CN113247565A - Novel combined type full-automatic unstacking conveying system and method - Google Patents
Novel combined type full-automatic unstacking conveying system and method Download PDFInfo
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- CN113247565A CN113247565A CN202110736943.0A CN202110736943A CN113247565A CN 113247565 A CN113247565 A CN 113247565A CN 202110736943 A CN202110736943 A CN 202110736943A CN 113247565 A CN113247565 A CN 113247565A
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 146
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 146
- 239000000178 monomer Substances 0.000 claims description 52
- 230000005540 biological transmission Effects 0.000 claims description 47
- 238000011084 recovery Methods 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 7
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 230000009467 reduction Effects 0.000 description 3
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- 230000036541 health Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/303—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices the stack being lowered by mobile grippers or holders onto added articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
- B65G59/045—De-stacking from the top of the stack by suction or magnetic devices with a stepwise upward movement of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
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- Mechanical Engineering (AREA)
- De-Stacking Of Articles (AREA)
Abstract
A novel combined type full-automatic unstacking and conveying system and a conveying method belong to the field of conveying and logistics machinery. The invention solves the problems that a large amount of labor is needed to work when the whole stack of materials are split at present, and the splitting mode of the whole stack of materials has high labor intensity and low working efficiency. The invention comprises a feeding lifting unit, an unstacking unit, a conveying unit and a material arranging unit, wherein the unstacking unit is arranged at the lifting end of the feeding lifting unit, the material arranging unit is arranged at the discharging end of the unstacking unit, and the discharging end of the unstacking unit is connected with the feeding section of the material arranging unit through the conveying unit. By the full-automatic unstacking system, a large amount of labor force is saved, the labor intensity is greatly reduced, the working efficiency of unstacking is improved, and the connection with a downstream equipment operation system is ensured.
Description
Technical Field
The invention relates to an automatic unstacking system, and belongs to the field of conveying and logistics machinery.
Background
In manufacturing enterprises such as chemical industry, grain and oil, food, light industry, medicine, carry out automatic loading car in-process to the goods and need store whole buttress material split with the storehouse and become single independent packet form and load the car, the artifical split is adopted to present general whole buttress material split mode or the supplementary artifical split of helping hand equipment, and this kind of whole buttress material split mode exists following several problems at present:
1. the working period for splitting the whole stack of materials by adopting a manual splitting mode is long, the working efficiency is low, a large amount of manpower is needed for alternation for long-term manual splitting, the labor intensity is high, and certain harm is caused to the health of operators in a severe working environment;
2. most of the existing whole-pile material splitting power-assisted equipment is integrated equipment, and the splitting of the whole pile of materials can be completed only by manual assistance, so that the integrated equipment is difficult to disassemble and assemble, the time required by daily maintenance of the equipment is long, and the working progress and efficiency are influenced;
3. the whole buttress material split helping hand equipment that has now still needs the manual work to comb and integrate the single material after breaking a jam after the whole buttress material of split to the tray that bears whole buttress material also needs the manual work to arrange in order, compares with the mode of manual work split and does not have reduction intensity of labour by a wide margin.
In view of the above, there is a need for a fully automatic unstacking and conveying system that reduces labor intensity, has high work efficiency, and can ensure connection with a downstream equipment operation system to solve the above problems.
Disclosure of Invention
The invention solves the problems that a large amount of labor is needed to work when the whole stack of materials are split at present, and the splitting mode of the whole stack of materials has high labor intensity and low working efficiency, and further discloses a novel combined type full-automatic unstacking and conveying system and a novel combined type full-automatic unstacking and conveying method. The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to determine the key or critical elements of the present invention, nor is it intended to limit the scope of the present invention.
The technical scheme of the invention is as follows:
the utility model provides a novel full-automatic conveying system that breaks a jam of combined type, includes feed lift unit, the unit of breaking a jam, conveying unit and reason material unit, the output of feed lift unit is connected with the input of the unit of breaking a jam, and the output of the unit of breaking a jam is connected with the input of reason material unit through one or more conveying unit.
Further, the feeding lifting unit comprises a feeding conveying mechanism and a feeding lifting mechanism, the feeding conveying mechanism is arranged on a conveying mechanism frame, the bottom of the feeding conveying mechanism is provided with the feeding lifting mechanism, two sides of the feeding conveying mechanism are provided with tray guide plates, trays are conveyed on the feeding conveying mechanism through the tray guide plates, the whole stack of materials is placed on the trays, the feeding conveying mechanism comprises a driving motor, a driving chain wheel, a driving chain, a transmission shaft, a transmission chain wheel and a transmission chain, the driving motor is arranged on the conveying mechanism frame, the driving chain wheel is arranged at the output end of the driving motor, the transmission shaft is rotatably arranged on the conveying mechanism frame, the transmission shaft is connected with the driving chain wheel through the driving chain, the transmission shaft is connected with the transmission chain wheel through the transmission chain, the transmission chain wheel is arranged on the conveying mechanism frame, the transmission chain is arranged on the conveying mechanism frame through the transmission chain wheel, the feeding lifting mechanism comprises a base, a driving oil cylinder, a lifting arm and a lifting support plate, the driving oil cylinder and the lifting arm are installed on the base, a piston rod of the driving oil cylinder is hinged to the lifting arm through a connecting shaft, the lifting support plate is arranged on the lifting arm, and the lifting support plate is arranged at the bottom of the transmission chain.
Further, the unit of breaking a jam is including breaking a jam frame, the motor of breaking a jam, drive mechanism, removal subassembly, the clamping jaw subassembly of breaking a jam, cylinder component, sucking disc subassembly and material receiving conveyer, and the motor of breaking a jam is installed on the frame of breaking a jam, and the removal subassembly passes through drive mechanism and is connected with the motor of breaking a jam, installs the clamping jaw subassembly of breaking a jam on the removal subassembly, and cylinder component installs on the frame of breaking a jam, and the output of cylinder component is provided with the sucking disc subassembly, and the sucking disc subassembly sets up in the clamping jaw subassembly top of breaking a jam, and the bottom of the clamping jaw subassembly of breaking a jam is provided with material receiving conveyer.
Furthermore, the material arranging unit comprises a rotating mechanism and a bag pushing mechanism, and the discharging end of the rotating mechanism is connected with the feeding end of the bag pushing mechanism through a conveying unit.
Further, the rotating mechanism comprises a rotating driving mechanism, a rotating mechanism support and a rotating opening and closing mechanism, the rotating driving mechanism is arranged on the rotating mechanism support, the output end of the rotating driving mechanism is connected with the rotating opening and closing mechanism, the rotating driving mechanism comprises a servo motor, a first gear and a second gear, the output end of the servo motor is connected with the first gear, the first gear is meshed with the second gear, the rotating opening and closing mechanism comprises a speed reducing motor, a transmission chain, rotating baffles, a speed reducing motor mounting plate and hinged rods, the speed reducing motor mounting plate is connected with the second gear through a connecting shaft, the speed reducing motor is arranged on the speed reducing motor mounting plate, the output end of the speed reducing motor is connected with the hinged rods through the transmission chain, the hinged rods are symmetrically arranged on the speed reducing motor mounting plate, the two hinged rods are respectively connected with the rotating baffles, and the rotating baffles are arranged at the bottom of the speed reducing motor mounting plate, the speed reducing motor mounting plate is connected with the second gear through a connecting shaft.
Further, push away a bag mechanism including pushing away bag board subassembly, running gear and pushing away a bag mechanism framework, push away the bag board subassembly and install in pushing away a bag mechanism framework through running gear, push away the bag board subassembly and include that drive push pedal cylinder, cylinder connect riser, push pedal frame body, push pedal axis of rotation and upset push pedal, drive push pedal cylinder passes through cylinder and connects riser fixed mounting on the push pedal frame body, the output and the push pedal axis of rotation of drive push pedal cylinder are connected, and the push pedal axis of rotation rotates and installs on the push pedal frame body, and the push pedal axis of rotation is connected with the upset push pedal.
Further, still include tray conveying unit and tray recovery unit, tray conveying unit's input links up with feed lifting unit output, and tray conveying unit's output is retrieved the unit with the tray and is connected.
Further, the tray recovery unit comprises a main frame, an auxiliary frame, a movable frame, a lifting driving motor, a horizontal movement driving motor and a driving assembly, wherein the lifting driving motor is arranged on the main frame, the output end of the lifting driving motor is connected with the auxiliary frame, the horizontal movement driving motor is arranged on the auxiliary frame and is connected with the driving assembly, and the movable frame is installed on the auxiliary frame through the driving assembly.
Further, be provided with first motor mount pad and longitudinal slide on the main frame, lift driving motor installs on first motor mount pad, the last lift gyro wheel that has of assistance frame, the lift gyro wheel of assistance frame is at the longitudinal slide slidable mounting of main frame, be provided with second motor mount pad and transverse slide on the assistance frame, horizontal migration driving motor installs on second motor mount pad, be provided with the removal walking wheel on the moving frame, the removal walking wheel of moving frame is at the transverse slide slidable mounting of assistance frame, be provided with flexible fork on the moving frame.
A novel combined type full-automatic unstacking and conveying method comprises the following steps:
the method comprises the following steps: placing a tray bearing a whole stack of materials on a feeding conveying mechanism of a feeding lifting unit, and conveying the tray to the feeding lifting mechanism by the feeding conveying mechanism;
step two: a driving oil cylinder at the bottom of the feeding lifting mechanism works to drive the whole stack of materials to move upwards step by step, and a unstacking baffle of the receiving conveyor props against the materials below the first monomer material of the whole stack of materials;
step three: the suction cup component is pushed out by the air cylinder component of the unstacking unit, the suction cup component is adsorbed on the monomer material on the uppermost layer, the monomer material is lifted by the contraction of the air cylinder component, the monomer material on the suction cup component is clamped by the unstacking clamping jaw component, the adsorbed material is released by the suction cup component, the unstacking motor drives the moving component through the transmission mechanism to contract the unstacking clamping jaw component clamping the monomer material, when the unstacking clamping jaw component contracts to the upper part of the track of the receiving conveyor, the clamping jaw component is opened to place the clamped monomer material on the receiving machine conveyor, and the monomer material is conveyed to the material arranging unit by the receiving conveyor and the conveying unit;
step four: the single materials are conveyed to the bottom of a rotating mechanism of the material arranging unit, a speed reducing motor drives hinged rods on two sides to rotate through a transmission chain, a rotating baffle is closed to fix the single materials, and the servo motor operates to drive the single materials to rotate and shape and then convey the single materials to the bottom of a bag pushing mechanism through a conveying unit;
step five: a driving push plate cylinder of the bag pushing mechanism extends out to drive a push plate rotating shaft to rotate, so that the overturning push plate is in a vertical state and is in contact with the monomer material, the walking mechanism drives the overturning push plate to push the monomer material forwards, the driving push plate cylinder contracts to enable the overturning push plate to be in a parallel state after the monomer material is pushed to a next station, and the walking mechanism drives the overturning push plate cylinder to be in a normal position to wait for the next monomer material;
step six: repeating the second step until the whole stack of materials on the tray is completely split and conveyed to the next station;
step seven: the tray conveying unit conveys empty trays to the tray recovery unit, a horizontal movement driving motor of the tray recovery unit drives telescopic forks of a movable frame to be inserted into forklift mounting holes in the side walls of the empty trays, a lifting driving motor drives an auxiliary frame to move upwards to a specified position to wait for the next empty tray to be conveyed to a position under a lifting tray, the lifting driving motor drives the auxiliary frame to place the empty trays on the conveyed trays, the horizontal movement driving motor drives the telescopic forks of the movable frame to be retracted from the trays, to descend to the initial position, to stretch out and insert a bottommost tray to ascend to the specified position to wait for the next empty tray to be conveyed to the position under the lifting tray, the lifted empty trays are placed on the next empty tray, and the whole stack of trays are taken away by a forklift after being repeatedly placed for multiple times.
The invention has the beneficial effects that:
1. according to the novel combined type full-automatic unstacking and conveying system and method, full-automatic splitting of the whole stack of materials is achieved, the working efficiency is effectively improved, the labor intensity and the number of operators are reduced, the novel combined type full-automatic unstacking and conveying system can adapt to any severe working environment, and the physical health of the operators cannot be damaged;
2. the novel combined type full-automatic unstacking and conveying system is concise in composition, high in working efficiency, flexible in operation, convenient to disassemble and assemble, less in time required for daily maintenance, and greatly improves economic benefits and disassembling efficiency;
3. the novel combined type full-automatic unstacking and conveying system and the conveying method can also be used for recovering and arranging the trays bearing the whole stack of materials, the trays are connected with a downstream equipment operation system to integrally and normally operate, the separated single materials and the trays are matched with a downstream loading system to operate, labor personnel are reduced, and meanwhile work efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a novel combined type full-automatic unstacking conveying system;
FIG. 2 is a schematic view of the feed elevator unit;
FIG. 3 is a schematic view of the feed elevator mechanism;
FIG. 4 is a front view of the feed elevator unit;
FIG. 5 is a schematic structural view of a tray recovery unit and a tray conveying unit;
FIG. 6 is a schematic structural view of a tray recovery unit;
FIG. 7 is a schematic view of a main frame structure;
FIG. 8 is a schematic view of a sub-frame structure;
FIG. 9 is a schematic view of a moving frame construction;
FIG. 10 is a schematic structural view of an unstacking unit;
FIG. 11 is a schematic view of the mating relationship of the cylinder assembly and the chuck assembly;
FIG. 12 is a schematic view of the matching relationship between the material arranging unit and the conveying unit;
FIG. 13 is a schematic view of a receiving conveyor configuration;
fig. 14 is a schematic view of a rotary mechanism;
fig. 15 is a schematic view of the internal structure of the rotating mechanism;
FIG. 16 is a schematic view of a rotary opening and closing mechanism;
FIG. 17 is a schematic view of a bag pushing mechanism;
fig. 18 is a schematic structural view of a bag pushing plate assembly.
In the figure, 1-a feeding lifting unit, 2-a pallet conveying unit, 3-a pallet recycling unit, 4-a unstacking unit, 5-a conveying unit, 6-a material arranging unit, 7-a platform, 8-a pallet, 9-a whole stack of materials, 1-1-a feeding conveying mechanism, 1-2-a feeding lifting mechanism, 1-3 a conveying mechanism frame, 1-4-a pallet guide plate, 1-1-a driving motor, 1-1-2-a driving chain wheel, 1-1-3-a driving chain, 1-1-4-a transmission shaft, 1-1-5 a driving chain wheel, 1-1-6-a driving chain, 1-2-1-a base and 1-2-2-a driving oil cylinder, 1-2-3-lifting arm, 1-2-4-connecting shaft, 1-2-5-lifting supporting plate, 3-1-main frame, 3-2-auxiliary frame, 3-3-moving frame, 3-4-lifting driving motor, 3-5-horizontal moving driving motor, 3-6-driving component, 3-7-protective cover, 3-1-1-first motor mounting seat, 3-1-2-longitudinal slideway, 3-1-3-transverse slideway, 3-2-1-lifting roller, 3-2-2-second motor mounting seat, 3-2-3-driving component connecting hole and 3-3-1-moving walking wheel, 3-3-2-telescopic fork, 4-1-unstacking frame, 4-2-unstacking motor, 4-3-transmission mechanism, 4-4-moving component, 4-5-unstacking clamping jaw component, 4-6-cylinder component, 4-7-sucker component, 4-8-receiving conveyor, 5-1-cylinder, 5-2-guide rail, 5-3-conveyor frame body, 5-4-unstacking baffle, 5-5-linear bearing, 6-1-rotating mechanism, 6-2-bag-pushing mechanism, 6-1-1-rotating driving mechanism, 6-1-2-rotating mechanism support and 6-1-3-rotating opening and closing mechanism, 6-1-1-servo motor, 6-1-1-2-first gear, 6-1-1-3-second gear, 6-1-3-1-speed reducing motor, 6-1-3-2-transmission chain, 6-1-3-3-rotary baffle, 6-1-3-4-speed reducing motor mounting plate, 6-1-3-5-hinged rod, 6-2-1-bag pushing plate component, 6-2-2-traveling mechanism, 6-2-3-bag pushing mechanism frame body, 6-2-1-1-driving push plate cylinder, 6-2-1-2-cylinder connecting vertical plate, 6-2-1-3-push plate frame body, 6-2-1-4-push plate rotating shaft and 6-2-1-5-turnover push plate.
Detailed Description
In order that the objects, aspects and advantages of the invention will become more apparent, the invention will be described by way of example only, and in connection with the accompanying drawings. It should be understood that the description is intended to be exemplary, and not intended to limit the scope of the invention. In the following description, moreover, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
The first embodiment is as follows: the embodiment is described by combining with fig. 1, and the novel combined type full-automatic unstacking and conveying system of the embodiment comprises a feeding lifting unit 1, an unstacking unit 4, a conveying unit 5 and a material arranging unit 6, wherein the output end of the feeding lifting unit 1 is connected with the input end of the unstacking unit 4, the output end of the unstacking unit 4 is connected with the input end of the material arranging unit 6 through one or more conveying units 5, the unstacking unit 4 and the material arranging unit 6 are respectively arranged at two sides of the feeding lifting unit 1, the feeding lifting unit 1 is used for conveying a tray 8, the whole stack of materials 9 are placed on the tray 8, the unstacking unit 4, the conveying unit 5 and the material arranging unit 6 are placed on a platform 7, the feeding lifting unit 1 conveys the whole stack of materials 9 to the unstacking unit 4, the whole stack of materials 9 are moved upwards through the feeding lifting unit 1, the unstacking unit 4 separates the whole stack of materials 9 into single materials and then places the single materials on the conveying unit 5 to be conveyed to the material arranging unit 6, the material arranging unit 6 arranges the single material and then conveys the single material to the next station through the conveying unit 5.
The second embodiment is as follows: the embodiment is described by combining with fig. 1-4, and the novel combined type full-automatic unstacking and conveying system of the embodiment comprises a feeding lifting unit 1 and a feeding lifting mechanism 1-2, wherein the feeding lifting unit 1 comprises a feeding conveying mechanism 1-1 and a feeding lifting mechanism 1-2, the feeding conveying mechanism 1-1 is arranged on a conveying mechanism frame 1-3, the feeding lifting mechanism 1-2 is arranged at the bottom of the feeding conveying mechanism 1-1, tray guide plates 1-4 are arranged at two sides of the feeding conveying mechanism 1-1, a tray 8 is conveyed on the feeding conveying mechanism 1-1 through the tray guide plates 1-4, a whole stack of materials 9 is placed on the tray 8, the feeding lifting unit 1 comprises a conveying part and a lifting part, the tray 8 for carrying the whole stack of materials 9 at first phase is conveyed to the feeding lifting mechanism 1-2 through the feeding conveying mechanism 1-1, starting a driving motor 1-1-1 of a feeding and conveying mechanism 1-1, driving the driving motor 1-1-1 to drive a transmission shaft 1-1-4 to rotate through a driving chain wheel 1-1-2 and a driving chain 1-1-3 which are arranged at the output end of the driving motor 1-1-1, driving the transmission shaft 1-1-4 to drive a plurality of transmission chains 1-1-6 to transmit, driving a tray 8 arranged on the transmission chains 1-1-6 to a feeding and lifting mechanism 1-2 through a chain, ensuring the tray 8 to stably run on the feeding and conveying mechanism 1-1 through the function of a tray guide plate 1-4, pushing out a driving oil cylinder 1-2-2 of the feeding and lifting mechanism 1-2 to drive a lifting arm 1-2-3 to lift after the tray 8 is conveyed to the feeding and lifting mechanism 1-2, thereby driving the lifting supporting plate 1-2-5 to move upwards, and the whole stack of materials 9 positioned above the lifting supporting plate 1-2-5 moves upwards to the unstacking unit 4 to be split into single materials.
The third concrete implementation mode: the embodiment is described by combining with fig. 1 and fig. 10-13, and the novel combined type full-automatic unstacking conveying system of the embodiment comprises an unstacking frame 4-1, an unstacking motor 4-2, a transmission mechanism 4-3, a moving assembly 4-4, an unstacking clamping jaw assembly 4-5, an air cylinder assembly 4-6, a suction cup assembly 4-7 and a receiving conveyor 4-8, wherein the unstacking motor 4-2 is installed on the unstacking frame 4-1, the moving assembly 4-4 is connected with the unstacking motor 4-2 through the transmission mechanism 4-3, the unstacking clamping jaw assembly 4-5 is installed on the moving assembly 4-4, the air cylinder assembly 4-6 is installed on the unstacking frame 4-1, the suction cup assembly 4-7 is arranged at the output end of the air cylinder assembly 4-6, the sucker component 4-7 is arranged above the unstacking clamping jaw component 4-5, the bottom of the unstacking clamping jaw component 4-5 is provided with a material receiving conveyor 4-8, the unstacking motor 4-2 works to drive the transmission mechanism 4-3 to transmit, so as to drive the moving component 4-4 to reciprocate, firstly, the air cylinder component 4-6 pushes the sucker component 4-7 out to the monomer material, the sucker component 4-7 adsorbs and fixes the monomer material and then pulls the monomer material upwards to form a certain opening angle, then the monomer material is fixed by the unstacking clamping jaw component 4-5 through the clamping jaw, the sucker component 4-7 releases the monomer material, the monomer material moves to the position above the material receiving conveyor 4-8 through the moving component 4-4, the unstacking clamping and absorbing of the unstacking clamping jaw component 4-5 and the sucker component 4-7 are released, the single materials fall onto a receiving conveyor 4-8 and are conveyed to the next process, the receiving conveyor 4-8 and a conveying unit 5 are the existing crawler-type conveyors, the side wall of the receiving conveyor 4-8 is hinged with a unstacking baffle 5-4, a conveyor frame body 5-3 of the receiving conveyor 4-8 is provided with an air cylinder 5-1, the air cylinder 5-1 is connected with guide rails 5-2 at two sides of the air cylinder 5-1, the guide rails 5-2 are arranged on the side wall of the conveyor frame body 5-3 through linear bearings 5-5, when the air cylinder 5-1 works, the guide rails 5-2 are driven to move forwards, the guide rails 5-2 penetrate through the conveyor frame body 5-3 to push the unstacking baffle 5-4 at the other side to pay off, and the materials below the first single material in the whole stack of materials 9 are blocked, the phenomenon that the unstacking clamping jaw assemblies 4-5 clamp excessive materials in the clamping process to influence the unstacking effect is avoided.
The fourth concrete implementation mode: the embodiment is described with reference to fig. 1 and 14-18, and the novel combined type full-automatic unstacking and conveying system of the embodiment comprises a rotating mechanism 6-1 and a bag pushing mechanism 6-2, wherein a discharging end of the rotating mechanism 6-1 is connected with a feeding end of the bag pushing mechanism 6-2 through a conveying unit 5, the rotating mechanism 6-1 conveys a monomer material into the bag pushing mechanism 6-2 after rotating and shaping the monomer material, the bag pushing mechanism 6-2 pushes the shaped material to a next station, when the monomer material is conveyed to the bottom of the rotating mechanism 6-1 through the conveying unit 5, a speed reduction motor 6-1-3-1 works to drive a transmission chain 6-1-3-2, the transmission chain 6-1-3-2 is respectively connected with hinge rods 6-1-3-5 at two sides, therefore, the hinged rods 6-1-3-5 on the two sides are driven to rotate, the hinged rods 6-1-3-5 rotate to drive the rotating baffles 6-1-3-3 to be closed to clamp the monomer material on the bottom, the servo motor 6-1-1-1 on the top works to drive the first gear 6-1-1-2 to rotate, the second gear 6-1-1-3 meshed with the first gear 6-1-1-2 rotates, the second gear 6-1-1-3 is fixedly connected with the speed reduction motor mounting plate 6-1-3-4 through the connecting shaft, so that the material clamped on the bottom can be adjusted to be rotationally shaped, the servo motor 6-1-3-1 is closed to stop rotating after the material is rotationally shaped to a fixed position, the speed reducing motor 6-1-3-1 drives the transmission chain 6-1-3-2 to reversely rotate the hinged rods 6-1-3-5 at the two sides, the hinged rods 6-1-3-5 at the two sides drive the rotating baffles 6-1-3-3 at the two sides to be opened, and materials are conveyed to the bottom of the bag pushing mechanism 6-2 along with the conveying unit 5;
after the monomer materials are conveyed to the bottom of the bag pushing mechanism 6-2, if the monomer materials on the conveying unit 5 are too much, the materials are accumulated and blocked, the driving push plate cylinder 6-2-1-1 of the bag pushing mechanism 6-2 pushes the push plate rotating shaft 6-2-1-4 connected with the driving push plate to rotate, so that the overturning push plate 6-2-1-5 connected with the push plate rotating shaft 6-2-1-4 is driven to rotate and vertically placed to one side of the monomer materials, the bag pushing plate assembly 6-2-1 is driven to move by the walking mechanism 6-2-2, the overturning push plate 6-2-1-5 at the bottom pushes the monomer materials to move forwards to the next station, the top driving push plate cylinder 6-2-1-1 is contracted, the push plate rotating shaft 6-2-1-4 drives the turnover push plate 6-2-1-5 to be placed in parallel, and then the turnover push plate moves backwards to the original position through the traveling mechanism 6-2-2 to wait for the next material to be pushed.
The fifth concrete implementation mode: the embodiment is described by combining with fig. 1 and fig. 5-9, the novel combined type full-automatic unstacking and conveying system of the embodiment further comprises a tray conveying unit 2 and a tray recovery unit 3, the input end of the tray conveying unit 2 is connected with the output end of the feeding lifting unit 1, the output end of the tray conveying unit 2 is connected with the tray recovery unit 3, after the whole stack of materials 9 on the tray 8 is completely disassembled, the tray 8 is conveyed to the position of the tray recovery unit 3 through the tray conveying unit 2, the main frame 3-1 of the tray recovery unit 3 is used for installing the auxiliary frame 3-2, the auxiliary frame 3-2 can be vertically translated on the main frame 3-1, the movable frame 3-3 is installed on the auxiliary frame 3-2 and can be horizontally translated back and forth on the auxiliary frame 3-2, the top of the auxiliary frame 3-2 is provided with a protective cover 3-7, the protective cover 3-7 is used for protecting the horizontal movement driving motor 3-5, the movable frame 3-3 is provided with the telescopic forks 3-3-2, the telescopic forks 3-3-2 are inserted into forklift mounting holes in the side wall of the tray 8, the tray is lifted and stacked through the lifting driving motor 3-4 and the horizontal movement driving motor 3-5, empty trays conveyed by the tray conveying unit 2 are sorted, lifted, stacked and stored one by one, the stacked tray is taken out by a manual matching forklift after the storage capacity of the empty trays reaches a specified number, and the driving assembly 3-6 is installed on the auxiliary frame 3-2 through the driving assembly connecting hole 3-2-3.
The sixth specific implementation mode: the embodiment is described with reference to fig. 1 to 18, and a novel combined type full-automatic unstacking and conveying method of the embodiment comprises the following steps:
the method comprises the following steps: placing a tray 8 bearing a whole stack of materials 9 on a feeding conveying mechanism 1-1 of a feeding lifting unit 1, and conveying the tray to a feeding lifting mechanism 1-2 by the feeding conveying mechanism 1-1;
step two: a driving oil cylinder 1-2-2 at the bottom of a feeding lifting mechanism 1-2 works to drive the whole stack of materials 9 to move upwards step by step, and a unstacking baffle 5-4 of a receiving conveyor 4-8 props against materials below the first monomer material of the whole stack of materials 9;
step three: the cylinder assembly 4-6 of the unstacking unit 4 pushes out the sucker assembly 4-7, the sucker assembly 4-7 is adsorbed on the monomer material on the uppermost layer, the cylinder assembly 4-6 contracts to lift the monomer material, the unstacking clamping jaw assembly 4-5 clamps the monomer material on the sucker assembly 4-7, the sucker assembly 4-7 releases the adsorbed material, the unstacking motor 4-2 drives the moving assembly 4-4 through the transmission mechanism 4-3 to contract the unstacking clamping jaw assembly 4-5 clamping the monomer material, and when the unstacking clamping jaw assembly is contracted to be above a crawler of the receiving conveyor 4-8, the unstacking clamping jaw assembly 4-5 opens to place the clamped monomer material on the receiving conveyor 4-8 and the monomer material is conveyed to the material handling unit 6 by the receiving conveyor 4-8 and the conveying unit;
step four: the monomer materials are conveyed to the bottom of a rotating mechanism 6-1 of a material arranging unit 6, a speed reducing motor 6-1-3-1 drives hinged rods 6-1-3-5 on two sides to rotate through a transmission chain 6-1-3-2, a rotating baffle 6-1-3-3 is closed to fix the monomer materials, and the servo motor 6-1-1 operates to drive the monomer materials to rotate and shape and then is conveyed to the bottom of a bag pushing mechanism 6-2 through a conveying unit 5;
step five: a driving push plate cylinder 6-2-1-1 of a bag pushing mechanism 6-2 extends out to drive a push plate rotating shaft 6-2-1-4 to rotate, so that a turnover push plate 6-2-1-5 is in a vertical state and is in contact with a monomer material, a walking mechanism 6-2-2 drives the turnover push plate 6-2-1-5 to push the monomer material forwards, the monomer material is pushed to the next station, the driving push plate cylinder 6-2-1-1 contracts to enable the turnover push plate 6-2-1-5 to be in a parallel state, and the walking mechanism 6-2-2 is driven to be in situ to wait for the next monomer material;
step six: repeating the second step until the whole pile of materials 9 on the tray 8 is completely split and conveyed to the next station;
step seven: the tray conveying unit 2 conveys the empty tray 8 to the tray recovery unit 3, the horizontal movement driving motor 3-5 of the tray recovery unit 3 drives the telescopic forks 3-3-2 of the movable frame 3-3 to be inserted into forklift mounting holes on the side wall of the empty tray 8, the lifting driving motor 3-4 drives the auxiliary frame 3-2 to move upwards to a specified position, after waiting for the next empty tray to be conveyed to the position right below the lifting tray, the lifting driving motor 3-4 drives the auxiliary frame 3-2 to place the empty tray on the conveyed tray, the horizontal movement driving motor 3-5 drives the telescopic forks 3-3-2 of the movable frame 3-3 to be retracted from the tray and to be lowered to the initial position, then the tray at the bottommost layer is extended and inserted to be lifted to the specified position to wait for the next empty tray to be conveyed to the position right below, and then the lifted empty tray is placed on the next empty tray, and after repeated placement for many times, the whole stack of trays is taken away by a forklift.
This embodiment is only illustrative of the patent and does not limit the scope of protection thereof, and those skilled in the art can make modifications to its part without departing from the spirit of the patent.
Claims (10)
1. The utility model provides a novel full-automatic conveying system that breaks a jam of combined type which characterized in that: the device comprises a feeding lifting unit (1), an unstacking unit (4), a conveying unit (5) and a material arranging unit (6), wherein the output end of the feeding lifting unit (1) is connected with the input end of the unstacking unit (4), and the output end of the unstacking unit (4) is connected with the input end of the material arranging unit (6) through one or more conveying units (5).
2. The novel combined type full-automatic unstacking and conveying system as claimed in claim 1, wherein: the feeding lifting unit (1) comprises a feeding conveying mechanism (1-1) and a feeding lifting mechanism (1-2), the feeding conveying mechanism (1-1) is installed on a conveying mechanism frame (1-3), the feeding lifting mechanism (1-2) is arranged at the bottom of the feeding conveying mechanism (1-1), tray guide plates (1-4) are arranged on two sides of the feeding conveying mechanism (1-1), a tray (8) is conveyed on the feeding conveying mechanism (1-1) through the tray guide plates (1-4), a whole stack of materials (9) are placed on the tray (8), the feeding conveying mechanism (1-1) comprises a driving motor (1-1-1), a driving chain wheel (1-1-2), a driving chain (1-1-3) and a transmission shaft (1-1-4), A transmission chain wheel (1-1-5) and a transmission chain (1-1-6), wherein a driving motor (1-1-1) is arranged on a conveying mechanism frame (1-3), a driving chain wheel (1-1-2) is arranged at the output end of the driving motor (1-1-1), a transmission shaft (1-1-4) is rotatably arranged on the conveying mechanism frame (1-3), the transmission shaft (1-1-4) is connected with the driving chain wheel (1-1-2) through the driving chain (1-1-3), the transmission shaft (1-1-4) is connected with the transmission chain wheel (1-1-5) through the transmission chain (1-1-6), the transmission chain wheel (1-1-5) is arranged on the conveying mechanism frame (1-3), the transmission chain (1-1-6) is arranged on the conveying mechanism frame (1-3) through the transmission chain wheel (1-1-5), the feeding lifting mechanism (1-2) comprises a base (1-2-1), a driving oil cylinder (1-2-2), a lifting arm (1-2-3) and a lifting support plate (1-2-5), the base (1-2-1) is provided with the driving oil cylinder (1-2-2) and the lifting arm (1-2-3), a piston rod of the driving oil cylinder (1-2-2) is hinged with the lifting arm (1-2-3) through a connecting shaft (1-2-4), the lifting support plate (1-2-5) is arranged on the lifting arm (1-2-3), the lifting supporting plate (1-2-5) is arranged at the bottom of the transmission chain (1-1-6).
3. The novel combined type full-automatic unstacking and conveying system as claimed in claim 2, wherein: the unstacking unit (4) comprises an unstacking frame (4-1), a unstacking motor (4-2), a transmission mechanism (4-3), a moving component (4-4), a unstacking clamping jaw component (4-5), a cylinder component (4-6), a sucker component (4-7) and a receiving conveyor (4-8), the unstacking motor (4-2) is installed on the unstacking frame (4-1), the moving component (4-4) is connected with the unstacking motor (4-2) through the transmission mechanism (4-3), the unstacking clamping jaw component (4-5) is installed on the moving component (4-4), the cylinder component (4-6) is installed on the unstacking frame (4-1), the sucker component (4-7) is arranged at the output end of the cylinder component (4-6), the sucker component (4-7) is arranged above the unstacking clamping jaw component (4-5), and the bottom of the unstacking clamping jaw component (4-5) is provided with a receiving conveyor (4-8).
4. The novel full-automatic unstacking and conveying system of claim 3, characterized in that: the material arranging unit (6) comprises a rotating mechanism (6-1) and a bag pushing mechanism (6-2), and the discharging end of the rotating mechanism (6-1) is connected with the feeding end of the bag pushing mechanism (6-2) through a conveying unit (5).
5. The novel full-automatic unstacking and conveying system of claim 4, characterized in that: the rotary mechanism (6-1) comprises a rotary driving mechanism (6-1-1), a rotary mechanism support (6-1-2) and a rotary opening and closing mechanism (6-1-3), the rotary driving mechanism (6-1-1) is installed on the rotary mechanism support (6-1-2), the output end of the rotary driving mechanism (6-1-1) is connected with the rotary opening and closing mechanism (6-1-3), the rotary driving mechanism (6-1-1) comprises a servo motor (6-1-1-1), a first gear (6-1-1-2) and a second gear (6-1-1-3), the output end of the servo motor (6-1-1) is connected with the first gear (6-1-1-2), the first gear (6-1-1-2) is meshed with the second gear (6-1-1-3), the rotary opening and closing mechanism (6-1-3) comprises a speed reducing motor (6-1-3-1), a transmission chain (6-1-3-2), a rotary baffle (6-1-3-3), a speed reducing motor mounting plate (6-1-3-4) and a hinge rod (6-1-3-5), the speed reducing motor mounting plate (6-1-3-4) is connected with the second gear (6-1-1-3) through a connecting shaft, the speed reducing motor (6-1-3-1) is mounted on the speed reducing motor mounting plate (6-1-3-4), the output end of the speed reducing motor (6-1-3-1) is connected with the hinged rods (6-1-3-5) through the transmission chain (6-1-3-2), the hinged rods (6-1-3-5) are symmetrically arranged on the speed reducing motor mounting plate (6-1-3-4), the two hinged rods (6-1-3-5) are respectively connected with the rotating baffle (6-1-3-3), the rotating baffle (6-1-3-3) is arranged at the bottom of the speed reducing motor mounting plate (6-1-3-4), and the speed reducing motor mounting plate (6-1-3-4) is connected with the second gear (6-1-1-3) through the connecting shaft.
6. The novel full-automatic unstacking and conveying system of claim 5, characterized in that: the bag pushing mechanism (6-2) comprises a bag pushing plate assembly (6-2-1), a walking mechanism (6-2-2) and a bag pushing mechanism frame body (6-2-3), the bag pushing plate assembly (6-2-1) is installed on the bag pushing mechanism frame body (6-2-3) through the walking mechanism (6-2-2), the bag pushing plate assembly (6-2-1) comprises a driving push plate cylinder (6-2-1-1), a cylinder connecting vertical plate (6-2-1-2), a push plate frame body (6-2-1-3), a push plate rotating shaft (6-2-1-4) and a turnover push plate (6-2-1-5), and the driving push plate cylinder (6-2-1-1) is connected with the vertical plate (6-2-1) through a cylinder 2) The push plate rotating shaft (6-2-1-4) is rotatably arranged on the push plate frame body (6-2-1-3), the output end of the push plate driving cylinder (6-2-1-1) is connected with the push plate rotating shaft (6-2-1-4), the push plate rotating shaft (6-2-1-4) is rotatably arranged on the push plate frame body (6-2-1-3), and the push plate rotating shaft (6-2-1-4) is connected with the turnover push plate (6-2-1-5).
7. The novel combined type full-automatic unstacking and conveying system as claimed in claim 1, wherein: the tray conveying device is characterized by further comprising a tray conveying unit (2) and a tray recovery unit (3), wherein the input end of the tray conveying unit (2) is connected with the output end of the feeding lifting unit (1), and the output end of the tray conveying unit (2) is connected with the tray recovery unit (3).
8. The novel full-automatic unstacking and conveying system of claim 7, characterized in that: the tray recovery unit (3) comprises a main frame (3-1), an auxiliary frame (3-2), a moving frame (3-3), a lifting driving motor (3-4), a horizontal movement driving motor (3-5) and a driving component (3-6), wherein the lifting driving motor (3-4) is arranged on the main frame (3-1), the output end of the lifting driving motor (3-4) is connected with the auxiliary frame (3-2), the horizontal movement driving motor (3-5) is arranged on the auxiliary frame (3-2), the horizontal movement driving motor (3-5) is connected with the driving component (3-6), and the moving frame (3-3) is installed on the auxiliary frame (3-2) through the driving component (3-6).
9. The novel full-automatic unstacking and conveying system of claim 8, characterized in that: the lifting device is characterized in that a first motor mounting seat (3-1-1) and a longitudinal slideway (3-1-2) are arranged on a main frame (3-1), a lifting driving motor (3-4) is mounted on the first motor mounting seat (3-1-1), a lifting roller (3-2-1) is arranged on an auxiliary frame (3-2), the lifting roller (3-2-1) of the auxiliary frame (3-2) is mounted on the longitudinal slideway (3-1-2) of the main frame (3-1) in a sliding manner, a second motor mounting seat (3-2-2) and a transverse slideway (3-1-3) are arranged on the auxiliary frame (3-2), a horizontal movement driving motor (3-5) is mounted on the second motor mounting seat (3-2-2), the moving frame (3-3) is provided with moving walking wheels (3-3-1), the moving walking wheels (3-3-1) of the moving frame (3-3) are arranged on the transverse slideways (3-1-3) of the auxiliary frame (3-2) in a sliding way, and the moving frame (3-3) is provided with telescopic forks (3-3-2).
10. A novel combined type full-automatic unstacking and conveying method is characterized by comprising the following steps:
the method comprises the following steps: placing a tray (8) bearing a whole stack of materials (9) on a feeding conveying mechanism (1-1) of a feeding lifting unit (1), and conveying the tray to the feeding lifting mechanism (1-2) by the feeding conveying mechanism (1-1);
step two: a driving oil cylinder (1-2-2) at the bottom of the feeding lifting mechanism (1-2) works to drive the whole stack of materials (9) to move upwards step by step, and unstacking baffles (5-4) of the receiving conveyor (4-8) abut against materials below the first monomer material of the whole stack of materials (9);
step three: the cylinder component (4-6) of the unstacking unit (4) pushes out the sucker component (4-7), the sucker component (4-7) is adsorbed on the monomer material on the uppermost layer, the cylinder component (4-6) shrinks to lift the monomer material, the unstacking clamping jaw component (4-5) clamps the monomer material on the sucker component (4-7), the sucker component (4-7) releases the adsorbed material, the unstacking motor (4-2) drives the moving component (4-4) through the transmission mechanism (4-3) to enable the unstacking clamping jaw component (4-5) clamped with the monomer material to shrink to the position above the track of the material receiving conveyor (4-8), the unstacking clamping jaw assembly (4-5) is opened, the clamped monomer materials are placed on the receiving conveyor (4-8) and conveyed to the material arranging unit (6) through the receiving conveyor (4-8) and the conveying unit;
step four: the monomer materials are conveyed to the bottom of a rotating mechanism (6-1) of a material arranging unit (6), a speed reducing motor (6-1-3-1) drives hinged rods (6-1-3-5) on two sides to rotate through a transmission chain (6-1-3-2), a rotating baffle (6-1-3-3) is closed to fix the monomer materials, and the servo motor (6-1-1-1) operates to drive the monomer materials to rotate and shape and then is conveyed to the bottom of a bag pushing mechanism (6-2) through a conveying unit (5);
step five: a driving push plate cylinder (6-2-1-1) of the bag pushing mechanism (6-2) extends out to drive a push plate rotating shaft (6-2-1-4) to rotate, so that the overturning push plate (6-2-1-5) is in a vertical state and is in contact with the monomer material, the walking mechanism (6-2-2) drives the overturning push plate (6-2-1-5) to push the monomer material forwards, the driving push plate cylinder (6-2-1-1) contracts to enable the overturning push plate (6-2-1-5) to be in a parallel state after the monomer material is pushed to the next station, and the walking mechanism (6-2-2) drives the overturning push plate cylinder (6-2-1) to wait for the next monomer material in situ;
step six: repeating the second step until the whole stack of materials (9) on the tray (8) is completely disassembled and conveyed to the next station;
step seven: the tray conveying unit (2) conveys an empty tray (8) to the tray recovery unit (3), a horizontal movement driving motor (3-5) of the tray recovery unit (3) drives telescopic forks (3-3-2) of a moving frame (3-3) to be inserted into forklift mounting holes in the side wall of the empty tray (8), a lifting driving motor (3-4) drives an auxiliary frame (3-2) to move upwards to a specified position, after the next empty tray is conveyed to the position right below a lifting tray, the lifting driving motor (3-4) drives the auxiliary frame (3-2) to place the empty tray on the conveyed tray, the horizontal movement driving motor (3-5) drives the telescopic forks (3-3-2) of the moving frame (3-3) to be retracted from the tray and lowered to the initial position, then the telescopic forks (3-3-2) of the inserting frame (3-3) extend to the specified position to be inserted into the bottommost tray to wait for the next empty tray to be conveyed to the position right below, and then the lifted empty tray is placed on the next empty tray, and the whole stack of trays is taken away by a forklift after repeated placement for many times.
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| CN113247565B (en) | 2024-05-17 |
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