CN113416063A - 一种利用镁铬废砖制作的耐高温镁铬质浇注料 - Google Patents
一种利用镁铬废砖制作的耐高温镁铬质浇注料 Download PDFInfo
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Abstract
本发明涉及一种利用镁铬废砖制作的耐高温镁铬质浇注料,由以下原料按重量份配比而成:粒度大于3mm小于等于6mm的废镁铬砖10‑20份;粒度大于1mm小于等于3mm的废镁铬砖30‑40份;粒度大于0mm小于等于1mm的废镁铬砖20‑30份;325目的巴基斯坦精铬矿5‑15份;200目的97高纯镁砂10‑20份;200目的纯铝酸钙水泥1‑10份;200目的纯铝酸钙水泥5‑10份;325目的α‑Al2O3微粉1‑5份;硼酸1‑3份;325目的硅灰粉1‑5份;六偏磷酸钠1‑5份。优点是:实现废镁铬砖的二次利用,浇注料性能优越,降低了耐材的消耗,为冶炼厂降低了消耗。
Description
技术领域
本发明涉及一种利用镁铬废砖制作的耐高温镁铬质浇注料。
背景技术
镁铬质耐火材料是一种含三氧化二铬的镁质耐火材料,氧化铬通过固熔于方镁石和形成低膨胀的镁铬尖晶石,可增大液相对耐火相的润湿角,提高直接结合程度,生成理想的方镁石-镁铬尖晶石-微裂纹复合结构,使镁铬质材料具有良好的荷重软化温度、高温强度、抗侵蚀性、热震稳定性、较低的导热率和较好的挂窑皮性。镁铬砖在现有的烧成带、液相区耐火材料中具有最高的性能、价格比值,并由此成为一种被广泛使用的耐火材料。
在我国以及周边国家和地区应用镁铬砖作为烧成带、液相区还是非常普遍的,每年因此而所产生的废镁铬砖数量也是非常庞大的,也因此开发出很多对废镁铬砖二次利用的方法。
发明内容
为克服现有技术的不足,本发明的目的是提供一种利用镁铬废砖制作的耐高温镁铬质浇注料,选用废镁铬砖生产该种耐高温镁铬质浇注料,可以对废镁铬砖进行二次利用,节能环保,是用于各种窑炉高温区域。
为实现上述目的,本发明通过以下技术方案实现:
一种利用镁铬废砖制作的耐高温镁铬质浇注料,由以下原料按重量份配比而成:
粒度大于3mm小于等于6mm的废镁铬砖10-20份;
粒度大于1mm小于等于3mm的废镁铬砖30-40份;
粒度大于0mm小于等于1mm的废镁铬砖20-30份;
325目的巴基斯坦精铬矿5-15份;
200目的97高纯镁砂10-20份;
200目的纯铝酸钙水泥1-10份;
200目的纯铝酸钙水泥5-10份;
325目的α-Al2O3微粉1-5份;
硼酸1-3份;
325目的硅灰粉1-5份;
六偏磷酸钠1-5份。
与现有技术相比,本发明的有益效果是:
本发明利用废镁铬砖生产浇注料,浇注料性能优越,降低了耐材的消耗,减少对我国矿山的开采,有利于我国资源长久的利用发展,使冶金高温区用料国产化,替代了国外进口的高价料,为冶炼厂降低了消耗。本发明既可以对镁铬砖进行二次利用,节能环保,又开发了具有良好高温性能的浇注料产品,能够广泛应用于各种窑炉高温区域。
具体实施方式
下面对本发明进行详细地描述,但是应该指出本发明的实施不限于以下的实施方式。
一种利用镁铬废砖制作的耐高温镁铬质浇注料,由以下原料按重量份配比而成:
粒度大于3mm小于等于6mm的废镁铬砖10-20份;
粒度大于1mm小于等于3mm的废镁铬砖30-40份;
粒度大于0mm小于等于1mm的废镁铬砖20-30份;
325目的巴基斯坦精铬矿5-15份;
200目的97高纯镁砂10-20份;
200目的纯铝酸钙水泥1-10份;
结合剂:
200目的纯铝酸钙水泥5-10份;
325目的α-Al2O3微粉1-5份;
硼酸1-3份;
325目的硅灰粉1-5份;
六偏磷酸钠1-5份。
以上原料指标如表1。
表1
以废镁铬砖为主体原料合成耐高温镁铬质浇注料的生产方法,具体步骤如下:
(1)原料粉碎筛分细磨:
将废镁铬砖用颚式破碎机破碎成大颗粒,再用辊式破碎机将其中的大颗粒粉碎成粒径为0~5mm的小颗粒;选取部分小颗粒用球磨机细磨成粒径为200目的微粉;小颗粒按粒径不同进行筛分,0-1mm、1-3mm、3-6mm的三种粒径的原料。
(2)配料:
按下述配方称取原料,见表2。
表2
(3)搅拌:
将配好的物料投入混料机中;保证混料的均匀,净混时间不低于12min,然后出料。
(4)出料:
出料后,质检员对该料进行抽检,抽检执行标准见表3;使用时加水搅拌均匀即可。
表3一种利用镁铬废砖制作的耐高温镁铬质浇注料的理化指标
成品按YB 367-75《耐火制品取样、验收、保管和运输规则》进行。
Claims (1)
1.一种利用镁铬废砖制作的耐高温镁铬质浇注料,其特征在于,由以下原料按重量份配比而成:
粒度大于3mm小于等于6mm的废镁铬砖10-20份;
粒度大于1mm小于等于3mm的废镁铬砖30-40份;
粒度大于0mm小于等于1mm的废镁铬砖20-30份;
325目的巴基斯坦精铬矿5-15份;
200目的97高纯镁砂10-20份;
200目的纯铝酸钙水泥1-10份;
200目的纯铝酸钙水泥5-10份;
325目的α-Al2O3微粉1-5份;
硼酸1-3份;
325目的硅灰粉1-5份;
六偏磷酸钠1-5份。
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Cited By (2)
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CN115385681A (zh) * | 2022-08-29 | 2022-11-25 | 郑州瑞泰耐火科技有限公司 | 一种镁铝铬尖晶石质浇注料及其制备方法 |
CN116102338A (zh) * | 2022-12-27 | 2023-05-12 | 海城利尔麦格西塔材料有限公司 | 一种镁铬耐火砖及制备方法 |
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GB700190A (en) * | 1950-02-11 | 1953-11-25 | Canadian Refractories Ltd | Magnesite-chrome refractory |
CN102898168A (zh) * | 2012-11-09 | 2013-01-30 | 郑州瑞泰耐火科技有限公司 | 铜冶炼中间包用复合镁铝铬耐火浇注料 |
CN106588048A (zh) * | 2016-12-13 | 2017-04-26 | 攀枝花钢城集团有限公司 | 炼钢中间包护板及其用浇注料 |
CN107117945A (zh) * | 2017-04-17 | 2017-09-01 | 濮阳濮耐高温材料(集团)股份有限公司 | 镁质浇注料及中间包用挡渣部件生产工艺 |
CN110078479A (zh) * | 2019-05-28 | 2019-08-02 | 海城利尔麦格西塔材料有限公司 | 一种适用于窑炉燃烧室的不烧低铬镁质复合砖及制备方法 |
CN110218076A (zh) * | 2019-05-28 | 2019-09-10 | 海城利尔麦格西塔材料有限公司 | 一种利用废镁铬砖制作中间包/钢包水口座砖填料的方法 |
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CN115385681A (zh) * | 2022-08-29 | 2022-11-25 | 郑州瑞泰耐火科技有限公司 | 一种镁铝铬尖晶石质浇注料及其制备方法 |
CN116102338A (zh) * | 2022-12-27 | 2023-05-12 | 海城利尔麦格西塔材料有限公司 | 一种镁铬耐火砖及制备方法 |
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