CN113638158A - Pretreatment and dyeing integrated low-temperature treatment system and treatment method for woven cotton linen yarns - Google Patents
Pretreatment and dyeing integrated low-temperature treatment system and treatment method for woven cotton linen yarns Download PDFInfo
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- CN113638158A CN113638158A CN202110879858.XA CN202110879858A CN113638158A CN 113638158 A CN113638158 A CN 113638158A CN 202110879858 A CN202110879858 A CN 202110879858A CN 113638158 A CN113638158 A CN 113638158A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 99
- 229920000742 Cotton Polymers 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000007605 air drying Methods 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 11
- 238000007654 immersion Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 14
- 240000008564 Boehmeria nivea Species 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000007781 pre-processing Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000002457 bidirectional effect Effects 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/021—Compressive rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a pretreatment and dyeing integrated low-temperature treatment system and a treatment method for woven cotton linen yarns, and the treatment system comprises a base and a dyeing box fixed on the top of the base, wherein first through grooves are formed in the two sides of the dyeing box in a penetrating manner, guide pulleys are fixedly arranged on the inner walls of the two first through grooves, an air drying box is fixed on the top of the base, a dye liquor recovery mechanism is arranged on the outer side of the dyeing box, and an extrusion guide immersion mechanism is arranged in the dyeing box. According to the pretreatment and dyeing integrated low-temperature treatment system and treatment method for the cotton-woven linen yarns, the dye liquor in the yarns is conveniently subjected to bidirectional extrusion through the arrangement of the extrusion rolling mechanism, the yarns are not influenced in transmission, the extrusion is carried out while the yarns are transmitted, the dye liquor in the yarns can be quickly extruded, and meanwhile, through the arrangement of the dye liquor recovery mechanism, the dye liquor is conveniently filtered and then recovered, so that the recovery quality of the dye liquor is improved.
Description
Technical Field
The invention relates to the technical field of woven cotton linen yarn processing, in particular to a pretreatment and dyeing integrated low-temperature treatment system and a treatment method for woven cotton linen yarns.
Background
According to patent publication No. CN103526485B, a textile dyeing apparatus, in particular a yarn dyeing machine, comprises a dye vat, a liquid inlet arranged on the side wall of the dye vat, a liquid outlet arranged at the bottom of the dye vat, a yarn inlet arranged on the side wall of the dye vat and a yarn outlet arranged on the opposite side of the yarn inlet; dye vat inner wall top is equipped with the waterlogging caused by excessive rainfall roller, and this fabrics dyeing equipment carries out the dyeing of optimum degree, has guaranteed off-the-shelf quality, can in time clear out the impurity in the dye liquor, has guaranteed the purity of dye liquor, but this fabrics dyeing equipment exists following not enoughly:
(1) because a large amount of dye liquor can be stored in the yarn after dyeing, the dye liquor can not be well utilized by air drying treatment generally, and further the waste of the dye liquor is caused, some equipment can recycle the dye liquor at present, but the adopted structure is complex, impurities are easy to remain in the recycled dye liquor, and the recycling quality is low;
(2) when the yarn is directly treated by a dip dyeing mode, the time for the dye liquor to naturally dip into the yarn is long, so that the dyeing efficiency is low;
(3) the processed yarn can not be well rolled, a large amount of time is needed for post-treatment, and the consumed labor is relatively large.
Therefore, the invention provides a pretreatment and dyeing integrated low-temperature treatment system and a treatment method for the woven cotton linen yarn, so as to solve the problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a pretreatment and dyeing integrated low-temperature treatment system and a treatment method for the woven cotton linen yarns, which solve the problem that a large amount of dye liquor is accumulated in the dyed yarns, the dye liquor is generally treated by air drying, the dye liquor cannot be well utilized, and the waste of the dye liquor is further caused, some equipment can recycle the dye liquor at present, but the adopted structure is complex, impurities are easy to remain in the recycled dye liquor, and the recycling quality is low; when the yarn is directly treated by a dip dyeing mode, the time for the dye liquor to naturally dip into the yarn is long, so that the dyeing efficiency is low; the yarn after processing can not carry out fine rolling, and the post processing needs to spend a large amount of time, the relatively great problem of manpower that consumes.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a weave cotton ramie yarn pretreatment dyeing integration low temperature processing system, includes the base and fixes the dyeing case at the base top, the both sides of dyeing case all run through and have seted up first logical groove, two the equal fixed mounting of inner wall that first leads to the groove has a guide pulley, the top of base is fixed with the air-drying box, the outside of dyeing case is provided with dye liquor recovery mechanism, the inside of dyeing case is provided with extrusion direction dipping mechanism, the top of base is provided with even admission machine and constructs, the top of base still is provided with can dismantle paying out machine and construct.
Dye liquor recovery mechanism is including fixing the collection box on dyeing case right side, the top of collection box is fixed with the frame plate through branch, the inside of collection box is provided with the filter screen, the both sides on filter screen surface all are fixed with the fixture block, the draw-in groove with fixture block looks adaptation is all seted up to the both sides of dyeing incasement wall, the bottom of collection incasement wall is fixed with the suction pump, the liquid outlet intercommunication of suction pump has the exhaust tube, the one end of exhaust tube run through the collection box and with the front intercommunication of dyeing case, be provided with the extrusion rolling mechanism on the frame plate.
The extrusion rolling mechanism comprises a hollow ring body fixed at the top of the frame plate, the surface of the hollow ring body is communicated with a hollow round body, a rotating ring is rotatably arranged on the inner wall of the hollow ring body, an extrusion motor is fixed on the side surface of the hollow round body, a rotating shaft penetrating into the hollow round body is fixed on an output shaft of the extrusion motor, a gear is fixed on the surface of the rotating shaft, teeth meshed with the gear are fixed on the periphery of the hollow ring body, compression bars penetrate through the two sides of the inner wall of the hollow ring body in a sliding manner, the pressure tank that uses with the depression bar cooperation is seted up to the bilateral axial symmetry of change inner wall, two the one end that the depression bar is close to each other all is fixed with the U template, two all rotate on the U template and install the compression roller, two the surface of compression roller all is fixed with the rubber sleeve, be fixed with reset spring between the surface of U template and the inner wall of hollow ring body.
Preferably, extrusion direction is immersed mechanism and is included the guide roll of rotation connection between dyeing incasement wall both sides and the U type seat of sliding connection between dyeing incasement wall both sides, rotate between the both sides of U type seat inner wall and install the contact roller, the bottom of U type seat is fixed with the extrusion contact spring, the bottom of extrusion contact spring and the bottom fixed connection of dyeing incasement wall.
Preferably, even admission machine constructs including fixing the bottom plate at the base top, the top of bottom plate is fixed with hollow section of thick bamboo, the top of hollow section of thick bamboo is rotated and is installed and rotate the post, the surface of rotating the post is fixed with through the bolt and receives a line yarn section of thick bamboo, the bottom of hollow section of thick bamboo inner wall is fixed with receives the line motor, it is fixed with the admission shaft to receive the output shaft of line motor, the top of admission shaft run through hollow section of thick bamboo and with the bottom fixed connection who rotates the post.
Preferably, a reciprocating motor is fixed to the top of the bottom plate, a screw rod is fixed to an output shaft of the reciprocating motor, a lifting block is connected to the surface of the screw rod in a threaded mode, a threading ring is fixed to the surface of the lifting block, a limiting rod is fixed to the top of the bottom plate, and the top end of the limiting rod penetrates through the lifting block and extends to the position above the lifting block.
Preferably, the detachable pay-off mechanism comprises a hollow threaded sleeve column rotatably connected to the top of the base, and a friction sleeve is fixed on the surface of the hollow threaded sleeve column.
Preferably, the surface cover of friction cover is equipped with a unwrapping wire yarn section of thick bamboo, the inner wall threaded connection of hollow thread cover post has the screw thread post, the top of screw thread post is fixed with the fender dish.
Preferably, the two sides of the air drying box are both provided with a second through groove in a penetrating mode, and an air cooler is fixed between the two sides of the inner wall of the air drying box through a rack rod.
Preferably, a mixing motor is fixed on the front surface of the dyeing box, a mixing shaft penetrating into the dyeing box is fixed on an output shaft of the mixing motor, and a stirring paddle is fixed on the surface of the mixing shaft.
The invention also discloses a treatment method of the pretreatment and dyeing integrated low-temperature treatment system for the woven cotton linen yarns, which specifically comprises the following steps:
s1, sequentially enabling one end of the yarn wound on the surface of the paying-off yarn drum to pass through the first through groove on the left side of the dyeing box, then to pass below the surface of the guide roller, then to pass through the first through groove on the right side of the dyeing box, further to pass through the hollow ring body, finally to pass through the two second through grooves and the threading ring and to be wound on the surface of the taking-up yarn drum, and then starting the taking-up motor;
s2, the yarn collecting bobbin is driven to rotate through the yarn collecting motor to carry out yarn collecting and dyeing work, the contact roller can extrude the guide roller under the elastic force of the extrusion contact spring, so that dye liquor can quickly enter the yarn, the extrusion motor is started at the same time, the gear is driven to rotate through the rotating shaft, the rotating ring is driven to rotate through the tooth teeth in a matching mode, the two pressing grooves simultaneously extrude the two pressing rods, the dye liquor in the yarn can be extruded through the mutual extrusion of the two pressing rods, and the extruded dye liquor flows into the recovery box through the frame plate;
s3, filtering impurities in the dye solution under the action of a filter screen, storing the filtered dye solution in a recovery box, and re-conveying the dye solution in the recovery box to the dye box by starting a pump;
s4, conveying the yarn after being dried to an air drying box, starting an air cooler to carry out cold treatment on the yarn and quickly air-dry the yarn, simultaneously starting a reciprocating motor, continuously rotating the reciprocating motor forward and backward, enabling a lifting block to continuously move up and down, further driving a threading ring to move up and down, and enabling the yarn to be uniformly wound on the surface of a take-up yarn barrel.
Preferably, the pressing motor in the step S2 and the reciprocating motor in the step S4 are both three-phase ac asynchronous motors.
Advantageous effects
The invention provides a pretreatment and dyeing integrated low-temperature treatment system and method for woven cotton linen yarns. Compared with the prior art, the method has the following beneficial effects:
(1) the dye liquor recovery mechanism comprises a recovery box fixed on the right side of the dyeing box, a frame plate is fixed at the top of the recovery box through a support rod, a filter screen is arranged in the recovery box, fixture blocks are fixed on two sides of the surface of the filter screen, clamping grooves matched with the fixture blocks are formed in two sides of the inner wall of the dyeing box, a suction pump is fixed at the bottom of the inner wall of the recovery box, a liquid outlet of the suction pump is communicated with a suction pipe, one end of the suction pipe penetrates through the recovery box and is communicated with the front surface of the dyeing box, an extrusion rolling mechanism is arranged on the frame plate, through the arrangement of the extrusion rolling mechanism, the bidirectional extrusion of the dye liquor in the yarns is facilitated, the transmission of the yarns is not influenced, the extrusion while transmission is realized, the dye liquor in the yarns can be rapidly extruded, and through the arrangement of the dye liquor recovery mechanism, the dye liquor can be conveniently filtered and then recovered, the recovery quality of the dye liquor is improved.
(2) The pretreatment and dyeing integrated low-temperature treatment system and the treatment method for the woven cotton linen yarn, the uniform take-up mechanism comprises a bottom plate fixed on the top of a base, a hollow cylinder is fixed on the top of the bottom plate, a rotating column is rotatably installed on the top of the hollow cylinder, a take-up yarn cylinder is fixed on the surface of the rotating column through bolts, a take-up motor is fixed on the bottom of the inner wall of the hollow cylinder, a take-up shaft is fixed on an output shaft of the take-up motor, the top end of the take-up shaft penetrates through the hollow cylinder and is fixedly connected with the bottom end of the rotating column, a reciprocating motor is fixed on the top of the bottom plate, a lead screw is fixed on an output shaft of the reciprocating motor, and a lifting block is in threaded connection with the surface of the lead screw, through the setting of even admission machine structure, be convenient for evenly receive the line processing to the yarn after the processing for the difficult overlapping together of yarn improves the rolling quality, can practice thrift a large amount of manpowers, and degree of automation is high.
(3) This weave cotton ramie yarn pretreatment dyeing integration low temperature treatment system and processing method, through in extrusion direction immersion mechanism including rotate the guide roll of connection between dyeing incasement wall both sides and the U type seat of sliding connection between dyeing incasement wall both sides, it installs the contact roller to rotate between the both sides of U type seat inner wall, the bottom of U type seat is fixed with the extrusion contact spring, the bottom of extrusion contact spring and the bottom fixed connection of dyeing incasement wall, through the setting of extrusion direction immersion mechanism, be convenient for when leading the yarn, can also make inside the dye liquor can get into the yarn fast, make the yarn color faster, improve dyeing efficiency.
(4) This woven cotton linen yarn pretreatment dyeing integration low temperature treatment system and processing method, through the front at dyeing case be fixed with hybrid motor, hybrid motor's output shaft is fixed with and runs through to the mixing shaft of dyeing incasement portion, and the fixed surface of mixing shaft has the stirring rake, through hybrid motor, mixing shaft, the setting of stirring rake, is convenient for stir the dye liquor of dyeing incasement portion for the dye liquor of dyeing incasement portion mixes more evenly, can make the yarn can color evenly.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a perspective cross-sectional view of the recovery tank construction of the present invention;
FIG. 3 is a perspective view of the structure of the rolling and squeezing mechanism of the present invention;
FIG. 4 is a side cross-sectional view of the hollow ring structure of the present invention;
FIG. 5 is a perspective view of the extrusion guided immersion mechanism of the present invention;
FIG. 6 is a perspective view of the uniform take-up mechanism structure of the present invention;
FIG. 7 is a perspective cross-sectional view of a hollow cylinder structure according to the present invention;
FIG. 8 is an exploded perspective view of the detachable pay-off mechanism of the present invention;
FIG. 9 is a perspective view of a partial structure of the present invention;
fig. 10 is a perspective cross-sectional view of the air-drying box structure of the present invention.
In the figure: 1-base, 2-dyeing box, 3-first through groove, 4-guide pulley, 5-air drying box, 6-dye liquor recovery mechanism, 61-recovery box, 62-support rod, 63-frame plate, 63-1-extrusion rolling mechanism, 63-11-hollow ring body, 63-12-hollow round body, 63-13-rotating ring, 63-14-extrusion motor, 63-15-rotating shaft, 63-16-gear, 63-17-tooth, 63-18-pressure rod, 63-19-pressure groove, 63-110-U-shaped plate, 63-111-pressure roller, 63-112-rubber sleeve, 63-113-reset spring, 64-filter screen, 65-clamping block, 66-clamping groove, 67-pump, 68-pump tube, 7-extrusion guide immersion mechanism, 71-guide roller, 72-U-shaped seat, 73-contact roller, 74-extrusion contact spring, 8-uniform take-up mechanism, 81-bottom plate, 82-hollow cylinder, 83-rotating column, 84-bolt, 85-take-up yarn cylinder, 86-take-up motor, 87-take-up shaft, 88-reciprocating motor, 89-screw rod, 810-lifting block, 811-threading ring, 812-limiting rod, 9-detachable pay-off mechanism, 91-hollow threaded sleeve column, 92-friction sleeve, 93-pay-off yarn cylinder, 94-threaded column, 95-baffle disc, 10-second through groove, 11-rack rod, 12-air cooler, 13-hybrid motor, 14-mixing shaft, 15-stirring paddle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: a pretreatment and dyeing integrated low-temperature treatment system for cotton-woven linen yarns comprises a base 1 and a dyeing box 2 fixed at the top of the base 1, wherein first through grooves 3 are formed in two sides of the dyeing box 2 in a penetrating manner, guide pulleys 4 are fixedly mounted on the inner walls of the two first through grooves 3, the yarns are prevented from being in direct contact with the dyeing box 2, abrasion of the yarns is reduced, an air drying box 5 is fixed at the top of the base 1, a dye liquor recovery mechanism 6 is arranged on the outer side of the dyeing box 2, an extrusion guide immersion mechanism 7 is arranged inside the dyeing box 2, an even take-up mechanism 8 is arranged at the top of the base 1, and a detachable pay-off mechanism 9 is further arranged at the top of the base 1;
dye liquor recovery mechanism 6 is including fixing the collection box 61 on dyeing case 2 right side, branch 62 is passed through at the top of collection box 61 and is fixed with frame plate 63, the inside of collection box 61 is provided with filter screen 64, the both sides on filter screen 64 surface all are fixed with fixture block 65, draw-in groove 66 with fixture block 65 looks adaptation is all seted up to the both sides of dyeing case 2 inner wall, be convenient for dismantle filter screen 64 through the cooperation of fixture block 65 and draw-in groove 66, the bottom of collection box 61 inner wall is fixed with suction pump 67, control through control switch with external power source electric connection, the liquid outlet intercommunication of suction pump 67 has exhaust tube 68, the one end of exhaust tube 68 runs through collection box 61 and communicates with the front of dyeing case 2, be provided with extrusion rolling mechanism 63-1 on the frame plate 63.
The extrusion rolling mechanism 63-1 comprises a hollow ring body 63-11 fixed on the top of a frame plate 63, the surface of the hollow ring body 63-11 is communicated with a hollow round body 63-12, the inner wall of the hollow ring body 63-11 is rotatably provided with a rotary ring 63-13, the side surface of the hollow round body 63-12 is fixed with an extrusion motor 63-14 which is electrically connected with an external power supply and controlled by a control switch, the output shaft of the extrusion motor 63-14 is fixed with a rotary shaft 63-15 penetrating into the hollow round body 63-12, the surface of the rotary shaft 63-15 is fixed with a gear 63-16, the periphery of the hollow ring body 63-11 is fixed with a tooth 63-17 engaged with the gear 63-16, two sides of the inner wall of the hollow ring body 63-11 are respectively penetrated with a pressure lever 63-18 in a sliding manner, two sides of the inner wall of the rotary ring 63-13 are axisymmetrically provided with pressure grooves 63-19 matched with the pressure levers 63-18 for use, the U-shaped plates 63-110 are fixed at the ends, close to each other, of the two pressing rods 63-18, the pressing rollers 63-111 are rotatably mounted on the two U-shaped plates 63-110, rubber sleeves 63-112 are fixed on the surfaces of the two pressing rollers 63-111, yarn can be extruded to a greater degree conveniently, dye liquor in the yarn can be extruded out quickly, and return springs 63-113 are fixed between the surfaces of the U-shaped plates 63-110 and the inner wall of the hollow ring body 63-11.
In the embodiment of the invention, the extrusion guiding immersion mechanism 7 comprises a guide roller 71 which is rotatably connected between two sides of the inner wall of the dyeing box 2 and a U-shaped seat 72 which is slidably connected between two sides of the inner wall of the dyeing box 2, a contact roller 73 is rotatably arranged between two sides of the inner wall of the U-shaped seat 72, an extrusion contact spring 74 is fixed at the bottom of the U-shaped seat 72, and the bottom end of the extrusion contact spring 74 is fixedly connected with the bottom of the inner wall of the dyeing box 2.
In the embodiment of the invention, the uniform wire rewinding mechanism 8 comprises a bottom plate 81 fixed on the top of the base 1, a hollow cylinder 82 is fixed on the top of the bottom plate 81, a rotating column 83 is rotatably installed on the top of the hollow cylinder 82, a wire rewinding yarn cylinder 85 is fixed on the surface of the rotating column 83 through a bolt 84, a wire rewinding motor 86 is fixed on the bottom of the inner wall of the hollow cylinder 82, the wire rewinding motor is electrically connected with an external power supply and is controlled through a control switch, a wire rewinding shaft 87 is fixed on an output shaft of the wire rewinding motor 86, and the top end of the wire rewinding shaft 87 penetrates through the hollow cylinder 82 and is fixedly connected with the bottom end of the rotating column 83.
In the embodiment of the invention, a reciprocating motor 88 is fixed on the top of a bottom plate 81, electrically connected with an external power supply and controlled by a control switch, a lead screw 89 is fixed on an output shaft of the reciprocating motor 88, a lifting block 810 is in threaded connection with the surface of the lead screw 89, a threading ring 811 is fixed on the surface of the lifting block 810, a limiting rod 812 is fixed on the top of the bottom plate 81, and the top end of the limiting rod 812 penetrates through the lifting block 810 and extends to the upper part of the lifting block 810.
In the embodiment of the invention, the detachable pay-off mechanism 9 comprises a hollow threaded sleeve column 91 which is rotatably connected to the top of the base 1, a friction sleeve 92 is fixed on the surface of the hollow threaded sleeve column 91, and the hollow threaded sleeve column 91 can rotate together with the hollow threaded sleeve column 91 after being sleeved on a pay-off yarn drum 93.
In the embodiment of the invention, a paying-off yarn drum 93 is sleeved on the surface of the friction sleeve 92, a threaded column 94 is connected to the inner wall of the hollow threaded sleeve column 91 in a threaded manner, and a stop disc 95 is fixed at the top end of the threaded column 94.
In the embodiment of the invention, the two sides of the air drying box 5 are both provided with a second through groove 10 in a penetrating manner, and an air cooler 12 is fixed between the two sides of the inner wall of the air drying box 5 through a rack rod 11, is electrically connected with an external power supply and is controlled through a control switch.
In the embodiment of the invention, a mixing motor 13 is fixed on the front surface of the dyeing box 2, is electrically connected with an external power supply and is controlled by a control switch, a mixing shaft 14 penetrating into the dyeing box 2 is fixed on an output shaft of the mixing motor 13, and a stirring paddle 15 is fixed on the surface of the mixing shaft 14.
The invention also discloses a treatment method of the pretreatment and dyeing integrated low-temperature treatment system for the woven cotton linen yarns, which specifically comprises the following steps:
s1, sequentially enabling one end of the yarn wound on the surface of the pay-off bobbin 93 to pass through the first through groove 3 in the left side of the dyeing box 2, then to bypass the lower part of the surface of the guide roller 71, then to pass through the first through groove 3 in the right side of the dyeing box 2, further to pass through the hollow ring bodies 63-11, finally to pass through the two second through grooves 10 and the threading ring 811 and to be wound on the surface of the take-up bobbin 85, and then starting the take-up motor 86;
s2, the take-up motor 86 drives the take-up yarn drum 85 to rotate to carry out take-up dyeing work, the contact roller 73 can extrude the guide roller 71 under the elastic force of the extrusion contact spring 74, so that dye liquor can rapidly enter the yarn, meanwhile, the extrusion motor 63-14 is started, the gear 63-16 is driven to rotate through the rotating shaft 63-15, the rotating ring 63-13 is driven to rotate by matching with the tooth 63-17, so that the two pressing grooves 63-19 simultaneously extrude the two pressing rods 63-18, the dye liquor in the yarn can be extruded through mutual extrusion of the two pressing rollers 63-111, and the extruded dye liquor flows into the recovery box 61 through the frame plate 63;
s3, filtering impurities in the dye liquor under the action of the filter screen 64, storing the filtered dye liquor in the recovery box 61, and re-conveying the dye liquor in the recovery box 61 to the dyeing box 2 by starting the pump 67;
s4, conveying the yarn after being dried to the air drying box 5, starting the air cooler 12 to cool and quickly air-dry the yarn, starting the reciprocating motor 88 simultaneously, continuously rotating the reciprocating motor 88 forward and backward, so that the lifting block 810 continuously moves up and down, further driving the threading ring 811 to move up and down, and enabling the yarn to be uniformly wound on the surface of the take-up bobbin 85.
In the embodiment of the present invention, the extrusion motor 63-14 in the step S2 and the reciprocating motor 88 in the step S4 are both three-phase ac asynchronous motors.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a woven cotton linen yarn pretreatment dyeing integration low temperature processing system, includes base (1) and fixes dyeing case (2) at base (1) top, its characterized in that: the dyeing machine is characterized in that first through grooves (3) are formed in two sides of the dyeing box (2) in a penetrating mode, guide pulleys (4) are fixedly mounted on the inner walls of the two first through grooves (3), an air drying box (5) is fixed to the top of the base (1), a dye liquor recovery mechanism (6) is arranged on the outer side of the dyeing box (2), an extrusion guide immersion mechanism (7) is arranged inside the dyeing box (2), a uniform take-up mechanism (8) is arranged on the top of the base (1), and a detachable pay-off mechanism (9) is further arranged on the top of the base (1);
dye liquor recovery mechanism (6) is including fixing collection box (61) on dyeing case (2) right side, branch (62) are passed through at the top of collection box (61) and are fixed with frame plate (63), the inside of collection box (61) is provided with filter screen (64), the both sides on filter screen (64) surface all are fixed with fixture block (65), draw-in groove (66) with fixture block (65) looks adaptation are all seted up to the both sides of dyeing case (2) inner wall, the bottom of collection box (61) inner wall is fixed with aspiration pump (67), the liquid outlet intercommunication of aspiration pump (67) has exhaust tube (68), the one end of exhaust tube (68) runs through collection box (61) and communicates with the front of dyeing case (2), be provided with extrusion rolling mechanism (63-1) on frame plate (63).
The extrusion rolling mechanism (63-1) comprises a hollow ring body (63-11) fixed at the top of a frame plate (63), the surface of the hollow ring body (63-11) is communicated with a hollow round body (63-12), the inner wall of the hollow ring body (63-11) is rotatably provided with a rotating ring (63-13), the side surface of the hollow round body (63-12) is fixedly provided with an extrusion motor (63-14), the output shaft of the extrusion motor (63-14) is fixedly provided with a rotating shaft (63-15) penetrating into the hollow round body (63-12), the surface of the rotating shaft (63-15) is fixedly provided with a gear (63-16), the periphery of the hollow ring body (63-11) is fixedly provided with teeth (63-17) meshed with the gear (63-16), two sides of the inner wall of the hollow ring body (63-11) are both slidably penetrated with pressure levers (63-18), the pressing grooves (63-19) matched with the pressing rods (63-18) are symmetrically formed in two sides of the inner wall of the rotating ring (63-13) in an axial mode, the U-shaped plates (63-110) are fixed to one ends, close to each other, of the two pressing rods (63-18), the pressing rollers (63-111) are installed on the two U-shaped plates (63-110) in a rotating mode, rubber sleeves (63-112) are fixed to the surfaces of the two pressing rollers (63-111), and return springs (63-113) are fixed between the surfaces of the U-shaped plates (63-110) and the inner wall of the hollow ring body (63-11).
2. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 1, characterized in that: extrusion direction dipping mechanism (7) including rotate guide roll (71) and the U type seat (72) of sliding connection between dyeing case (2) inner wall both sides of connection between dyeing case (2) inner wall both sides, rotate between the both sides of U type seat (72) inner wall and install contact roller (73), the bottom of U type seat (72) is fixed with extrusion contact spring (74), the bottom fixed connection of the bottom of extrusion contact spring (74) and dyeing case (2) inner wall.
3. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 1, characterized in that: even admission machine constructs (8) including fixing bottom plate (81) at base (1) top, the top of bottom plate (81) is fixed with hollow cylinder (82), the top of hollow cylinder (82) is rotated and is installed and rotate post (83), the surface that rotates post (83) is fixed with through bolt (84) receives line yarn section of thick bamboo (85), the bottom of hollow cylinder (82) inner wall is fixed with receives line motor (86), the output shaft of receiving line motor (86) is fixed with receives spool (87), the top of receiving line axle (87) run through hollow cylinder (82) and with the bottom fixed connection who rotates post (83).
4. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 3, characterized in that: the top of bottom plate (81) is fixed with reciprocating motor (88), reciprocating motor (88) output shaft is fixed with lead screw (89), the surface threaded connection of lead screw (89) has elevator (810), the fixed surface of elevator (810) is equipped with thimble (811), the top of bottom plate (81) is fixed with gag lever post (812), elevator (810) and the top that extends to elevator (810) are run through to the top of gag lever post (812).
5. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 1, characterized in that: the detachable pay-off mechanism (9) comprises a hollow threaded sleeve column (91) which is rotatably connected to the top of the base (1), and a friction sleeve (92) is fixed on the surface of the hollow threaded sleeve column (91).
6. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 5, wherein the low-temperature treatment system comprises: the surface cover of friction cover (92) is equipped with unwrapping wire yarn section of thick bamboo (93), the inner wall threaded connection of hollow thread cover post (91) has screw thread post (94), the top of screw thread post (94) is fixed with keeps off dish (95).
7. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 1, characterized in that: and second through grooves (10) are formed in two sides of the air drying box (5) in a penetrating mode, and an air cooler (12) is fixed between the two sides of the inner wall of the air drying box (5) through a rack rod (11).
8. The pretreatment and dyeing integrated low-temperature treatment system for the knitted cotton ramie yarn according to claim 1, characterized in that: the front of dyeing case (2) is fixed with hybrid motor (13), the output shaft of hybrid motor (13) is fixed with and runs through to inside mixing shaft (14) of dyeing case (2), the fixed surface of mixing shaft (14) has stirring rake (15).
9. An integrated low-temperature treatment system for pretreatment and dyeing of the woven cotton linen yarn as claimed in any one of claims 1 to 8, wherein: the processing method specifically comprises the following steps:
s1, one end of yarn wound on the surface of a pay-off yarn drum (93) sequentially passes through a first through groove (3) on the left side of a dyeing box (2), then bypasses the lower part of the surface of a guide roller (71), then passes through the first through groove (3) on the right side of the dyeing box (2), further passes through a hollow ring body (63-11), finally passes through two second through grooves (10) and a threading ring (811) and is wound on the surface of a take-up yarn drum (85), and then a take-up motor (86) is started;
s2, a take-up yarn cylinder (85) is driven to rotate by a take-up motor (86) to carry out take-up dyeing work, a contact roller (73) can extrude a guide roller (71) under the elastic force of an extrusion contact spring (74), so that dye liquor can rapidly enter the yarn, meanwhile, an extrusion motor (63-14) is started, a gear (63-16) is driven to rotate by a rotating shaft (63-15), a rotating ring (63-13) is driven to rotate by a matching tooth (63-17), and then two pressure bars (63-18) are simultaneously extruded by two pressure grooves (63-19), the dye liquor in the yarn can be extruded by the two pressure rollers (63-111), and the extruded dye liquor flows into a recovery box (61) through a frame plate (63);
s3, filtering impurities in the dye liquor under the action of a filter screen (64), storing the filtered dye liquor in a recovery box (61), and re-conveying the dye liquor in the recovery box (61) to the dyeing box (2) by starting a suction pump (67);
s4, the yarn after being dried by pressure is conveyed to an air drying box (5), an air cooler (12) is started to carry out cold treatment on the yarn and carry out quick air drying, meanwhile, a reciprocating motor (88) is started, the reciprocating motor (88) continuously rotates forward and backward, so that a lifting block (810) continuously moves up and down, a threading ring (811) is further driven to move up and down, and the yarn can be uniformly wound on the surface of a take-up yarn barrel (85).
10. The processing method of the integrated low-temperature processing system for the pre-processing and dyeing of the woven cotton and linen yarn as claimed in claim 9, wherein the extrusion motors (63-14) in step S2 and the reciprocating motor (88) in step S4 are both three-phase alternating current asynchronous motors.
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