CN112896063A - Vehicle-mounted display light source multi-angle detection system - Google Patents
Vehicle-mounted display light source multi-angle detection system Download PDFInfo
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- CN112896063A CN112896063A CN202110151619.2A CN202110151619A CN112896063A CN 112896063 A CN112896063 A CN 112896063A CN 202110151619 A CN202110151619 A CN 202110151619A CN 112896063 A CN112896063 A CN 112896063A
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- 238000001514 detection method Methods 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000007493 shaping process Methods 0.000 claims abstract description 15
- 230000003068 static effect Effects 0.000 claims abstract description 6
- 230000005611 electricity Effects 0.000 claims abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R11/00—Arrangements for holding or mounting articles, not otherwise provided for
- B60R11/02—Arrangements for holding or mounting articles, not otherwise provided for for radio sets, television sets, telephones, or the like; Arrangement of controls thereof
- B60R11/0229—Arrangements for holding or mounting articles, not otherwise provided for for radio sets, television sets, telephones, or the like; Arrangement of controls thereof for displays, e.g. cathodic tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a multi-angle detection system for a vehicle-mounted display light source. According to the vehicle-mounted display light source multi-angle detection system, firstly, the main camera and the auxiliary camera which are shot at different angles are arranged on the first support, so that the comprehensiveness of workpiece detection can be improved, and meanwhile, the influence of an external environment on the detection can be reduced, so that the workpiece detection accuracy is improved; secondly, the electronic air bar is arranged on the conveying belt, so that static electricity on the surface of the workpiece can be removed, and dust and other debris are prevented from adhering to the surface of the workpiece; thirdly, the shaping mechanism is arranged in the conveying belt, so that the shape of the workpiece can be adjusted, and the workpiece can be conveniently grabbed by matching with a material taking station; fourthly, the material blocking mechanism is arranged in the conveying belt, so that the shaping mechanism can be guaranteed to accurately adjust the workpiece.
Description
Technical Field
The invention relates to the technical field of detection devices, in particular to a vehicle-mounted display light source multi-angle detection system.
Background
The vehicle-mounted display light source multi-angle detection system is a device for detecting the surface of a display screen, but with the development of science and technology, the requirements of people on the detection device are higher and higher, so that the traditional detection device cannot meet the use requirements of people;
at present, current vehicle-mounted display light source multi-angle detecting system is when using, because the camera only sets up a set of, consequently when detecting, can only detect the display screen with a specific angle, but because impurity such as steam pocket on display screen surface, the shape and the state that present under different angles are different, consequently when using, singly shoot the display screen from a certain angle, and unable very first time is accurate, for this reason, we propose a vehicle-mounted display light source multi-angle detecting system.
Disclosure of Invention
The invention mainly aims to provide a vehicle-mounted display light source multi-angle detection system which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a vehicle-mounted display light source multi-angle detection system comprises a workbench and a station turntable arranged at the center of the workbench, wherein the station turntable is driven by a motor arranged in the workbench, four groups of die holders distributed at equal intervals are arranged at the top of the station turntable, a feeding station for feeding and a discharging station for discharging are respectively arranged at two sides of the workbench, a material taking station, a main detection station and a film pressing detection station distributed around the station turntable are arranged at the top of the workbench, wherein,
the main detection station comprises a support connected with the workbench, two groups of lifting plates arranged at the top of the workbench, and a main camera and an auxiliary camera which are respectively arranged on the two groups of lifting plates.
Preferably, get material station and main station of detecting and be located the both sides of material loading station, main station of detecting and press mold detect the rear portion that the station is close to the workstation with the press mold, and the press mold detects the station and is located the main one side that detects the station and be close to the unloading station of detecting.
Preferably, the secondary camera is obliquely arranged, and the secondary camera and the primary camera face the die holder.
Preferably, the material loading station contains the conveyer belt of being connected with workstation one side, installs the plastic mechanism of department at the conveyer belt center and is close to the stock stop of plastic mechanism one side, the ion wind stick that is used for getting rid of static is installed to the conveyer belt top.
Preferably, the conveyer belt contains and installs at the guard plate and install the live-rollers at the guard plate both ends, overlaps between two sets of live-rollers to be equipped with the multiunit lasso.
Preferably, the shaping mechanism contains the footstock and installs the liftout cylinder that is used for driving the footstock oscilaltion in the transportation area inboard, the revolving cylinder that is used for driving the footstock rotation is installed at the top of liftout cylinder, and the footstock is installed at revolving cylinder's top.
Preferably, the stock stop contains the connecting plate that is used for blockking the work piece and installs and be used for driving the connecting plate at the conveyer belt inboard and carry out rotatory upset cylinder, the shelves pole is all installed to the top both sides of connecting plate.
Preferably, the front end of No. two supports is provided with the light filling lamp, press mold camera and No. two lifter plates sliding connection, and pass through bolted connection between press mold camera and No. two lifter plates.
Preferably, the blanking station comprises a fixed seat, a feeding table arranged on one side of the workbench, a transverse guide rail arranged above the feeding table and used for driving the fixed seat to move transversely, and a longitudinal guide rail connected to one side of the transverse guide rail and used for driving the fixed seat to move longitudinally, wherein a grabbing mechanism used for grabbing workpieces is arranged at the bottom of the fixed seat.
Preferably, snatch the mechanism and contain two sets of telescopic cylinder that stack each other and install the connecting seat at the telescopic cylinder end, the telescopic cylinder of top is connected with the bottom of fixing base, and two sets of the flexible opposite direction of end of connecting seat, the bottom of connecting seat is installed and is grabbed the pole, and grabs the bottom both sides of pole and all install the couple.
Preferably, the bottom of the extension plate is provided with an extension plate, and the top end of the extension plate is provided with a proximity sensor for detecting the distance between the workpiece and the extension plate.
Preferably, the film pressing mechanism is installed at the top of the workbench and close to the front end direction of the film pressing detection station.
Preferably, the film pressing mechanism comprises a positioning frame, a film pressing cylinder arranged at the top of the positioning frame and used for pressing films, and a lighting seat used for supplying power to the workpiece.
Preferably, the film pressing mechanism is provided with an air exhaust hole inside, and the air exhaust hole is communicated with an air exhaust pump arranged inside the workbench through a pipeline.
Preferably, the material taking station comprises a grabbing mechanism for grabbing the workpiece, a base arranged on the top of the workbench and a mechanical arm arranged on the top of the base and used for driving the grabbing mechanism to move.
Preferably, snatch the mechanism and contain two sets of telescopic cylinder that stack each other and install the connecting seat at the telescopic cylinder end, the telescopic cylinder of top is connected with the bottom of arm, and two sets of the flexible opposite direction of end of connecting seat, the bottom of connecting seat is installed and is grabbed the pole, and grabs the bottom both sides of pole and all install the couple.
Preferably, the bottom of telescopic cylinder installs the extension board, and the top of extension board installs the proximity sensor who is used for detecting the work piece and snatchs the interval between the mechanism.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the main camera and the auxiliary camera which shoot at different angles are arranged on the first bracket, so that the comprehensiveness of workpiece detection can be improved, and the influence of an external environment on the detection can be reduced, so that the workpiece detection accuracy is improved;
secondly, the electronic air bar is arranged on the conveying belt, so that static electricity on the surface of the workpiece can be removed, and dust and other debris are prevented from adhering to the surface of the workpiece;
thirdly, the shaping mechanism is arranged in the conveying belt, so that the shape of the workpiece can be adjusted, and the workpiece can be conveniently grabbed by matching with a material taking station;
fourthly, the stop mechanism is arranged in the conveying belt, so that the workpiece can be stopped from moving continuously, and the shaping mechanism is guaranteed to be accurate to adjust the workpiece.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a vehicle-mounted display light source multi-angle detection system according to the present invention;
FIG. 2 is a top view of a multi-angle inspection system for a vehicle-mounted display light source according to the present invention;
FIG. 3 is a structural diagram of a workbench and a station turntable in the multi-angle detection system of the vehicle-mounted display light source of the present invention;
FIG. 4 is a structural diagram of a main inspection station in a multi-angle inspection system for a vehicle-mounted display light source according to the present invention;
FIG. 5 is a structural diagram of a loading station in the multi-angle detection system of the vehicle-mounted display light source of the present invention;
FIG. 6 is a view of a shaping mechanism in the multi-angle detection system for the vehicle-mounted display light source according to the present invention;
FIG. 7 is a structural diagram of a material stop mechanism in the multi-angle detection system of the vehicle-mounted display light source.
In the figure: 1. a work table; 2. a station turntable; 21. a die holder; 3. a feeding station; 31. a shaping mechanism; 311. a material ejection cylinder; 312. a rotating cylinder; 313. a top seat; 32. a stock stop mechanism; 321. turning over the air cylinder; 322. a connecting plate; 323. a gear lever; 33. an ion wind rod; 4. a main detection station; 41. a first bracket; 42. a first lifting plate; 43. a main camera; 44. a sub-camera; 5. a film pressing detection station; 6. a blanking station; 7. and a material taking station.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-7, a vehicle-mounted display light source multi-angle detection system comprises a workbench 1 and a station turntable 2 installed at the center of the workbench 1, wherein the station turntable 2 is driven by a motor installed inside the workbench 1, four groups of mold bases 21 are arranged at the top of the station turntable 2 and are distributed at equal intervals, a feeding station 3 for feeding and a blanking station 6 for blanking are respectively installed at two sides of the workbench 1, a material taking station 7, a main detection station 4 and a film pressing detection station 5 are installed at the top of the workbench 1 and distributed around the station turntable 2, wherein,
the main detection station 4 comprises a first support 41 connected with the workbench 1, two groups of first lifting plates 42 arranged at the top of the workbench 1, and a main camera 43 and an auxiliary camera 44 which are respectively arranged on the two groups of first lifting plates 42.
Referring to fig. 2, the material taking station 7 and the main detection station 4 are located on two sides of the material loading station 3, the main detection station 4 and the film pressing detection station 5 are close to the rear portion of the workbench 1, and the film pressing detection station 5 is located on one side of the main detection station 4 close to the material loading station 6.
Referring to fig. 3, the sub-camera 44 is disposed obliquely, and both the sub-camera 44 and the main camera 43 face the die holder 21.
Referring to fig. 5, the feeding station 3 includes a conveyor belt connected to one side of the work table 1, a shaping mechanism 31 installed at the center of the conveyor belt, and a material blocking mechanism 32 installed at one side close to the shaping mechanism 31, and an ion air bar 33 for removing static electricity is installed above the conveyor belt.
Referring to fig. 5, the conveyor belt includes rotating rollers installed at the protection plates and installed at both ends of the protection plates, and a plurality of sets of ferrules are sleeved between two sets of rotating rollers.
Referring to fig. 6, the shaping mechanism 31 includes a top seat 313 and a material ejecting cylinder 311 installed inside the conveyor belt for driving the top seat 313 to move up and down, a rotating cylinder 312 for driving the top seat 313 to rotate is installed on the top of the material ejecting cylinder 311, and the top seat 313 is installed on the top of the rotating cylinder 312.
Referring to fig. 7, the material blocking mechanism 32 includes a connecting plate 322 for blocking the workpiece and a turning cylinder 321 installed inside the conveyor belt for driving the connecting plate 322 to rotate, and two sides of the top of the connecting plate 322 are both provided with a blocking rod 323.
The front end of No. two supports is provided with the light filling lamp, and press mold camera and No. two lifter plates sliding connection, and pass through bolted connection between press mold camera and No. two lifter plates.
Unloading station 6 contains the fixing base, installs the pay-off platform in workstation 1 one side, installs and is used for driving the transverse guide of fixing base transverse motion and connects the longitudinal rail who is used for driving fixing base longitudinal motion in transverse guide one side above the pay-off platform, and the bottom of fixing base is installed and is used for snatching the mechanism that snatchs of work piece.
Snatch the mechanism and contain two sets of telescopic cylinder that stack each other and install the connecting seat at the telescopic end of telescopic cylinder, the telescopic cylinder of top is connected with the bottom of fixing base, and the flexible opposite direction of end of two sets of connecting seats, and the pole is grabbed in the bottom of connecting seat installation, and the couple is all installed to the bottom both sides of grabbing the pole.
The bottom of telescopic cylinder installs the extension board, and the top of extension board installs the proximity sensor who is used for detecting the work piece and snatchs the interval between the mechanism.
A film pressing mechanism is arranged at the top of the workbench 1 and close to the front end direction of the film pressing detection station 5.
Film pressing mechanism contains the locating rack and installs the film pressing cylinder that is used for the film pressing at the locating rack top and be used for the seat of lighting up of supplying power to the work piece.
The inside of film pressing mechanism has been seted up the aspirating hole, and the aspirating hole passes through the pipeline and installs the aspiration pump intercommunication in workstation 1 inside.
The material taking station 7 comprises a grabbing mechanism for grabbing workpieces, a base arranged at the top of the workbench 1 and a mechanical arm arranged at the top of the base and used for driving the grabbing mechanism to move.
Snatch the mechanism and contain two sets of telescopic cylinder that stack each other and install the connecting seat at the telescopic end of telescopic cylinder, the telescopic cylinder of the top is connected with the bottom of arm, and the flexible opposite direction of end of two sets of connecting seats, and the pole is grabbed in the bottom of connecting seat installation, and the couple is all installed to the bottom both sides of grabbing the pole.
The extension board is installed to telescopic cylinder's bottom, and the top of extension board installs and is used for detecting the work piece and snatchs the proximity sensor of interval between the mechanism, and the inside of getting material station 7 and the below of fixing base are all installed and are snatched the mechanism.
When the device is used, a workpiece to be processed is placed on a conveying belt in the feeding station 3, then the workpiece is conveyed along with the movement of the conveying belt, (a photoelectric switch arranged on the inner side of the conveying belt is used for detecting whether the workpiece is in place), meanwhile, a material blocking mechanism 32 arranged on the inner side of the conveying belt is started, after the material blocking mechanism 32 is started, a turnover cylinder 321 arranged in the material blocking mechanism 32 drives a connecting plate 322 and a blocking rod 323 arranged on the top of the turnover cylinder to lift up, the workpiece on the conveying belt is blocked, the workpiece is kept above a shaping mechanism 31, then, a material ejecting cylinder 311 arranged in the shaping mechanism 31 is lifted up to jack the workpiece, meanwhile, a rotating cylinder 312 arranged on the top of the material ejecting cylinder 311 is controlled to drive a top seat 313 on the top of the rotating cylinder to rotate together with the workpiece, after the workpiece rotates for 90 degrees, the material ejecting cylinder 311 descends to enable the adjusted workpiece to fall onto the conveying belt again, and, so that the workpiece can be normally transported forwards, and when in transportation, the ion wind rod 33 positioned above the feeding station 3 carries out static electricity removal on the workpiece.
When a workpiece moves to the rearmost part of a conveying belt, a mechanical arm on a material taking station 7 drives a grabbing mechanism to be right above the workpiece, then the grabbing mechanism is placed on the workpiece, when the grabbing mechanism moves towards the direction of the workpiece, hooks on two sides of the grabbing mechanism move to two sides of the workpiece, after a proximity sensor arranged on the grabbing mechanism detects that the workpiece and the grabbing mechanism reach a specified distance, two groups of telescopic cylinders inside the grabbing mechanism contract simultaneously, the grabbing rod and the hooks arranged on the grabbing rod move towards the direction of the workpiece together, so that the workpiece is grabbed, then the grabbed workpiece is placed on a die holder 21 at the top of a station turntable 2, and the workpiece is sequentially conveyed to the positions below a main detection station 4, a film pressing detection station 5 and a blanking station 6 through rotation of the station turntable 2.
When the work piece moves to main detection station 4 below, main camera 43 and vice camera 44 of a support 41 top are shot the work piece that is located main detection station 4 below simultaneously and are detected, secondly, because main camera 43 and vice camera 44 are located different positions, consequently when shooing the work piece, can obtain the state of work piece from the multi-angle simultaneously, thereby improve the accuracy of the detection that detects, avoid the influence limitation that single direction detected and bring, whether white point, dust and damage etc. appear on the surface of the work piece that from this can timely detection.
When the work piece removed press mold mechanism below, be located the press mold camera that the press mold examined on the station 5 and correspond protection film and work piece, later the press mold cylinder pushes down the surface of work piece with the protection film for protection film and work piece surface laminating, light the seat simultaneously and supply power to the work piece, make the work piece circular telegram luminous, the impurity on its surface or bubble can demonstrate different luminance and shape, so conveniently detect whether inseparable work piece laminating completely of protecting film.
When the workpiece moves below the blanking station 6, the longitudinal guide rail can drive the fixing seat to slide along the longitudinal direction, the transverse guide rail can drive the fixing seat to slide transversely, therefore, the fixing seat is driven to move freely on a plane through the longitudinal guide rail and the transverse guide rail, the grabbing mechanism below the fixing seat is driven to be right above the workpiece, then the grabbing mechanism is placed on the workpiece, when the grabbing mechanism moves towards the direction of the workpiece, hooks on two sides of the grabbing mechanism move to two sides of the workpiece, after a proximity sensor to be installed on the grabbing mechanism detects that the workpiece reaches a specified distance with the grabbing mechanism, two groups of telescopic air cylinders inside the grabbing mechanism shrink simultaneously, the grabbing rod and the hook installed on the grabbing rod move towards the direction of the workpiece together, and therefore the workpiece is grabbed.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The vehicle-mounted display light source multi-angle detection system is characterized by comprising a workbench (1) and a station turntable (2) arranged at the center of the workbench (1), wherein the station turntable (2) is driven by a motor arranged in the workbench (1), the top of the station turntable (2) is provided with four groups of die holders (21) distributed at equal intervals, the two sides of the workbench (1) are respectively provided with a feeding station (3) for feeding and a blanking station (6) for blanking, the top of the workbench (1) is provided with a material taking station (7), a main detection station (4) and a film pressing detection station (5) distributed around the station turntable (2),
the main detection station (4) comprises a first support (41) connected with the workbench (1), two groups of first lifting plates (42) arranged at the top of the workbench (1), and a main camera (43) and an auxiliary camera (44) which are respectively arranged on the two groups of first lifting plates (42).
2. The multi-angle detection system for the vehicle-mounted display light source according to claim 1, wherein: get material station (7) and main detection station (4) and be located the both sides of material loading station (3), main detection station (4) and press mold examine the rear portion that station (5) are close to workstation (1), and press mold examine one side that station (5) are located main detection station (4) and are close to unloading station (6).
3. The multi-angle detection system for the vehicle-mounted display light source according to claim 1, wherein: the auxiliary camera (44) is obliquely arranged, and both the auxiliary camera (44) and the main camera (43) face the die holder (21).
4. The multi-angle detection system for the vehicle-mounted display light source according to claim 1, wherein: the feeding station (3) comprises a conveying belt connected with one side of the workbench (1), a shaping mechanism (31) arranged at the center of the conveying belt and a material stop mechanism (32) close to one side of the shaping mechanism (31), and an ion wind rod (33) used for removing static electricity is arranged above the conveying belt.
5. The multi-angle detection system for the vehicle-mounted display light source according to claim 4, wherein: the conveyer belt contains installs at the guard plate and installs the live-rollers at the guard plate both ends, overlaps between two sets of live-rollers to be equipped with the multiunit lasso.
6. The multi-angle detection system for the vehicle-mounted display light source according to claim 4, wherein: the shaping mechanism (31) comprises a top seat (313) and a material ejecting cylinder (311) which is arranged on the inner side of the conveying belt and used for driving the top seat (313) to ascend and descend, a rotating cylinder (312) used for driving the top seat (313) to rotate is installed at the top of the material ejecting cylinder (311), and the top seat (313) is installed at the top of the rotating cylinder (312).
7. The multi-angle detection system for the vehicle-mounted display light source according to claim 4, wherein: stock stop (32) contain connecting plate (322) that are used for blockking the work piece and install and be used for driving connecting plate (322) to carry out rotatory upset cylinder (321) inboard in the conveyer belt, shelves pole (323) are all installed to the top both sides of connecting plate (322).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110151619.2A CN112896063A (en) | 2021-02-03 | 2021-02-03 | Vehicle-mounted display light source multi-angle detection system |
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| CN202110151619.2A CN112896063A (en) | 2021-02-03 | 2021-02-03 | Vehicle-mounted display light source multi-angle detection system |
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| CN209988606U (en) * | 2019-04-03 | 2020-01-24 | 健芮智能科技（昆山）有限公司 | Conveying device with lifting and rotating functions |
| CN110948840A (en) * | 2019-12-18 | 2020-04-03 | 福建星云电子股份有限公司 | Automatic bending device of FPC circuit board |
| CN111438080A (en) * | 2020-04-09 | 2020-07-24 | 东莞市合硕精密五金科技有限公司 | Backlight detection and material collection all-in-one machine |
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2021
- 2021-02-03 CN CN202110151619.2A patent/CN112896063A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000071033A (en) * | 1998-08-28 | 2000-03-07 | Amada Co Ltd | Up/down-type positioning stopping device |
| CN203357418U (en) * | 2013-07-04 | 2013-12-25 | 广州电装有限公司 | Linkage workbench |
| CN209198809U (en) * | 2018-12-13 | 2019-08-02 | 东莞三协精工科技有限公司 | A kind of backlight AOI detection image acquisition device |
| CN209988606U (en) * | 2019-04-03 | 2020-01-24 | 健芮智能科技（昆山）有限公司 | Conveying device with lifting and rotating functions |
| CN109867114A (en) * | 2019-04-10 | 2019-06-11 | 安徽中显智能机器人有限公司 | A kind of automatic blanking sorter |
| CN110948840A (en) * | 2019-12-18 | 2020-04-03 | 福建星云电子股份有限公司 | Automatic bending device of FPC circuit board |
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Application publication date: 20210604 |
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