CN112935115B - Stamping control method for die machining - Google Patents

Stamping control method for die machining Download PDF

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Publication number
CN112935115B
CN112935115B CN202110148177.6A CN202110148177A CN112935115B CN 112935115 B CN112935115 B CN 112935115B CN 202110148177 A CN202110148177 A CN 202110148177A CN 112935115 B CN112935115 B CN 112935115B
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Prior art keywords
push rod
workpiece
clamping
die
bolt
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CN112935115A (en
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冯晓栋
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Shenzhen Futaixing Precision Manufacturing Co ltd
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Shenzhen Futaixing Precision Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The invention relates to the technical field of machining, in particular to a stamping control method for die machining, which is realized based on a horizontal stamping device. The beneficial effects are that: the device can utilize the corresponding accessory part of clamping device cooperation to realize carrying out automatic feeding in automatic to stamping die to effectual replacement current artifical material loading's mode has improved the security and the machining efficiency of production, the device wholly adopts horizontal arranging can realize quick die sinking row material, the effectual efficiency that improves production, and can also through the better and current conveyer belt cooperation of discharge device, the transformation cost to defeated material circuit has been reduced, and the productivity effect is improved, and has very high practical value.

Description

Stamping control method for die machining
The application is a divisional application of a Chinese invention patent application with the application number of 201911375783.0, which is filed on 27.12.12.2019 and is named as a horizontal punching device convenient for quick die opening.
Technical Field
The invention relates to the technical field of machining, in particular to a stamping control method for die machining.
Background
Stamping forming is a work piece processing mode commonly used, adopts stamping forming can utilize the required product of the quick shaping of mould, and current stamping forming equipment generally sets up with vertical stamping device, and this type of stamping device needs the manual work to carry out material loading and die sinking when using, and the material loading in-process need occupy a large amount of manpowers to artifical material loading is slow with the speed of getting the material, leads to production efficiency low, has certain potential safety hazard in addition because the higher manual operation that leads to of raw materials temperature.
If the novel stamping equipment capable of quickly realizing automatic feeding, die sinking and discharging can effectively solve the problems, the stamping control method for die machining is provided.
Disclosure of Invention
The present invention is directed to a method for controlling stamping for die processing, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a stamping control method for die machining is realized based on a horizontal stamping device, the horizontal stamping device comprises a base, a supporting seat is integrally formed on the base, a fixed seat is welded on the supporting seat, a fixed die is fixedly arranged on the fixed seat through a bolt, and a guide sliding rod is fixedly arranged on the supporting seat through a bolt;
a sliding installation seat is slidably installed on the guide sliding rod, a movable die matched with the fixed die is fixedly installed on the sliding installation seat through a bolt, a stamping push rod is fixedly installed above the supporting seat through a bolt, the output end of the stamping push rod is used for driving the movable die to slide along the sliding rod, a jacking push rod is fixedly installed on the supporting seat through a bolt, and a thimble matched with the fixed die is fixedly installed at the output end of the jacking push rod through a bolt;
the rear end of the supporting seat is fixedly provided with a lifting push rod through a bolt, the output end of the lifting push rod is driven by a connecting rod, the output end of the connecting rod is fixedly provided with a telescopic push rod through a bolt, the output end of the telescopic push rod is driven by a second mounting frame, a second speed reducer and a second driving motor are fixedly mounted on the second mounting frame through a bolt, the output end of the second driving motor is connected with and drives the input end of the second speed reducer through a coupler, and the output end of the second speed reducer is fixedly provided with a first mounting frame through a bolt;
there are first driving motor and first speed reducer through bolt fixed mounting on the first mounting bracket, and the input of the first speed reducer of coupling joint and drive is passed through to first driving motor's output, there is the roll adjustment push rod output through bolt fastening and drive, and the output of roll adjustment push rod has the clamping device who is used for pressing from both sides tight work piece through bolt fixed mounting, there is the controller through bolt fixed mounting on the supporting seat, and the controller passes through cable difference electric connection punching press push rod, clamping device, roll adjustment push rod, lift push rod, flexible push rod, roof pressure push rod, first driving motor and second driving motor.
Preferably, clamping device is including last chucking arm and lower chucking arm that is used for pressing from both sides tight work piece, and the terminal fixed mounting that chucking arm passes through bolt and roll adjustment push rod down, there is clamping push rod through bolt fixed mounting on the chucking arm down, and clamping push rod's output drive goes up chucking arm, clamping push rod is the double-acting hydraulic push rod of single pole, and clamping push rod passes through cable and controller electric connection.
Preferably, fixed mounting has the discharge device who corresponds with the cover half position on the base, and sets up the bin outlet that corresponds with discharge device on the supporting seat, discharge device includes the stock guide that passes through bolt fixed mounting with the base, and the end of stock guide corresponds with outside conveyer belt, there is the push pedal that pushes away that corresponds with the upper end of stock guide below the stock guide through bolt fixed mounting pushes away the material push rod and pushes away the output drive of material push rod, the top integrated into one piece that pushes away the material push pedal has the protection push pedal that is used for avoiding the work piece to fall into and pushes away the material push pedal rear end, and pushes away the double-acting hydraulic push rod of single pole that the material push rod is through cable and controller electric connection.
Preferably, the controller is an S7-200 type controller, and the stamping push rod, the distance adjusting push rod, the lifting push rod, the telescopic push rod and the jacking push rod are single-rod double-acting hydraulic push rods.
Preferably, a limiting plate buried in the ground is integrally formed below the base, and the supporting seat is at least provided with a pair of guide sliding rods.
Preferably, the first driving motor and the second driving motor are both three-phase stepping motors, and the first speed reducer and the second speed reducer are both worm and gear speed reducers.
Compared with the prior art, the invention has the beneficial effects that:
1. the device can utilize the clamping device to match with corresponding accessory parts to realize automatic feeding in the stamping die, thereby effectively replacing the existing manual feeding mode and improving the production safety and the processing efficiency;
2. the device wholly adopts horizontal arranging can realize quick die sinking row material, the effectual efficiency that improves production to can also reduce the transformation cost to defeated material circuit through the better and current conveyer belt cooperation of discharge device, improve the productivity effect, have very high practical value.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the structure of the present invention;
FIG. 3 is a schematic view of a discharge apparatus according to the present invention;
fig. 4 is a schematic view showing the assembly of the clamping device and the elevating push rod of the present invention.
In the figure: 1. a base; 2. a supporting base; 3. stamping a push rod; 4. a discharge device; 401. a material guide plate; 402. a material pushing push rod; 403. a material pushing push plate; 404. a protective push plate; 5. a clamping device; 501. a lower clamping arm; 502. an upper clamping arm; 503. clamping the push rod; 6. a guide slide bar; 7. a sliding mounting seat; 8. moving the mold; 9. a distance adjusting push rod; 10. a lifting push rod; 11. a telescopic push rod; 12. the push rod is pressed; 13. a controller; 14. a thimble; 15. a fixed seat; 16. fixing a mold; 17. a limiting plate; 18. a connecting rod; 19. a first mounting bracket; 20. a first speed reducer; 21. a first drive motor; 22. a second mounting bracket; 23. a second speed reducer; 24. a second drive motor; 25. and (5) a workpiece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the technical solutions in the present invention, all other embodiments obtained by a person of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a technical solution: a stamping control method for die machining is realized based on a horizontal stamping device, the horizontal stamping device comprises a base 1, a supporting seat 2 is integrally formed on the base 1, a fixed seat 15 is welded and installed on the supporting seat 2, a fixed die 16 is fixedly installed on the fixed seat 15 through a bolt, a limiting plate 17 buried in the ground is integrally formed below the base 1, and at least one pair of guide slide bars 6 are arranged on the supporting seat 2;
a sliding installation seat 7 is slidably installed on the guide sliding rod 6, a movable die 8 matched with the fixed die 16 is fixedly installed on the sliding installation seat 7 through a bolt, a stamping push rod 3 is fixedly installed above the supporting seat 2 through a bolt, the output end of the stamping push rod 3 is used for driving the movable die 8 to slide along the sliding rod 6, a jacking push rod 12 is fixedly installed on the supporting seat 2 through a bolt, and a thimble 14 matched with the fixed die 16 is fixedly installed at the output end of the jacking push rod 12 through a bolt;
the rear end of the supporting seat 2 is fixedly provided with a lifting push rod 10 through a bolt, the output end of the lifting push rod 10 is driven by a connecting rod 18, the output end of the connecting rod 18 is fixedly provided with a telescopic push rod 11 through a bolt, the output end of the telescopic push rod 11 is driven by a second mounting frame 22, a second speed reducer 23 and a second driving motor 24 are fixedly mounted on the second mounting frame 22 through a bolt, the output end of the second driving motor 24 is connected with and drives the input end of the second speed reducer 23 through a coupler, and the output end of the second speed reducer 23 is fixedly provided with a first mounting frame 19 through a bolt;
a first driving motor 21 and a first speed reducer 20 are fixedly mounted on the first mounting frame 19 through bolts, the output end of the first driving motor 21 is connected with and drives the input end of the first speed reducer 20 through a coupler, the output end of the first speed reducer 20 is fixed through bolts and drives a distance adjusting push rod 9, the output end of the distance adjusting push rod 9 is fixedly mounted with a clamping device 5 for clamping a workpiece 25 through bolts, a controller 13 is fixedly mounted on the supporting seat 2 through bolts, the controller 13 is respectively and electrically connected with a stamping push rod 3, the clamping device 5, the distance adjusting push rod 9, a lifting push rod 10, a telescopic push rod 11, a jacking push rod 12, a first driving motor 21 and a second driving motor 24 through cables, the controller 13 is an S7-200 type controller, the stamping push rod 3, the distance adjusting push rod 9, the lifting push rod 10, the telescopic push rod 11 and the jacking push rod 12 are single-rod double-acting hydraulic push rods, the first driving motor 21 and the second driving motor 24 are three-phase stepping motors, and the first speed reducer 20 and the second speed reducer 23 are worm gear;
the clamping device 5 comprises an upper clamping arm 502 and a lower clamping arm 501 for clamping the workpiece 25, the lower clamping arm 501 is fixedly mounted at the tail end of the distance-adjusting push rod 9 through a bolt, a clamping push rod 503 is fixedly mounted on the lower clamping arm 501 through a bolt, the output end of the clamping push rod 503 drives the upper clamping arm 502, the clamping push rod 503 is a single-rod double-acting hydraulic push rod, and the clamping push rod 503 is electrically connected with the controller 13 through a cable;
the discharging device 4 corresponding to the fixed die 16 is fixedly mounted on the base 1, a discharging opening corresponding to the discharging device 4 is formed in the supporting seat 2, the discharging device 4 comprises a material guide plate 401 fixedly mounted on the base 1 through bolts, the tail end of the material guide plate 401 corresponds to an external conveying belt, a material pushing push rod 402 and a material pushing push plate 403 corresponding to the upper end of the material guide plate 401 are mounted below the material guide plate 401 through bolts and fixedly mounted at the output end of the material pushing push rod 402, a protection push plate 404 used for preventing the workpiece 25 from falling into the rear end of the material pushing push plate 403 is integrally formed above the material pushing push plate 403, and the material pushing push rod 402 is a single-rod double-acting hydraulic push rod electrically connected with the controller 13 through cables.
The working principle is as follows: when the device is used, firstly, the base 1 is placed on the ground, the limiting plate 17 is buried underground, the fixed die 16 and the movable die 8 are respectively installed on the fixed seat 15 and the sliding installation seat 7 according to different workpieces 25 to be processed, the clamping device 5 is used for clamping the workpieces 25 into the fixed die 16 during processing, then the movable die 8 is driven by the impact push rod 3 to impact the workpieces 25 to form the workpieces 25, the processed workpieces 25 drop into the discharging device 4, and then the processed workpieces 25 are pushed to an external conveying belt by the material guide plate 401 through the material pushing push plate 403. The specific stamping process is as follows: firstly, a feeding conveyor belt for conveying a workpiece 25 to be processed is arranged at the rear end of the device, then the lifting push rod 10 adjusts the lifting height of the clamping device 5 to enable the lifting push rod to correspond to the feeding conveyor belt, at the moment, the second driving motor 24 drives the first mounting frame 19 to rotate to enable the clamping device 5 to rotate to a position corresponding to the feeding conveyor belt, at the moment, the telescopic push rod 11 pushes the clamping device 5 to move to a waiting clamping position, then the first driving motor 21 drives the clamping device 5 to rotate to an angle corresponding to a corresponding clamping position on a workpiece 25 to be processed on the material conveying conveyor belt, at the moment, the distance adjusting push rod 9 pushes the clamping device 5 to be inserted forwards on the workpiece 25 and utilizes the clamping push rod 503 to tighten the upper clamping arm 502 to clamp the workpiece 25, then the telescopic push rod 11 is lifted upwards, the distance adjusting push rod 9 is contracted, at the moment, the second driving motor 24 rotates the workpiece 25 to a position corresponding to the fixed die 16, then the first driving motor 21 drives the workpiece 25 to rotate to an angle aligned with the fixed mold 16, at this time, the workpiece 25 is pushed to the left side into the fixed mold 16 by the telescopic push rod 11, then the stamping push rod 3 drives the movable die 8 to extrude to the left side and clamp the workpiece 25 so as not to fall off, at the moment, the clamping device 5 is separated from the clamping state of the workpiece 25 and moves to a non-working position, then the stamping push rod 3 further extrudes the workpiece 25 so as to deform and clamp the workpiece into the fixed die 16, and then the stamping push rod 3 drives the movable mold 8 to retreat towards the right side and then carries out secondary stamping on the workpiece 25 in the fixed mold 16 again to form the workpiece, after the workpiece is formed, the movable mold 8 moves towards the right side to a non-working position, and then the jacking push rod 12 is jacked to drive the thimble 14 to move towards the right side so as to push the formed workpiece 25 out of the fixed mold and enable the workpiece to fall into the discharging device 4. The device can utilize clamping device 5 to realize automatic feeding operation to effectual solution tradition manual feeding speed is slow, occupies greatly to the labour, has the problem of potential safety hazard moreover, and the horizontal punching press mode that the device adopted can be quick realize the drawing of patterns, thereby the effectual efficiency that improves processing has very high practical value.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A stamping control method for die processing, which is implemented based on a horizontal stamping device, the horizontal stamping device comprises a base (1), and the method is characterized in that: the base (1) is integrally formed with a supporting seat (2), the supporting seat (2) is welded with a fixed seat (15), the fixed seat (15) is fixedly provided with a fixed die (16) through a bolt, and the supporting seat (2) is fixedly provided with a guide sliding rod (6) through a bolt;
a sliding installation seat (7) is slidably installed on the guide sliding rod (6), a movable die (8) matched with the fixed die (16) is fixedly installed on the sliding installation seat (7) through a bolt, a stamping push rod (3) is fixedly installed above the supporting seat (2) through a bolt, the output end of the stamping push rod (3) is used for driving the movable die (8) to slide along the sliding rod (6), a jacking push rod (12) is fixedly installed on the supporting seat (2) through a bolt, and a thimble (14) matched with the fixed die (16) is fixedly installed at the output end of the jacking push rod (12) through a bolt;
the rear end of the supporting seat (2) is fixedly provided with a lifting push rod (10) through a bolt, the output end of the lifting push rod (10) is driven by a connecting rod (18), the output end of the connecting rod (18) is fixedly provided with a telescopic push rod (11) through a bolt, the output end of the telescopic push rod (11) is driven by a second mounting frame (22), a second speed reducer (23) and a second driving motor (24) are fixedly arranged on the second mounting frame (22) through a bolt, the output end of the second driving motor (24) is connected with and drives the input end of the second speed reducer (23) through a coupler, and the output end of the second speed reducer (23) is fixedly provided with a first mounting frame (19) through a bolt;
a first driving motor (21) and a first speed reducer (20) are fixedly mounted on the first mounting frame (19) through bolts, the output end of the first driving motor (21) is connected with and drives the input end of the first speed reducer (20) through a coupler, the output end of the first speed reducer (20) is fixed through bolts and drives a distance adjusting push rod (9), a clamping device (5) used for clamping a workpiece (25) is fixedly mounted at the output end of the distance adjusting push rod (9) through bolts, a controller (13) is fixedly mounted on the supporting seat (2) through bolts, and the controller (13) is respectively and electrically connected with the stamping push rod (3), the clamping device (5), the distance adjusting push rod (9), the lifting push rod (10), the telescopic push rod (11), the jacking push rod (12), the first driving motor (21) and the second driving motor (24) through cables;
the automatic feeding device is characterized in that a discharging device (4) corresponding to the fixed die (16) is fixedly mounted on the base (1), a discharging opening corresponding to the discharging device (4) is formed in the supporting seat (2), the discharging device (4) comprises a guide plate (401) fixedly mounted on the base (1) through bolts, the tail end of the guide plate (401) corresponds to an external conveying belt, a pushing push rod (402) is fixedly mounted below the guide plate (401) through bolts, the pushing push plate (403) corresponding to the upper end of the guide plate (401) is driven by the output end of the pushing push rod (402), a protective push plate (404) used for preventing a workpiece (25) from falling into the rear end of the pushing push plate (403) is integrally formed above the pushing push plate (403), and the pushing push rod (402) is a single-rod double-acting hydraulic push rod electrically connected with the controller (13) through a cable;
a limiting plate (17) buried in the ground is integrally formed below the base (1), and at least one pair of guide slide rods (6) is arranged on the supporting seat (2);
the method comprises the following steps:
step 1, firstly, a base (1) is placed on the ground, a limiting plate (17) is buried underground, and a fixed die (16) and a movable die (8) are respectively installed on a fixed seat (15) and a sliding installation seat (7) according to different workpieces (25) to be processed;
step 2, clamping a workpiece (25) in the fixed die (16) by using the clamping device (5) during processing, and then driving the movable die (8) to impact the workpiece (25) through the impact push rod (3) to form the workpiece;
step 3, the processed workpiece (25) falls into a discharging device (4), and then the processed workpiece (25) is pushed to an external conveying belt by a material guide plate (401) through a material pushing push plate (403);
the stamping method of the step 2 comprises the following steps:
step 21, installing a feeding conveyor belt for conveying a workpiece (25) to be processed at the rear end of the device, adjusting the lifting height of the clamping device (5) by a lifting push rod (10) to enable the lifting push rod to correspond to the feeding conveyor belt, driving a first mounting frame (19) to rotate by a second driving motor (24) to enable the clamping device (5) to rotate to a position corresponding to the feeding conveyor belt, and pushing the clamping device (5) to move to a waiting clamping position by a telescopic push rod (11);
step 22, driving the clamping device (5) to rotate to an angle corresponding to a clamping position on a workpiece (25) to be processed on a feeding conveyor belt by the first driving motor (21), pushing the clamping device (5) to insert forwards onto the workpiece (25) by the distance adjusting push rod (9) at the moment, tightening the upper clamping arm (502) by the clamping push rod (503) to clamp the workpiece (25), then lifting the telescopic push rod (11) upwards, contracting the distance adjusting push rod (9), rotating the workpiece (25) to a position corresponding to the fixed die (16) by the second driving motor (24), driving the workpiece (25) to rotate to an angle aligned with the fixed die (16) by the first driving motor (21), pushing the workpiece (25) to the left side by the telescopic push rod (11) to enter the fixed die (16), driving the movable die (8) to extrude to the left side and clamp the workpiece (25) to make the workpiece (25) not fall off at the moment, moving the clamping device (5) and the workpiece (25) to move to a non-clamping position, and then clamping the workpiece (25) is clamped into a non-stamping push rod (16) to deform;
and step 23, driving the movable mold (8) to retreat to the right by the pressing push rod (3), then re-pressing the workpiece (25) in the fixed mold (16) for forming, moving the movable mold (8) to the right to a non-working position after the workpiece is formed, and then driving the ejector pin (14) to move to the right by the pressing push rod (12) to eject the formed workpiece (25) out of the fixed mold and make the workpiece fall into the discharging device (4).
2. The press control method for die working according to claim 1, characterized in that: clamping device (5) are including last chucking arm (502) and lower chucking arm (501) that are used for pressing from both sides tight work piece (25), and lower chucking arm (501) through the terminal fixed mounting of bolt and roll adjustment push rod (9), there is clamping push rod (503) through bolt fixed mounting on chucking arm (501) down, and clamping push rod (503)'s output drive goes up chucking arm (502), clamping push rod (503) are the double-acting hydraulic push rod of single pole, and clamping push rod (503) pass through cable and controller (13) electric connection.
3. The press control method for die processing according to claim 1, wherein: the controller (13) is an S7-200 type controller, and the stamping push rod (3), the distance adjusting push rod (9), the lifting push rod (10), the telescopic push rod (11) and the jacking push rod (12) are single-rod double-acting hydraulic push rods.
4. The press control method for die processing according to claim 1, wherein: the first driving motor (21) and the second driving motor (24) are both three-phase stepping motors, and the first speed reducer (20) and the second speed reducer (23) are both worm and gear speed reducers.
CN202110148177.6A 2019-12-27 2019-12-27 Stamping control method for die machining Active CN112935115B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110148177.6A CN112935115B (en) 2019-12-27 2019-12-27 Stamping control method for die machining

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201911375783.0A CN111001722B (en) 2019-12-27 2019-12-27 Horizontal stamping device convenient to quick die sinking
CN202110148177.6A CN112935115B (en) 2019-12-27 2019-12-27 Stamping control method for die machining

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CN112935115B true CN112935115B (en) 2022-12-13

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CN111001722A (en) 2020-04-14
CN111001722B (en) 2021-05-25

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