a threaded hole in the side plate (422) in a threaded manner, and a pressing roller (4242) is coupled on the adjusting block (424).
10. A wound core power transformer manufactured by the manufacturing apparatus of any one of the preceding claims 1 to 9.
CN202211162057.2A 2022-09-23 2022-09-23 Wound core type power transformer and manufacturing device thereof Active CN115240978B (en)

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Publication number Priority date Publication date Assignee Title
GB322318A (en) * 1928-11-17 1929-12-05 M P A Wireless Ltd Improvements in and relating to bobbin winding machines
CN106920677B (en) * 2017-04-12 2018-06-01 江苏华辰变压器股份有限公司 Adjustable tri-dimensional wound
CN209461299U (en) * 2019-03-07 2019-10-01 咸阳师范学院 A kind of winding device of for transformer iron core
CN110739148A (en) * 2019-10-28 2020-01-31 江苏龙创电气有限公司 multipurpose transformer coil winding equipment
CN216212867U (en) * 2021-11-02 2022-04-05 绵阳高新区天意电子科技有限公司 Transformer coil is around package and is put

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