CN112937194A - Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain - Google Patents

Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain Download PDF

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Publication number
CN112937194A
CN112937194A CN202110198306.2A CN202110198306A CN112937194A CN 112937194 A CN112937194 A CN 112937194A CN 202110198306 A CN202110198306 A CN 202110198306A CN 112937194 A CN112937194 A CN 112937194A
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China
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sculpture
metal
manufacturing
glaze
transmutation
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CN202110198306.2A
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CN112937194B (en
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李畅
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04Modelling plastic materials, e.g. clay
    • B44C3/046Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate
    • B44C3/048Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate applying an additional decorative element, e.g. picture
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D11/00Continuous processes; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D13/00After-treatment of the enamelled articles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D5/00Coating with enamels or vitreous layers
    • C23D5/02Coating with enamels or vitreous layers by wet methods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Adornments (AREA)

Abstract

The invention discloses a method for manufacturing indoor and outdoor metal sculpture transmutation complex color gold porcelain, which comprises the following steps: (1) the method comprises the following steps of drawing design, (2) sculpture mud shape manufacturing, (3) mould copying, (4) metal casting, (5) blank body processing, (6) multi-color porcelain glaze, (7) firing in a furnace, and (8) finished product finishing.

Description

Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain
Technical Field
The invention relates to the field of complex color gold porcelain, in particular to a manufacturing method of indoor and outdoor metal sculpture transmutation complex color gold porcelain.
Background
The ceramic product is wonderful in the special beautiful effect, the traditional enamel products including industrial enamel and artistic enamel are flat and unknobby in visual effect, the colorful enamel is limited to be various in color and tends to be flat without the change of mutual permeation among the colors, the visual expression effect is always limited, the concave-convex space is difficult to be shown, the color is changeable, and the artistic effect of thousands of meteorology is realized.
Disclosure of Invention
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain comprises the following steps:
(1) designing a drawing: drawing a work drawing, and designing the layout of each part, including space unevenness, color change, a glaze flowing mechanism, glazing thickness, picture and white leaving, and subject style drop printing;
(2) manufacturing a sculpture mud shape: manufacturing initial clay draft sculpture works with concave-convex space change by using sculpture mud according to a design drawing;
(3) copying a mould: copying a glass fiber reinforced plastic resin work through a gypsum mold, copying a silica gel outer film again according to the glass fiber reinforced plastic resin work, copying a wax pattern with the same ratio as the original clay draft according to the silica gel outer film, trimming the wax pattern, and copying and casting a required hollow mold by using a lost wax method;
(4) metal casting: selecting a casting metal to be melted into liquid metal at high temperature, casting the hollow mould after removing impurities from the liquid metal, wherein the casting area is not too large so as to prevent the metal wall from being cellular, opening the mould after the cast metal part is cooled, and performing gas welding and splicing after simple cleaning to form a blank;
(5) treating a blank body: carrying out surface pickling cleaning on the cast metal sculpture, carrying out surface sand blasting after drying, washing and drying to prepare glaze color;
(6) compounding color porcelain glaze: placing the treated metal sculpture green body in a dust-free room for overglaze color restoration, firstly coating a layer of under glaze, spraying a layer of clear water after the under glaze is slightly dried, then repeatedly coating enamel overglaze layer by layer according to a design drawing, combining water to enable colors to mutually permeate and fuse, and finally spraying a layer of transparent glaze according to picture requirements; after ensuring that no flaw exists, airing and then firing in a furnace;
(7) firing in a furnace: placing the product in a kiln at an inclination angle of 30 ℃ according to the size of the product, controlling the temperature of the kiln, firing for 40-90 minutes, and performing secondary firing when necessary;
(8) finishing a finished product: and carefully checking whether the composite color gold porcelain works have damage or flaws for finishing after firing.
Preferably, the metal sculpture comprises a circular carving or a relief.
Preferably, the cast metal comprises iron, copper, aluminum, stainless steel.
Preferably, during firing, the temperature of the furnace is controlled according to the melting point of the metal bottom blank; wherein when iron is used, the furnace temperature is controlled to be 800-860 ℃; when copper is used, the furnace temperature is controlled to be 800-820 ℃; when aluminum is used, the furnace temperature is controlled to be 570-580 ℃; when stainless steel is used, the furnace temperature is controlled at 570-820 ℃.
Preferably, the selection of the ground glaze comprises cobalt oxide, nickel oxide and copper oxide.
Preferably, the enameling method includes a dipping method, a coating method, a spraying method, a powder spraying method.
After the scheme is adopted, the invention has the following advantages:
the large, medium and small metal sculptures (circular engravings and reliefs) manufactured by the method have the transmutation effect, are complex color golden porcelain (enamel) artistic works, have three-dimensional space and changeable colors, are firm and durable, meet the requirements of people on decoration or collection of high-end artistic valuables, and fill the blank of enamel art manufacturing modes and expression forms.
Detailed Description
Examples
A method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain comprises the following steps:
(1) designing a drawing: drawing a work drawing, and designing the layout of each part, including space unevenness, color change, a glaze flowing mechanism, glazing thickness, picture and white leaving, and subject style drop printing;
(2) manufacturing a sculpture mud shape: manufacturing initial clay draft sculpture works with concave-convex space change by using sculpture mud according to a design drawing; the representation can be classified as either written or real, pictorial or abstract. The subject contents can be various such as mountains and waters, characters, animals and the like;
(3) copying a mould: copying a glass fiber reinforced plastic resin work through a gypsum mold, copying a silica gel outer film again according to the glass fiber reinforced plastic resin work, copying a wax pattern with the same ratio as the original clay draft according to the silica gel outer film, trimming the wax pattern, and copying and casting a required hollow mold by using a lost wax method;
(4) metal casting: selecting a casting metal to be melted into liquid metal (various metals can be used) at high temperature, casting the hollow mould after removing impurities from the liquid metal, wherein the casting area is not too large so as to prevent the metal wall from being cellular, opening the mould after the cast metal part is cooled, and performing gas welding and splicing after simple cleaning to form a blank;
(5) treating a blank body: carrying out surface pickling cleaning on the cast metal sculpture, carrying out surface sand blasting after drying, washing and drying to prepare glaze color;
(6) compounding color porcelain glaze: placing the treated metal sculpture blank body in a dust-free room for overglaze color restoration, firstly coating a layer of under glaze, spraying a layer of clear water after the under glaze is slightly dried, then repeatedly coating the enamel overglaze layer by layer according to a design drawing, combining water to enable colors to be mutually permeated and fused, and finally spraying a layer of transparent glaze according to picture requirements; the works are inclined by individual parts, naturally flow downwards in the glazing process to form a glaze flowing effect, and then a layer of transparent glaze is sprayed according to the picture requirement; the manufacturing process is completed by the cooperation of experienced technicians; when the glaze color is coated, a metal ground color is properly reserved according to the picture requirement, namely white, basically the same as the writing Chinese painting principle, the writing is performed at a proper position, and the glaze color is dried and fired after ensuring no flaw;
(7) firing in a furnace: placing the product in a kiln at an inclination angle of 30 ℃ according to the size of the product, controlling the temperature of the kiln, firing for 40-90 minutes, generating wonderful change among glaze colors in the high-temperature firing process to form a magic kiln change effect, and performing secondary firing when necessary;
(8) finishing a finished product: and carefully checking whether the composite color gold porcelain works have damage or flaws for finishing after firing.
As a preferred embodiment of this embodiment, the metal sculpture includes a circular carving or a relief.
As a preferred embodiment of this embodiment, the cast metal includes iron, copper, aluminum, stainless steel.
In a preferred embodiment of this example, the temperature of the furnace is controlled according to the melting point of the metal blank; wherein when iron is used, the furnace temperature is controlled to be 800-860 ℃; when copper is used, the furnace temperature is controlled to be 800-820 ℃; when aluminum is used, the furnace temperature is controlled to be 570-580 ℃; when stainless steel is used, the furnace temperature is controlled at 570-820 ℃.
As a preferred embodiment of this embodiment, the selection of the ground coat includes cobalt oxide, nickel oxide, and copper oxide.
As a preferred embodiment of this example, the enameling method includes a dipping method, a coating method, a spraying method, and a powder spraying method.
The invention combines various colors of enamel glaze and water to be repeatedly superposed and sprayed on the ground glaze in a plurality of layers, the enamel glaze is mutually permeated and melted and naturally flows to form the picture effect of the Chinese painting and writing according to the pre-designed effect, the enamel glaze is firmly attached to the metal sculpture (circular carving/embossment) by the manufacturing method of industrial enamel, and is sintered at high temperature in a kiln (a tunnel furnace and a box furnace), and the glaze colors can generate wonderful change to form the furnace transmutation effect of metamorphosis during the high-temperature firing process; the enamel and the metal are mutually permeated and firmly combined, the whole product has the supporting strength of the metal, and the surface has the special furnace-changing effects of corrosion resistance, concave-convex space, color change and the like of the compound color enamel, so that the invention becomes a brand new artistic form, namely the compound color gold porcelain.
The present invention and the embodiments thereof have been described above without limitation, and it should be understood by those skilled in the art that the present invention is not limited thereto, and that the present invention is not limited to the embodiments and the embodiments without inventive design without departing from the spirit of the present invention.

Claims (6)

1. A method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain is characterized by comprising the following steps:
(1) designing a drawing: drawing a work drawing, and designing the layout of each part, including space unevenness, color change, a glaze flowing mechanism, glazing thickness, picture and white leaving, and subject style drop printing;
(2) manufacturing a sculpture mud shape: manufacturing initial clay draft sculpture works with concave-convex space change by using sculpture mud according to a design drawing;
(3) copying a mould: copying a glass fiber reinforced plastic resin work through a gypsum mold, copying a silica gel outer film again according to the glass fiber reinforced plastic resin work, copying a wax pattern with the same ratio as the original clay draft according to the silica gel outer film, trimming the wax pattern, and copying and casting a required hollow mold by using a lost wax method;
(4) metal casting: selecting a casting metal to be melted into liquid metal at high temperature, casting the hollow mould after removing impurities from the liquid metal, wherein the casting area is not too large so as to prevent the metal wall from being cellular, opening the mould after the cast metal part is cooled, and performing gas welding and splicing after simple cleaning to form a blank;
(5) treating a blank body: carrying out surface pickling cleaning on the cast metal sculpture, carrying out surface sand blasting after drying, washing and drying to prepare glaze color;
(6) compounding color porcelain glaze: placing the treated metal sculpture green body in a dust-free room for overglaze color restoration, firstly coating a layer of under glaze, spraying a layer of clear water after the under glaze is slightly dry, then repeatedly coating enamel overglaze layer by layer according to a design drawing, combining water to enable the overglaze colors to mutually permeate and fuse, and finally spraying a layer of transparent glaze according to picture requirements; after ensuring that no flaw exists, airing and then firing in a furnace;
(7) firing in a furnace: placing the product in a kiln at an inclination angle of 30 ℃ according to the size of the product, controlling the temperature of the kiln, firing for 40-90 minutes, and performing secondary firing when necessary;
(8) finishing a finished product: and carefully checking whether the composite color gold porcelain works have damage or flaws for finishing after firing.
2. The method for manufacturing the outdoor and indoor metal sculpture transmutation complex color gold porcelain according to claim 1, wherein the metal sculpture comprises a circular sculpture or a relief sculpture.
3. The method for manufacturing the outdoor and indoor metal sculpture transmutation complex color golden porcelain according to claim 1, wherein the cast metal comprises iron, copper, aluminum and stainless steel.
4. The method for manufacturing the outdoor and indoor metal sculpture transmutation complex color gold porcelain according to claim 1, wherein the temperature of a furnace is controlled according to the melting point of a metal bottom blank during firing; wherein when iron is used, the furnace temperature is controlled to be 800-860 ℃; when copper is used, the furnace temperature is controlled to be 800-820 ℃; when aluminum is used, the furnace temperature is controlled to be 570-580 ℃; when stainless steel is used, the furnace temperature is controlled at 570-820 ℃.
5. The method for manufacturing the outdoor and indoor metal sculpture transmutation composite color gold porcelain according to claim 1, wherein the selection of the ground glaze comprises cobalt oxide, nickel oxide and copper oxide.
6. The method for manufacturing the composite color gold porcelain for indoor and outdoor metal sculpture transmutations according to claim 1, wherein the enameling method comprises a dipping method, a coating method, a spraying method and a powder spraying method.
CN202110198306.2A 2021-02-22 2021-02-22 Method for manufacturing indoor and outdoor metal sculpture transmutation composite color gold porcelain Expired - Fee Related CN112937194B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115556502A (en) * 2022-11-09 2023-01-03 金华市神雕雕塑工艺有限公司 Metal natural controllable forming method and application thereof in artware

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5067548A (en) * 1991-03-19 1991-11-26 Certech Incorporated Method of forming a ceramic mold for metal casting
CN1799873A (en) * 2006-01-10 2006-07-12 张维 Process for preparing metallic enamel embossment
CN102616075A (en) * 2011-01-27 2012-08-01 陈毅谦 Making method of metal painted sculpture and painted craftwork
CN103601471A (en) * 2013-11-05 2014-02-26 郑艳芳 Production process of underglaze five-color ceramics with fine brushwork traditional Chinese painting carving
CN112174527A (en) * 2020-10-19 2021-01-05 青岛裕晋精搪涂层有限公司 Low-temperature sintering process method for enamel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5067548A (en) * 1991-03-19 1991-11-26 Certech Incorporated Method of forming a ceramic mold for metal casting
CN1799873A (en) * 2006-01-10 2006-07-12 张维 Process for preparing metallic enamel embossment
CN102616075A (en) * 2011-01-27 2012-08-01 陈毅谦 Making method of metal painted sculpture and painted craftwork
CN103601471A (en) * 2013-11-05 2014-02-26 郑艳芳 Production process of underglaze five-color ceramics with fine brushwork traditional Chinese painting carving
CN112174527A (en) * 2020-10-19 2021-01-05 青岛裕晋精搪涂层有限公司 Low-temperature sintering process method for enamel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115556502A (en) * 2022-11-09 2023-01-03 金华市神雕雕塑工艺有限公司 Metal natural controllable forming method and application thereof in artware

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