CN113510591A - Steel pipe rust cleaning device - Google Patents
Steel pipe rust cleaning device Download PDFInfo
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- CN113510591A CN113510591A CN202110920523.8A CN202110920523A CN113510591A CN 113510591 A CN113510591 A CN 113510591A CN 202110920523 A CN202110920523 A CN 202110920523A CN 113510591 A CN113510591 A CN 113510591A
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- Prior art keywords
- steel pipe
- fixedly connected
- rust removing
- soaking
- rust
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/04—Apparatus for cleaning or pickling metallic material for cleaning pipes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a steel pipe rust removing device, which belongs to the field of steel pipe processing and comprises a supporting base, wherein the top of the supporting base is respectively and fixedly provided with a soaking box and a processing box, the inside of the soaking box is fixedly connected with a placing plate, one side of the inner side of the soaking box is fixedly connected with a screen plate, a steel pipe is movably sleeved in the placing plate, the bottom of the steel pipe is contacted with the top of the screen plate, the bottom of the soaking box is fixedly provided with a discharging hopper, the outside of the discharging hopper is fixedly provided with a discharging valve, the inside of the processing box is provided with a supporting plate, and one side of the bottom of the processing box is fixedly connected with a drain pipe; this steel pipe rust cleaning device through setting up air feed mechanism, can soak the in-process that the rust cleaning was removed at the steel pipe, can make the acidizing fluid of soaking incasement portion take place the bubble to stir the acidizing fluid, avoided traditional standing when soaking the poor problem of acidizing fluid mobility, thereby improved the effect that the steel pipe soaked the rust cleaning.
Description
Technical Field
The invention belongs to the technical field of steel pipe processing, and particularly relates to a steel pipe rust removing device.
Background
The steel pipe is a steel material with a hollow section, the length of the steel pipe is far greater than the diameter or the perimeter, the steel pipe is not only used for conveying fluid and powdery solids, exchanging heat energy and manufacturing mechanical parts and containers, but also is an economic steel material, a building structure net rack, a pillar and a mechanical support are manufactured by the steel pipe, the weight can be reduced, and industrial mechanized construction can be realized, the steel pipe is used for manufacturing a highway bridge, the steel material can be saved, the construction can be simplified, the area of a coating protective layer can be greatly reduced, the investment and the maintenance cost are saved, in the using process of the steel pipe, due to the influence of the external environment, a large amount of rust stains are often generated on the surface of the steel pipe, and the surface of the disassembled steel pipe is generally required to be subjected to rust removal treatment by a rust removal device;
however, most of existing steel pipe rust removal devices often adopt a standing soaking mode to remove rust, and due to the fact that the flowability of acid liquor is poor when the steel pipes are in standing soaking, the effect of steel pipe soaking rust removal is poor, and the surface of the steel pipes is difficult to completely remove rust by adopting a single soaking rust removal mode, so that inconvenience is brought to rust removal operation of the steel pipes.
Disclosure of Invention
The invention aims to provide a steel pipe rust removing device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a steel pipe rust removing apparatus, comprising:
the device comprises a supporting base, wherein a soaking box and a processing box are fixedly mounted at the top of the supporting base respectively, a placing plate is fixedly connected inside the soaking box, a screen plate is fixedly connected to one side of the inner side of the soaking box, a steel pipe is movably sleeved inside the placing plate, the bottom of the steel pipe is in contact with the top of the screen plate, a discharging funnel is fixedly mounted at the bottom of the soaking box, a discharging valve is fixedly mounted outside the discharging funnel, a supporting plate is arranged inside the processing box, a drain pipe is fixedly connected to one side of the bottom of the processing box, a drain valve is fixedly mounted outside the drain pipe, and a lifting mechanism is arranged inside the processing box;
the air supply mechanism comprises an air transmission sleeve, the air transmission sleeve is fixedly arranged on the inner side of the soaking box, an air nozzle is fixedly arranged on one side of the air transmission sleeve, an air supply pipe is fixedly connected to the bottom of the air transmission sleeve, and an air supply valve is fixedly arranged outside the air supply pipe;
the fixing mechanism comprises a stop block, the stop block is fixedly arranged at the top of the supporting plate, one side of the stop block is fixedly connected with a fixing spring, one end of the fixing spring is fixedly connected with a fixing plate, a fixing rod is sleeved on the inner thread of the stop block, and one end of the fixing rod is in contact with the middle of the side face of the fixing plate;
the cleaning mechanism comprises a water conveying sleeve, the water conveying sleeve is fixedly mounted on the inner side of the treatment box, a spray head is fixedly mounted on one side of the water conveying sleeve, a water inlet pipe is fixedly connected to the top of the water conveying sleeve, and a water inlet valve is fixedly mounted on the outer portion of the water inlet pipe.
As a preferred embodiment, elevating system includes the installation piece, installation piece fixed mounting is at the top of handling the incasement side, and the inside activity of installation piece has cup jointed the screw rod, the positive and negative motor of bottom fixedly connected with of screw rod, and the outside screw thread of screw rod has cup jointed and has removed soon, the inside activity that removes soon has cup jointed the locating lever, and removes one side fixedly connected with electric putter at the top, electric putter's one end fixedly connected with rust cleaning cover.
As a preferred embodiment, the input end of the electric push rod is electrically connected with the output end of the external circuit through a wire, and one end of the electric push rod is perpendicular to the side surface of the rust removing sleeve.
As a preferred embodiment, the shape of the rust removing sleeve is a circular ring, and a steel wire brush is fixedly connected inside the rust removing sleeve.
As a preferred embodiment, the rust removing device further comprises a rotating mechanism, the rotating mechanism comprises a rotating motor, the outside of the rotating motor is fixedly connected with the top of the supporting base through a mounting frame, a rotating shaft is fixedly connected to an output shaft of the rotating motor, and the top end of the rotating shaft is fixedly connected with the bottom of the supporting plate.
In a preferred embodiment, the rotating shaft penetrates the bottom of the treatment tank, and the top end of the rotating shaft is perpendicular to the middle of the bottom end of the support plate.
As a preferred embodiment, the rust removing device further comprises an energy recycling mechanism, the energy recycling mechanism comprises a generator, the generator is fixedly installed at the bottom of one side of the inner cavity of the treatment box, a rotating rod is fixedly sleeved on an output shaft of the generator, a shifting piece is fixedly connected to the outer portion of the rotating rod, and the bottom of the generator is electrically connected with a storage battery through a power transmission line.
As a preferred embodiment, a waterproof cover is arranged outside the generator, a protective cover is arranged outside the storage battery, and the poking sheet is positioned above the sewage draining pipe.
As a preferred embodiment, the rust cleaning device still includes intelligent control mechanism, intelligent control mechanism includes connecting plate, controller and feed liquor pipe, connecting plate fixed connection is at the top of steeping box one side, and the bottom fixed mounting of connecting plate has infrared inductive probe, the fixed top of cup joint in steeping box one side of feed liquor pipe, the outside fixed mounting of feed liquor pipe has the feed liquor valve, infrared inductive probe's output and the input signal connection of controller, the output of controller and the input electric connection of feed liquor valve.
As a preferred embodiment, the controller is fixedly installed on the side surface of the soaking tank, and includes a signal receiving module, a signal processing module and a circuit control module, wherein the input end of the signal receiving module is in signal connection with the output end of the infrared sensing probe, the output end of the signal receiving module is in signal connection with the input end of the signal processing module, the output end of the signal processing module is in signal connection with the input end of the circuit control module, and the output end of the circuit control module is electrically connected with the input end of the liquid inlet valve.
Compared with the prior art, the invention has the beneficial effects that:
according to the steel pipe rust removing device, the gas supply mechanism is arranged, so that acid liquor in the soaking tank can be bubbled and stirred in the process of soaking and rust removing of the steel pipe, the problem of poor liquidity of the acid liquor in the traditional standing soaking process is solved, and the effect of soaking and rust removing of the steel pipe is improved;
the steel pipe rust removing device is provided with the screw, the positive and negative motors, the electric push rod and the rust removing sleeve, so that rust on the surface of a steel pipe can be conveniently scraped after the steel pipe is soaked for rust removal, the rust can quickly fall off, and the surface of the steel pipe can be conveniently washed when the steel pipe is scraped for rust removal by the cleaning mechanism, so that the rust on the surface of the steel pipe can be washed away, and residual acid liquor on the surface of the steel pipe can also be washed, so that convenience is brought to rust removal of the steel pipe;
the steel pipe rust removing device is provided with the fixing mechanism, so that the steel pipe can be conveniently adjusted and fixed according to the size of the steel pipe in the scraping and rust removing process of the steel pipe, the fixing firmness of the steel pipe is enhanced, and meanwhile, the rust removing device can be suitable for steel pipes with different sizes, so that the practicability of the rust removing device is improved;
according to the steel pipe rust removing device, the rotating mechanism is arranged, so that the steel pipe fixed on the supporting plate can be conveniently driven to rotate in the steel pipe rust removing process, the friction force between the steel pipe and the rust removing sleeve can be increased, the surface of the steel pipe can be fully contacted with cleaning water, and the rust removing effect on the surface of the steel pipe is further improved;
according to the steel pipe rust removing device, the energy recycling mechanism is arranged, so that kinetic energy generated by falling of cleaning water can be conveniently converted into electric energy in the steel pipe rust removing and cleaning process, namely, the energy can be recycled, and therefore, the energy is saved;
this steel pipe rust cleaning device through setting up intelligent control mechanism, can soak the in-process of rust cleaning at the steel pipe, is convenient for detect the acidizing fluid content of soaking incasement portion in real time to carry out the liquid feeding automatically, avoided the tradition to need the manual work to carry out continuous observation and manual liquid feeding and complex operation's problem, reduced workman's the amount of labour, thereby brought the facility for this rust cleaning device's use.
Drawings
FIG. 1 is a schematic front view of a first embodiment of the present invention;
FIG. 2 is a partial cross-sectional view of a first embodiment of the present invention;
FIG. 3 is a top view of a placement plate in the configuration of the present invention;
FIG. 4 is a top view of a rust removing sleeve in the structure of the present invention;
FIG. 5 is an enlarged view of the point A in FIG. 2;
FIG. 6 is a partial cross-sectional view of a second embodiment of the inventive structure;
FIG. 7 is a partial cross-sectional view of a third embodiment of the present invention;
FIG. 8 is a partial cross-sectional view of a fourth embodiment of the present invention;
fig. 9 is a schematic diagram of electrical connections of the controller according to the structure of the present invention.
In the figure: 1. a support base; 2. a soaking box; 3. a treatment tank; 4. placing the plate; 5. a screen plate; 6. a discharge hopper; 7. a discharge valve; 8. a support plate; 9. a blow-off pipe; 10. a blowoff valve; 11. an air supply mechanism; 111. a gas transmission sleeve; 112. an air tap; 113. a gas supply pipe; 114. an air supply valve; 12. a fixing mechanism; 121. a stopper; 122. fixing the spring; 123. a fixing plate; 124. fixing the rod; 13. a cleaning mechanism; 131. a water delivery sleeve; 132. a spray head; 133. a water inlet pipe; 134. a water inlet valve; 14. mounting blocks; 15. a screw; 16. a positive and negative motor; 17. the movement is fast; 18. positioning a rod; 19. an electric push rod; 20. a rust removing sleeve; 21. a rotation mechanism; 211. a rotating electric machine; 212. a mounting frame; 213. a rotating shaft; 22. an energy reuse mechanism; 221. a generator; 222. a rotating rod; 223. a shifting sheet; 224. a storage battery; 23. an intelligent control mechanism; 231. a connecting plate; 232. a controller; 232a and a signal receiving module; 232b, a signal processing module; 232c, a circuit control module; 233. a liquid inlet pipe; 234. an infrared sensing probe; 235. and a liquid inlet valve.
Detailed Description
The present invention will be further described with reference to the following examples.
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple modifications of the method of the present invention based on the concept of the present invention are within the scope of the claimed invention.
Example one
Referring to fig. 1 to 5, the present invention provides a steel pipe rust removing apparatus, which includes:
a supporting base 1, wherein the top of the supporting base 1 is respectively fixedly provided with a soaking box 2 and a processing box 3, the inside of the soaking box 2 is fixedly connected with a placing plate 4, soaked steel pipes can be placed in order by utilizing the placing plate 4, one side of the inner side of the soaking box 2 is fixedly connected with a mesh plate 5, the inside of the placing plate 4 is movably sleeved with the steel pipes, the bottom of the steel pipes is contacted with the top of the mesh plate 5, the bottom of the soaking box 2 is fixedly provided with a discharge funnel 6, the outside of the discharge funnel 6 is fixedly provided with a discharge valve 7, when the waste liquid and the waste material in the soaking box 2 need to be processed, the discharge valve 7 is opened, so that the waste liquid and the waste material in the soaking box 2 can flow out from the discharge funnel 6, the inside of the processing box 3 is provided with a supporting plate 8, one side of the bottom of the processing box 3 is fixedly connected with a blow-off pipe 9, the outside of the blow-off valve 10 is fixedly arranged on the blow-off pipe 9, the inside of the processing box 3 is provided with a lifting mechanism, when the inside of the treatment tank 3 is cleaned with a large amount of wastewater, the blowoff valve 10 is opened so that the wastewater in the treatment tank 3 can flow out of the blowoff pipe 9.
The lifting mechanism comprises an installation block 14, the installation block 14 is fixedly installed at the top of the inner side of the treatment box 3, a screw rod 15 is movably sleeved inside the installation block 14, the bottom end of the screw rod 15 is fixedly connected with a positive and negative motor 16, the external thread of the screw rod 15 is sleeved with a moving block 17, a positioning rod 18 is movably sleeved inside the moving block 17, one side of the top of the moving block 17 is fixedly connected with an electric push rod 19, one end of the electric push rod 19 is fixedly connected with a rust removing sleeve 20, the input end of the electric push rod 19 is electrically connected with the output end of an external circuit through an electric wire, one end of the electric push rod 19 is perpendicular to the side face of the rust removing sleeve 20, the rust removing sleeve 20 is in a circular ring shape, and a steel wire brush is fixedly connected inside the rust removing sleeve 20; after the inside of handling case 3 is fixed to the steel pipe after soaking, start electric putter 19, make electric putter 19 take place the extension motion, and electric putter 19 can drive rust cleaning cover 20 and take place horizontal migration, if rust cleaning cover 20 removes the steel pipe directly over, close electric putter 19, open positive and negative motor 16, make screw rod 15 take place to rotate, and drive and remove fast 17 and take place rotary motion, locating lever 18 can block to remove fast 17 and take place rotatory motion trend this moment, make to remove fast 17 and can only take place to reciprocate in vertical direction, and remove fast 17 and can drive electric putter 19 and rust cleaning cover 20 and take place the up-and-down back motion, thereby be convenient for clear up the rust stain on steel pipe surface.
The gas supply mechanism 11 is made of acid-resistant materials, the gas supply mechanism 11 comprises a gas transmission sleeve 111, the gas transmission sleeve 111 is fixedly installed on the inner side of the soaking box 2, an air nozzle 112 is fixedly installed on one side of the gas transmission sleeve 111, a gas supply pipe 113 is fixedly connected to the bottom of the gas transmission sleeve 111, and a gas supply valve 114 is fixedly installed outside the gas supply pipe 113; when the steel pipe to be derusted is soaked in the acid liquor in the soaking tank 2, high-pressure gas is firstly input into the air supply pipe 113, and then the air supply valve 114 is opened, so that the high-pressure gas enters the air supply pipe 113 into the air transmission sleeve 111, the high-pressure gas can be sprayed out from the air nozzle 112, the acid liquor in the soaking tank 2 can generate bubbles at the moment, and the acid liquor is stirred, so that the soaking effect of the steel pipe is improved.
The fixing mechanism 12, the fixing mechanism 12 includes a stopper 121, the stopper 121 is fixedly installed on the top of the supporting plate 8, one side of the stopper 121 is fixedly connected with a fixing spring 122, one end of the fixing spring 122 is fixedly connected with a fixing plate 123, the inner thread of the stopper 121 is sleeved with a fixing rod 124, and one end of the fixing rod 124 is contacted with the middle part of the side surface of the fixing plate 123; when putting into the inside of handling case 3 with the steel pipe that soaks for the bottom of steel pipe contacts with the top of backup pad 8, rotates dead lever 124 again, makes fixed plate 123 take place to remove under the thrust effect of dead lever 124, makes the fixed plate 123 slow be close to the bottom of steel pipe side, is convenient for adjust fixedly to the steel pipe, thereby has strengthened the fastness that the steel pipe is fixed.
The cleaning mechanism 13, the cleaning mechanism 13 includes water conveying sleeve 131, the water conveying sleeve 131 is fixedly mounted on the inner side of the treatment tank 3, and a spray head 132 is fixedly mounted on one side of the water conveying sleeve 131, the top of the water conveying sleeve 131 is fixedly connected with a water inlet pipe 133, and a water inlet valve 134 is fixedly mounted on the outside of the water inlet pipe 133; when the rust on the surface of the steel pipe is cleaned, the water inlet valve 134 is opened, so that cleaning water can enter the water conveying sleeve 131 from the water inlet pipe 133, and the cleaning water can be sprayed out from the spray head 132, so that the rust on the surface of the steel pipe can be washed, and residual acid liquor on the surface of the steel pipe can be washed, so that convenience is brought to the rust removal of the steel pipe.
In summary, compared with most of the existing rust removal devices, the steel pipe rust removal device of the embodiment has the following advantages:
1. the steel pipe rust removing device of the embodiment can enable acid liquor in the soaking tank 2 to generate bubbles and stir the acid liquor in the process of soaking and removing rust of steel pipes by arranging the gas supply mechanism 11, so that the problem of poor acid liquor fluidity in the traditional standing and soaking process is solved, and the effect of soaking and removing rust of steel pipes is improved;
2. according to the steel pipe rust removing device, due to the arrangement of the screw rod 15, the positive and negative motors 16, the moving block 17, the electric push rod 19 and the rust removing sleeve 20, rust on the surface of a steel pipe can be conveniently scraped after the steel pipe is soaked for rust removal, so that the rust can quickly fall off, and due to the arrangement of the cleaning mechanism 13, the surface of the steel pipe can be conveniently washed when the steel pipe is scraped for rust removal, so that the rust on the surface of the steel pipe can be washed away, and the residual acid liquor on the surface of the steel pipe can also be washed away, so that convenience is brought to rust removal of the steel pipe;
3. the steel pipe rust cleaning device of this embodiment through setting up fixed establishment 12, can scrape the in-process that removes rust at the steel pipe, is convenient for adjust fixedly it according to the size of a dimension of steel pipe, has strengthened the fastness that the steel pipe is fixed, makes this rust cleaning device can be applicable to the steel pipe of different sizes simultaneously to this rust cleaning device's practicality has been improved.
Example two
Referring to fig. 6, the steel pipe rust removing apparatus of the present embodiment is additionally provided with a rotating mechanism 21 on the basis of the first embodiment, the rotating mechanism 21 includes a rotating motor 211, the outside of the rotating motor 211 is fixedly connected with the top of the supporting base 1 through an installation frame 212, an output shaft of the rotating motor 211 is fixedly connected with a rotating shaft 213, the top end of the rotating shaft 213 is fixedly connected with the bottom of the supporting plate 8, the rotating shaft 213 penetrates through the bottom of the treatment tank 3, and the top end of the rotating shaft 213 is perpendicular to the middle of the bottom end of the supporting plate 8; when the rotating motor 211 is turned on, the rotating shaft 213 rotates, and the rotating shaft 213 can drive the support plate 8 to rotate, so that the steel pipe fixed on the support plate 8 can be driven to rotate, the friction force between the steel pipe and the rust removing sleeve 20 can be increased, the surface of the steel pipe can be fully contacted with cleaning water, and the rust removing effect on the surface of the steel pipe is further improved.
To sum up, the steel pipe rust removing device of the embodiment can conveniently drive the steel pipe fixed on the supporting plate 8 to rotate in the steel pipe rust removing process by arranging the rotating mechanism 21, so that the friction force between the steel pipe and the rust removing sleeve 20 can be increased, and the surface of the steel pipe can be fully contacted with cleaning water, so that the rust removing effect on the surface of the steel pipe is further improved.
EXAMPLE III
Referring to fig. 7, the steel pipe rust removing device of the embodiment is additionally provided with an energy recycling mechanism 22 on the basis of the second embodiment, the energy recycling mechanism 22 comprises a generator 221, the generator 221 is fixedly installed at the bottom of one side of the inner cavity of the treatment tank 3, an output shaft of the generator 221 is fixedly sleeved with a rotating rod 222, a shifting piece 223 is fixedly connected to the outside of the rotating rod 222, the bottom of the generator 221 is electrically connected with a storage battery 224 through a power transmission line, a waterproof cover is arranged outside the generator 221, a protective cover is arranged outside the storage battery 224, and the shifting piece 223 is located above the sewage discharge pipe 9; when the steel pipe of case 3 inside is being washed, wash water can drop downwards and strike on plectrum 223, plectrum 223 can drive bull stick 222 because of the impact and take place to rotate this moment to impel the generator 221 that links to each other with bull stick 222 to generate electricity, and the produced electric energy of generator 221 can be transmitted to the inside of battery 224 along the power transmission line, be convenient for store the electric energy, thereby can be with washing the produced kinetic energy conversion of water whereabouts into the electric energy, can recycle the energy promptly.
In summary, the steel tube rust removing device of the embodiment can convert kinetic energy generated by falling of cleaning water into electric energy conveniently in the process of steel tube rust removing and cleaning by arranging the energy recycling mechanism 22, i.e. the energy can be recycled, thereby saving energy.
Example four
Referring to fig. 8 and 9, the steel pipe rust removing apparatus of the present embodiment is additionally provided with an intelligent control mechanism 23 on the basis of the third embodiment, the intelligent control mechanism 23 includes a connection plate 231, a controller 232 and a liquid inlet pipe 233, the connection plate 231 is fixedly connected to the top of one side of the immersion tank 2, the bottom of the connection plate 231 is fixedly provided with an infrared sensing probe 234, the liquid inlet pipe 233 is fixedly connected to the top of one side of the immersion tank 2, the outside of the liquid inlet pipe 233 is fixedly provided with a liquid inlet valve 235, the output end of the infrared sensing probe 234 is in signal connection with the input end of the controller 232, the output end of the controller 232 is electrically connected with the input end of the liquid inlet valve 235, the controller 232 is fixedly installed on the side of the immersion tank 2, the controller 232 includes a signal receiving module 232a, a signal processing module 232b and a circuit control module 232c, the input end of the signal receiving module 232a is in signal connection with the output end of the infrared sensing probe 234, the output end of the signal receiving module 232a is in signal connection with the input end of the signal processing module 232b, the output end of the signal processing module 232b is in signal connection with the input end of the circuit control module 232c, and the output end of the circuit control module 232c is electrically connected with the input end of the liquid inlet valve 235; when the infrared sensing probe 234 senses that the acid liquid in the soaking tank 2 is insufficient, the infrared sensing probe 234 transmits a signal to the signal receiving module 232a, the signal receiving module 232a transmits the received signal to the signal processing module 232b, the signal processing module 232b amplifies the signal and transmits the processed signal to the circuit control module 232c, the circuit control module 232c is connected with the circuit of the liquid inlet valve 235, so that the liquid inlet valve 235 is opened to enable the acid liquid to be conveyed from the liquid inlet pipe 233 to the inside of the soaking tank 2, so that the liquid can be conveniently added into the soaking tank 2, if the infrared sensing probe 234 senses that the acid liquid in the soaking tank 2 is about to be filled, like the signal transmission mode, the circuit control module 232c disconnects the circuit of the liquid inlet valve 235 to enable the liquid inlet valve 235 to be closed to enable the liquid inlet pipe 233 to stop adding liquid, be convenient for detect the acidizing fluid content of 2 inside soaks the case in real time to carry out the liquid feeding automatically, avoided the tradition to need the manual work to carry out continuous observation and manual liquid feeding and complex operation's problem, reduced workman's the amount of labour, thereby brought the facility for this rust cleaning device's use.
To sum up, the steel pipe rust cleaning device of this embodiment through setting up intelligent control mechanism 23, can soak the in-process of rust cleaning at the steel pipe, is convenient for detect the acidizing fluid content of 2 inside soaking tanks in real time to automatically carry out the liquid feeding, avoided the tradition need the manual work to carry out continuous observation and manual liquid feeding and complex operation's problem, reduced workman's the amount of labour, thereby brought the facility for this rust cleaning device's use.
The working principle and the using process of the invention are as follows: firstly, steel pipes to be derusted are inserted into through holes in the placing plate 4, the placing plate 4 can be used for neatly placing the soaked steel pipes, when the steel pipes to be derusted are soaked in acid liquor in the soaking box 2, high-pressure gas is input into the air supply pipe 113, then the air supply valve 114 is opened, the high-pressure gas enters the air supply pipe 113 into the air transmission sleeve 111, the high-pressure gas can be sprayed out from the air nozzle 112, the acid liquor in the soaking box 2 can generate bubbles at the moment, and the acid liquor is stirred, so that the soaking effect of the steel pipes is improved;
then, when the soaked steel pipe is placed into the treatment box 3, the bottom of the steel pipe is contacted with the top of the support plate 8, the fixing rod 124 is rotated, the fixing plate 123 is moved under the thrust action of the fixing rod 124, the fixing plate 123 is slowly made to approach to the bottom of the side face of the steel pipe, the steel pipe is conveniently adjusted and fixed, and therefore the firmness of the steel pipe fixing is enhanced, after the soaked steel pipe is fixed in the treatment box 3, the electric push rod 19 is started, the electric push rod 19 extends, the electric push rod 19 drives the derusting sleeve 20 to horizontally move, if the derusting sleeve 20 moves right above the steel pipe, the electric push rod 19 is closed, the positive and negative motor 16 is opened, the screw rod 15 rotates, the moving block 17 rotates, at the moment, the positioning rod 18 blocks the moving block tendency of the moving block 17, and the moving block 17 can only vertically move, the quick moving part 17 can drive the electric push rod 19 and the derusting sleeve 20 to move up and down, so that the rust on the surface of the steel pipe can be conveniently cleaned;
the water inlet valve 134 is opened, so that cleaning water can enter the water conveying sleeve 131 from the water inlet pipe 133, and the cleaning water can be sprayed out from the spray head 132, not only rust on the surface of the steel pipe can be washed away, but also residual acid liquor on the surface of the steel pipe can be washed away, so that convenience is brought to rust removal of the steel pipe, meanwhile, the rotating motor 211 is opened, so that the rotating shaft 213 rotates, the rotating shaft 213 drives the supporting plate 8 to rotate, so as to drive the steel pipe fixed on the supporting plate 8 to rotate, so that not only can the friction force between the steel pipe and the rust removing sleeve 20 be increased, but also the surface of the steel pipe can be fully contacted with the cleaning water, so that the rust removal effect on the surface of the steel pipe is further improved, when the steel pipe in the treatment box 3 is washed, the cleaning water can fall downwards and impact on the shifting piece 223, at the moment, the shifting piece 223 can drive the rotating rod 222 to rotate due to the impact force, the generator 221 connected with the rotating rod 222 is driven to generate electricity, and the electric energy generated by the generator 221 is transmitted to the inside of the storage battery 224 along the power transmission line, so that the electric energy is conveniently stored, the kinetic energy generated by the falling of the cleaning water can be converted into the electric energy, and the electric energy can be recycled;
finally, when the infrared sensing probe 234 senses that the acid liquor in the soaking tank 2 is insufficient, the infrared sensing probe 234 transmits a signal to the signal receiving module 232a, the signal receiving module 232a transmits the received signal to the signal processing module 232b, the signal processing module 232b amplifies the signal and transmits the processed signal to the circuit control module 232c, the circuit control module 232c is connected with the circuit of the liquid inlet valve 235, so that the liquid inlet valve 235 is opened to enable the acid liquor to be transmitted from the liquid inlet pipe 233 to the inside of the soaking tank 2, so that liquid can be conveniently added into the soaking tank 2, if the infrared sensing probe 234 senses that the acid liquor in the soaking tank 2 is about to be filled, like the signal transmission mode, the circuit control module 232c disconnects the circuit of the liquid inlet valve 235 to enable the liquid inlet valve 235 to be closed to enable the liquid inlet pipe 233 to stop adding liquid, be convenient for detect the acidizing fluid content of 2 inside soaks the case in real time to carry out the liquid feeding automatically, avoided the tradition to need the manual work to carry out continuous observation and manual liquid feeding and complex operation's problem, reduced workman's the amount of labour, thereby brought the facility for this rust cleaning device's use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a steel pipe rust cleaning device which characterized in that: the rust removing device comprises:
a supporting base (1), wherein the top of the supporting base (1) is respectively and fixedly provided with a soaking box (2) and a processing box (3), the inside of the soaking box (2) is fixedly connected with a placing plate (4), and one side of the inner side of the soaking box (2) is fixedly connected with a mesh plate (5), the inner part of the placing plate (4) is movably sleeved with a steel pipe, the bottom of the steel pipe is contacted with the top of the screen plate (5), the bottom of the soaking box (2) is fixedly provided with a discharging funnel (6), a discharge valve (7) is fixedly arranged outside the discharge hopper (6), a support plate (8) is arranged inside the treatment box (3), a sewage discharge pipe (9) is fixedly connected to one side of the bottom of the treatment box (3), a sewage discharge valve (10) is fixedly mounted outside the sewage discharge pipe (9), and a lifting mechanism is arranged inside the treatment box (3);
the air supply mechanism (11), the air supply mechanism (11) comprises an air transmission sleeve (111), the air transmission sleeve (111) is fixedly installed on the inner side of the soaking box (2), an air nozzle (112) is fixedly installed on one side of the air transmission sleeve (111), an air supply pipe (113) is fixedly connected to the bottom of the air transmission sleeve (111), and an air supply valve (114) is fixedly installed outside the air supply pipe (113);
the fixing mechanism (12) comprises a stop block (121), the stop block (121) is fixedly mounted at the top of the supporting plate (8), a fixing spring (122) is fixedly connected to one side of the stop block (121), a fixing plate (123) is fixedly connected to one end of the fixing spring (122), a fixing rod (124) is sleeved on the inner thread of the stop block (121), and one end of the fixing rod (124) is in contact with the middle of the side face of the fixing plate (123);
the cleaning mechanism (13), the cleaning mechanism (13) is including water delivery cover (131), water delivery cover (131) fixed mounting is in the inboard of handling case (3), and one side fixed mounting of water delivery cover (131) has shower nozzle (132), the top fixedly connected with inlet tube (133) of water delivery cover (131), the outside fixed mounting of inlet tube (133) has water intaking valve (134).
2. The steel pipe rust removing device according to claim 1, characterized in that: elevating system is including installation piece (14), installation piece (14) fixed mounting is at the top of handling case (3) inboard, and the inside activity of installation piece (14) has cup jointed screw rod (15), the positive and negative motor (16) of bottom fixedly connected with of screw rod (15), and the outside screw thread of screw rod (15) has cup jointed and has removed fast (17), the inside activity that removes fast (17) has cup jointed locating lever (18), and removes one side fixedly connected with electric putter (19) at fast (17) top, the one end fixedly connected with of electric putter (19) rust cleaning cover (20).
3. The steel pipe rust removing device according to claim 2, characterized in that: the input end of the electric push rod (19) is electrically connected with the output end of the external circuit through an electric wire, and one end of the electric push rod (19) is perpendicular to the side face of the rust removing sleeve (20).
4. The steel pipe rust removing device according to claim 2, characterized in that: the shape of the rust removing sleeve (20) is circular ring, and a steel wire brush is fixedly connected inside the rust removing sleeve (20).
5. The steel pipe rust removing device according to claim 1, characterized in that: the rust cleaning device further comprises a rotating mechanism (21), the rotating mechanism (21) comprises a rotating motor (211), the outside of the rotating motor (211) is fixedly connected with the top of the supporting base (1) through an installation frame (212), a rotating shaft (213) is fixedly connected to an output shaft of the rotating motor (211), and the top end of the rotating shaft (213) is fixedly connected with the bottom of the supporting plate (8).
6. The steel pipe rust removing device according to claim 5, characterized in that: the rotating shaft (213) penetrates through the bottom of the treatment box (3), and the top end of the rotating shaft (213) is perpendicular to the middle of the bottom end of the supporting plate (8).
7. The steel pipe rust removing device according to claim 1, characterized in that: the rust removing device further comprises an energy recycling mechanism (22), the energy recycling mechanism (22) comprises a generator (221), the generator (221) is fixedly installed at the bottom of one side of an inner cavity of the treatment box (3), a rotating rod (222) is fixedly sleeved on an output shaft of the generator (221), a shifting piece (223) is fixedly connected to the outside of the rotating rod (222), and the bottom of the generator (221) is electrically connected with a storage battery (224) through a power transmission line.
8. The steel pipe rust removing apparatus according to claim 7, characterized in that: the outside of generator (221) is provided with the buckler, the outside of battery (224) is provided with the safety cover, plectrum (223) are located the top of blow off pipe (9).
9. The steel pipe rust removing device according to claim 1, characterized in that: the rust cleaning device still includes intelligent control mechanism (23), intelligent control mechanism (23) are including connecting plate (231), controller (232) and feed liquor pipe (233), connecting plate (231) fixed connection is at the top of soaking case (2) one side, and the bottom fixed mounting of connecting plate (231) has infrared inductive probe (234), fixed cup joint is at the top of soaking case (2) one side in feed liquor pipe (233), the outside fixed mounting of feed liquor pipe (233) has feed liquor valve (235), the output of infrared inductive probe (234) and the input signal connection of controller (232), the output of controller (232) and the input electric connection of feed liquor valve (235).
10. The steel pipe rust removing apparatus according to claim 9, characterized in that: the utility model discloses a soaking device, including controller (232), infrared sensing probe (234), signal processing module (232b), signal processing module (232c), signal receiving module (232a), signal processing module (232b), circuit control module (232c), the input of signal receiving module (232a) and the output signal connection of infrared sensing probe (234), and the output of signal receiving module (232a) and the input signal connection of signal processing module (232b), the output of signal processing module (232b) and the input signal connection of circuit control module (232c), the output of circuit control module (232c) and the input electric connection of feed liquor valve (235).
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| CN202110920523.8A CN113510591A (en) | 2021-08-11 | 2021-08-11 | Steel pipe rust cleaning device |
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| CN202110920523.8A CN113510591A (en) | 2021-08-11 | 2021-08-11 | Steel pipe rust cleaning device |
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Application publication date: 20211019 |