TBM tunnel collapsed cavity backfilling and advanced pipe shed construction method
Technical Field
The invention relates to the technical field of civil engineering construction, in particular to a TBM tunnel collapsed cavity backfill and advanced pipe shed construction method.
Background
With the promotion of informatization and the development of intelligent equipment, tunnel engineering for tunneling through TBM is more and more, and although the mechanical construction efficiency is high and manpower is relatively reduced, the construction cost is not low, the fault handling is troublesome, and difficulties caused by poor geological conditions are caused, so that the technology for solving the problem of tunnel tunneling construction difficulty of TBM is imperative for the industry. Therefore, the construction method is particularly suitable for solving the problem that the cavity collapse occurs in the TBM tunneling tunnel.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a TBM tunnel collapsed cavity backfill and advanced pipe shed construction method, which can overcome the defects of the prior art.
In order to achieve the technical purpose, the technical scheme of the invention is realized as follows:
a TBM tunnel collapsed cavity backfill and advanced pipe shed construction method comprises the following steps:
s1, in the peripheral stratum of the tunnel at the shield tail of the shield, expanding and excavating the tunnel manually by using silent blasting explosive and an air pick to provide a working room for a subsequent drilling machine;
s2, after the drilling machine workshop is excavated, installing a pipe shed drilling machine rack and a pipe shed drilling machine in the workshop, and rotating a cantilever beam through an arch frame assembler to drive the drilling machine to rotate so as to complete drilling operation within 120 degrees of the upper part of the cavern;
s3, using an installed pipe shed drilling machine to drill backfill holes from the tail part of the shield to the front collapsed cavity, embedding backfill pipes and exhaust pipes, and backfilling by adopting light concrete three times within the estimated range of the collapsed cavity;
s4, constructing the pipe shed by using the partition holes, replacing a pipe shed drilling machine corresponding to the pipe shed construction, repeatedly impacting a rock body through a drill bit to form holes after replacing and installing the pipe shed drilling machine, then installing a guide pipe, and filling gaps between the hole wall and the rock body by using an anchoring agent after the mould is rechecked to be correct;
s5, after the filler between the guide pipe and the rock wall is finally solidified, installing a pipe shed by using a pipe shed drilling machine, arranging small steel pipes and reinforcing steel bars in the pipe shed for reinforcement, plugging a gap between the pipe shed and the guide pipe by using an anchoring agent, and connecting grouting equipment to perform grouting on the constructed pipe shed after the filler is finally solidified;
s6, when grouting the constructed pipe shed, the principle of first dilution and then concentration is followed, the grouting construction adopts an in-pipe large circulation construction process, the hole opening is pressed into grouting, the exhaust pipe is used for hole washing, exhaust, slurry return and slurry injection, the conditions of slurry leakage and grouting parameters are observed constantly in the grouting process, after the grouting end standard is reached for the first time, pipe following grouting is carried out according to the slurry shielding principle, the grouting end standard is reached again, and finally the grouting construction of the pipe shed is finished.
Further, in step S3, when the tube shed drilling machine is used to drill the backfill hole from the tail of the shield to the front collapsing cavity, the initial drill hole camber angle is 30 °, the secondary drill hole camber angle is 45 °, and light concrete is used to perform backfill in three times.
Further, in step S5, a pipe shed is installed by using a pipe shed drilling machine, the pipe shed is arranged within 120 ° of the crown, and the material is a heat treatment quality-adjusting pipe.
Further, in step S6, when grouting is performed for the pipe shed, the exhaust pipe provided in the pipe shed also serves as a hole washing pipe and a grout injection pipe, and when grouting is performed through the grouting pipe, the grouting pressure increases and the grout consumption is small, but when no grout flows out from the exhaust pipe, press-in grouting is performed through the exhaust pipe.
Further, in step S6, when grouting can be stopped when the grouting end standard is reached, grout needs to be injected to shield grout before closing the grout, the principle of shielding grout is to fill the pipe shed until the pipe shed is full, grout is injected into the pipe shed again after 30min of grout closing, grout is injected by using grout, double-liquid grout is injected to seal the hole after the grouting end standard is reached again, and the grouting valve is closed to complete pipe following grouting.
Further, in step S6, if slurry leakage occurs during the grouting process, the slurry mix ratio and the setting time are adjusted by adding parameters of a regulator, the slurry is gradually changed from thin to thick, and for the phenomena of slurry overflow and slurry leakage, caulking, surface plugging, low pressure, thick slurry, flow limitation, quantity limitation and intermittent pouring are adopted according to the situation for treatment.
Further, in step S6, when the grouting rate of the pipe roof is high and there is no leakage, the grouting is performed by using a stepped pressure-increasing or intermittent pressure-increasing method to balance the grouting pressure and the grouting rate.
Further, in step S6, during grouting construction, the vault is constructed from two ends, grouting construction is performed in two steps, holes of the second step are poured after all holes of the first step are poured, and grouting conditions of the pipe shed are checked according to grouting conditions of the holes of the second step.
The invention has the beneficial effects that: by using the mechanical equipment, the problem of cavity collapse in front of the face is solved, the construction efficiency is high, and the stability of the stratum in front of the face is ensured; during grouting, the air exhaust pipe is used for performing press-in grouting, so that the problem of insufficient grouting is solved; the method provides a more innovative technical scheme and detail measures in the aspects of cavity collapse backfill, pipe shed construction and pipe shed grouting construction, ensures construction safety and improves construction efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic enlarged excavation section of a method for cavity collapse backfill and advanced pipe shed construction of a TBM tunnel according to an embodiment of the present invention.
Fig. 2 is a schematic installation diagram of a drilling machine for a method for cavity collapse backfill and advanced pipe shed construction of a TBM tunnel according to an embodiment of the invention.
Fig. 3 is a schematic diagram of a backfill pipe and an exhaust pipe of a TBM tunnel collapsed cavity backfill and advanced pipe shed construction method according to an embodiment of the invention.
Fig. 4 is a schematic cross-sectional view of pipe shed construction of a method for cavity collapse backfill and advanced pipe shed construction of a TBM tunnel according to an embodiment of the present invention.
Fig. 5 is a schematic cross-sectional view of pipe shed construction by a method for cavity collapse backfill and advanced pipe shed construction of a TBM tunnel according to an embodiment of the invention.
Fig. 6 is a schematic diagram illustrating arrangement of pipe shed tendons according to the method for cavity collapse backfill and advanced pipe shed construction of a TBM tunnel according to an embodiment of the present invention.
Fig. 7 is a schematic diagram of pipe shed grouting in a TBM tunnel collapsed cavity backfill and advanced pipe shed construction method according to an embodiment of the present invention.
In the figure: 1. the construction method comprises the following steps of a first working ring, a second working ring, a third working ring, a shield, a third working ring, a cutter head, a first expanding excavation section, a second expanding excavation section, a support section, a third support beam, a cantilever beam, a first support plate, a second arc beam, a first backfill area, a second backfill area, a third exhaust pipe, a backfill pipe, a collapse contour line, a collapsed contour line, a cutter head, a second support plate, a first support plate, a second support plate, a first support plate, a second support plate, a support plate, a support, a.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention, and for the convenience of understanding the above technical solutions of the present invention, the above technical solutions of the present invention are described in detail below by specific use modes.
According to the TBM tunnel collapsed cavity backfill and advanced pipe shed construction method provided by the embodiment of the invention, firstly, a working room is provided for a pipe shed drilling machine, a silent blasting explosive is required to be matched with an air pick to manually expand and dig the tunnel in a tunnel peripheral stratum at the tail of a shield 3, and as shown in figure 1, a working circle I1 in an expansion and excavation range is taken as 124 degrees, and the length indicated by a working circle II 2 is taken as an example.
After the expanding excavation is finished, installing a pipe shed drilling machine rack and a 90A pipe shed drilling machine in a drilling machine workshop, referring to the length of an expanding excavation section 11 and a supporting section 12 as shown in figure 2, fixing the pipe shed drilling machine on a front arc beam 15 and a rear arc beam 17 through a supporting plate 14, a supporting plate II 16 and U-shaped bolts, separating the front part of the pipe shed drilling machine from the front arc beam 15 during movement, fixing the pipe shed drilling machine on a cantilever beam, and rotating the cantilever beam 13 through an arch assembling device to drive the drilling machine to rotate so as to finish the drilling operation on the upper part of the cavern within 120 degrees.
As shown in fig. 3, a 90A pipe shed drilling machine is adopted to drill backfill holes from the tail part of the second shield 28 to the front collapsed cavity consolidated area 210, the initial drill hole camber angle is 30 degrees, the secondary drill hole camber angle is 45 degrees, backfill pipes 25 are embedded in the holes, the backfill pipes 25 are embedded with reference to the collapse contour line 26, exhaust pipes 24 are embedded in the backfill pipes 25, light concrete is adopted to backfill in three times within the estimated range of the collapsed cavities, the backfill pipes are filled into the first backfill area 21, the secondary backfill area 22 and the third backfill area 23, and the collapse contour line 26 comprises the virtual slag 211 of the collapsed cavities.
As shown in fig. 4-6, the pipe shed is constructed by adopting partition holes on the working surface 34, steel pipes 41, steel bars 42 and steel bars 43 are arranged in the pipe shed for reinforcement, a pipe shed drilling machine corresponding to the pipe shed construction is replaced, after the pipe shed drilling machine is installed, a YT-28 drilling machine drill bit is used for repeatedly impacting a rock mass to form holes, then a guide pipe 52 is installed, after the hole wall and the rock mass are rechecked by a mould, a gap between the hole wall and the periphery of the rock mass is blocked by an anchoring agent, after filling materials between the guide pipe 52 and a rock wall are finally set, the pipe shed is installed by a 90A pipe shed drilling machine, the pipe shed is arranged in a top arch within 120 degrees, a heat treatment quality adjusting pipe is selected as a material, after the pipe shed is installed, the gap between the pipe shed and the guide pipe 52 (the rock wall) is blocked by the anchoring agent, the blocking length is not less than 50cm, and after the blocked anchoring agent reaches the final set, grouting equipment is connected to perform grouting on the constructed pipe shed.
If the drilling jamming condition is found in the drilling process, the smooth completion of the pipe shed installation can be ensured by reducing the thrust and increasing the rotating speed.
As shown in fig. 7, when the pipe shed is grouted through the grouting pipe 45 or the grouting pipe two 53, the pipe shed is internally provided with the exhaust pipe two 51 and also serves as a hole washing pipe and a grout injection pipe, the grouting needs to follow the principle of first dilution and then concentration, the grouting construction adopts a pipe-in large-cycle construction process, the hole opening is pressed for grouting, the exhaust pipe 44 or the exhaust pipe two 51 is used for hole washing, exhaust, grout return and grout injection, the grouting process is constantly observed for the situations of grout leakage, grout injection parameters and the like, after the grouting end standard is reached for the first time, the grouting can be stopped, the grouting is carried out before closing the grout, the pipe following grouting is carried out according to the grout shielding principle, after the grouting end standard is reached again, double-fluid grout is injected for hole sealing, and finally the grouting construction of the pipe shed is completed.
In conclusion, by means of the technical scheme, the cavity collapse problem in front of the face is solved by using the mechanical equipment, the construction efficiency is high, and the stability of the stratum in front of the face is guaranteed; during grouting, the air exhaust pipe is used for performing press-in grouting, so that the problem of insufficient grouting is solved; the method provides a more innovative technical scheme and detail measures in the aspects of cavity collapse backfill, pipe shed construction and pipe shed grouting construction, ensures construction safety and improves construction efficiency.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.