CN113044604A - Negative pressure car cleaner with movable cleaning and taking device - Google Patents
Negative pressure car cleaner with movable cleaning and taking device Download PDFInfo
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- CN113044604A CN113044604A CN202110410300.7A CN202110410300A CN113044604A CN 113044604 A CN113044604 A CN 113044604A CN 202110410300 A CN202110410300 A CN 202110410300A CN 113044604 A CN113044604 A CN 113044604A
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- brush
- steel wire
- disc
- pipe
- movable
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- 238000004140 cleaning Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 98
- 238000005096 rolling process Methods 0.000 claims abstract description 54
- 238000010408 sweeping Methods 0.000 claims abstract description 34
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 73
- 239000010959 steel Substances 0.000 claims description 73
- 239000004677 Nylon Substances 0.000 claims description 63
- 229920001778 nylon Polymers 0.000 claims description 63
- 239000000428 dust Substances 0.000 claims description 33
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 27
- 239000008397 galvanized steel Substances 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 20
- 230000001629 suppression Effects 0.000 claims description 18
- 238000000926 separation method Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000011343 solid material Substances 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/48—Screws or like rotary conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/08—Devices for emptying storage spaces as completely as possible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/188—Preventing escape of dust by means of non-sealed systems with spraying means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a negative pressure car cleaner with a movable sweeping and taking device, which comprises a movable portal frame, a lifting carriage, a carriage guide device, a negative pressure collecting device, a hydraulic station, an electric box, a lifting multi-stage oil cylinder and the movable sweeping and taking device, wherein the lifting carriage guide device is arranged on the movable portal frame; the movable cleaning and taking device comprises a first cylindrical linear guide rail, a first sliding block, a translational hydraulic oil cylinder, a mounting frame, a material suction pipe, a spiral material collector, a transverse rolling brush and a movable disc brush mechanism. The invention discloses a negative pressure car cleaner with a movable sweeping and taking device, which can move in a short distance without moving a moving door frame, and avoids the problems of large energy consumption and slow movement caused by the fact that the moving door frame drives the whole equipment to move.
Description
Technical Field
The invention relates to the technical field of unloading of material vehicles, in particular to a negative pressure vehicle cleaning machine with a movable cleaning and taking device.
Background
Through the working practice, loading and unloading of certain bulk materials such as coal, sand and stone and the like are deeply felt, so that the labor intensity is high, and the work efficiency is very low. The unloading equipment of bulk materials of trains, such as a tippler, a chain bucket type unloader, an excavator, a horizontal screw unloader, a vertical screw unloader and the like, has the problem of clearing the residual materials.
At present, the mode of opening a carriage door and manually clearing the carriage can be adopted at home, residual materials in the carriage are discharged beside a track, secondary cleaning is carried out, efficiency is low, and the environment is polluted.
The invention discloses a negative pressure car cleaner in Chinese patent CN202021301097.7, which comprises a movable portal frame, a lifting carriage, a carriage guide device, a lifting device, a negative pressure collecting device, a cleaning and taking device, a hydraulic station and an electric box; the lifting sliding frame is arranged in the middle of a cross beam of the moving door frame in a sliding mode through a sliding frame guide device; the lifting device is arranged on one side of the sliding frame guide device and is connected with the lifting sliding frame through a steel wire rope; the cleaning and taking device is detachably arranged at the bottom end of the lifting sliding frame and is communicated with the negative pressure collecting device through a material conveying pipeline, and the negative pressure collecting device is positioned on the other side of the sliding frame guide device; the hydraulic station and the electric box are both installed on the beam of the movable gantry. Above-mentioned technical scheme can realize unilateral cleaning and whole carriage is cleaned, need not to open the door and cleans surplus material in the carriage to can clear up the remaining material in carriage root, high-efficient environmental protection has liberated the labour.
However, in the technical scheme of the patent, a mode of matching a plurality of disc brushes is adopted for cleaning aggregate, but the phenomenon of material leakage often occurs by adopting the mode of matching the plurality of disc brushes, so that the material cannot be sufficiently sucked close to the material sucking mechanism, and the phenomenon of insufficient material collection occurs; when the technical scheme who adopts above-mentioned patent simultaneously unloads the car, in order to carry out comprehensive collection with the interior material of whole carriage, need remove the portal and drive and clean extracting device reciprocating motion at the collection in-process, finally realize gathering materials to the whole car comprehensively, but meet some circumstances that only need the short distance to remove, still need remove the portal and drive whole equipment and remove, whole equipment removes slowly at the removal in-process, and the power consumption is big, it is very inconvenient to the circumstances that only needs the short distance to remove to clean extracting device.
Therefore, it is an urgent need to solve the problem of providing a negative pressure car cleaner with a movable sweeping material-taking device.
Disclosure of Invention
Accordingly, the present invention is directed to a negative pressure car cleaner with a movable sweeping material-taking device, which at least solves one of the problems set forth in the background art.
In order to realize the scheme, the invention adopts the following technical scheme:
a negative pressure car cleaner with a movable sweeping and taking device comprises a movable portal frame, a lifting carriage, a carriage guide device, a negative pressure collecting device, a hydraulic station, an electric box, a lifting multi-stage oil cylinder and the movable sweeping and taking device; wherein the lifting carriage is slidably mounted at the middle of a cross beam of the moving gantry through the carriage guide device; two lifting multi-stage oil cylinders are arranged and are respectively installed on two sides of the sliding frame guide device, and the end parts of piston rods of the lifting multi-stage oil cylinders are connected with the lifting sliding frame; the movable sweeping and taking device is arranged at the bottom end of the lifting sliding frame; an extensible material conveying hose is arranged in the lifting carriage, and the top end of the extensible material conveying hose is communicated with the negative pressure collecting device;
the movable sweeping and taking device comprises a first cylindrical linear guide rail, a first sliding block, a translational hydraulic oil cylinder, a mounting frame, a material suction pipe, a spiral material collector, a transverse rolling brush and a movable disc brush mechanism; the top end of the material suction pipe is communicated with the bottom end of the extensible material conveying hose, and the bottom end of the material suction pipe extends into the lower part of the mounting rack; the spiral material collector and the transverse rolling brush are arranged at the bottom of the mounting frame, and the movable disc brush mechanism is arranged on the side edge of the mounting frame; the spiral material collector is arranged below one side of the material suction pipe, the transverse rolling brush is arranged on one side of the spiral material collector, which is far away from the material suction pipe, and the movable disc brush mechanism is arranged on one side of the transverse rolling brush, which is far away from the spiral material collector; the two first cylindrical linear guide rails are respectively installed on two sides of the bottom of the lifting sliding frame, and the length direction of the first cylindrical linear guide rails is parallel to the moving direction of the moving gantry; the first sliding blocks are provided with sliding grooves matched with the first cylindrical linear guide rails, the first sliding blocks are arranged on the two first cylindrical linear guide rails in a sliding mode, and the first cylindrical linear guide rails are embedded into the sliding grooves of the first sliding blocks; the bottom of the first sliding block is connected with the top of the mounting frame; the end, far away from the movable disc brush mechanism, of the first cylindrical linear guide rail is provided with the translational hydraulic oil cylinder, the end part of a piston rod of the translational hydraulic oil cylinder is fixedly connected with the side face of the first sliding block, and the other end of the first cylindrical linear guide rail is provided with a limiting block.
According to the movable sweeping and taking device, the first cylindrical linear guide rail, the first sliding block and the translational hydraulic oil cylinder are matched, and the first sliding block can be driven to slide on the first cylindrical linear guide rail through the extension and retraction of the translational hydraulic oil cylinder, so that the mounting frame is driven to move in a short distance, and the material suction pipe, the spiral material collector, the transverse rolling brush and the movable disc brush mechanism which are arranged on the mounting frame are driven to move; the extensible material conveying hose has certain extensibility and flexibility, so that material conveying is not influenced when the extensible material conveying hose moves in a short distance; the limiting block is installed at the other end of the first cylindrical linear guide rail, the first sliding block can be limited, and the first sliding block is in contact with the limiting block to reach the maximum displacement distance.
Preferably, in the above-mentioned negative pressure car cleaner with portable extracting device that cleans, balladeur train guider includes relative left balladeur train and the right balladeur train that sets up, left balladeur train with all be provided with guide pulley on the relative two faces of right balladeur train.
Preferably, in the above negative pressure car cleaner with the movable sweeping and reclaiming device, the lifting carriage and the two opposite side surfaces of the left carriage and the right carriage are both provided with carriage guide rails, and the guide pulleys are embedded in the carriage guide rails.
Preferably, in the above negative pressure car cleaner with the movable sweeping and reclaiming device, the negative pressure collecting device is located at one side of the carriage guide device; the hydraulic station and the electrical box are both installed on the beam of the movable portal frame.
Preferably, in the negative pressure car cleaner with the movable sweeping and taking device, the negative pressure collecting device comprises a separating and dedusting device, a roots blower and a discharging pipe; the top end of the extensible material conveying hose is communicated with a feeding hole of the separation and dust removal device, the separation and dust removal device and the Roots blower are both installed on a cross beam of the movable gantry, and the Roots blower is communicated with the separation and dust removal device through a pipeline; the bottom of the separation dust removal device is provided with a star-shaped discharger, and the bottom of the star-shaped discharger is connected with a discharge pipe.
Preferably, in the above negative pressure car cleaner with the movable cleaning and reclaiming device, the transverse rolling brush comprises a rolling brush rotating pipe, a first hydraulic motor, a nylon wire and steel wire mixed brush piece, a steel wire rope brush piece, a galvanized steel wire brush piece and a nylon wire brush piece; the nylon wire and steel wire mixed brush pieces are arranged at two ends of the outer pipe wall of the rolling brush rotating pipe; the steel wire rope brush piece, the zinc-coated steel wire brush piece and the nylon wire brush piece are sequentially arranged to form a brush piece group, and the brush piece group is provided with a plurality of groups; the multiple groups of brush piece groups are sequentially arranged and installed on the outer pipe wall of the rolling brush rotating pipe, and are positioned between the nylon wire and steel wire mixed brush pieces at two ends;
a rolling brush rotary table vertical to the axis of the rolling brush rotary tube is fixedly connected in the tube cavity of the rolling brush rotary tube; the first hydraulic motors are arranged in the tube cavities at two ends of the rolling brush rotating tube, the rotating shafts of the first hydraulic motors are fixedly connected with the circle center of the rolling brush rotating disc, and the shell of each first hydraulic motor is fixedly connected with the mounting frame through a support.
The nylon wire and steel wire mixed brush piece, the steel wire rope brush piece, the galvanized steel wire brush piece and the nylon wire brush piece are combined, a plurality of groups of brush piece groups are sequentially arranged and installed on the outer pipe wall of the rolling brush rotating pipe, and the plurality of groups of brush piece groups are positioned between the nylon wire and steel wire mixed brush pieces at two ends, so that a better cleaning effect can be realized, and the service life of brush hair is long; the wire rope brush piece that sets up simultaneously can take out when rotatory and beat the material that is cleaned the collection by the round brush, prevents that the material from piling up in horizontal round brush rear to reduce the height of material heap, thereby be convenient for collect. First hydraulic motor adopts built-in mode, makes the both ends of horizontal round brush can be closely next to carriage inner wall more closely, and the reinforcing cleans the effect.
Preferably, in the above negative pressure car cleaner with the movable sweeping and reclaiming device, the movable disc brush mechanism includes a mounting beam, a second hydraulic motor, a gear, a second cylindrical linear guide rail, a second slider, a rack, a third hydraulic motor and a disc brush; the two second cylindrical linear guide rails are arranged in parallel, the rack and the second cylindrical linear guide rails are arranged on the mounting beam in parallel, and the second cylindrical linear guide rails are positioned below the rack; the two gears are respectively arranged on rotating shafts of the two second hydraulic motors, the two second hydraulic motors are respectively connected to the two second sliding blocks, and the gears are meshed with the racks; the second sliding block is provided with a sliding groove matched with the second cylindrical linear guide rail, and the second cylindrical linear guide rail is embedded into the sliding groove of the second sliding block; the third hydraulic motor is mounted on the second sliding block through a mounting bracket and is positioned below the second hydraulic motor, and the disc brush is mounted on a rotating shaft of the third hydraulic motor; the installation beam is provided with a dust suppression spray pipe, the dust suppression spray pipe is provided with a plurality of spray heads at equal intervals, one end of the dust suppression spray pipe is closed, and the other end of the dust suppression spray pipe is connected with a high-pressure water source through a flexible hose.
The movable disc brush mechanism adopts a double-guide-rail design, two second cylindrical linear guide rails are arranged in parallel, two sliding grooves are also arranged on each second sliding block, and the second cylindrical linear guide rails are embedded into the sliding grooves, so that the sliding is more stable, the influence of self weight is small, and the stable sliding can be kept; when a larger solid material is clamped at the meshing part of the gear and the rack, the vibration motor arranged on the mounting beam is started to drive the sliding block to vibrate, so that the clamped solid material is conveniently vibrated down, and the problem of clamping is solved; the top of the mounting beam is provided with a dust suppression spray pipe parallel to the rack, and a plurality of spray heads are equidistantly arranged on the dust suppression spray pipe to form a dust suppression water curtain, so that dust is effectively suppressed.
Preferably, in the above negative pressure vehicle cleaning machine with the movable cleaning and reclaiming device, the spiral material collector comprises a material collecting rotary pipe and a fourth hydraulic motor, and material collecting spiral blades with opposite rotation directions are mounted at two ends of the outer pipe wall of the material collecting rotary pipe; the inner cavity of the collecting rotating pipe is fixedly connected with a collecting rotating disc vertical to the axis of the collecting rotating pipe; the four hydraulic motors are arranged in the two pipe cavities at the two ends of the collecting rotating pipe respectively, the rotating shaft of each hydraulic motor is fixedly connected with the circle center of the collecting rotating disc, and the shell of each hydraulic motor is fixedly connected with the mounting frame through a support.
The corner department in the carriage can be reachd to the spiral loading head, can be with the material of horizontal round brush collection to middle heap collection, the inlet pipe negative pressure feeding of being convenient for, and will be used for driven fourth hydraulic motor to set up in the lumen at the runner both ends that gathers materials, thereby can make the runner both ends that gather materials can closely inner wall of the carriage closely, thereby can collect the powder that is located at the bottom of the carriage and carriage wall juncture corner department, the fourth hydraulic motor setting has been avoided gathering materials runner both ends department, make the runner tip that gathers materials can't press close to the problem that inner wall of the carriage gathered materials.
Preferably, in the above negative pressure vehicle cleaning machine with the movable cleaning and reclaiming device, the nylon wire and steel wire mixing brush piece comprises a nylon wire and steel wire mixing brush disc, nylon wires and steel wires, a pipe hole through which the rolling brush rotating pipe can pass is formed in the center of the nylon wire and steel wire mixing brush disc, the nylon wire and steel wire mixing brush disc is fixedly connected to the outer pipe wall of the rolling brush rotating pipe, and the nylon wires and the steel wires are alternately connected to the edge of the nylon wire and steel wire mixing brush disc;
the steel wire rope brush piece comprises a steel wire rope brush disc and a steel wire rope, a pipe hole through which the rolling brush rotating pipe can pass is formed in the center of the steel wire rope brush disc, the steel wire rope brush disc is fixedly connected to the outer pipe wall of the rolling brush rotating pipe, and the steel wire rope is connected to the edge of the steel wire rope brush disc;
the galvanized steel wire brush piece comprises a galvanized steel wire brush disc and a galvanized steel wire, the center of the galvanized steel wire brush disc is provided with a pipe hole through which the roller brush rotating pipe can pass, the galvanized steel wire brush disc is fixedly connected to the outer pipe wall of the roller brush rotating pipe, and the galvanized steel wire is connected to the edge of the galvanized steel wire brush disc;
the nylon wire brush piece comprises a nylon wire brush disc and nylon wires, the center of the nylon wire brush disc is provided with a pipe hole through which the round brush rotating pipe can pass, the nylon wire brush disc is fixedly connected to the outer pipe wall of the round brush rotating pipe, and the nylon wires are connected to the edge of the nylon wire brush disc.
Preferably, in the above negative pressure car cleaner with the movable sweeping and material-taking device, the disc brush comprises a brush disc, and the brush disc is connected with steel wire brush bristles; the edge of the brush disc is connected with a circle of steel wire rope.
According to the technical scheme, compared with the prior art, the negative pressure car cleaner with the movable type cleaning and taking device can move in a short distance under the condition that the movable door frame is not moved, the problems of large energy consumption and slow movement caused by the fact that the movable door frame drives the whole device to move are solved, meanwhile, the negative pressure car cleaner is good in cleaning effect, complete in mechanical operation, capable of reducing labor intensity, avoiding dust pollution and harm to the health of workers and freeing labor force.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a perspective view of the mobile sweeping material extracting apparatus;
FIG. 4 is a front view of the mobile sweeping material extraction device;
FIG. 5 is a cross-sectional view of a transverse roller brush;
FIG. 6 is a perspective view of the moving brush mechanism;
FIG. 7 is a cross-sectional view of the spiral collector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a negative pressure car cleaner with a movable sweeping and taking device, which comprises a movable portal frame 1, a lifting carriage 2, a carriage guide device 3, a negative pressure collecting device, a hydraulic station, an electric box 4, a lifting multistage oil cylinder 5 and a movable sweeping and taking device 6, wherein the lifting carriage guide device 3 is arranged on the upper portion of the movable portal frame; wherein, the lifting carriage 2 is arranged in the middle of the beam of the moving gantry 1 in a sliding way through a carriage guide device 3; two lifting multi-stage oil cylinders 5 are arranged and are respectively arranged at two sides of the sliding frame guide device 3, and the end parts of piston rods of the lifting multi-stage oil cylinders 5 are connected with the lifting sliding frame 2; the movable sweeping and taking device 6 is arranged at the bottom end of the lifting sliding frame 2; an extensible material conveying hose 7 is arranged in the lifting carriage 2, and the top end of the extensible material conveying hose 7 is communicated with a negative pressure collecting device;
the movable sweeping and material taking device 6 comprises a first cylindrical linear guide rail 61, a first slide block 62, a translational hydraulic oil cylinder 63, a mounting frame 64, a material suction pipe 65, a spiral material collector 66, a transverse rolling brush 67 and a movable disc brush mechanism 68; the top end of the material suction pipe 65 is communicated with the bottom end of the extensible material conveying hose 7, and the bottom end of the material suction pipe extends into the lower part of the mounting frame 64; the spiral collector 66 and the transverse rolling brush 67 are arranged at the bottom of the mounting frame 64, and the movable disc brush mechanism 68 is arranged on the side edge of the mounting frame 64; the spiral material collector 66 is arranged below one side of the material suction pipe 65, the transverse rolling brush 67 is arranged on one side of the spiral material collector 66 far away from the material suction pipe 65, and the movable disc brush mechanism 68 is arranged on one side of the transverse rolling brush 67 far away from the spiral material collector 66; two first cylindrical linear guide rails 61 are arranged and are respectively installed on two sides of the bottom of the lifting carriage 2, and the length direction of the first cylindrical linear guide rails 61 is parallel to the moving direction of the moving gantry 1; the first sliding blocks 62 are provided with sliding grooves matched with the first cylindrical linear guide rails 61, the first sliding blocks 62 are arranged on the two first cylindrical linear guide rails 61 in a sliding mode, and the first cylindrical linear guide rails 61 are embedded into the sliding grooves of the first sliding blocks 62; the bottom of the first slide block 62 is connected with the top of the mounting frame 64; one end of the first cylindrical linear guide rail 61, which is far away from the movable disc brush mechanism 68, is provided with a translational hydraulic oil cylinder 63, the end part of a piston rod of the translational hydraulic oil cylinder 63 is fixedly connected with the side surface of the first sliding block 62, and the other end of the first cylindrical linear guide rail 61 is provided with a limit block 69.
In order to further optimize the above technical solution, the carriage guide device 3 includes a left carriage and a right carriage which are oppositely arranged, and two opposite faces of the left carriage and the right carriage are respectively provided with a guide pulley.
In order to further optimize the technical scheme, two opposite side surfaces of the lifting sliding frame 2 and the left sliding frame and the right sliding frame are respectively provided with a sliding frame guide rail, and the guide pulleys are embedded into the sliding frame guide rails.
In order to further optimize the above technical solution, the negative pressure collecting device is located at one side of the carriage guide device 3; the hydraulic station and the electric box 4 are both mounted on the beam of the moving gantry 1.
In order to further optimize the technical scheme, the negative pressure collecting device comprises a separation dust removal device 8, a Roots blower 9 and a discharge pipe 10; the top end of the extensible material conveying hose 7 is communicated with a feed inlet of a separation and dust removal device 8, the separation and dust removal device 8 and a Roots blower 9 are both arranged on a cross beam of the moving gantry 1, and the Roots blower 9 is communicated with the separation and dust removal device 8 through a pipeline; the bottom of the separation dust removal device 8 is provided with a star-shaped discharger, and the bottom of the star-shaped discharger is connected with a discharge pipe 10.
In order to further optimize the technical scheme, the transverse rolling brush 67 comprises a rolling brush rotating pipe 671, a first hydraulic motor 672, a nylon wire and steel wire mixed brush sheet 673, a steel wire rope brush sheet 674, a galvanized steel wire brush sheet 675 and a nylon wire brush sheet 676; the two ends of the outer pipe wall of the rolling brush rotating pipe 671 are provided with nylon wire and steel wire mixed brush sheets 673; the steel wire rope brush piece 674, the galvanized steel wire brush piece 675 and the nylon wire brush piece 676 are sequentially arranged to form a brush piece group, and the brush piece group is provided with a plurality of groups; the multiple groups of brush sheet groups are sequentially arranged and installed on the outer pipe wall of the rolling brush rotating pipe 671, and the multiple groups of brush sheet groups are positioned between the nylon wire and steel wire mixed brush sheets 673 at the two ends;
a rolling brush rotating disc vertical to the axis of the rolling brush rotating tube 671 is fixedly connected in the tube cavity of the rolling brush rotating tube 671; first hydraulic motor 672 is provided with two, is located the lumen at round brush rotating tube 671 both ends respectively to first hydraulic motor 672's pivot and the centre of a circle fixed connection of round brush carousel, first hydraulic motor 672's casing passes through support and mounting bracket 64 fixed connection.
To further optimize the above solution, the moving wiper mechanism 68 includes a mounting beam 681, a second hydraulic motor 682, a gear 683, a second cylindrical linear guide 684, a second slider 685, a rack 686, a third hydraulic motor 687, and a wiper 688; two second cylindrical linear guide rails 684 are arranged in parallel, the rack 686 and the second cylindrical linear guide rails 684 are arranged on the mounting beam 681 in parallel, and the second cylindrical linear guide rails 684 are located below the rack 686; two gears 683 are arranged and are respectively arranged on the rotating shafts of the two second hydraulic motors 682, the two second hydraulic motors 682 are respectively connected to the two second sliding blocks 685, and the gears 683 are meshed with the racks 686; the second sliding block 685 is provided with a sliding groove matched with the second cylindrical linear guide 684, and the second cylindrical linear guide 684 is embedded into the sliding groove of the second sliding block 685; a third hydraulic motor 687 is mounted on the second slider 685 through a mounting bracket and located below the second hydraulic motor 682, and a disc brush 688 is mounted on a rotating shaft of the third hydraulic motor 687; the installation beam 681 is provided with a dust suppression spray pipe 689, the dust suppression spray pipe 689 is provided with a plurality of spray heads 6810 at equal intervals, one end of the dust suppression spray pipe 689 is closed, and the other end is connected with a high-pressure water source through a telescopic hose.
In order to further optimize the technical scheme, the spiral material collector 66 comprises a material collecting rotating pipe 661 and a fourth hydraulic motor 662, and material collecting spiral blades 663 with opposite rotation directions are installed at two ends of the outer pipe wall of the material collecting rotating pipe 661; the inner cavity of the collecting rotating pipe 661 is fixedly connected with a collecting turntable vertical to the axis thereof; the number of the fourth hydraulic motors 662 is two, the four hydraulic motors are respectively located in the pipe cavities at two ends of the aggregate rotating pipe 661, the rotating shaft of the fourth hydraulic motor 662 is fixedly connected with the circle center of the aggregate rotating disc, and the shell of the fourth hydraulic motor 662 is fixedly connected with the mounting frame 64 through a support.
In order to further optimize the technical scheme, the nylon wire and steel wire mixed brush sheet 673 comprises a nylon wire and steel wire mixed brush disc, nylon wires and steel wires, wherein the center of the nylon wire and steel wire mixed brush disc is provided with a pipe hole through which the roller brush rotating pipe 671 can pass, the nylon wire and steel wire mixed brush disc is fixedly connected to the outer pipe wall of the roller brush rotating pipe 671, and the nylon wires and the steel wires are alternately connected to the edge of the nylon wire and steel wire mixed brush disc;
the steel wire rope brush piece 674 comprises a steel wire rope brush disc and a steel wire rope, a pipe hole through which the rolling brush rotating pipe 671 can penetrate is formed in the center of the steel wire rope brush disc, the steel wire rope brush disc is fixedly connected to the outer pipe wall of the rolling brush rotating pipe 671, and the steel wire rope is connected to the edge of the steel wire rope brush disc;
the galvanized steel wire brush piece 675 comprises a galvanized steel wire brush disc and galvanized steel wires, wherein the center of the galvanized steel wire brush disc is provided with a pipe hole through which the roller brush rotating pipe 671 can pass, the galvanized steel wire brush disc is fixedly connected to the outer pipe wall of the roller brush rotating pipe 671, and the galvanized steel wires are connected to the edge of the galvanized steel wire brush disc;
the nylon wire brush piece 676 comprises a nylon wire brush disc and nylon wires, a pipe hole through which the rolling brush rotating pipe 671 can pass is formed in the center of the nylon wire brush disc, the nylon wire brush disc is fixedly connected to the outer pipe wall of the rolling brush rotating pipe 671, and the nylon wires are connected to the edge of the nylon wire brush disc.
In order to further optimize the above technical scheme, the disc brush 688 comprises a brush disc, and steel wire brush hairs are connected to the brush disc; the edge of the brush disc is connected with a circle of steel wire rope.
The first hydraulic motor 672, the second hydraulic motor 682, the third hydraulic motor 687, the fourth hydraulic motor 662, the lifting multi-stage cylinder 5 and the horizontal hydraulic cylinder 63 are respectively communicated with the hydraulic station through pipelines.
The working principle is as follows:
according to the invention, the movable cleaning and taking device 6 is matched with a translational hydraulic oil cylinder 63 through a first cylindrical linear guide rail 61, a first slide block 62 and a translational hydraulic oil cylinder 63, and the first slide block 62 can be driven by the telescopic translational hydraulic oil cylinder 63 to slide on the first cylindrical linear guide rail 61, so that a mounting frame 64 is driven to move in a short distance, and a material suction pipe 65, a spiral material collector 66, a transverse rolling brush 67 and a movable disc brush mechanism 68 which are arranged on the mounting frame 64 are driven to move; the extensible material conveying hose 7 has certain extensibility and flexibility, so that material conveying is not influenced when the extensible material conveying hose moves in a short distance; the other end of the first cylindrical linear guide 61 is provided with a limit block 69 which can limit the first slide block 62, and when the first slide block 62 contacts the limit block 69, the maximum displacement distance is reached.
The nylon wire and steel wire mixed brush sheet 673, the steel wire rope brush sheet 674, the galvanized steel wire brush sheet 675 and the nylon wire brush sheet 676 are combined, a plurality of groups of brush sheet groups are sequentially arranged and installed on the outer pipe wall of the rolling brush rotating pipe 671, and the plurality of groups of brush sheet groups are positioned between the nylon wire and steel wire mixed brush sheets 673 at two ends, so that a good cleaning effect can be realized, and the service life of bristles is long; simultaneously, the steel wire rope brush piece 674 that sets up can be whipped by the round brush and clean the material of collection when rotatory, prevents that the material from piling up in horizontal round brush 67 rear to reduce the height of material heap, thereby be convenient for collect. First hydraulic motor 672 adopts built-in mode, makes the both ends of horizontal round brush 67 can be closely next to press close to the carriage inner wall more, and the reinforcing cleans the effect.
The movable disc brush mechanism 68 adopts a double-guide-rail design, two second cylindrical linear guide rails 684 are arranged in parallel, each second sliding block 685 is also provided with two sliding grooves, and the second cylindrical linear guide rails 684 are embedded into the sliding grooves, so that the sliding is more stable, the influence of self weight is small, and the stable sliding can be kept; when a larger solid material is clamped at the meshing part of the gear 683 and the rack 686, the vibration motor arranged on the mounting beam 681 is started to drive the sliding block to vibrate, so that the clamped solid material is vibrated down conveniently, and the problem of clamping is solved; a dust suppression spray pipe 689 parallel to the rack 686 is installed at the top of the installation beam 681, and a plurality of spray heads 6810 are installed on the dust suppression spray pipe 689 at equal intervals, so that a dust suppression water curtain can be formed, and dust suppression is achieved effectively.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A negative pressure car cleaner with a movable sweeping and taking device comprises a movable portal frame, a lifting carriage, a carriage guide device, a negative pressure collecting device, a hydraulic station and an electric box, and is characterized by further comprising a lifting multi-stage oil cylinder and the movable sweeping and taking device; wherein the lifting carriage is slidably mounted at the middle of a cross beam of the moving gantry through the carriage guide device; two lifting multi-stage oil cylinders are arranged and are respectively installed on two sides of the sliding frame guide device, and the end parts of piston rods of the lifting multi-stage oil cylinders are connected with the lifting sliding frame; the movable sweeping and taking device is arranged at the bottom end of the lifting sliding frame; an extensible material conveying hose is arranged in the lifting carriage, and the top end of the extensible material conveying hose is communicated with the negative pressure collecting device;
the movable sweeping and taking device comprises a first cylindrical linear guide rail, a first sliding block, a translational hydraulic oil cylinder, a mounting frame, a material suction pipe, a spiral material collector, a transverse rolling brush and a movable disc brush mechanism; the top end of the material suction pipe is communicated with the bottom end of the extensible material conveying hose, and the bottom end of the material suction pipe extends into the lower part of the mounting rack; the spiral material collector and the transverse rolling brush are arranged at the bottom of the mounting frame, and the movable disc brush mechanism is arranged on the side edge of the mounting frame; the spiral material collector is arranged below one side of the material suction pipe, the transverse rolling brush is arranged on one side of the spiral material collector, which is far away from the material suction pipe, and the movable disc brush mechanism is arranged on one side of the transverse rolling brush, which is far away from the spiral material collector; the two first cylindrical linear guide rails are respectively installed on two sides of the bottom of the lifting sliding frame, and the length direction of the first cylindrical linear guide rails is parallel to the moving direction of the moving gantry; the first sliding blocks are provided with sliding grooves matched with the first cylindrical linear guide rails, the first sliding blocks are arranged on the two first cylindrical linear guide rails in a sliding mode, and the first cylindrical linear guide rails are embedded into the sliding grooves of the first sliding blocks; the bottom of the first sliding block is connected with the top of the mounting frame; the end, far away from the movable disc brush mechanism, of the first cylindrical linear guide rail is provided with the translational hydraulic oil cylinder, the end part of a piston rod of the translational hydraulic oil cylinder is fixedly connected with the side face of the first sliding block, and the other end of the first cylindrical linear guide rail is provided with a limiting block.
2. The negative pressure vehicle cleaning machine with the movable sweeping and reclaiming device as claimed in claim 1, wherein the carriage guide device comprises a left carriage and a right carriage which are oppositely arranged, and guide pulleys are arranged on two opposite surfaces of the left carriage and the right carriage.
3. The negative pressure vehicle cleaning machine with the movable sweeping and reclaiming device as claimed in claim 2, wherein the lifting carriage is provided with carriage guide rails on two opposite sides of the left carriage and the right carriage, and the guide pulleys are embedded in the carriage guide rails.
4. The negative pressure vehicle cleaning machine with the movable sweeping and reclaiming device as claimed in claim 3, wherein the negative pressure collecting device is positioned at one side of the carriage guide device; the hydraulic station and the electrical box are both installed on the beam of the movable portal frame.
5. The negative pressure vehicle cleaning machine with the movable sweeping and taking device as claimed in claim 4, wherein the negative pressure collecting device comprises a separating and dedusting device, a Roots blower and a discharge pipe; the top end of the extensible material conveying hose is communicated with a feeding hole of the separation and dust removal device, the separation and dust removal device and the Roots blower are both installed on a cross beam of the movable gantry, and the Roots blower is communicated with the separation and dust removal device through a pipeline; the bottom of the separation dust removal device is provided with a star-shaped discharger, and the bottom of the star-shaped discharger is connected with a discharge pipe.
6. The negative pressure vehicle cleaning machine with the movable sweeping and taking device as claimed in claim 5, wherein the transverse rolling brush comprises a rolling brush rotating pipe, a first hydraulic motor, a nylon wire and steel wire mixing brush piece, a steel wire rope brush piece, a galvanized steel wire brush piece and a nylon wire brush piece; the nylon wire and steel wire mixed brush pieces are arranged at two ends of the outer pipe wall of the rolling brush rotating pipe; the steel wire rope brush piece, the zinc-coated steel wire brush piece and the nylon wire brush piece are sequentially arranged to form a brush piece group, and the brush piece group is provided with a plurality of groups; the multiple groups of brush piece groups are sequentially arranged and installed on the outer pipe wall of the rolling brush rotating pipe, and are positioned between the nylon wire and steel wire mixed brush pieces at two ends;
a rolling brush rotary table vertical to the axis of the rolling brush rotary tube is fixedly connected in the tube cavity of the rolling brush rotary tube; the first hydraulic motors are arranged in the tube cavities at two ends of the rolling brush rotating tube, the rotating shafts of the first hydraulic motors are fixedly connected with the circle center of the rolling brush rotating disc, and the shell of each first hydraulic motor is fixedly connected with the mounting frame through a support.
7. The negative pressure vehicle cleaning machine with the movable sweeping and reclaiming device as claimed in claim 6, wherein the movable disc brush mechanism comprises a mounting beam, a second hydraulic motor, a gear, a second cylindrical linear guide rail, a second slide block, a rack, a third hydraulic motor and a disc brush; the two second cylindrical linear guide rails are arranged in parallel, the rack and the second cylindrical linear guide rails are arranged on the mounting beam in parallel, and the second cylindrical linear guide rails are positioned below the rack; the two gears are respectively arranged on rotating shafts of the two second hydraulic motors, the two second hydraulic motors are respectively connected to the two second sliding blocks, and the gears are meshed with the racks; the second sliding block is provided with a sliding groove matched with the second cylindrical linear guide rail, and the second cylindrical linear guide rail is embedded into the sliding groove of the second sliding block; the third hydraulic motor is mounted on the second sliding block through a mounting bracket and is positioned below the second hydraulic motor, and the disc brush is mounted on a rotating shaft of the third hydraulic motor; the installation beam is provided with a dust suppression spray pipe, the dust suppression spray pipe is provided with a plurality of spray heads at equal intervals, one end of the dust suppression spray pipe is closed, and the other end of the dust suppression spray pipe is connected with a high-pressure water source through a flexible hose.
8. The negative pressure vehicle cleaning machine with the movable sweeping and reclaiming device as claimed in claim 7, wherein the spiral material collector comprises a material collecting rotary pipe and a fourth hydraulic motor, and material collecting spiral blades with opposite rotation directions are installed at two ends of the outer pipe wall of the material collecting rotary pipe; the inner cavity of the collecting rotating pipe is fixedly connected with a collecting rotating disc vertical to the axis of the collecting rotating pipe; the four hydraulic motors are arranged in the two pipe cavities at the two ends of the collecting rotating pipe respectively, the rotating shaft of each hydraulic motor is fixedly connected with the circle center of the collecting rotating disc, and the shell of each hydraulic motor is fixedly connected with the mounting frame through a support.
9. The negative-pressure vehicle cleaning machine with the movable sweeping and material-taking device according to claim 8, wherein the nylon wire and steel wire mixed brush sheet comprises a nylon wire and steel wire mixed brush disc, nylon wires and steel wires, the center of the nylon wire and steel wire mixed brush disc is provided with a pipe hole through which the rolling brush rotating pipe can pass, the nylon wire and steel wire mixed brush disc is fixedly connected to the outer wall of the rolling brush rotating pipe, and the nylon wires and the steel wires are alternately connected to the edge of the nylon wire and steel wire mixed brush disc;
the steel wire rope brush piece comprises a steel wire rope brush disc and a steel wire rope, a pipe hole through which the rolling brush rotating pipe can pass is formed in the center of the steel wire rope brush disc, the steel wire rope brush disc is fixedly connected to the outer pipe wall of the rolling brush rotating pipe, and the steel wire rope is connected to the edge of the steel wire rope brush disc;
the galvanized steel wire brush piece comprises a galvanized steel wire brush disc and a galvanized steel wire, the center of the galvanized steel wire brush disc is provided with a pipe hole through which the roller brush rotating pipe can pass, the galvanized steel wire brush disc is fixedly connected to the outer pipe wall of the roller brush rotating pipe, and the galvanized steel wire is connected to the edge of the galvanized steel wire brush disc;
the nylon wire brush piece comprises a nylon wire brush disc and nylon wires, the center of the nylon wire brush disc is provided with a pipe hole through which the round brush rotating pipe can pass, the nylon wire brush disc is fixedly connected to the outer pipe wall of the round brush rotating pipe, and the nylon wires are connected to the edge of the nylon wire brush disc.
10. The negative pressure vehicle cleaning machine with the movable sweeping and material-taking device as claimed in claim 9, wherein the disc brush comprises a brush disc, and steel wire bristles are connected to the brush disc; the edge of the brush disc is connected with a circle of steel wire rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110410300.7A CN113044604A (en) | 2021-04-16 | 2021-04-16 | Negative pressure car cleaner with movable cleaning and taking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110410300.7A CN113044604A (en) | 2021-04-16 | 2021-04-16 | Negative pressure car cleaner with movable cleaning and taking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113044604A true CN113044604A (en) | 2021-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110410300.7A Pending CN113044604A (en) | 2021-04-16 | 2021-04-16 | Negative pressure car cleaner with movable cleaning and taking device |
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| Country | Link |
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| CN (1) | CN113044604A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114475528A (en) * | 2022-02-10 | 2022-05-13 | 广东汇博机器人技术有限公司 | Swing arm type single-side negative pressure car cleaner |
| CN116853852A (en) * | 2023-08-29 | 2023-10-10 | 山东安和节能科技有限公司 | Residual coal cleaning device |
-
2021
- 2021-04-16 CN CN202110410300.7A patent/CN113044604A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114475528A (en) * | 2022-02-10 | 2022-05-13 | 广东汇博机器人技术有限公司 | Swing arm type single-side negative pressure car cleaner |
| CN114475528B (en) * | 2022-02-10 | 2023-12-26 | 广东汇博机器人技术有限公司 | Swing arm type unilateral negative pressure vehicle cleaning machine |
| CN116853852A (en) * | 2023-08-29 | 2023-10-10 | 山东安和节能科技有限公司 | Residual coal cleaning device |
| CN116853852B (en) * | 2023-08-29 | 2024-03-01 | 山东安和节能科技有限公司 | Residual coal cleaning device |
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