CN113401037A - Power control method and controller for engineering machinery, power system and engineering machinery - Google Patents
Power control method and controller for engineering machinery, power system and engineering machinery Download PDFInfo
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- CN113401037A CN113401037A CN202110800988.XA CN202110800988A CN113401037A CN 113401037 A CN113401037 A CN 113401037A CN 202110800988 A CN202110800988 A CN 202110800988A CN 113401037 A CN113401037 A CN 113401037A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/16—Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4206—Control apparatus; Drive systems, e.g. coupled to the vehicle drive-system
- B28C5/421—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4206—Control apparatus; Drive systems, e.g. coupled to the vehicle drive-system
- B28C5/422—Controlling or measuring devices
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- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Transportation (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The application provides a power control method and a controller of engineering machinery, a power system and the engineering machinery, and solves the technical problems that in the prior art, an upper driving system of a mixer truck cannot work independently, so that fuel consumption is large, and the power of the mixer truck during climbing is insufficient. According to the power control method of the mixer truck, the chassis control information and the mixing drum control information are generated according to the running state information of the mixer truck to control the power modes of the mixer truck chassis and the mixing drum, the power driving modes of the mixing drum and the mixer truck chassis are mutually independent, the power driving mode of the mixing drum mainly depends on electric energy, and the driving mode of the mixer truck chassis mainly depends on an engine, so that the fuel consumption of the mixer truck is reduced, and the environmental pollution probability is reduced; in the running process of the mixer truck, when the mixer truck is in an uphill motion state, the engine provides kinetic energy for the chassis of the mixer truck by full force, so that the probability of insufficient power for climbing the mixer truck is reduced.
Description
Technical Field
The application relates to the field of engineering machinery, in particular to a power control method and a controller of the engineering machinery, a power system and the engineering machinery.
Background
At present, concrete engineering machinery in the field of constructional engineering is widely used for driving a mixing drum on the engineering machinery to rotate so as to realize concrete mixing operation.
The existing stage of the engineering machinery vehicle is usually driven by burning diesel oil, so that the combustion efficiency is low, and the emission exceeds the standard and is difficult to control. The existing engineering machinery mostly adopts a power takeoff connected with a main engine to drive a hydraulic mechanism to drive a mixing drum, but an upper driving system of the engineering machinery depends on power provided by the main engine and cannot work independently, and when the engineering machinery waits for materials in situ, the engine cannot be flamed out, so that fuel consumption, environmental pollution and maintenance cost are increased. When the engineering machinery runs, the upper equipment consumes the power of the chassis, so that the power is insufficient when the vehicle climbs.
Disclosure of Invention
In view of the above, the application provides a power control method and a controller for an engineering machine, a power system and an engineering machine, and solves the technical problems that in the prior art, an upper driving system of the engineering machine cannot work independently, so that fuel consumption is large and climbing power of the engineering machine is insufficient.
According to an aspect of the present application, there is provided a power control method for a construction machine, for providing power to the construction machine, wherein the construction machine includes: the device comprises a chassis, a mixing drum arranged on the chassis, and a power battery for providing electric energy for the mixing drum; wherein the power control method includes: acquiring running state information of the engineering machinery; and generating chassis control information and mixing drum control information according to the running state information, wherein the chassis control information is used for controlling whether an engine provides kinetic energy for the chassis, and the mixing drum control information is used for controlling whether a power battery provides electric energy for the mixing drum.
In one possible implementation manner, generating chassis control information and mixing drum control information according to the driving state information includes: when the running state information is motion state information, generating first chassis control information and first mixing drum control information, wherein the first chassis control information is used for controlling the engine to provide kinetic energy for the chassis, and the first mixing drum control information is used for controlling the power battery to provide electric energy for the mixing drum.
In a possible implementation manner, when the motion state information is downhill state information, after generating first chassis control information and first mixer drum control information, the power control method for a construction machine further includes: and generating first control information according to the downhill state information, wherein the first control information is used for controlling power generation equipment to charge the power battery.
In one possible implementation manner, when the driving state information is braking information, after generating first chassis control information and first mixer drum control information, the power control method for a construction machine further includes: and generating second control information according to the braking information, wherein the second control information is used for controlling the power generation equipment to charge the power battery.
In one possible implementation, generating chassis control information and mixer drum control information according to the driving state information includes: and when the running state information is destination arrival information, generating second chassis control information and second mixing drum control information, wherein the second mixing drum control information is used for controlling the power battery to supply electric energy to the mixing drum, and the second chassis control information is used for controlling the engine to stop supplying kinetic energy to the chassis.
In one possible implementation, after generating the second chassis control information and the second agitating drum control information, the power control method further includes: acquiring working state information of the power battery; when the working state information of the power battery is fault information, generating third control information, wherein the third control information is used for controlling the engine to provide kinetic energy for the mixing drum; or when the working state information of the power battery is insufficient, generating fourth control information, wherein the fourth control information is used for controlling the engine to provide kinetic energy for the mixing drum.
In one possible implementation, after generating chassis control information and drum control information from the traveling state information, the power control method further includes: and generating fifth control information according to the running state information, wherein the fifth control information is used for controlling a solar panel to charge the power battery.
As a second aspect of the present application, there is provided a power controller of a construction machine, including:
the driving state acquisition module is used for acquiring driving state information of the engineering machinery; the control information generation module is used for generating chassis control information and mixing drum control information, the chassis control information is used for controlling whether an engine provides kinetic energy for the chassis, and the mixing drum control information is used for controlling whether a power battery provides electric energy for the mixing drum.
As a third aspect of the present application, the present application provides a power system of a construction machine, configured to power the construction machine, wherein the construction machine includes: the stirring device comprises a chassis and a stirring drum arranged on the chassis; wherein, the power system of engineering machinery includes: the engine is respectively connected with the chassis and the mixing drum; the power generation equipment is connected with the engine and is used for converting kinetic energy provided by the engine into electric energy; the power battery is electrically connected with the mixing drum and the power generation equipment; a running state detection device for detecting a running state of the construction machine; and a controller electrically connected to the power battery, the power generation device, the engine, and the running state detection device, respectively; the structure of the controller adopts the structure of the power controller of the engineering machinery.
In a possible implementation manner, the engineering machine further comprises a chassis electric device arranged on the chassis; wherein, the power system of the engineering machinery further comprises: and the storage battery is electrically connected with the chassis electric equipment.
In one possible implementation, the driving state detection device includes: the sensor is arranged on the chassis and used for detecting whether the engineering machinery is in a downhill driving state or not; and/or the brake switch is electrically connected with the brake equipment of the chassis, and when the brake equipment is started to brake, the brake switch generates first brake information and transmits the first brake information to the controller.
In one possible implementation, the driving state detection device further includes: the brake indicator light is electrically connected with the brake equipment and the controller respectively; when the brake equipment is started to brake, the brake indicator lamp generates second brake information and transmits the second brake information to the controller.
In one possible implementation, the driving state detection device includes: the sensor is arranged on the chassis and used for detecting whether the engineering machinery is in a downhill driving state or not; wherein the sensor comprises an angle sensor or a gyroscope.
In one possible implementation, the power system of the working machine further includes: the solar cell panel is electrically connected with the controller and the power battery respectively.
As a fourth aspect of the present application, there is provided a construction machine including: a chassis; the mixing drum is arranged on the chassis; the chassis electric equipment is arranged on the chassis; and the power system of the engineering machinery.
According to the power control method of the engineering machinery, the chassis control information and the mixing drum control information are generated according to the running state information of the chassis to control the power modes of the chassis and the mixing drum, namely the power driving modes of the mixing drum and the chassis are mutually independent according to the running state of the chassis, the power driving mode of the mixing drum mainly depends on electric energy, and the driving mode of the chassis mainly depends on an engine, so that the fuel consumption of the engineering machinery is reduced, and the environmental pollution probability is reduced; and because the power driving mode of the mixing drum mainly depends on electric energy, the engine can not provide kinetic energy for the mixing drum in the operation process of the engineering machinery, and when the engineering machinery is in an uphill motion state, the engine provides kinetic energy for the chassis in full force, so that the probability of insufficient climbing power of the engineering machinery is reduced.
Drawings
The above and other objects, features and advantages of the present application will become more apparent by describing in more detail embodiments of the present application with reference to the attached drawings. The accompanying drawings are included to provide a further understanding of the embodiments of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings, like reference numbers generally represent like parts or steps.
FIG. 1 is a schematic illustration of a construction machine according to an exemplary disclosed subject matter;
FIG. 2 is a schematic diagram illustrating operation of a power control system of an exemplary work machine according to the present disclosure;
FIG. 3 is a flow chart illustrating an exemplary method of controlling power to a work machine according to the present disclosure;
FIG. 4 is a flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 5 is a flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 6 is a flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 7 is a flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 8 is a flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 9 is a schematic flow chart illustrating a method of power control for a work machine according to another exemplary embodiment of the present disclosure;
FIG. 10 is a schematic diagram illustrating a power controller of an exemplary work machine according to the present disclosure;
fig. 11 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
Detailed Description
In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specifically limited otherwise. All directional indicators in the embodiments of the present application (such as upper, lower, left, right, front, rear, top, bottom … …) are only used to explain the relative positional relationship between the components, the movement, etc. in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Furthermore, reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1 is a schematic structural diagram of a construction machine according to the present disclosure; FIG. 2 illustrates a schematic diagram of the operation of the power system of the work machine illustrated in FIG. 1; fig. 3 is a flowchart illustrating a control method of the controller 600 in the power system of the construction machine shown in fig. 2 when controlling the power of the construction machine. As shown in fig. 1, the construction machine includes a chassis 100, a churn 200 and a chassis electrical device (not shown in fig. 1) disposed on the chassis 100, and a power system (not shown in fig. 1) for providing power to the chassis 100, the chassis electrical device and the churn 200, wherein, as shown in fig. 2, the power system includes: engine 300, power generation facility 400, running state detection device 700, and power battery 500; the power battery 500 is used for providing electric energy for the mixing drum 200, so that the mixing drum 200 can realize mixing work; engine 300 is used to provide kinetic energy to chassis 100 so that chassis 100 can travel under the driving of engine 300, and a driving state detection device 700, and controller 600, where driving state detection device 700 (not shown in fig. 1, shown in fig. 2) is used to detect driving state information of the construction machine. Engine 300, power generation facility 400, power battery 500, and running state detection device 700 are all electrically connected to controller 600. The power generation device 400 is connected between the engine 300 and the power battery 500, the engine 300 supplies kinetic energy to the power generation device 400, the power generation device 400 converts the kinetic energy into electric energy, and the power generation device 400 supplies the electric energy to the power battery 500 to charge the power battery 500. The controller 600 controls operations of the engine 300, the power generation device 400, and the power battery 500 according to the traveling state information of the construction machine, so that the movement of the chassis 100 and the operation of the mixing drum 200 in the construction machine are independent of each other.
Optionally, the work machine comprises a mixer truck.
As shown in fig. 3, the power control method of the construction machine includes the steps of:
step S101: acquiring driving state information of the engineering machinery;
wherein the driving state information includes:
(1) the work machine is stationary, i.e. the chassis 100 is not moving, but is stationary. When the engineering machinery is static, the mixing drum 200 may or may not work, for example, before the engineering machinery starts to go to a construction site, materials required for construction such as cement are in the mixing drum 200, and therefore, the mixing drum 200 is in a working state; when the engineering machine arrives at a construction site, the chassis 100 is static, and the mixing drum 200 is still in a working state.
(2) The information of the motion state of the construction machine, that is, the chassis 100 is moving, that is, the chassis 100 is running. In the motion process of the chassis 100, according to the road condition information, the motion state information of the engineering machine may further include: the information of the uphill running and the information of the downhill running of the engineering machinery. During the movement of the chassis 100, according to the movement state information, the engineering machine state information may further include: acceleration running information, deceleration running information, braking information, and the like.
Step S102: according to the running state information, chassis control information and mixer drum control information are generated, wherein the chassis control information is used for controlling whether the engine 300 provides kinetic energy for the chassis 100, and the mixer drum control information is used for controlling whether the power battery 500 provides electric energy for the mixer drum 200.
Wherein, when the engineering machine includes the upper motor, the upper motor is used for driving the operation of the mixing drum 200, therefore, when the control information of the mixing drum is to control the power battery 500 to provide electric energy for the mixing drum 200, the power battery 500 provides electric energy for the upper motor, drives the operation of the upper motor, and thus drives the operation of the mixing drum.
Step S102, according to the running state information of the chassis 100, chassis control information and mixing drum control information are generated to respectively control the power modes of the chassis 100 and the mixing drum 200, namely according to the running state of the chassis 100, the power driving modes of the mixing drum 200 and the chassis 100 are mutually independent, the power driving mode of the chassis 100 mainly depends on electric energy, and the driving mode of the chassis 100 mainly depends on the engine 300, so that the fuel consumption of engineering machinery is reduced, and the environmental pollution probability is reduced; and because the power driving mode of the mixing drum 200 mainly depends on electric energy, the engine 300 can not provide kinetic energy for the mixing drum 200 in the operation process of the engineering machinery, and when the engineering machinery is in an uphill motion state, the engine 300 provides kinetic energy for the chassis 100 in full force, so that the probability of insufficient power for the engineering machinery to climb the slope is reduced.
Specifically, the engineering machinery further comprises a charging interface, the charging interface is connected with the power battery 500, the power battery 500 can be charged with commercial power through the charging interface, and the path of the commercial power charging can include but is not limited to: fill electric pile. Before the engineering machinery departs to a construction site, the power battery 500 is fully charged by adopting a charging pile. So that the probability of the power battery 500 being short of charge can be reduced.
It should be noted that, when the power battery 500 is charged with the commercial power under certain conditions, for example, when the vehicle travels in the process of running through the charging pile, the commercial power may also be charged into the power battery 500, so that the flexibility of charging the commercial power into the power battery 500 is high.
In one possible implementation manner, as shown in fig. 4, step S102 (generating chassis control information and mixer drum control information according to the driving state information) specifically includes the following steps:
step S1021: when the running state information is the motion state information, first chassis control information and first mixing drum control information are generated, the first chassis control information is used for controlling the engine 300 to provide kinetic energy for the chassis 100, and the first mixing drum control information is used for controlling the power battery 500 to provide electric energy for the mixing drum 200. In the movement process of the engineering machinery, the chassis 100 moves under the driving of the engine 300, and the mixing drum 200 works under the driving of the power battery 500, so that the power driving modes of the mixing drum 200 and the chassis 100 are independent from each other, the power driving mode of the chassis 100 mainly depends on electric energy, and the driving mode of the chassis 100 mainly depends on the engine 300, so that the fuel consumption of the engineering machinery is reduced, and the environmental pollution probability is reduced; and because the power driving mode of the mixing drum 200 mainly depends on electric energy, the engine 300 can not provide kinetic energy for the mixing drum 200 in the operation process of the engineering machinery, and when the engineering machinery is in an uphill motion state, the engine 300 provides kinetic energy for the chassis 100 in full force, so that the probability of insufficient power for the engineering machinery to climb the slope is reduced.
In one possible implementation, as shown in fig. 5, when the motion state information is the downhill state information, after step S1021 (when the driving state information is the motion state information, the first chassis control information and the first mixer drum control information are generated), the power control method of the construction machine further includes the steps of:
step S103: first control information for controlling the power generating device 400 to charge the power battery 500 is generated based on the downhill state information.
That is, when the construction machine travels on a downhill section, at this time, the power required by the construction machine is relatively low, and therefore, at this time, the controller 600 generates the first control information, transmits the first control information to the power generation device 400, the power generation device 400 turns on the engine 300 under the control of the first control information, the engine 300 provides kinetic energy to the power generation device 400, the power generation device 400 converts the kinetic energy into electric energy, and transmits the electric energy to the power battery 500, that is, the power generation device 400 charges the power battery 500, so that the probability that the power battery 500 is out of power is reduced, the engine 300 and the power battery 500 are fully utilized, and further, the power driving manner of the mixing drum 200 and the power driving manner of the chassis 100 are independent.
Specifically, the driving state detection device 700 includes: angle sensor arranged on chassis 100
Or a gyroscope. The angle sensor and the gyroscope are used for detecting whether the chassis 100 is in a downhill state, that is, the angle sensor or the gyroscope detects an angular velocity of the chassis 100 in a movement process, and when the angular velocity meets a preset range, it is determined that the chassis 100 is in downhill operation according to the angular velocity, so that information of the downhill state is generated, and the information of the downhill state is transmitted to the controller 600, and the controller 600 generates first control information according to the information of the downhill state.
In one possible implementation manner, as shown in fig. 6, when the motion state information is the brake information, after step S1021 (when the driving state information is the motion state information, the first chassis control information and the first mixer drum control information are generated), the power control method for a construction machine further includes the steps of:
step S104: second control information for controlling the power generation device 400 to charge the power battery 500 is generated based on the braking information.
That is, when the construction machine is braked during traveling, at this time, the power required by the construction machine is relatively low, and therefore, at this time, the controller 600 generates second control information, transmits the second control information to the power generation device 400, the power generation device 400 switches on the engine 300 under the control of the second control information, the engine 300 provides kinetic energy for the power generation device 400, the power generation device 400 converts the kinetic energy into electric energy, and transmits the electric energy to the power battery 500, that is, the power generation device 400 charges the power battery 500, the probability that the power battery 500 is out of power is reduced, thereby fully utilizing the engine 300 and the power battery 500, and further enabling the power driving mode of the mixing drum 200 and the power driving mode of the chassis 100 to be independent.
Specifically, the driving state detection device 700 includes: when the brake switch is turned on, the brake switch is electrically connected to the brake device of the chassis 100, and when the brake device of the chassis 100 is turned on, that is, the chassis 100 is in a braking state, at this time, the brake switch generates first brake information and transmits the first brake information to the controller 600, and the controller 600 generates second control information according to the first brake information.
When the driving state detecting device 700 includes a brake indicator, the brake indicator is electrically connected to the brake device of the chassis 100, and when the brake device of the chassis 100 is activated, that is, the chassis 100 is in a brake state, at this time, the brake indicator generates second brake information and transmits the second brake information to the controller 600, and the controller 600 generates the second control information according to the second brake information.
The power control method of the construction machine shown in fig. 5 and 6 is: when the kinetic energy required by the chassis 100 is less than the preset kinetic energy during the movement of the engineering machine, the controller 600 generates control information for controlling the power generation device 400 to charge the power battery 500. The first control information and the second control information are both used for controlling the power generation device 400 to charge the power battery 500, and the concrete expression forms of the first control information and the second control information may be the same or different.
In one possible implementation manner, as shown in fig. 7, step S102 (generating chassis control information and mixer drum control information according to the driving state information) specifically includes the following steps:
step S1022: when the driving state information is the destination information, second chassis control information and second churn control information are generated, the second churn control information is used for controlling the power battery 500 to supply electric energy to the churn 200, and the second chassis control information is used for controlling the engine 300 to stop supplying kinetic energy to the chassis 100.
That is, when the engineering machine arrives at a construction site, the chassis 100 may be stopped, that is, the operation of the engine 300 is stopped, and the power battery 500 provides electric energy for the mixing drum 200, so that the mixing drum 200 may continue to operate, and at this time, the engine 300 is not required to provide kinetic energy for the mixing drum 200, thereby reducing fuel consumption and reducing the probability of environmental pollution.
Specifically, as shown in fig. 8 and 9, after step S1022, step S102 (generating chassis control information and mixer drum control information from the traveling state information) further includes the steps of:
step S1023: acquiring the working state information of the power battery 500;
that is, when the power battery 500 supplies power to the mixing drum 200, the power battery 500 may run out of power, that is, the power of the power battery 500 is insufficient, or the power battery 500 fails, at this time, the power battery 500 cannot supply power to the mixing drum 200 so as to operate the mixing drum 200, and since the mixing drum 200 requires power (electric power or kinetic energy) to drive the mixing drum 200 to operate during operation, the engine 300 is started to supply kinetic energy to the mixing drum 200 at this time. I.e. step S1024 or step S1025 is performed.
Step S1024: when the operating state information of the power battery 500 is the fault information, third control information is generated, and the third control information is used for controlling the generator to provide kinetic energy for the mixing drum 200, as shown in fig. 8. That is, when the power battery 500 fails and cannot continuously supply electric energy to the mixing drum 200, the engine 300 can supply kinetic energy to the mixing drum 200 at any time, thereby ensuring normal operation of the mixing drum 200.
Step S1025: when the working state of the power battery 500 is insufficient, fourth control information is generated, and the fourth control information is used for controlling the generator to provide kinetic energy for the mixing drum 200, as shown in fig. 9. That is, when the power battery 500 is not powered, the engine 300 can provide kinetic energy to the mixing drum 200 at any time, so that the mixing drum 200 can work normally.
Specifically, when the operating state of the power battery 500 is determined to be insufficient, the remaining power of the power battery 500 may be used to determine, for example, when the remaining power of the power battery 500 is less than or equal to the preset safe power, it may be determined that the operating state of the power battery 500 is insufficient. Due to the arrangement of the preset safe electric quantity, the buffer time for replacing the power source for the mixing drum 200 can be given, and the mixing drum 200 cannot stop working, so that the construction progress and the construction safety are influenced.
It should be noted that, not only when the power battery 500 is not powered after the construction machine arrives at the construction site, the engine 300 provides kinetic energy for the mixing drum 200, but also when the construction machine is in motion, if the power battery 500 is powered, the controller 600 still generates third control information according to the operating state information of the power battery 500, so as to control the engine 300 to provide kinetic energy for the mixing drum 200, thereby ensuring the normal operation of the mixing drum 200.
It should be noted that the third control information and the fourth control information both control the engine 300 to supply kinetic energy to the mixer drum 200, and the expression forms of the third control information and the fourth control information may be the same or different.
In a possible implementation manner, when the construction machine further includes a solar panel, after step S102, the power control method of the construction machine further includes the steps of:
step S103: and generating fifth control information according to the running state information of the engineering machinery, wherein the fifth control information is used for controlling the solar panel to charge the power battery 500. That is, the controller 600 controls the solar cell panel to charge the power battery 500 regardless of the movement state of the construction machine (for example, flat traveling, climbing traveling, downhill traveling, braking traveling, stationary traveling, etc.) during the operation of the construction machine. In this case, power battery 500 may not be charged using generator 400, or the amount of electricity that generator 400 charges power battery 500 is small, so that the load of engine 300 may be reduced. Fig. 10 is a schematic diagram illustrating an operation of a power controller of a construction machine according to the present application as a second aspect of the present application, and as shown in fig. 10, the power controller 600 of the construction machine includes: a driving state obtaining module 601, configured to obtain driving state information of the construction machine; a control information generating module 602, configured to generate chassis control information and churn control information, where the chassis control information is used to control whether the engine 300 provides kinetic energy for the chassis 100, and the churn control information is used to control whether the power battery 500 provides electric energy for the churn 200. That is, the controller 600 makes the power driving modes of the mixing drum 200 and the chassis 100 independent from each other according to the running state of the chassis 100, and the power driving mode of the mixing drum 200 mainly depends on electric energy, and the driving mode of the chassis 100 mainly depends on the engine 300, thereby reducing the fuel consumption of the engineering machinery and reducing the probability of environmental pollution; and because the power driving mode of the mixing drum 200 mainly depends on electric energy, the engine 300 can not provide kinetic energy for the mixing drum 200 in the operation process of the engineering machinery, and when the engineering machinery is in an uphill motion state, the engine 300 provides kinetic energy for the chassis 100 in full force, so that the probability of insufficient power for the engineering machinery to climb the slope is reduced.
As a third aspect of the present application, as shown in fig. 2, the present application provides a power system of a construction machine, for providing power for the construction machine, wherein the construction machine includes: a base plate 100 and a mixing drum 200 provided on the base plate 100; the power system of the construction machine includes: an engine 300, wherein the engine 300 is respectively connected with the chassis 100 and the mixing drum 200; the power generation device 400, the power generation device 400 is connected with the engine 300, and the power generation device 400 is used for converting kinetic energy provided by the engine 300 into electric energy; the power battery 500, the power battery 500 is connected with the mixing drum 200 and the power generation equipment 400; a traveling state detection device 700, the traveling state detection device 700 detecting a traveling state of the construction machine; and a controller 600, the controller 600 being electrically connected to the power battery 500, the power generation device 400, the engine 300, and the running state detection device 700, respectively; the structure of the controller 600 is the structure of the power controller 600 of the construction machine described above. The method for controlling the power of the construction machine by the controller 600 is the above-mentioned method for controlling the power of the construction machine, and will not be described herein again. No matter the engineering machinery is in the operation process, or the engineering machinery arrives after the construction site, or the power battery 500 breaks down, the power system of the engineering machinery provided by the application can reduce oil consumption and environmental pollution under the condition of ensuring that the chassis 100 and the mixing drum 200 work normally, so that power sources of the chassis 100 and the mixing drum 200 are mutually independent, and the probability of mutual restraint is further reduced. The power system of the engineering machinery is suitable for various application scenes of the engineering machinery.
Optionally, the work machine further includes a chassis electric device (not shown in fig. 1) disposed on the chassis 100, and then the power system further includes: the storage battery provides electric energy for the chassis electric equipment, so that the chassis electric equipment can normally work. Namely, the power system of the mixer truck also comprises a storage battery which is used for providing electric energy for other electric appliances on the mixer truck.
Specifically, the storage battery is used for providing electric energy for chassis electric equipment on the engineering machinery. Chassis power devices include, but are not limited to: indicator lights, signal lights, radios, air conditioners, central control screens, driving recorders, etc. Since the electric power required by the chassis electric equipment is small compared to the mixer drum 200, the power battery 500 and the storage battery are respectively used for the chassis electric equipment and the mixer drum 200, so that the probability that the chassis electric equipment cannot be normally displayed due to the power battery 500 being dead can be reduced, and the degree of association between the mixer drum 200 and the chassis electric equipment can be reduced.
Optionally, the storage battery may be a rechargeable storage battery, at this time, the controller 600 is further electrically connected to the storage battery, when the electric quantity in the storage battery is less than or equal to the preset electric storage quantity, the controller 600 may generate a storage battery control signal and transmit the storage battery control signal to the power generation device 400, and the power generation device 400 charges the storage battery. Since the amount of electricity required by the battery is small, the power generation device 400 charges the battery and does not share too much kinetic energy of the engine 300, so that the engine 300 can be charged while the chassis is normally operated no matter what motion state the construction machine is in (for example, traveling on flat ground, traveling on an uphill, traveling on a downhill, braking traveling, etc.).
It is understood that when the amount of electricity in the battery is less than or equal to the preset amount of electricity, and when the work machine is in a driving state of downhill driving, braking driving, the controller 600 may generate a battery control signal and transmit the battery control signal to the power generation device 400, and the power generation device 400 charges the battery.
Specifically, running state detection apparatus 700 includes: a sensor provided on the chassis 100 for detecting whether the construction machine is in a downhill driving state; and a brake switch electrically connected to the brake device of the chassis 100, the brake switch generating first brake information when the brake device is activated to brake, and transmitting the first brake information to the controller 600.
Wherein, the sensor includes: an angle sensor or a gyroscope.
Specifically, the driving state detection device 700 further includes: the brake indicator lamp is electrically connected with the brake equipment and the controller 600 respectively; when the brake apparatus is actuated to brake, the brake indicator lamp generates second braking information and transmits the second braking information to the controller 600.
In a possible implementation manner, the power system of the engineering machine may further include a solar panel, and the solar panel is connected with the controller 600 and the power battery 500. The solar cell panel is used for converting solar energy into electric energy. During the whole working process of the construction machine, no matter what motion state the construction machine is (e.g., flat traveling, climbing traveling, downhill traveling, braking traveling, stationary, etc.), the controller 600 controls the solar cell panel to charge the power battery 500. In this case, power battery 500 may not be charged using generator 400, or the amount of electricity that generator 400 charges power battery 500 is small, so that the load of engine 300 may be reduced.
Next, an electronic apparatus according to an embodiment of the present application is described with reference to fig. 11. Fig. 9 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
As shown in fig. 11, the electronic device 800 includes one or more processors 801 and memory 802.
The processor 801 may be a Central Processing Unit (CPU) or other processing unit capable of data processing and/or information execution and may control other components in the electronic device 800 to perform desired functions.
Memory 801 may include one or more computer program products that may include various computer-readable storage media for example, volatile memory and/or non-volatile memory. The volatile memory may include, for example, Random Access Memory (RAM), cache memory (cache), and/or the like. The non-volatile memory may include, for example, Read Only Memory (ROM), hard disk, flash memory, etc. One or more computer program information may be stored on the computer readable storage medium and executed by the processor 801 to implement the power control method of the work machine of the various embodiments of the present application described above or other desired functions.
In one example, the electronic device 800 may further include: an input device 803 and an output device 804, which are interconnected by a bus system and/or other operative connection (not shown).
The input device 803 may include, for example, a keyboard, a mouse, and the like.
The output device 804 may output various information to the outside. The output device 804 may include, for example, a display, a communication network, a remote output device connected thereto, and so forth.
Of course, for simplicity, only some of the components of the electronic device 800 relevant to the present application are shown in fig. 9, omitting components such as buses, input/output interfaces, and the like. In addition, electronic device 800 may include any other suitable components depending on the particular application.
In addition to the above-described methods and apparatus, embodiments of the present application may also be a computer program product comprising computer program information which, when executed by a processor, causes the processor to perform the steps in the power control method of a work machine according to various embodiments of the present application described in the present specification.
The computer program product may be written with program code for performing the operations of embodiments of the present application in any combination of one or more programming languages, including an object oriented programming language such as Java, C + + or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computing device, partly on the user's device, as a stand-alone software package, partly on the user's computing device and partly on a remote computing device, or entirely on the remote computing device or server.
Furthermore, embodiments of the present application may also be a computer-readable storage medium having stored thereon computer program information which, when executed by a processor, causes the processor to perform the steps in the power control method of a work machine according to various embodiments of the present application.
The computer-readable storage medium may take any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may include, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or a combination of any of the foregoing. More specific examples (a non-exhaustive list) of the readable storage medium include: an electrical connection having one or more wires, a portable disk, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
The foregoing describes the general principles of the present application in conjunction with specific embodiments, however, it is noted that the advantages, effects, etc. mentioned in the present application are merely examples and are not limiting, and they should not be considered essential to the various embodiments of the present application. Furthermore, the foregoing disclosure of specific details is for the purpose of illustration and description and is not intended to be limiting, since the foregoing disclosure is not intended to be exhaustive or to limit the disclosure to the precise details disclosed.
The block diagrams of devices, apparatuses, systems referred to in this application are only given as illustrative examples and are not intended to require or imply that the connections, arrangements, configurations, etc. must be made in the manner shown in the block diagrams. These devices, apparatuses, devices, systems may be connected, arranged, configured in any manner, as will be appreciated by those skilled in the art. Words such as "including," "comprising," "having," and the like are open-ended words that mean "including, but not limited to," and are used interchangeably therewith. The words "or" and "as used herein mean, and are used interchangeably with, the word" and/or, "unless the context clearly dictates otherwise. The word "such as" is used herein to mean, and is used interchangeably with, the phrase "such as but not limited to".
It should also be noted that in the devices, apparatuses, and methods of the present application, the components or steps may be decomposed and/or recombined. These decompositions and/or recombinations are to be considered as equivalents of the present application.
The previous description is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the scope of the application. Thus, the present application is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and the like that are within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (15)
1. A power control method for a construction machine, characterized in that the construction machine comprises: the device comprises a chassis, a mixing drum arranged on the chassis, and a power battery for supplying electric energy to the mixing drum;
wherein the power control method includes:
acquiring running state information of the engineering machinery; and
and generating chassis control information and mixing drum control information according to the running state information, wherein the chassis control information is used for controlling whether an engine provides kinetic energy for the chassis, and the mixing drum control information is used for controlling whether a power battery provides electric energy for the mixing drum.
2. The power control method for a construction machine according to claim 1, wherein generating chassis control information and mixer drum control information based on the travel state information includes:
when the running state information is motion state information, generating first chassis control information and first mixing drum control information, wherein the first chassis control information is used for controlling the engine to provide kinetic energy for the chassis, and the first mixing drum control information is used for controlling the power battery to provide electric energy for the mixing drum.
3. The power control method for a construction machine according to claim 2, wherein when the motion state information is downhill state information, the power control method for a construction machine further comprises, after generating the first chassis control information and the first mixer drum control information:
and generating first control information according to the downhill state information, wherein the first control information is used for controlling power generation equipment to charge the power battery.
4. The power control method for a construction machine according to claim 2, wherein when the travel state information is brake information, the power control method for a construction machine further comprises, after generating first chassis control information and first mixer drum control information:
and generating second control information according to the braking information, wherein the second control information is used for controlling the power generation equipment to charge the power battery.
5. The power control method for a construction machine according to claim 1, wherein generating chassis control information and mixer drum control information based on the traveling state information includes:
and when the running state information is destination arrival information, generating second chassis control information and second mixing drum control information, wherein the second mixing drum control information is used for controlling the power battery to supply electric energy to the mixing drum, and the second chassis control information is used for controlling an engine to stop supplying kinetic energy to the chassis.
6. The power control method for a construction machine according to claim 5, wherein after generating the second chassis control information and the second mixer drum control information, the power control method further comprises:
acquiring working state information of the power battery;
when the working state information of the power battery is fault information, generating third control information, wherein the third control information is used for controlling the engine to provide kinetic energy for the mixing drum; or
And when the working state information of the power battery is insufficient, generating fourth control information, wherein the fourth control information is used for controlling the engine to provide kinetic energy for the mixing drum.
7. The power control method for a construction machine according to claim 1, wherein after generating chassis control information and mixer drum control information based on the travel state information, the power control method further comprises:
and generating fifth control information according to the running state information, wherein the fifth control information is used for controlling a solar panel to charge the power battery.
8. A power controller for a construction machine, comprising:
the driving state acquisition module is used for acquiring driving state information of the engineering machinery;
the control information generation module is used for generating chassis control information and mixing drum control information, the chassis control information is used for controlling whether an engine provides kinetic energy for the chassis, and the mixing drum control information is used for controlling whether a power battery provides electric energy for the mixing drum.
9. A power system of a work machine, the work machine comprising: the stirring device comprises a chassis, a stirring drum arranged on the chassis and chassis electric equipment; wherein, the power system of engineering machinery includes:
the engine is respectively connected with the chassis and the mixing drum;
the power generation equipment is connected with the engine and is used for converting kinetic energy provided by the engine into electric energy;
the power battery is electrically connected with the mixing drum and the power generation equipment;
a running state detection device for detecting a running state of the construction machine; and
a controller electrically connected to the power battery, the power generation device, the engine, and the driving state detection device, respectively;
the power controller for construction machine according to claim 7 is configured as the controller.
10. The power system of a work machine of claim 1, further comprising chassis electrical equipment disposed on the chassis;
wherein, the power system of the engineering machinery further comprises:
and the storage battery is electrically connected with the chassis electric equipment.
11. The power system of a construction machine according to claim 9, wherein the running state detection means includes:
the sensor is arranged on the chassis and used for detecting whether the engineering machinery is in a downhill driving state or not; and/or
The brake switch is electrically connected with the brake equipment on the chassis, and when the brake equipment is started to brake, the brake switch generates first brake information and transmits the first brake information to the controller.
12. The power system of a construction machine according to claim 11, wherein the running state detection means further comprises:
the brake indicator light is electrically connected with the brake equipment and the controller respectively;
when the brake equipment is started to brake, the brake indicator lamp generates second brake information and transmits the second brake information to the controller.
13. The power system of a construction machine according to claim 11, wherein the running state detecting means includes: the sensor is arranged on the chassis and used for detecting whether the engineering machinery is in a downhill driving state or not;
wherein the sensor comprises: an angle sensor or a gyroscope.
14. The power system of a work machine according to claim 9, further comprising:
the solar cell panel is electrically connected with the controller and the power battery respectively.
15. A work machine, comprising:
a chassis;
the mixing drum is arranged on the chassis;
the chassis electric equipment is arranged on the chassis; and
a power system for a working machine according to any of claims 9-14.
Priority Applications (2)
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CN202110800988.XA CN113401037B (en) | 2021-07-15 | 2021-07-15 | Power control method and controller for engineering machinery, power system and engineering machinery |
PCT/CN2022/077628 WO2023284301A1 (en) | 2021-07-15 | 2022-02-24 | Power control method of engineering machinery and controller, power system and engineering machinery, electronic device, and storage medium |
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CN202110800988.XA CN113401037B (en) | 2021-07-15 | 2021-07-15 | Power control method and controller for engineering machinery, power system and engineering machinery |
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WO2023284301A1 (en) * | 2021-07-15 | 2023-01-19 | 三一专用汽车有限责任公司 | Power control method of engineering machinery and controller, power system and engineering machinery, electronic device, and storage medium |
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CN117719344B (en) * | 2024-02-05 | 2024-06-07 | 徐州徐工汽车制造有限公司 | Monitoring method and device for electric mixer truck, electric mixer truck and storage medium |
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