CN112934453A - Intelligent control system and method for ore discharge port of cone crusher - Google Patents
Intelligent control system and method for ore discharge port of cone crusher Download PDFInfo
- Publication number
- CN112934453A CN112934453A CN202110246576.6A CN202110246576A CN112934453A CN 112934453 A CN112934453 A CN 112934453A CN 202110246576 A CN202110246576 A CN 202110246576A CN 112934453 A CN112934453 A CN 112934453A
- Authority
- CN
- China
- Prior art keywords
- control system
- discharge port
- ore discharge
- cone crusher
- camera
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses an intelligent control system and method for a cone crusher ore discharge port, which relate to the field of intelligent control and comprise a belt conveyor and the like, wherein product materials produced by processing of the cone crusher are discharged from the ore discharge port, the belt conveyor is arranged below the ore discharge port and used for conveying the product materials, a camera is arranged above the belt conveyor and used for carrying out image acquisition on the product materials, and an image recognition device is electrically connected with the camera and used for analyzing image data acquired by the camera and transmitting the generated particle size data to a PLC (programmable logic controller) control system through electrical connection; the PLC control system is electrically connected with the cone crusher and used for analyzing the particle size data of the product materials and controlling the cone crusher to adjust the size of the ore discharge port. The invention realizes the online measurement of the product granularity, automatically gives the adjustment parameters of the ore discharge port by connecting the signal to the PLC system, optimally adjusts the size of the ore discharge port of the crusher, lightens the labor intensity of operators and improves the efficiency of the crusher and the product quality.
Description
Technical Field
The invention relates to the field of intelligent control, in particular to an intelligent control system and method for a discharge hole of a cone crusher.
Background
Cone crushers are widely used in the industries of cement, mines, power generation, metallurgy, building materials, refractory materials, aggregates and the like. The crushing device is a core device in the whole crushing process flow, and in the crushing process, the moving cone lining plate and the fixed cone lining plate are continuously abraded, so that the ore discharge port is gradually enlarged. At this time, the size of the ore discharge opening needs to be adjusted according to the abrasion condition so as to ensure the granularity requirement of the product.
At present, most of the ore discharge openings of the cone crusher are manually judged to be in the granularity of products, and the size of the ore discharge openings is adjusted according to personal experience. The method needs operators to pay attention to the product granularity constantly, increases labor intensity, has no reliable data reference in the adjustment process, cannot scientifically and accurately give adjustment parameters, and influences the efficiency and quality of the whole crushing.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides an intelligent control system and method for a mine discharge port of a cone crusher, which can realize online measurement of product granularity, automatically give adjustment parameters of the mine discharge port by connecting signals into a PLC (programmable logic controller) system, optimally adjust the size of the mine discharge port of the crusher, reduce the labor intensity of operators and improve the efficiency of the crusher and the product quality.
The purpose of the invention is achieved by the following technical scheme: an intelligent control system for a mine discharge port of a cone crusher comprises a belt conveyor, product materials, a camera, an image recognition device, a PLC control system and the cone crusher, wherein the product materials produced by processing of the cone crusher are discharged from the mine discharge port, the belt conveyor is arranged below the mine discharge port and used for conveying the product materials, the camera is arranged above the belt conveyor and used for carrying out image acquisition on the product materials, and the image recognition device is electrically connected with the camera and used for analyzing image data acquired by the camera and transmitting the generated granularity data to the PLC control system through electrical connection; the PLC control system is electrically connected with the cone crusher and used for analyzing the particle size data of the product materials and controlling the cone crusher to adjust the size of the ore discharge port.
As a preferred technical scheme, an external light source is connected to the camera and used for enhancing lighting.
As a preferable technical scheme, the image recognition device is connected with the PLC control system through an RS-485 interface.
An intelligent control method for a discharge hole of a cone crusher comprises the following steps:
1) in the process of conveying the product materials by the belt conveyor, the camera acquires images of the product materials below the camera at intervals of t, and transmits acquired image data to the image recognition device;
2) after the image data is obtained by the image recognition device, analyzing the image data, judging the granularity condition of the product material, generating the granularity data of the product material, and transmitting the granularity data to the PLC control system;
3) and the PLC control system analyzes the obtained granularity data, and adjusts the size of the ore discharge port according to a preset program to realize automatic control.
As a preferable technical scheme, the time t is 1-30 min.
The invention has the beneficial effects that:
1. the product granularity is analyzed through the image recognition device, so that the product granularity can be quickly compared, and the real-time performance is high;
2. the size parameters of the ore discharge port are controlled by the PLC control system, so that the labor intensity of operators can be reduced, and the product quality can be adjusted in time.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Description of reference numerals: belt feeder 1, product material 2, camera 3, image recognition device 4, PLC control system 5, cone crusher 6, ore discharge mouth 7.
Detailed Description
The invention will be described in detail below with reference to the following drawings:
example (b): as shown in the attached drawing 1, an intelligent control system for a cone crusher ore discharge port comprises a belt conveyor 1, product materials 2, a camera 3, an image recognition device 4, a PLC control system 5 and a cone crusher 6, wherein the product materials 2 processed and produced by the cone crusher 6 are discharged from the ore discharge port 7, the belt conveyor 1 is arranged below the ore discharge port 7 and used for conveying the product materials 2, the camera 3 is arranged above the belt conveyor 1 and used for carrying out image acquisition on the product materials 2, and the image recognition device 4 is electrically connected with the camera 3 and used for analyzing image data acquired by the camera 3 and transmitting the generated particle size data to the PLC control system 5 through an RS-485 interface; the PLC control system 5 is electrically connected with the cone crusher 6 and used for analyzing the particle size data of the product materials 2 and controlling the cone crusher 6 to adjust the size of the ore discharge port 7. Preferably, an external light source is connected to the camera 3 for enhancing lighting.
An intelligent control method for a discharge hole of a cone crusher comprises the following steps:
1) in the process of conveying the product materials 2 by the belt conveyor 1, the camera 3 collects images of the product materials 2 below the camera once every 1-30 min and transmits the collected image data to the image recognition device 4;
2) after obtaining the image data, the image recognition device 4 analyzes the image data, judges the granularity condition of the product material 2, generates the granularity data of the product material 2, and transmits the granularity data to the PLC control system 5;
3) the PLC control system 5 analyzes the obtained granularity data, and adjusts the size of the ore discharge port 7 according to a preset program to realize automatic control.
The product granularity is analyzed through the image recognition device, so that the product granularity can be quickly compared, and the real-time performance is high; the size parameters of the ore discharge port are controlled by the PLC control system, so that the labor intensity of operators can be reduced, the product quality can be adjusted in time, and the method can be popularized and applied to aggregate processing production.
It should be understood that equivalent substitutions and changes to the technical solution and the inventive concept of the present invention should be made by those skilled in the art to the protection scope of the appended claims.
Claims (5)
1. The utility model provides a cone crusher ore discharge mouth intelligence control system which characterized in that: the automatic grain sorting machine comprises a belt conveyor (1), product materials (2), a camera (3), an image recognition device (4), a PLC control system (5) and a cone crusher (6), wherein the product materials (2) processed and produced by the cone crusher (6) are discharged from an ore discharge port (7), the belt conveyor (1) is arranged below the ore discharge port (7) and used for conveying the product materials (2), the camera (3) is arranged above the belt conveyor (1) and used for carrying out image acquisition on the product materials (2), and the image recognition device (4) is electrically connected with the camera (3) and used for analyzing image data acquired by the camera (3) and transmitting the generated grain size data to the PLC control system (5) through electric connection; the PLC control system (5) is electrically connected with the cone crusher (6) and used for analyzing the particle size data of the product materials (2) and controlling the cone crusher (6) to adjust the size of the ore discharge port (7).
2. The cone crusher ore discharge opening intelligent control system according to claim 1, characterized in that: and the camera (3) is connected with an external light source for enhancing lighting.
3. The cone crusher ore discharge opening intelligent control system according to claim 1, characterized in that: the image recognition device (4) is connected with the PLC control system (5) through an RS-485 interface.
4. The intelligent control method for the ore discharge port of the cone crusher is characterized by comprising the following steps: the method comprises the following steps:
1) in the process of conveying the product materials (2) by the belt conveyor (1), the camera (3) collects images of the product materials (2) below the camera at intervals of time t, and transmits the collected image data to the image recognition device (4);
2) after the image data is obtained by the image recognition device (4), analyzing the image data, judging the granularity condition of the product material (2), generating the granularity data of the product material (2), and transmitting the granularity data to the PLC control system (5);
3) the PLC control system (5) analyzes the obtained granularity data, and adjusts the size of the ore discharge port (7) according to a preset program to realize automatic control.
5. The intelligent control method for the discharge opening of the cone crusher according to claim 3, characterized in that: the time t is 1-30 min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110246576.6A CN112934453A (en) | 2021-03-05 | 2021-03-05 | Intelligent control system and method for ore discharge port of cone crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110246576.6A CN112934453A (en) | 2021-03-05 | 2021-03-05 | Intelligent control system and method for ore discharge port of cone crusher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112934453A true CN112934453A (en) | 2021-06-11 |
Family
ID=76247942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110246576.6A Withdrawn CN112934453A (en) | 2021-03-05 | 2021-03-05 | Intelligent control system and method for ore discharge port of cone crusher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112934453A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681014A (en) * | 2021-10-22 | 2021-11-23 | 南通豪派金属制品有限公司 | Intelligent regulation and control method and system for metal powder processing equipment |
-
2021
- 2021-03-05 CN CN202110246576.6A patent/CN112934453A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681014A (en) * | 2021-10-22 | 2021-11-23 | 南通豪派金属制品有限公司 | Intelligent regulation and control method and system for metal powder processing equipment |
| CN113681014B (en) * | 2021-10-22 | 2022-03-15 | 南通豪派金属制品有限公司 | Intelligent regulation and control method and system for metal powder processing equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107552149B (en) | A kind of kibbler roll roll gap gap self-checking device and working method | |
| CN101229525B (en) | Raymond mill crashing auto control method and equipment thereof | |
| CN102240588B (en) | Dry-grinding and dry-separation method of magnetite | |
| CN101767046B (en) | Crushing process of alumina crusting block and production line thereof | |
| CN203355840U (en) | Production line for manufacturing sand through ball-milling | |
| CN112934453A (en) | Intelligent control system and method for ore discharge port of cone crusher | |
| EA030956B1 (en) | Method of controlling a grinding mill process | |
| CN108787134A (en) | A kind of production system and its production method for ore reduction and screening | |
| CN113413999A (en) | Online intelligent detection control technology for quality of semi-finished product in grit coarse crushing production workshop | |
| CN108940462A (en) | A kind of On-Line Control Method of coking mixed coal smashing fineness | |
| CN201186240Y (en) | Raymond mill automatic control device | |
| CN109046735B (en) | Device and method for automatically adjusting product granularity in crushing processing process | |
| CN209501770U (en) | A kind of gyratory crusher feeding control system | |
| CN202803389U (en) | Screening and magnetic selection system of waste steel and steel dreg | |
| CN112588425A (en) | Coarse aggregate preparation process | |
| CN205700952U (en) | A kind of ore dressing crushes approach system | |
| CN205199669U (en) | Special production line of metal silica flour processing | |
| CN208711898U (en) | A kind of production system for ore reduction and screening | |
| CN114058839B (en) | Sintered fuel particle size control device and control method | |
| CN202316065U (en) | Closed-loop production line device for crushing aluminum oxide crusting block | |
| CN212468232U (en) | Size adjusting system of ore discharge channel | |
| CN213611876U (en) | Rubble preparation system with sorting unit in advance | |
| CN103846141A (en) | Grinding device and grinding technology for generating large-particle aluminum oxide crusting block granularity | |
| CN203316203U (en) | Production line device for breaking aluminum oxide crust block | |
| CN203711092U (en) | Raymond mill for producing silicon carbide micropowder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210611 |