CN113062062B - Pure cotton textile yarn dip dyeing process - Google Patents
Pure cotton textile yarn dip dyeing process Download PDFInfo
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- CN113062062B CN113062062B CN202110361848.7A CN202110361848A CN113062062B CN 113062062 B CN113062062 B CN 113062062B CN 202110361848 A CN202110361848 A CN 202110361848A CN 113062062 B CN113062062 B CN 113062062B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/08—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as hanks
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a dip dyeing process for pure cotton textile yarns, which relates to the field of pure cotton textile yarns and comprises a bottom plate, a dip dyeing mechanism and an extrusion mechanism, wherein the dip dyeing mechanism is fixedly installed on the bottom plate, the extrusion mechanism is arranged on the dip dyeing mechanism, and the extrusion mechanism is positioned above the dip dyeing mechanism.
Description
Technical Field
The invention relates to the field of pure cotton textile yarns, and particularly provides a dip dyeing process for pure cotton textile yarns.
Background
The pure cotton textile yarn is a spinning process for processing cotton fibers into cotton yarns and cotton threads, has wide application, can be used as weaving yarns, such as bed sheets, quilts, curtains and other home textile series, and can also be used as knitting yarns, such as high-grade sweaters, fine poplin and the like, and can also be used for producing electric yellow wax cloth, tire cord cloth, high-speed sewing threads, embroidery threads and the like for special industries.
The wide use of pure cotton textile yarn, people have produced many improvements to its production technology, for example, the continuous improvement development of pure cotton textile yarn of different colours, the pure cotton textile yarn of different colours can be used for decorating different products, can play certain aesthetic property, current pure cotton textile yarn dip dyeing technology is mainly through the mode of dip dyeing, put into the dye vat with the yarn and soak, take out the sun afterwards and dry, this kind of method uses very generally, but still has following problem:
the conventional dip dyeing process for the pure cotton textile yarns is that one yarn is subjected to dip dyeing, so that the dip dyeing efficiency is low, the production and processing efficiency is not high, and the yarn is not treated due to excessive dye absorbed by the yarn after the dip dyeing, so that the yarn is not easy to dry and is easily contaminated by more impurities and dust.
In the traditional pure cotton textile yarn dip dyeing process, yarns are placed in dye vats after dip dyeing, but the dye vats are in a static state, and the dye in the dye vats can be deposited, so that the dyed colors of the dyed yarns can have some deviation.
Aiming at the situation, the invention provides a pure cotton textile yarn dip-dyeing process.
Disclosure of Invention
Problems to be solved
The present invention can solve all the problems mentioned in the background art described above.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the pure cotton textile yarn dip dyeing process adopts pure cotton textile yarn dip dyeing equipment which comprises a bottom plate, a dip dyeing mechanism and an extrusion mechanism, wherein the dip dyeing mechanism is fixedly installed on the bottom plate, the extrusion mechanism is arranged on the dip dyeing mechanism, and the extrusion mechanism is positioned above the dip dyeing mechanism.
The dip dyeing mechanism comprises a dip dyeing operation frame, a support frame, a telescopic cylinder, a lifting frame 21274, crossed threaded groove rods, a rotating motor, a movable plate and a clamping module, wherein the dip dyeing operation frame is fixedly arranged on a bottom plate. The bottom plate is fixedly provided with a support frame, the upper end of the support frame is fixedly provided with a telescopic cylinder, the output end of the telescopic cylinder penetrates through the upper end of the support frame in a sliding manner and is connected with a v-21274, the v-21274is fixedly arranged on the bottom plate, the v-21274is rotationally connected with a cross thread groove rod, the cross thread groove rod is connected with the output end of a rotating motor, the rotating motor is fixedly arranged at the side end of the v-21274, a movable plate is arranged on the cross thread groove rod in a threaded manner, and the lower end of the movable plate is fixedly provided with a clamping module.
Extrusion mechanism includes stripper plate, vertical plate, reciprocating cylinder, time shape frame, incomplete gear, extrusion motor, reciprocating lever, stopper, spliced pole, comb module and extrusion module, fixed mounting has the vertical plate on the bottom plate, the upper end fixed mounting of vertical plate has reciprocating cylinder, reciprocating cylinder's output links to each other with the stripper plate, symmetrical slidable mounting has time shape frame on the stripper plate, the inside toothing of time shape frame is provided with incomplete gear, incomplete gear links to each other with the output of extrusion motor, the extrusion motor passes through motor cabinet fixed mounting on the stripper plate, the upper and lower both ends fixed mounting of time shape frame has reciprocating lever, reciprocating lever slides and sets up in the stopper, and stopper fixed mounting is on the stripper plate, the bar groove has been seted up in running through on the stripper plate, bar inslot slides and is provided with the spliced pole, be provided with on the spliced pole and combs the module, be provided with the extrusion module on the stripper plate.
The dip dyeing equipment for the pure cotton textile yarns comprises the following steps when the pure cotton textile yarns are subjected to dip dyeing:
s1, equipment inspection: before the pure cotton textile yarn dip-dyeing equipment is started to carry out dip-dyeing and dyeing on the pure cotton textile yarn, the equipment is checked to operate;
s2, dip dyeing of the product: the pure cotton textile yarns are uniformly placed in a dip dyeing mechanism for fixing, and then the pure cotton textile yarns to be processed are driven by a clamping module to swing back and forth in a dip dyeing solution, so that the pure cotton textile yarns continuously shake in the dip dyeing solution;
s3, extruding a product: the extrusion plate is driven by the extrusion mechanism to extrude the dip-dyed pure cotton textile yarns, redundant dip-dyeing liquid on the pure cotton textile yarns is extruded out, and then the extruded pure cotton textile yarns adhered together are carded by the carding module to be naturally vertical;
s4, product collection: and collecting the carded pure cotton textile yarns, dyeing and fixing the pure cotton textile yarns, and finally preparing the pure cotton textile yarns with different colors.
As a preferred technical scheme, the clamping module comprises a moving cylinder, a fixed block, a moving block, a clamping block, an auxiliary rod and an installation branched chain, the moving cylinder is fixedly installed at the lower end of the moving plate, the output end of the moving cylinder penetrates through the fixed block in a sliding mode to be connected with the moving block, the clamping block is hinged to the left end and the right end of the fixed block, the auxiliary rod is hinged to the position, close to the middle, of the clamping block, one end, far away from the clamping block, of the auxiliary rod is hinged to the moving block, and the installation branched chain is clamped at the lower end of the clamping block.
As a preferred technical scheme, the mounting branch chain comprises a placing plate, a winding frame, a placing groove, a fixing rod, a connecting rod, a clamping rod and an electric push rod, wherein the winding frame is uniformly and fixedly mounted on the placing plate, the placing groove is uniformly formed in the winding frame, the fixing rod is slidably arranged in the winding frame, the connecting rod is uniformly and fixedly mounted on the fixing rod, the clamping rod is arranged on the connecting rod, the lower end of the fixing rod is connected with the output end of the electric push rod, and the fixing end of the electric push rod is fixedly mounted on the inner wall of the winding frame.
As a preferred technical scheme of the invention, the carding module comprises a carding rod, a rotating chain wheel, a chain, a driving chain wheel, a carding motor and a carding roller, wherein a sliding plate is fixedly mounted on a connecting column through a bearing, symmetrical rotating chain wheels are rotationally arranged on the connecting column through the bearing, the rotating chain wheel is rotationally arranged on the sliding plate, the chain is meshed with the rotating chain wheels, the driving chain wheel is rotationally arranged between the rotating chain wheels, the carding motor is arranged on the driving chain wheel, the carding motor is fixedly mounted on a squeezing plate through a motor base, the carding roller is fixedly mounted on the rotating chain wheel, and the carding rod is uniformly and fixedly mounted on the carding roller; the specific during operation, the carding motor starts, the output of carding motor drives driving sprocket's rotation, driving sprocket passes through the chain this moment and drives the rotation of rotation sprocket, it drives the rotation of carding roller to rotate the sprocket afterwards, the carding roller drives the carding rod when the carding roller rotates and combs the pure cotton textile yarn who is flattened, and when the carding roller rotates, the carding roller passes through the motion that returns shape frame and reciprocating lever reciprocating from top to bottom, thereby further realization carding roller combs from top to bottom the pure cotton textile yarn who is flattened, thereby make the pure cotton textile yarn who is flattened become gentle and agreeable through combing.
As a preferable technical scheme of the invention, the extrusion module comprises an extrusion cylinder and an extrusion block, the extrusion cylinder is symmetrically and fixedly arranged on the extrusion plate, the output end of the extrusion cylinder penetrates through the extrusion plate in a sliding manner to be connected with the extrusion block, the extrusion cylinder is started, the output end of the extrusion cylinder pushes the extrusion block to move towards the dip-dyed pure cotton textile yarn, then the extrusion block extrudes the dip-dyed pure cotton textile yarn, then the redundant dip-dyeing liquid on the dip-dyed pure cotton textile yarn is extruded out, and then the carding module combs the dip-dyed pure cotton textile yarn.
As the preferred technical scheme of the invention, the placing plate is symmetrically provided with the clamping grooves, and the clamping plates are movably arranged in the clamping grooves on the placing plate, so that the clamping stability can be effectively improved, and the phenomenon that the placing plate falls off in the dip dyeing process is ensured.
(III) advantageous effects
1. The invention provides a dip dyeing process for pure cotton textile yarns, wherein a clamping module is mainly used for ensuring the movement of a placing plate, when the operation is required, a clamping block is used for fixing the placing plate, when the operation is required, the clamping block is used for loosening the placing plate, and the convenience of dip dyeing can be further ensured by taking and placing.
2. The invention provides a dip dyeing process of pure cotton textile yarns, wherein a dip dyeing mechanism mainly drives a movable plate meshed on a cross thread groove rod to move left and right back and forth through the rotation of the cross thread groove rod, the movable plate drives the pure cotton textile yarns to swing left and right quickly in a dip dyeing solution, and therefore, the pure cotton textile yarns to be processed shake left and right in the dip dyeing solution at the same time, the pure cotton textile yarns to be processed can be guaranteed to be scattered in the dip dyeing solution, meanwhile, the surfaces of the pure cotton textile yarns to be processed can be further guaranteed to fully absorb the dip dyeing solution, and therefore the dip dyeing efficiency of the pure cotton textile yarns is improved.
3. The invention provides a dip dyeing process for pure cotton textile yarns.A carding module is mainly used for carding flattened pure cotton textile yarns by driving a carding rod through a carding roller, and the carding roller reciprocates up and down through a clip frame and a reciprocating rod when the carding roller rotates, so that the flattened pure cotton textile yarns are further carded up and down through the carding roller, and the flattened pure cotton textile yarns are enabled to become compliant through carding.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the exhaust dyeing mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 3;
FIG. 5 is a cross-sectional view of the winding frame of the present invention;
FIG. 6 is a schematic view of a first perspective of the pressing mechanism of the present invention;
fig. 7 is a second perspective view of the pressing mechanism of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, the pure cotton textile yarn dip dyeing process adopts pure cotton textile yarn dip dyeing equipment, the pure cotton textile yarn dip dyeing equipment comprises a bottom plate 1, a dip dyeing mechanism 2 and an extrusion mechanism 3, the bottom plate 1 is fixedly provided with the dip dyeing mechanism 2, the dip dyeing mechanism 2 is provided with the extrusion mechanism 3, and the extrusion mechanism 3 is positioned above the dip dyeing mechanism 2; during specific work, with the pure cotton textile yarn bundle become bundle put on place board 287 wind frame 288 on fix, the pure cotton textile yarn who treats processing soaks the special dip-dyeing liquid of dyeing through dip-dyeing mechanism 2 afterwards, extrude the pure cotton textile yarn after will soaking it through extrusion mechanism 3 afterwards and extrude, make those unnecessary dip-dyeing liquid extruded out, guarantee that the dry thoroughly that pure cotton textile yarn can be quick, carding module 40 in the extrusion mechanism 3 simultaneously can comb the flat pure cotton textile yarn of extrusion.
The mounting branch 286 comprises a placing plate 287, a winding frame 288, a placing groove 289, a fixing rod 290, a connecting rod 291, a clamping rod 292 and an electric push rod 293, the winding frame 288 is uniformly and fixedly mounted on the placing plate 287, the placing groove 289 is uniformly formed on the winding frame 288, the fixing rod 290 is slidably arranged in the winding frame 288, the connecting rod 291 is uniformly and fixedly mounted on the fixing rod 290, the clamping rod 292 is arranged on the connecting rod 291, the lower end of the fixing rod 290 is connected with the output end of the electric push rod 293, and the fixing end of the electric push rod 293 is fixedly mounted on the inner wall of the winding frame 288; during specific work, the even winding frame 288 that hangs the pure cotton weaving yarn that will produce on placing plate 287, and after the pure cotton weaving yarn was put in the standing groove 289 on winding frame 288, electric putter 293 starts, electric putter 293's output promotes dead lever 290 left motion, dead lever 290 drives joint pole 292 left motion through connecting rod 291 afterwards, joint pole 292 passes standing groove 289 after the left motion afterwards, fix pure cotton weaving yarn on winding frame 288, can avoid pure cotton weaving yarn to be shaken off when avoiding follow-up dip-dye mechanism 2 to shake, installation branch 286 mainly plays fixed effect, guarantee that pure cotton weaving yarn can be on winding frame 288 swing by a wide margin, further improvement pure cotton yarn dip-dye efficiency.
The clamping grooves are symmetrically formed in the placing plate 287, the clamping plates are movably arranged in the clamping grooves in the placing plate 287, clamping stability can be effectively improved, and the phenomenon that the placing plate 287 drops in the dip dyeing process can be avoided.
The clamping module 28 comprises a moving cylinder 281, a fixed block 282, a moving block 283, a clamping block 284, an auxiliary rod 285 and an installation branched chain 286, the lower end of the moving plate 27 is fixedly provided with the moving cylinder 281, the output end of the moving cylinder 281 penetrates through the fixed block 282 in a sliding manner to be connected with the moving block 283, the left end and the right end of the fixed block 282 are hinged with the clamping block 284, the position of the clamping block 284 close to the middle is hinged with the auxiliary rod 285, one end, far away from the clamping block 284, of the auxiliary rod 285 is hinged with the moving block 283, and the lower end of the clamping block 284 is clamped with the installation branched chain 286; in specific operation, after the pure cotton textile yarn to be processed is placed on the placing plate 287, the placing plate 287 is placed in the middle of the clamping block 284 by manual work, then the moving cylinder 281 is started, the output end of the moving cylinder 281 pulls the moving block 283 to move upwards, then the moving block 283 moves upwards, during the process that the moving block 283 moves upwards, the moving block 283 pulls the auxiliary rod 285 to move upwards, then the auxiliary rod 285 pulls the clamping block 284 to move inwards, then the clamping block 284 is pressed in the clamping groove of the placing plate 287, finally the clamping block 284 tightly clamps and fixes the placing plate 287, the clamping module 28 mainly plays a role in clamping and fixing, the clamping module 28 mainly ensures the movement of the placing plate 287, when the operation is required, the clamping block 284 fixes the placing plate 287, when the operation is required to be unloaded, the clamping block 284 loosens the placing plate 287, the impregnation convenience can be further ensured by the manner of impregnation, because the treated pure cotton textile yarn can be directly hung in a drying and fixing device for dye taking and placing after the pure cotton textile yarn to be processed is impregnated.
The dip dyeing mechanism 2 comprises a dip dyeing operation frame 21, a support frame 22, telescopic cylinders 23, 21274, a shape frame 24, a crossed threaded groove rod 25, a rotating motor 26, a movable plate 27 and a clamping module 28, wherein the dip dyeing operation frame 21 is fixedly arranged on the bottom plate 1. The bottom plate 1 is fixedly provided with a support frame 22, the upper end of the support frame 22 is fixedly provided with a telescopic cylinder 23, the output end of the telescopic cylinder 23 penetrates through the upper end of the support frame 22 in a sliding manner and is connected with a v-21274, a v-21274is fixedly arranged on the bottom plate 1, the v-21274is connected with a cross thread grooved bar 25 in a rotating manner on the v-shaped frame 24, the cross thread grooved bar 25 is connected with the output end of a rotating motor 26, the rotating motor 26 is fixedly arranged at the side end of the v-2127424, a movable plate 27 is arranged on the cross thread grooved bar 25 in a threaded manner, and the lower end of the movable plate 27 is fixedly provided with a clamping module 28; when the pure cotton spinning yarn to be processed is fixed by the installation branched chain 286, the branch 286 is fixed to be installed by the clamping module 28, telescopic cylinder 23 promotes clamping module 28 downstream through the output afterwards, the pure cotton spinning yarn submergence of treating processing is gone into the dip-dyeing operation frame 21 that fills up the dip-dyeing liquid afterwards, and so simultaneously, rotation motor 26 starts, the output that rotates motor 26 drives crossed thread groove pole 25 and rotates, crossed thread groove pole 25 drives movable plate 27 that meshes on crossed thread groove pole 25 when rotating and moves from side to side, movable plate 27 drives clamping module 28 and controls quick swing about in the dip-dyeing liquid, so simultaneously the pure cotton spinning yarn of treating processing shakes about in the dip-dyeing liquid, guarantee that the pure cotton spinning yarn of treating processing can scatter in the dip-dyeing liquid, the absorption dip-dyeing liquid that the surface of the pure cotton spinning yarn of treating processing can be abundant simultaneously can further guarantee, thereby the dip-dyeing efficiency of the pure cotton spinning yarn is improved.
The squeezing mechanism 3 comprises a squeezing plate 31, a vertical plate 32, a reciprocating cylinder 33, a square frame 34, an incomplete gear 35, a squeezing motor 36, a reciprocating rod 37, a limiting block 38, a connecting column 39, a carding module 40 and a squeezing module 41, wherein the vertical plate 32 is fixedly installed on the bottom plate 1, the reciprocating cylinder 33 is fixedly installed at the upper end of the vertical plate 32, the output end of the reciprocating cylinder 33 is connected with the squeezing plate 31, the square frame 34 is symmetrically and slidably installed on the squeezing plate 31, the incomplete gear 35 is arranged inside the square frame 34 in a meshed mode, the incomplete gear 35 is connected with the output end of the squeezing motor 36, the squeezing motor 36 is fixedly installed on the squeezing plate 31 through a motor base, the reciprocating rods 37 are fixedly installed at the upper end and the lower end of the square frame 34, the reciprocating rods 37 are slidably arranged in the limiting block 38, the limiting block 38 is fixedly installed on the squeezing plate 31, a strip-shaped groove is formed in the squeezing plate 31 in a penetrating mode, the connecting column 39 is slidably arranged in the strip-shaped groove, the carding module 40 is arranged on the connecting column 39, and the squeezing plate 31 is provided with the squeezing module 41; during specific work, after pure cotton textile yarns are sufficiently dip-dyed in a dip-dyeing solution, the pure cotton textile yarns are lifted into the air through the telescopic cylinder 23, the reciprocating cylinder 33 is started, the output end of the reciprocating cylinder 33 pushes the extrusion plate 31 to be attached to the surface of the winding frame 288, the extrusion module 41 on the extrusion plate 31 extrudes the dip-dyed pure cotton textile yarns, redundant dip-dyeing solution remained on the dip-dyed pure cotton textile yarns is extruded, the extrusion motor 36 is started, the output end of the extrusion motor 36 drives the incomplete gear 35 to rotate, the incomplete gear 35 drives the rectangular frame 34 to reciprocate up and down, the carding module 40 fixed on the reciprocating rod 37 combs the extrusion-deformed pure cotton textile yarns, the incomplete gear 35 is matched with the rectangular frame 34, the rectangular frame 34 can reciprocate up and down, the carding module 40 is further guaranteed to reciprocate up and down, and the flat extruded pure cotton textile yarns can be carded by the carding module 40, so that the flat pure cotton textile yarns are in a fluffy state.
The extrusion module 41 comprises an extrusion cylinder 411 and an extrusion block 412, the extrusion cylinder 411 is symmetrically and fixedly mounted on the extrusion plate 31, the output end of the extrusion cylinder 411 penetrates through the extrusion plate 31 in a sliding mode and is connected with the extrusion block 412, the extrusion cylinder 411 is started, the output end of the extrusion cylinder 411 pushes the extrusion block 412 to move towards the dip-dyed pure cotton textile yarn, then the extrusion block 412 extrudes the dip-dyed pure cotton textile yarn, then the redundant dip-dyeing liquid on the dip-dyed pure cotton textile yarn is extruded out, and then the carding module 40 combs the dip-dyed pure cotton textile yarn.
The carding module 40 comprises carding rods 401, a rotating chain wheel 402, a chain 403, a driving chain wheel 404, a carding motor 405 and carding rollers 406, wherein a sliding plate 400 is fixedly mounted on a connecting column 39 through a bearing, symmetrical rotating chain wheels 402 are rotatably arranged on the connecting column 39 through bearings, the rotating chain wheels 402 are rotatably arranged on the sliding plate 400, the chain 403 is meshed on the rotating chain wheels 402, the driving chain wheels 404 are rotatably arranged between the rotating chain wheels 402, the carding motor 405 is arranged on the driving chain wheels 404, the carding motor 405 is fixedly mounted on a squeezing plate 31 through a motor base, the carding rollers 406 are fixedly mounted on the rotating chain wheels 402, and the carding rods 401 are uniformly and fixedly mounted on the carding rollers 406; during specific work, the carding motor 405 is started, the output end of the carding motor 405 drives the driving sprocket 404 to rotate, the driving sprocket 404 drives the rotating sprocket 402 to rotate through the chain 403, then the rotating sprocket 402 drives the carding roller 406 to rotate, when the carding roller 406 rotates, the carding roller 406 drives the carding rod 401 to comb the flattened pure cotton textile yarns, and when the carding roller 406 rotates, the carding roller 406 reciprocates up and down through the clip frame 34 and the reciprocating rod 37, so that the carding roller 406 can comb the flattened pure cotton textile yarns up and down, and the flattened pure cotton textile yarns are enabled to be flexible through carding.
The dip dyeing equipment for the pure cotton textile yarns comprises the following steps when the pure cotton textile yarns are subjected to dip dyeing:
s1, equipment inspection: before the pure cotton textile yarn dip dyeing equipment is started to carry out dip dyeing and dyeing on the pure cotton textile yarn, the running of the equipment is checked;
s2, dip dyeing of the product: the pure cotton textile yarns are uniformly placed in the dip dyeing mechanism 2 for fixing, then the pure cotton textile yarns to be processed are driven by the clamping module 28 to swing back and forth in the dip dyeing solution, and the pure cotton textile yarns continuously shake in the dip dyeing solution;
s3, extruding a product: the extrusion mechanism 3 drives the extrusion plate 31 to extrude the dip-dyed pure cotton textile yarns, the redundant dip-dyeing liquid on the pure cotton textile yarns is extruded out, and then the extruded pure cotton textile yarns adhered together are carded through the carding module 40 to be naturally vertical;
s4, product collection: and collecting the carded pure cotton textile yarns, dyeing and fixing the pure cotton textile yarns, and finally preparing the pure cotton textile yarns with different colors.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a pure cotton weaving yarn dip-dyeing process, this pure cotton weaving yarn dip-dyeing process adopts following pure cotton weaving yarn dip-dyeing equipment, and this equipment includes bottom plate (1), dip-dyeing mechanism (2) and extrusion mechanism (3), its characterized in that: the dip dyeing machine is characterized in that a dip dyeing mechanism (2) is fixedly mounted on the bottom plate (1), an extrusion mechanism (3) is arranged on the dip dyeing mechanism (2), and the extrusion mechanism (3) is positioned above the dip dyeing mechanism (2);
the dip-dyeing mechanism (2) comprises a dip-dyeing operation frame (21), a support frame (22), a telescopic cylinder (23), a lifting block (21274), a shape frame (24), a cross thread grooved bar (25), a rotating motor (26), a moving plate (27) and a clamping module (28), the dip-dyeing operation frame (21) is fixedly installed on the bottom plate (1), the support frame (22) is fixedly installed on the bottom plate (1), the telescopic cylinder (23) is fixedly installed at the upper end of the support frame (22), the output end of the telescopic cylinder (23) penetrates through the upper end of the support frame (22) in a sliding manner and is connected with the lifting block (21274), the shape frame (24) is connected and is fixedly installed on the bottom plate (1) and is 21274, the cross thread grooved bar (25) is rotatably connected onto the shape frame (24), the cross thread grooved bar (25) is connected with the output end of the rotating motor (26), the rotating motor (26) is fixedly installed at the side end of the lifting block (2127424), the cross thread grooved bar (25) is provided with the moving plate (27) in a threaded manner, and the lower end of the moving plate (27) is fixedly installed on the clamping module (28);
the extrusion mechanism (3) comprises an extrusion plate (31), a vertical plate (32), a reciprocating cylinder (33), a square frame (34), an incomplete gear (35), an extrusion motor (36), a reciprocating rod (37), a limiting block (38), a connecting column (39), a carding module (40) and an extrusion module (41), the bottom plate (1) is fixedly provided with a vertical plate (32), the upper end of the vertical plate (32) is fixedly provided with a reciprocating cylinder (33), the output end of the reciprocating cylinder (33) is connected with the extrusion plate (31), the extrusion plate (31) is symmetrically and slidably provided with a clip frame (34), the inner meshing of the clip frame (34) is provided with an incomplete gear (35), the incomplete gear (35) is connected with the output end of an extrusion motor (36), the extrusion motor (36) is fixedly arranged on the extrusion plate (31) through a motor base, the upper end and the lower end of the clip frame (34) are fixedly provided with reciprocating rods (37), and the reciprocating rods (37) are slidably arranged in limit blocks (38), the limiting block (38) is fixedly arranged on the extrusion plate (31), a strip-shaped groove is formed in the extrusion plate (31) in a penetrating mode, a connecting column (39) is arranged in the strip-shaped groove in a sliding mode, a carding module (40) is arranged on the connecting column (39), and an extrusion module (41) is arranged on the extrusion plate (31);
the dip dyeing equipment for the pure cotton textile yarns comprises the following steps when the pure cotton textile yarns are subjected to dip dyeing:
s1, equipment inspection: before the pure cotton textile yarn dip dyeing equipment is started to carry out dip dyeing and dyeing on the pure cotton textile yarn, the running of the equipment is checked;
s2, dip dyeing of the product: the pure cotton textile yarns are uniformly placed in a dip dyeing mechanism (2) for fixing, then the pure cotton textile yarns to be processed are driven by a clamping module (28) to swing back and forth in a dip dyeing solution, and the pure cotton textile yarns continuously shake in the dip dyeing solution;
s3, extruding a product: the extrusion mechanism (3) drives the extrusion plate (31) to extrude the dip-dyed pure cotton textile yarns, the redundant dip-dyeing liquid on the pure cotton textile yarns is extruded out, and then the carding module (40) combs the extruded pure cotton textile yarns adhered together to ensure that the pure cotton textile yarns are naturally vertical;
s4, product collection: and collecting the carded pure cotton textile yarns, dyeing and fixing the pure cotton textile yarns, and finally preparing the pure cotton textile yarns with different colors.
2. The dip dyeing process of pure cotton textile yarn according to claim 1, characterized in that: the clamping module (28) comprises a moving cylinder (281), a fixed block (282), a moving block (283), a clamping block (284), an auxiliary rod (285) and an installation branched chain (286), the lower end of the moving plate (27) is fixedly provided with the moving cylinder (281), the output end of the moving cylinder (281) slides to penetrate through the fixed block (282) to be connected with the moving block (283), the clamping block (284) is hinged to the left end and the right end of the fixed block (282), the auxiliary rod (285) is hinged to the position close to the middle of the clamping block (284), one end, away from the clamping block (284), of the auxiliary rod (285) is hinged to the moving block (283), and the installation branched chain (286) is clamped to the lower end of the clamping block (284).
3. The dip dyeing process of pure cotton textile yarn according to claim 2, characterized in that: the installation branch chain (286) is including placing board (287), winding frame (288), standing groove (289), dead lever (290), connecting rod (291), joint pole (292) and electric putter (293), even fixed mounting has winding frame (288) on placing board (287), even standing groove (289) have been seted up on winding frame (288), the inside slip of winding frame (288) is provided with dead lever (290), even fixed mounting has connecting rod (291) on dead lever (290), be provided with joint pole (292) on connecting rod (291), the lower extreme of dead lever (290) links to each other with the output of electric putter (293), the fixed mounting of electric putter (293) stiff end is on the inner wall of winding frame (288).
4. The dip dyeing process of pure cotton textile yarns according to claim 1, characterized in that: the carding module (40) comprises a sliding plate (400), carding rods (401), a rotating chain wheel (402), a chain (403), a driving chain wheel (404), a carding motor (405) and a carding roller (406), wherein the sliding plate (400) is fixedly installed on a connecting column (39) through a bearing, the connecting column (39) is provided with the symmetrical rotating chain wheel (402) through the bearing in a rotating mode, the rotating chain wheel (402) is rotatably arranged on the sliding plate (400), the chain (403) is meshed with the rotating chain wheel (402), the driving chain wheel (404) is rotatably arranged between the rotating chain wheels (402), the carding motor (405) is arranged on the driving chain wheel (404), the carding motor (405) is fixedly installed on a squeezing plate (31) through a motor base, the carding roller (406) is fixedly installed on the rotating chain wheel (402), and the carding rods (401) are uniformly and fixedly installed on the carding roller (406).
5. The dip dyeing process of pure cotton textile yarn according to claim 1, characterized in that: the extrusion module (41) comprises an extrusion cylinder (411) and an extrusion block (412), the extrusion cylinder (411) is symmetrically and fixedly mounted on the extrusion plate (31), and the output end of the extrusion cylinder (411) penetrates through the extrusion plate (31) in a sliding manner to be connected with the extrusion block (412).
6. The dip dyeing process of pure cotton textile yarns according to claim 3, characterized in that: the placing plate (287) is symmetrically provided with clamping grooves, and the clamping plates are movably arranged in the clamping grooves on the placing plate (287).
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| CN113718348B (en) * | 2021-09-13 | 2022-07-05 | 西北工业大学 | Carry prosthetic factor stylolite apparatus for producing |
| CN114960084B (en) * | 2022-08-01 | 2022-10-28 | 江苏祥贝机械科技有限公司 | Cloth dip-dyeing processing equipment |
| CN115467111B (en) * | 2022-10-27 | 2023-06-13 | 浙江银慧纺织机械科技有限公司 | Dyeing device for chemical fiber coated yarn production and dyeing process thereof |
| CN116289017B (en) * | 2023-03-28 | 2023-11-14 | 江苏鸿丰资源循环利用研究院有限公司 | Plant fiber dyeing processing equipment |
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