CN113078785A - Motor stator manufacturing and processing machine and processing method - Google Patents
Motor stator manufacturing and processing machine and processing method Download PDFInfo
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- CN113078785A CN113078785A CN202110528909.4A CN202110528909A CN113078785A CN 113078785 A CN113078785 A CN 113078785A CN 202110528909 A CN202110528909 A CN 202110528909A CN 113078785 A CN113078785 A CN 113078785A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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Abstract
The invention relates to a motor stator manufacturing processing machine and a processing method. The motor stator manufacturing and processing machine and the processing method provided by the invention can solve the problems that the length of copper wires to be wound is long, the structure of a winding wire group of a stator core is complex, the manual winding efficiency is low, meanwhile, the winding copper wires wound manually are not compact, and when the motor stator is manufactured by the existing motor stator manufacturing and processing machine, the copper wires are difficult to supply during the winding of the needle head due to the fact that the diameter of common copper wires is thin, the existing motor stator manufacturing and processing machine usually adopts the needle head winding wire group, and the copper wires are difficult to supply during the winding of the needle head, so that the copper wires are easy to break in the process of winding the copper wires by the existing motor stator manufacturing and processing machine.
Description
Technical Field
The invention relates to the technical field of motor manufacturing, in particular to a motor stator manufacturing and processing machine and a motor stator manufacturing and processing method.
Background
The motor stator is an important component of a motor such as a generator and a starter. The stator is generally composed of three parts, namely a stator iron core, a stator winding and a machine base, the stator mainly functions to generate a rotating magnetic field, and the rotor mainly functions to be cut by magnetic lines in the rotating magnetic field to generate (output) current. The stator winding can be divided into two types of display type and consequent type according to the relation between the number of magnetic poles of the motor and the number of actual magnetic poles formed by the distribution of the winding. And sequentially winding copper wires at the winding position of the stator core, thereby manufacturing a stator winding.
When an existing motor stator manufacturing and processing machine is used for manufacturing and processing a motor stator, the following problems often exist:
(1) the copper wires at the winding position of the stator core are wound in a manual mode, the length of the copper wires needing to be wound manually is long, and the structure of the winding wire group of the stator core is complex, so that the manual winding efficiency is low, the manufacturing efficiency of the motor stator is low, and meanwhile, the winding copper wires wound manually are not compact;
(2) current motor stator preparation processing machinery is making man-hour to motor stator, because the diameter of general copper line is thinner, and current motor stator preparation processing machinery adopts syringe needle to twine the line group usually, and the copper line is difficult to supply the line during the syringe needle wire winding to easily lead to current motor stator preparation processing machinery to twine the condition that the copper line fracture caused in-process of copper line.
In order to make up for the defects of the prior art, the invention provides a motor stator manufacturing and processing machine and a processing method.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a motor stator manufacturing and processing machine comprises a bottom plate, a rotary fixing device, a U-shaped frame, a moving device and a winding device, wherein the rotary fixing device is mounted in the middle of the upper end of the bottom plate; wherein:
the rotary fixing device comprises a rotary motor, a first gear, a rotary block, a clamping block and a clamping spring, the rotary motor is arranged at the front side in the U-shaped frame, the first gear is arranged at the output end of the rotary motor, the rotary block is arranged at the middle part of the upper end of the bottom plate in a rotating mode, the clamping block is uniformly arranged at the inner side of the rotary block along the circumferential direction of the rotary block in a sliding mode, the clamping block is connected with the rotary block through the clamping spring, when the rotary fixing device works, the stator to be wound is manually placed in the rotating block, so that the clamping spring extrudes the clamping block to move outwards along the rotating block, so that the clamping block clamps and fixes stators to be wound with different specifications, and in the process of winding the stators, the first gear is driven to rotate by the rotating motor, so that the first gear drives the rotating block to rotate, therefore, the winding position of the stator is adjusted by the rotating block, and the winding rod is used for winding different positions on the inner side of the stator.
The winding device comprises a mounting plate, a winding motor, a gear II, a mounting rod, a rotary sleeve, a winding rod, a wire guide plate, a connecting rod, a limiting plate, a reversing wheel, a supporting plate and a wire seat, the mounting plate is mounted at the lower end of the moving device, the winding motor is mounted on the left side of the upper end of the mounting plate, the gear II is mounted at the output end of the winding motor, the mounting rod is mounted in the middle of the left end of the mounting plate, the rotary sleeve is sleeved on the left side of the mounting rod, the winding rod is symmetrically mounted in the middle of the rotary sleeve, the wire guide plate is mounted at the left end of the mounting rod, the connecting rod is symmetrically mounted in the front and at the back of the left end of the mounting plate, the limiting plate is mounted at the left end of the connecting rod, the reversing wheel is mounted in, and walk around the reverse wheel with the copper line free end through the manual work, and pass installation pole and wire winding pole in proper order, it descends through the connecting plate drive mounting panel to pass through the cylinder, it is rotatory to make the wire winding motor drive the swivel mount through two gears, thereby make the swivel mount drive the wire winding pole and rotate the wire winding to the stator, stator wire winding in-process, guarantee through the wire guide to twine the copper line in the stator, drive the limiting plate card simultaneously through the connecting rod and treat the both sides of wire winding position, twine in the other position of stator when avoiding the copper line winding, and the wire winding pole that the symmetry was equipped with can twine single strand and double.
As a preferred technical scheme of the invention, the moving device comprises a servo motor, a screw rod, a moving block, a dovetail block, a cylinder, a connecting plate, a guide post and a guide plate, the servo motor is arranged on the right side of the upper end in the U-shaped frame, the screw rod is arranged at the output end of the servo motor, the screw rod is arranged on the upper side in the U-shaped frame through a bearing, the moving block is arranged in the middle of the screw rod in a threaded fit manner, the dovetail block is arranged at the upper end of the moving block, the dovetail block is arranged on the upper side in the U-shaped frame in a sliding manner, the cylinder is arranged at the lower end of the moving block, the connecting plate is arranged at the extending end of the cylinder, the guide post is arranged in the middle of the upper end of the winding device, the guide plate is arranged at the upper side of the guide post in a sliding, and the mounting panel descends in-process, goes up and down along the deflector through the guide post to make the guide post to lead connecting plate and mounting panel spacing, stator wire winding in-process drives the lead screw rotation through servo motor, makes the lead screw drive movable block and forked tail piece move along the U-shaped frame, thereby makes the wire winding pole with the copper line along the stator radial from outside to inside wire winding processing.
As a preferred technical scheme of the invention, the middle part of the upper end of the bottom plate and the lower end of the rotating block are both provided with arc grooves, sliding balls are uniformly arranged in the arc grooves, the sliding balls are convenient to reduce the friction between the bottom plate and the rotating block, and the accurate and reliable transmission between the bottom plate and the rotating block is ensured.
As a preferred technical scheme, the upper side of the outer end of the clamping block is provided with the chamfer, the lower side of the outer end of the clamping block is provided with the limiting block, the chamfer is convenient for the clamping block to be clamped into the stator to be wound, so that the stator to be wound is clamped and fixed, and the limiting block prevents the stator to be wound from being separated from the clamping block.
As a preferred technical scheme of the invention, the middle parts of the mounting rod and the winding rod are of a cavity structure, the cavities of the mounting rod and the winding rod are communicated, and the cavity structure is convenient for a copper wire to pass through the mounting rod and the winding rod to feed the copper wire.
As a preferred technical scheme of the invention, gear teeth are arranged on the lower side of the rotating block and the right side of the rotating sleeve, the rotating block is connected with the first gear through the gear teeth, the rotating sleeve is connected with the second gear through the gear teeth, and the gear teeth are convenient for the rotating block and the rotating sleeve to be respectively meshed with the first gear and the second gear, so that accurate transmission is ensured.
As a preferable technical scheme of the invention, the outer end of the winding rod is uniformly provided with rolling balls along the circumferential direction of the cavity structure, and the rolling balls are convenient for a copper wire to be drawn out from the winding rod for feeding and winding.
As a preferred technical scheme of the invention, the wire guide plate is in a conical plate structure, and the middle part of the wire guide plate is provided with the rectangular groove.
According to the preferable technical scheme, the limiting plate is the C-shaped groove plate with the arc-shaped structure, the limiting plate can conveniently seal and limit two sides of the stator winding position, and the stator manufacturing failure caused by winding of copper wires to other positions is avoided.
In addition, the invention also provides a motor stator manufacturing and processing method, which comprises the following steps:
s1, fixing a stator: manually placing the stator to be wound inside the rotating block, so that the clamping spring extrudes the clamping block to move outwards along the rotating block, and the clamping block clamps and fixes the stator to be wound;
s2, placing a copper wire: after the stator is placed, the specification of a copper wire is selected according to the parameters of the motor, the copper wire is placed on the supporting plate through the wire seat, and the free end of the copper wire is manually wound around the reversing wheel and sequentially penetrates through the mounting rod and the winding rod;
s3, moving and winding: after the copper wire is placed, the mounting plate is driven to descend through the air cylinder and the connecting plate, the winding motor drives the rotary sleeve to rotate through the second gear, so that the rotary sleeve drives the winding rod to perform rotary winding on the stator, in the winding process, the lead screw is driven to rotate through the servo motor, the lead screw drives the moving block and the dovetail block to move along the U-shaped frame, and the winding rod winds the copper wire from outside to inside in the radial direction of the stator;
s4, rotating and winding: in the winding process of step S3, the first gear is driven to rotate by the rotating motor, so that the first gear drives the rotating block to rotate, and the rotating block adjusts the winding position of the stator, so that the winding rod winds different positions inside the stator;
s5, blanking collection: after the inboard wire winding of stator is accomplished, it rises to drive winding device through the connecting plate through the cylinder for the artifical stator after accomplishing the wire winding upwards extracts along rotatory piece, thereby makes chucking piece extrusion chucking spring move in along rotatory piece, thereby makes the stator separation after chucking piece and the wire winding are accomplished, makes the artifical stator that will wind the completion take out the concentration and collect.
Compared with the prior art, the invention has the following advantages:
1. according to the motor stator manufacturing and processing machine, the copper wire is supplied by the mounting rod and the winding rod, so that the situation that the copper wire is broken in the process of winding the copper wire is avoided, the copper wire is wound at the winding wire group of the stator core through the winding device, the situation that the manual winding efficiency is low due to the fact that the structure of the winding wire group of the stator core is complex is avoided, and meanwhile the situation that the winding copper wire wound manually is not tight is avoided;
2. according to the motor stator manufacturing processing machine, the clamping spring is arranged to extrude the clamping block to move outwards along the rotating block, so that the clamping block can clamp and fix stators to be wound in different specifications, the chamfer is arranged on the upper side of the outer end of the clamping block to facilitate the clamping block to be clamped into the stator to be wound, and meanwhile, the limiting block arranged on the lower side of the outer end of the clamping block prevents the stator to be wound from being separated from the clamping block, so that the situation that the stator is difficult to wind due to deviation is avoided;
3. according to the motor stator manufacturing processing machine, the rotary sleeve is driven to rotate through the winding motor through the gear II, so that the rotary sleeve drives the winding rod to perform rotary winding on the stator, the complex process of manual winding is avoided, the stator manufacturing efficiency is improved, meanwhile, the winding tightness of a line group is guaranteed, during winding, copper wires are guaranteed to be wound in stator windings through the wire guide plate, meanwhile, the limiting plates are driven through the connecting rods to be clamped on two sides of the position to be wound, and the copper wires are prevented from being wound at other positions of the stator during winding;
4. according to the motor stator manufacturing and processing machine, the copper wire is supplied through the mounting rod and the winding rod, the rolling balls are uniformly arranged at the outer end of the winding rod along the circumferential direction of the cavity structure, the copper wire is conveniently drawn out from the winding rod to be fed and wound, and the situation that the copper wire is broken when wound is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention in its working state;
FIG. 2 is a top plan view of the working condition of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 2 in accordance with the present invention;
FIG. 5 is a cross-sectional view taken along line C-C of FIG. 2 of the present invention;
FIG. 6 is a cross-sectional view showing a three-dimensional structure between the connection plate and the winding device according to the present invention;
fig. 7 is a schematic perspective view of a limiting plate according to the invention;
FIG. 8 is a schematic perspective view of the clamping block and the limiting block of the present invention;
FIG. 9 is an enlarged view of the invention at the X of FIG. 3;
fig. 10 is a schematic perspective view of the work object of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 10.
A motor stator manufacturing and processing machine comprises a bottom plate 1, a rotary fixing device 2, a U-shaped frame 3, a moving device 4 and a winding device 5, wherein the rotary fixing device 2 is installed in the middle of the upper end of the bottom plate 1, the U-shaped frame 3 is arranged above the rotary fixing device 2, the U-shaped frame 3 is installed at the upper end of the bottom plate 1, the moving device 4 is installed on the upper side inside the U-shaped frame 3, and the winding device 5 is installed at the lower end of the moving device 4; wherein:
the rotary fixing device 2 comprises a rotary motor 21, a first gear 22, a rotary block 23, a clamping block 24 and a clamping spring 25, the rotary motor 21 is installed on the front side inside the U-shaped frame 3, the first gear 22 is installed at the output end of the rotary motor 21, the rotary block 23 is installed in the middle of the upper end of the bottom plate 1 in a rotating mode, the clamping block 24 is evenly installed on the inner side of the rotary block 23 in the circumferential direction in a sliding mode, the clamping block 24 is connected with the rotary block 23 through the clamping spring 25, during specific work, a stator to be wound is placed inside the rotary block 23 through manpower, the clamping spring 25 extrudes the clamping block 24 to move outwards along the rotary block 23, the clamping block 24 clamps and fixes the stator to be wound, in the stator winding process, the first gear 22 is driven to rotate through the rotary motor 21, the first gear 22 drives the rotary block 23 to rotate, and the rotary block 23 adjusts the winding position of the stator, so that the winding rod 55 performs a winding process on various positions inside the stator.
The middle part of the upper end of the bottom plate 1 and the lower end of the rotating block 23 are both provided with arc grooves, sliding balls are evenly arranged in the arc grooves, the sliding balls are convenient to reduce friction between the bottom plate 1 and the rotating block 23, and transmission between the bottom plate 1 and the rotating block 23 is guaranteed to be accurate and reliable.
24 outer end upsides of chucking piece are provided with the chamfer, and 24 outer end downsides of chucking piece are provided with the stopper, and the chamfer makes things convenient for 24 cards of chucking piece to go into to treat wire-wound stator to it is fixed to treat wire-wound stator chucking, and the stopper avoids treating wire-wound stator and breaks away from chucking piece 24.
The winding device 5 comprises a mounting plate 50, a winding motor 51, a second gear 52, a mounting rod 53, a rotary sleeve 54, a winding rod 55, a wire guide plate 56, a connecting rod 57, a limiting plate 58, a reversing wheel 59, a support plate 5a and a wire seat 5, the mounting plate 50 is mounted at the lower end of the mobile device 4, the winding motor 51 is mounted on the left side of the upper end of the mounting plate 50, the second gear 52 is mounted at the output end of the winding motor 51, the mounting rod 53 is mounted in the middle of the left end of the mounting plate 50, the rotary sleeve 54 is sleeved on the left side of the mounting rod 53, the winding rod 55 is symmetrically mounted in the middle of the rotary sleeve 54, the wire guide plate 56 is mounted at the left end of the mounting rod 53, the connecting rod 57 is symmetrically mounted at the front and back of the left end of the mounting plate 50, the limiting plate 58 is mounted at the left, during operation, according to the parameter selection copper line specification of motor, and place the copper line on backup pad 5a through line seat 5, and pass around reverse wheel 59 with the copper line free end through the manual work, and pass installation pole 53 and wire winding pole 55 in proper order, it descends to drive mounting panel 50 through connecting plate 46 through cylinder 45, it is rotatory to make wire winding motor 51 drive swivel housing 54 through two 52 gears, thereby make swivel housing 54 drive wire winding pole 55 rotate the wire winding to the stator, stator wire winding in-process, guarantee to twine the copper line in the stator through wire guide 56, drive limiting plate 58 card simultaneously through connecting rod 57 in the both sides of treating the wire winding position, twine in addition position at the stator when avoiding the copper line winding, and the wire winding pole 55 that the symmetry was equipped with can twine single strand and double strand copper line.
The middle parts of the installation rod 53 and the winding rod 55 are of cavity structures, the cavities of the installation rod and the winding rod are communicated, and the cavity structures facilitate the copper wire to pass through the installation rod 53 and the winding rod 55 to feed the copper wire.
The gear teeth are arranged on the lower side of the rotating block 23 and the right side of the rotating sleeve 54, the rotating block 23 is connected with the first gear 22 through the gear teeth, the rotating sleeve 54 is connected with the second gear 52 through the gear teeth, the gear teeth are convenient for the rotating block 23 and the rotating sleeve 54 to be meshed with the first gear 22 and the second gear 52 respectively, and accurate transmission is guaranteed.
The outer end of the winding rod 55 is evenly provided with rolling balls along the circumferential direction of the cavity structure, and the rolling balls facilitate the copper wire to be drawn out from the winding rod 55 for loading and winding.
The wiring board 56 is the toper board structure, and the wiring board 56 middle part is provided with the rectangular channel, and the rectangular channel makes things convenient for the stator card to go into wiring board 56 to make things convenient for the wiring board 56 of toper structure to make things convenient for the copper line direction winding to the stator inboard.
Limiting plate 58 is the C shape frid of arc structure, and the C shape frid of arc structure makes things convenient for limiting plate 58 to seal the both sides of stator wire winding position spacing, avoids the copper line winding to other positions to lead to the stator preparation failure.
The moving device 4 comprises a servo motor 41, a lead screw 42, a moving block 43, a dovetail block 44, an air cylinder 45, a connecting plate 46, a guide post 47 and a guide plate 48, the servo motor 41 is installed on the right side of the upper end inside the U-shaped frame 3, the lead screw 42 is installed at the output end of the servo motor 41, the lead screw 42 is installed on the upper side inside the U-shaped frame 3 through a bearing, the moving block 43 is installed in the middle of the lead screw 42 in a threaded fit mode, the dovetail block 44 is installed on the upper side inside the U-shaped frame 3 in a sliding mode, the air cylinder 45 is installed at the lower end of the moving block 43, the connecting plate 46 is installed at the extending end of the air cylinder 45, the guide post 47 is installed in the middle of the upper end of the winding device 5, the guide plate 48 is installed on the upper side of the guide post 47 in a sliding mode, make winding motor 51 drive swivel mount 54 and wire winding rod 55 rotate the wire winding to the stator, and mounting panel 50 descends the in-process, go up and down along deflector 48 through guide post 47, thereby it is spacing to make guide post 47 lead connecting plate 46 and mounting panel 50, the stator wire winding in-process, it is rotatory to drive lead screw 42 through servo motor 41, make lead screw 42 drive movable block 43 and swallow tail piece 44 along the removal of U-shaped frame 3, thereby make wire winding rod 55 with the copper line along the stator radially from the outside to the inside wire winding handle.
In addition, the invention also provides a motor stator manufacturing and processing method, which comprises the following steps:
s1, fixing a stator: manually placing the stator to be wound inside the rotating block 23, so that the clamping spring 25 extrudes the clamping block 24 to move outwards along the rotating block 23, and the clamping block 24 clamps and fixes the stator to be wound;
s2, placing a copper wire: after the stator is placed, the specification of a copper wire is selected according to the parameters of the motor, the copper wire is placed on the supporting plate 5a through the wire seat 5, the free end of the copper wire is manually wound around the reversing wheel 59 and sequentially penetrates through the mounting rod 53 and the winding rod 55;
s3, moving and winding: after the copper wire is placed, the cylinder 45 drives the mounting plate 50 to descend through the connecting plate 46, so that the winding motor 51 drives the rotary sleeve 54 to rotate through the second gear 52, the rotary sleeve 54 drives the winding rod 55 to perform rotary winding on the stator, and in the winding process, the servo motor 41 drives the lead screw 42 to rotate, so that the lead screw 42 drives the moving block 43 and the dovetail block 44 to move along the U-shaped frame 3, and the winding rod 55 winds the copper wire from outside to inside along the radial direction of the stator;
s4, rotating and winding: in the winding process of step S3, the first gear 22 is driven to rotate by the rotating motor 21, so that the first gear 22 drives the rotating block 23 to rotate, and the rotating block 23 adjusts the winding position of the stator, so that the winding rod 55 winds different positions inside the stator;
s5, blanking collection: after the inboard wire winding of stator is accomplished, drive coiling mechanism 5 through connecting plate 46 through cylinder 45 and rise for the artifical stator that accomplishes the wire winding upwards extracts along rotatory piece 23, thereby makes chucking piece 24 extrusion chucking spring 25 along rotatory piece 23 internal shift, thereby makes chucking piece 24 and the stator separation after the wire winding is accomplished, makes the artifical stator that accomplishes the wire winding take out the concentration and collects.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a motor stator preparation processing machinery, includes bottom plate (1), rotary fixing device (2), U-shaped frame (3), mobile device (4) and winding device (5), its characterized in that: a rotary fixing device (2) is installed in the middle of the upper end of the bottom plate (1), a U-shaped frame (3) is arranged above the rotary fixing device (2), the U-shaped frame (3) is installed at the upper end of the bottom plate (1), a moving device (4) is installed on the upper side inside the U-shaped frame (3), and a winding device (5) is installed at the lower end of the moving device (4); wherein:
the rotary fixing device (2) comprises a rotary motor (21), a first gear (22), a rotary block (23), a clamping block (24) and a clamping spring (25), the rotary motor (21) is installed on the front side inside the U-shaped frame (3), the first gear (22) is installed at the output end of the rotary motor (21), the rotary block (23) is installed in the middle of the upper end of the bottom plate (1) in a rotating mode, the clamping block (24) is evenly installed on the inner side of the rotary block (23) in a sliding mode along the circumferential direction of the rotary block, and the clamping block (24) is connected with the rotary block (23) through the clamping spring (25);
the winding device (5) comprises a mounting plate (50), a winding motor (51), a second gear (52), a mounting rod (53), a rotary sleeve (54), a winding rod (55), a wire guide plate (56), a connecting rod (57), a limiting plate (58), a reversing wheel (59), a supporting plate (5a) and a wire base (5b), the mounting plate (50) is mounted at the lower end of the moving device (4), the winding motor (51) is mounted on the left side of the upper end of the mounting plate (50), the second gear (52) is mounted at the output end of the winding motor (51), the mounting rod (53) is mounted in the middle of the left end of the mounting plate (50), the rotary sleeve (54) is sleeved on the left side of the mounting rod (53), the winding rod (55) is symmetrically mounted in the middle of the rotary sleeve (54), the wire guide plate (56) is mounted at the left end of the, limiting plate (58) is installed to connecting rod (57) left end, and mounting panel (50) mid-mounting has reversing wheel (59), and backup pad (5a) are installed to mounting panel (50) upper end right side front and back symmetry, and line seat (5b) are installed through the bearing to backup pad (5a) upside.
2. The motor stator manufacturing and processing machine of claim 1, wherein: the moving device (4) comprises a servo motor (41), a lead screw (42), a moving block (43), a dovetail block (44), a cylinder (45), a connecting plate (46), a guide post (47) and a guide plate (48), wherein the servo motor (41) is installed on the right side of the upper end inside the U-shaped frame (3), the lead screw (42) is installed at the output end of the servo motor (41), the lead screw (42) is installed on the upper side inside the U-shaped frame (3) through a bearing, the moving block (43) is installed in the middle of the lead screw (42) in a threaded fit mode, the dovetail block (44) is installed at the upper end of the moving block (43), the dovetail block (44) is slidably installed on the upper side inside the U-shaped frame (3), the cylinder (45) is installed at the lower end of the moving block (43), the connecting plate (46) is installed at the extending end of the cylinder (45), the guide post (47, the guide plate (48) is installed at the lower end of the outer side of the cylinder (45).
3. The motor stator manufacturing and processing machine of claim 1, wherein: the middle part of the upper end of the bottom plate (1) and the lower end of the rotating block (23) are both provided with arc-shaped grooves, and sliding balls are uniformly arranged in the arc-shaped grooves.
4. The motor stator manufacturing and processing machine of claim 1, wherein: the upside of the outer end of the clamping block (24) is provided with a chamfer, and the downside of the outer end of the clamping block (24) is provided with a limiting block.
5. The motor stator manufacturing and processing machine of claim 1, wherein: the middle parts of the mounting rod (53) and the winding rod (55) are of cavity structures, and the cavities of the mounting rod and the winding rod are communicated.
6. The motor stator manufacturing and processing machine of claim 1, wherein: gear teeth are arranged on the lower side of the rotating block (23) and the right side of the rotating sleeve (54), the rotating block (23) is connected with the first gear (22) through the gear teeth, and the rotating sleeve (54) is connected with the second gear (52) through the gear teeth.
7. The motor stator manufacturing and processing machine of claim 1, wherein: and rolling balls are uniformly arranged at the outer end of the wire winding rod (55) along the circumferential direction of the cavity structure.
8. The motor stator manufacturing and processing machine of claim 1, wherein: the wire guide plate (56) is of a conical plate structure, and a rectangular groove is formed in the middle of the wire guide plate (56).
9. The motor stator manufacturing and processing machine of claim 1, wherein: the limiting plate (58) is a C-shaped groove plate with an arc-shaped structure.
10. The motor stator manufacturing and processing machine of claim 2, wherein: the specific processing method of the motor stator manufacturing and processing machine comprises the following steps:
s1, fixing a stator: manually placing the stator to be wound inside the rotating block (23), so that the clamping spring (25) extrudes the clamping block (24) to move outwards along the rotating block (23), and the clamping block (24) clamps and fixes the stator to be wound;
s2, placing a copper wire: after the stator is placed, the specification of a copper wire is selected according to the parameters of the motor, the copper wire is placed on the supporting plate (5a) through the wire seat (5b), the free end of the copper wire is manually wound around the reversing wheel (59), and the copper wire sequentially penetrates through the mounting rod (53) and the winding rod (55);
s3, moving and winding: after copper wires are placed, the mounting plate (50) is driven to descend through the connecting plate (46) through the air cylinder (45), the winding motor (51) drives the rotary sleeve (54) to rotate through the second gear (52), the rotary sleeve (54) drives the winding rod (55) to perform rotary winding on the stator, in the winding process, the lead screw (42) is driven to rotate through the servo motor (41), the lead screw (42) drives the moving block (43) and the dovetail block (44) to move along the U-shaped frame (3), and therefore the winding rod (55) winds the copper wires from outside to inside in the radial direction of the stator;
s4, rotating and winding: in the winding process of step S3, the first gear (22) is driven to rotate by the rotating motor (21), so that the first gear (22) drives the rotating block (23) to rotate, the rotating block (23) adjusts the winding position of the stator, and the winding rod (55) winds different positions on the inner side of the stator;
s5, blanking collection: after the inboard wire winding of stator is accomplished, drive coiling device (5) through connecting plate (46) through cylinder (45) and rise for the artifical stator after accomplishing the wire winding upwards extracts along rotatory piece (23), thereby makes chucking piece (24) extrusion chucking spring (25) along rotatory piece (23) internal shift, thereby makes chucking piece (24) and the stator separation after the wire winding is accomplished, makes the artifical stator after accomplishing the wire winding take out the concentration and collect.
Priority Applications (1)
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| CN202110528909.4A CN113078785A (en) | 2021-05-14 | 2021-05-14 | Motor stator manufacturing and processing machine and processing method |
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| CN202110528909.4A CN113078785A (en) | 2021-05-14 | 2021-05-14 | Motor stator manufacturing and processing machine and processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114069992A (en) * | 2021-11-15 | 2022-02-18 | 全南县超亚科技有限公司 | Motor rotor winding device |
-
2021
- 2021-05-14 CN CN202110528909.4A patent/CN113078785A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114069992A (en) * | 2021-11-15 | 2022-02-18 | 全南县超亚科技有限公司 | Motor rotor winding device |
| CN114069992B (en) * | 2021-11-15 | 2023-05-09 | 全南县超亚科技有限公司 | Motor rotor winding device |
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Application publication date: 20210706 |