CN112745795B - 一种注塑用水性聚氨酯静电植绒胶及制备方法 - Google Patents
一种注塑用水性聚氨酯静电植绒胶及制备方法 Download PDFInfo
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Abstract
本发明公开了一种注塑用水性聚氨酯静电植绒胶及其制备方法,涉及纺织胶黏剂技术领域,静电植绒胶由如下重量份数的原料制备而成:二苯基甲烷二异氰酸酯50‑80份、1,6‑六甲基二异氰酸酯20‑50份、聚酯多元醇100‑150份、聚醚多元醇20‑50份、磺酸盐改性二异氰酸酯25‑40份、多元醇扩链剂10‑20份、多元胺扩链剂5‑13.5份、水280‑360份。本发明一种注塑用水性聚氨酯静电植绒胶的制备方法简单方便,制备的静电植绒胶固含量达50%,手感柔软,牢度好,耐寒、耐溶剂性、耐水解、耐湿热老化优异,可注塑,水性环保。
Description
技术领域
本发明涉及纺织胶黏剂技术领域,具体涉及一种注塑用水性聚氨酯静电植绒胶及制备方法。
背景技术
随着社会的发展,环保越来越受到人们的重视,水性产品对环境无污染、对人体无伤害,所以水性聚氨酯代替溶剂型聚氨酯已成为必然趋势。
目前市场上注塑用植绒胶以溶剂型聚氨酯为主,注塑牢度好,得到广泛使用,但溶剂型聚氨酯含有大量DMF、甲苯等溶剂,生产及使用过程会放出有害物质,对人体会造成伤害,对环境会产生污染。
发明内容
为此,本发明提供一种注塑用水性聚氨酯静电植绒胶及制备方法,以解决现有注塑用植绒胶以溶剂型聚氨酯为主而存在生产及使用过程会放出有害物质,对人体会造成伤害,对环境会产生污染的问题。
为了实现上述目的,本发明提供如下技术方案:
根据本发明的第一方面,一种注塑用水性聚氨酯静电植绒胶,所述静电植绒胶由如下重量份数的原料制备而成:
本发明通过选择二苯基甲烷二异氰酸酯和1,6-六甲基二异氰酸酯两种活性异氰酸酯基团协同作用提高牢度和初粘性、耐溶剂性能。原料二苯基甲烷二异氰酸酯具有环状结构,合成过程中环状结构稳定,形成高聚物后仍能存在,此结构可以增加产品的刚性,弹性好,耐水、耐溶剂、耐磨性能得到增强,改善植绒面料牢度、耐溶剂性能,1,6-六甲基二异氰酸酯是直链结构,降低产品热熔温度,同时提高初粘性。
聚酯结构具有耐溶剂好的特性,特别是具有偶碳链(偶碳原子数大于4)的聚酯、聚己内酯、聚碳酸酯具有好的粘结牢度及耐水解、耐溶剂性能。
聚醚链段的醚键在低温下极性低,可以自由旋转,耐寒性好。
聚酯、聚醚的优选配比,使产品耐寒、耐溶剂、牢度同时满足。
磺酸盐改性二异氰酸酯的使用,在提供亲水链段的同时,能有效降低活化温度,且其热熔温度低,有利于注塑;另外,由于磺酸盐独有特性,耐强碱、强酸,耐水解、耐老化性得到保证。
采用小分子多元醇和多元胺扩链提高了耐水、耐溶剂、耐磨性能,胺类扩链剂参与扩链得到水性聚氨酯是聚氨酯--脲乳液(分散液),聚氨酯--脲比纯聚氨酯有更大的内聚力和粘接力,脲键的耐水性比氨酯键好,能改善干、湿牢度。
进一步地,所述聚酯多元醇选自1,6-己二醇—己二酸共聚二元醇、1,4-丁二醇—己二酸共聚多元醇、1,4-丁二醇-1,6己二醇—己二酸共聚多元醇、1,4-丁二醇-新戊二醇—己二酸共聚多元醇、1,6-己二醇-新戊二醇—己二酸共聚多元醇、聚碳酸酯多元醇、聚己内酯多元醇中的一种或者两种。
进一步地,所述聚酯多元醇的分子量为500-3000。
进一步地,所述聚醚多元醇选自聚环氧乙烷多元醇、聚环氧丙烷多元醇、聚四氢呋喃多元醇、聚环氧丁烷多元醇、环氧乙烷-环氧丙烷共聚多元醇、环氧乙烷-四氢呋喃共聚多元醇、聚丁二烯多元醇中的一种或两种。
进一步地,所述聚醚多元醇的分子量为500-4000。
进一步地,所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
进一步地,所述多元醇扩链剂选自1,4-丁二醇、1,6己二醇、新戊二醇、乙二醇、一缩二乙二醇、甘油、三羟甲基丙烷、山梨醇、1,4-二羟甲基环己烷中的一种或两种。
进一步地,所述多元胺扩链剂选自乙二胺、二乙烯三胺、三乙烯四胺、水合肼、异佛尔酮二胺中的一种或两种。
进一步地,所述静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:8±1;
固含量:50±2%。
根据本发明的第二方面,上述的静电植绒胶的制备方法,所述制备方法包括如下步骤:
S1、预聚反应:将二苯基甲烷二异氰酸酯、1,6-六甲基二异氰酸酯、聚酯多元醇、聚醚多元醇加入反应釜中,升温至85±2℃反应1.5-2小时,然后加入磺酸盐改性二异氰酸酯WTDI,在90±2℃反应3-4小时,得到预聚体;
S2、扩链反应:向上述预聚体中加入多元醇扩链剂在50—80℃反应1-3小时,降温至40±5℃;
S3、分散乳化反应:高速分散搅拌加入水,分散乳化反应0.5-1小时;
S4、扩链反应:加入多元胺扩链剂在30-60℃反应2-3小时,降温至35℃以下,得所述静电植绒胶。
本发明具有如下优点:
本发明一种注塑用水性聚氨酯静电植绒胶的制备方法简单方便,制备的静电植绒胶固含量达50%,手感柔软,牢度好,耐寒、耐溶剂性、耐水解、耐湿热老化优异,可注塑,水性环保。
具体实施方式
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种注塑用水性聚氨酯静电植绒胶由如下重量份数的原料制备而成:
所述聚酯多元醇选自1,4-丁二醇—己二酸共聚多元醇,分子量为500-3000。
所述聚醚多元醇选自聚环氧丙烷多元醇,分子量为500-4000。
所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
所述多元醇扩链剂包括1,4-丁二醇10份和1,6己二醇10份。
所述多元胺扩链剂选择乙二胺。
所述的静电植绒胶的制备方法包括如下步骤:
S1、预聚反应:将二苯基甲烷二异氰酸酯、1,6-六甲基二异氰酸酯、聚酯多元醇、聚醚多元醇加入反应釜中,升温至85±2℃反应1.5-2小时,然后加入磺酸盐改性二异氰酸酯WTDI,在90±2℃反应3-4小时,得到预聚体;
S2、扩链反应:向上述预聚体中加入多元醇扩链剂在50—80℃反应1-3小时,降温至40±5℃;
S3、分散乳化反应:高速分散搅拌加入水,分散乳化反应0.5-1小时;
S4、扩链反应:加入多元胺扩链剂在30-60℃反应2-3小时,降温至35℃以下,得所述静电植绒胶。
所述静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:7.8;
固含量:51.1%。
实施例2
一种注塑用水性聚氨酯静电植绒胶由如下重量份数的原料制备而成:
所述聚酯多元醇选自1,6-己二醇—己二酸共聚多元醇,分子量为500-3000。
所述聚醚多元醇选自聚环氧丙烷多元醇,分子量为500-4000。
所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
所述多元醇扩链剂为1,4丁二醇。
所述多元胺扩链剂选择水合肼。
所述的静电植绒胶的制备方法同实施例1。
得到的静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:7.9;
固含量:49.5%。
实施例3
一种注塑用水性聚氨酯静电植绒胶由如下重量份数的原料制备而成:
所述聚酯多元醇包括100份1,4-丁二醇—己二酸共聚多元醇和30份聚己内酯多元醇,分子量为500-3000。
所述聚醚多元醇选自聚四氢呋喃多元醇,分子量为500-4000。
所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
所述多元醇扩链剂包括9份1,4丁二醇和5.2份新戊二醇。
所述多元胺扩链剂选择二乙烯三胺。
所述的静电植绒胶的制备方法同实施例1。
得到的静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:8.5;
固含量:50.1%。
实施例4
一种注塑用水性聚氨酯静电植绒胶由如下重量份数的原料制备而成:
所述聚酯多元醇选自1,6-己二醇-新戊二醇—己二酸共聚多元醇,分子量为500-3000。
所述聚醚多元醇选自环氧乙烷-四氢呋喃共聚多元醇,分子量为500-4000。
所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
所述多元醇扩链剂选自三羟甲基丙烷3、1,6-己二醇。
所述多元胺扩链剂包括2.3份乙二胺和5.6份异佛尔酮二胺。
所述的静电植绒胶的制备方法同实施例1。
得到的静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:8.2;
固含量:50.1%。
实施例5
一种注塑用水性聚氨酯静电植绒胶由如下重量份数的原料制备而成:
所述聚酯多元醇包括100份1,6-己二醇—己二酸共聚多元醇和20份聚碳酸酯多元醇,分子量为500-3000。
所述聚醚多元醇选自聚丁二烯多元醇,分子量为500-4000。
所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
所述多元醇扩链剂包括10份一缩二乙二醇和10份1,6-己二醇。
所述多元胺扩链剂包括3.5份水合肼和10份三乙烯四胺。
所述的静电植绒胶的制备方法同实施例1。
得到的静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH值:8.4;
固含量:50.5%。
实验例
将本发明实施例1-5得到的静电植绒胶与国内外同类产品分别在合成革上植绒,测试植绒后的合成革的性能,其性能对比结果如表1所示,植绒的具体过程为:将实施例1-5得到的静电植绒胶与国内外同类产品分别用辽宁恒星精细化工有限公司的增稠剂FS-300H增稠,粘度达到2000±100厘泊(25℃),添加辽宁恒星精细化工有限公司的交联剂DF-810,然后在合成革上植绒(全植),150-165℃烘干2分钟。
另外,对本发明实施例1-5得到的静电植绒胶进行耐水解性和注塑剥离强度测试。其结果显示本发明的静电植绒胶的耐水解性能好,注塑剥离强度达到100N以上。
表1本发明实施例1-5的静电植绒胶与国内外同类产品对比实验结果表
注:耐寒测试为零下15℃测试结果
1、耐寒检测:FZ/T 01007—2008涂层织物耐低温的测定;HS-6056立式耐寒试验机。
2、涂层厚度检测:GB/1764-79(89)漆膜厚度测定法;JR-706涂层厚度测试仪。
3、水洗牢度检测:GB/T8629-2001纺织品试验用家庭洗涤和干燥程序;小天鹅XPB55-518S洗衣机。
4、耐磨性检测:涂层织物耐磨性能测定方法;织物平磨仪FZ/T01011—91。
5、注塑剥离强度检测:GB/T 2791一1995胶粘剂T剥离强度试验方法挠性材料对挠性材料
6、湿热老化检测:FZ/T75007-1995涂层织物湿热空气加速老化试验方法
7、耐水解性能检测:植绒面料经10%氢氧化钠水溶液中常温浸泡24小时,清洗后烘干布面保持完整。
从以上测试结果可以看出,本发明静电植绒胶比同类产品植绒密度好,均匀浓密,无丝路、丝条现象;手感柔软,牢度优异,耐寒能够达到2万次的高要求,耐溶剂性好,耐水解、耐湿热老化,性能明显优于其它产品;另外,本发明的静电植绒胶注塑剥离强度达到100N以上,注塑性能优异。
虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。
Claims (10)
1.一种注塑用水性聚氨酯静电植绒胶,其特征在于,所述静电植绒胶由如下重量份数的原料制备而成:
二苯基甲烷二异氰酸酯 50-80份
1,6-六亚甲基二异氰酸酯 20-50份
聚酯多元醇 100-150份
聚醚多元醇 20-50份
磺酸盐改性二异氰酸酯 25-40份
多元醇扩链剂 10-20份
多元胺扩链剂 5-13.5份
水 280-360份。
2.如权利要求1所述的静电植绒胶,其特征在于,所述聚酯多元醇选自1,6-己二醇—己二酸共聚二元醇、1,4-丁二醇—己二酸共聚多元醇、1,4-丁二醇-1,6-己二醇—己二酸共聚多元醇、1,4-丁二醇-新戊二醇—己二酸共聚多元醇、1,6-己二醇-新戊二醇—己二酸共聚多元醇、聚碳酸酯多元醇、聚己内酯多元醇中的一种或者两种。
3.如权利要求1所述的静电植绒胶,其特征在于,所述聚酯多元醇的分子量为500-3000。
4.如权利要求1所述的静电植绒胶,其特征在于,所述聚醚多元醇选自聚环氧乙烷多元醇、聚环氧丙烷多元醇、聚四氢呋喃多元醇、聚环氧丁烷多元醇、环氧乙烷-环氧丙烷共聚多元醇、环氧乙烷-四氢呋喃共聚多元醇中的一种或两种。
5.如权利要求1所述的静电植绒胶,其特征在于,所述聚醚多元醇的分子量为500-4000。
6.如权利要求1所述的静电植绒胶,其特征在于,所述磺酸盐改性二异氰酸酯选自北京佰源化工的产品。
7.如权利要求1所述的静电植绒胶,其特征在于,所述多元醇扩链剂选自1,4-丁二醇、1,6-己二醇、新戊二醇、乙二醇、一缩二乙二醇、甘油、三羟甲基丙烷、山梨醇、1,4-二羟甲基环己烷中的一种或两种。
8.如权利要求1所述的静电植绒胶,其特征在于,所述多元胺扩链剂选自乙二胺、二乙烯三胺、三乙烯四胺、水合肼、异佛尔酮二胺中的一种或两种。
9.如权利要求1所述的静电植绒胶,其特征在于,所述静电植绒胶的化学指标如下:
外观:白色蓝光乳液;
离子性:阴;
pH 值:8±1;
固含量:50±2%。
10.如权利要求1-9任一项所述的静电植绒胶的制备方法,其特征在于,所述制备方法包括如下步骤:
S1、预聚反应:将二苯基甲烷二异氰酸酯、1,6-六亚甲基二异氰酸酯、聚酯多元醇、聚醚多元醇加入反应釜中,升温至85±2℃反应1.5-2小时,然后加入磺酸盐改性二异氰酸酯WTDI,在90±2℃反应3-4小时,得到预聚体;
S2、扩链反应:向上述预聚体中加入多元醇扩链剂在 50—80℃反应1-3小时,降温至40±5℃;
S3、分散乳化反应:高速分散搅拌加入水,分散乳化反应0.5-1小时;
S4、扩链反应:加入多元胺扩链剂在30-60℃反应2-3小时,降温至35℃以下,得所述静电植绒胶。
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