CN112741286B - Integrated production equipment and production method of konjaku flour - Google Patents

Integrated production equipment and production method of konjaku flour Download PDF

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Publication number
CN112741286B
CN112741286B CN202011604183.XA CN202011604183A CN112741286B CN 112741286 B CN112741286 B CN 112741286B CN 202011604183 A CN202011604183 A CN 202011604183A CN 112741286 B CN112741286 B CN 112741286B
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China
Prior art keywords
konjak
upper frame
stirrer
lower frame
frame
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CN112741286A (en
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李海沛
李玮滋
李献
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Chengdu Safe Bio Technology Co ltd
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Chengdu Safe Bio Technology Co ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
    • A23L19/115—Konjak; Konntaku
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/02—Dehydrating; Subsequent reconstitution
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/24—Drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165—Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention belongs to the technical field of food, and discloses integrated production equipment and a production method of konjaku flour, wherein the integrated production equipment comprises a supporting table, and a processing device, a recovery device and an auxiliary device are sequentially arranged on the supporting table; the support table comprises a table top, a mounting frame and a support column which are arranged from top to bottom, wherein the table top is arranged above the mounting frame, and a sliding rail is arranged at the inner side of the mounting frame; the processing device comprises an upper frame arranged on the supporting table, the bottom end of the upper frame is provided with an opening, and the bottom of the upper frame is provided with a sieve plate; a first partition plate is vertically arranged in the upper frame, the first partition plate divides the vacuum chamber into a first processing area and a second processing area, a first stirrer for rough processing is arranged in the first processing area, konjak is stirred into konjak blocks by the first stirrer, and a second stirrer for fine processing is arranged in the second processing area; the second stirrer is used for stirring the konjak blocks into konjak pieces; the first baffle is provided with a baffle hole for the konjak blocks to pass through; the problem of konjaku flour processing operation trouble has been solved to this scheme.

Description

Integrated production equipment and production method of konjaku flour
Technical Field
The invention relates to the technical field of foods, in particular to integrated production equipment and a production method of konjaku flour.
Background
Konjak (j ǔ ru co) (subject Amorphophallus konjac) is also called as ground yam, which is a perennial herb of the genus of the family of Araceae, and is also called as monster in ancient China. The konjak grows under the forests, is a beneficial alkaline food, and can reach the acid and alkali balance of the food for people eating too much acidic food of animals.
The konjak whole plant is toxic, takes tubers as the most, can not be eaten raw, and can be eaten after being processed. The konjak contains glucomannan, is a high molecular compound, has strong water absorption, and can expand 80-100 times of volume after the konjak powder absorbs water, and the volume after the konjak powder absorbs water can even expand 200 times of the volume after the konjak powder with the glucomannan content reaching more than 90 percent. The konjak has the functions of reducing blood sugar level, reducing blood fat, reducing blood pressure, dispersing toxin, beautifying, dredging collaterals, losing weight, relaxing bowels, stimulating appetite and the like. The konjak polysaccharide can adsorb cholesterol and bile acid, and has certain effects of reducing blood pressure and reducing cardiovascular disease attacks. Konjak also contains soluble dietary fiber which is effective in inhibiting postprandial blood glucose elevation, so konjak flour and its products are ideal blood glucose lowering foods for diabetics. The islet burden can be reduced after application.
Although China is one of the origin places of konjak, the konjak is used earlier, the industrialization development of konjak in China is started later, the processing technology of purifying konjak powder is not broken through greatly, and browning, gelatinization and adhesion are easy to generate in the baking and dehydration process, so that the product quality is affected.
At present, the konjak processing production in China is simple and coarse, a plurality of simple processing factories are usually established on planting bases of konjak, fresh konjak which is easy to damage and difficult to store and is intensively harvested is dried into konjak dry slices which are easy to store and transport by adopting soil pit baking or mechanical drying, but the problems of blackening and brown mildew of fresh konjak are faced in the drying process, and the method for solving the blackening and brown stain problems in the konjak drying process is to fumigate by using sulfur dioxide gas generated by burning in the drying process. This method of preventing browning of konjak results in a product containing a large amount of sulfur dioxide, typically exceeding 3%. The konjak powder produced contains sulfur dioxide, so that food pollution and hidden danger of food safety are caused, and the konjak powder contains high content of sulfur dioxide, starch and other impurities. The konjak powder produced by the existing processing method is difficult to be applied to food additives, health-care foods and medicines, and the produced konjak powder is required to be subjected to subsequent processing or treatment to prepare purified konjak micropowder for use safety.
The konjak is prepared into konjak dry slices, konjak refined flour and konjak refined flour are purified to prepare high-end konjak micropowder in the konjak flour industry, so that the production process is complex, the production cost is high, the yield is low, and the product price is high. At present, in order to solve the technical and safety problems existing in the purification and use processes of konjaku flour, extensive researches are carried out, and the current konjaku flour production is mainly divided into three major blocks, namely, the konjaku dry slices are produced in a small-sized processing workshop, and the technology is as follows: fresh konjak, cleaning, peeling, slicing, (sulfur fumigation) drying and drying; secondly, after purchasing konjak dry slices, enterprises process the konjak dry slices into konjak fine powder, and the process comprises the following steps: konjak dry slice, crushing, winnowing, sieving and konjak fine powder; thirdly, the konjak fine powder produced by the enterprises is purchased or used, the konjak fine powder is treated by an ethanol method to remove impurities, is ground and passes through a 120-mesh sieve, and then the purified konjak fine powder is produced, and the technology comprises the following steps: konjak fine powder, adding alcohol, stirring, grinding, centrifuging, drying, sieving and purifying konjak fine powder. The purified konjak micropowder is produced by multiple complex processes, the materials are required to be dried for a plurality of times, the energy consumption is high, the equipment investment is high, the production cost is high, a large amount of sulfur dioxide generated by sulfur fumigation is harmful to the environment, and once fresh konjak is dried, hard crystal particles are formed, and the subsequent grinding into micropowder is difficult; but also has the problems of low yield, high product price and limited wide use of the product.
Therefore, the selling of less purified konjak micropowder, especially superfine purified konjak micropowder, is high only because of the high production cost, even if the selling price is high even if the selling is carried out occasionally. The konjaku flour used by the inventor is low in quality, and the purified konjaku flour cannot be popularized in application although the konjaku flour is used as a konjaku flour production country in China; and purified konjak micropowder of excellent quality is mostly supplied to regions such as European and American japan.
Disclosure of Invention
The invention aims to solve the problems that the existing konjaku flour needs to be processed again and the processing cost is high.
The integrated production equipment of the konjaku flour comprises a supporting table, wherein a processing device, a recovery device and an auxiliary device are sequentially arranged on the supporting table;
the supporting table comprises a table top, a mounting frame and a supporting column which are arranged from top to bottom, wherein the table top is arranged above the mounting frame, and a sliding rail is arranged at the inner side of the mounting frame;
the processing device comprises an upper frame arranged on a supporting table, wherein the bottom end of the upper frame is provided with an opening, and the bottom of the upper frame is provided with a sieve plate; a first partition plate is vertically arranged in the upper frame, the first partition plate divides the vacuum chamber into a first processing area and a second processing area, a first stirrer for rough processing is arranged in the first processing area, konjak is stirred into konjak blocks by the first stirrer, and a second stirrer for fine processing is arranged in the second processing area; the second stirrer is used for stirring the konjak blocks into konjak pieces; the first partition plate is provided with a partition hole for the konjak blocks to pass through; the screen plate is provided with a first screen hole at the position of the first processing area, and a second screen hole at the position of the second processing area, wherein the aperture of the first screen hole is larger than that of the second screen hole; the position of the upper frame, which is close to the table top, is communicated with a feed hopper, and a baffle plate for switching the communication position of the feed hopper and the upper frame is connected between the feed hopper and the upper frame;
the recovery device comprises a lower frame arranged below an upper frame, the top end of the lower frame is opened, and the upper frame and the lower frame form a vacuum chamber together; a second partition plate is arranged in the lower frame and divides the lower frame into a first recovery area and a second recovery area which can respectively correspond to the first processing area and the second processing area of the upper frame; the joint of the upper frame and the lower frame is positioned at the same height position as the slide rail; one end of the lower frame, which is close to the feed hopper, is connected with a cover plate for covering the bottom end opening of the upper frame, and the lower frame is connected to the slide rail in a sliding way;
the auxiliary device comprises a straw arranged in the second area of the lower frame, a dryer used for drying konjak pieces to form konjak powder is arranged around the straw, and the straw is used for sucking konjak powder; the suction pipe is communicated with a circulating pipe, and the circulating pipe is connected with a circulating pump.
The advantage of this scheme lies in:
according to the scheme, a series of processes of konjak cleaning, slicing, crushing, grinding and the like can be completed through one device, so that the whole operation is simpler and more convenient, more importantly, the direct production of konjak powder is omitted, the processes of storing konjak slices, vulcanizing and the like in the middle are omitted, a large number of intermediate steps are omitted, the generated konjak powder is higher in precision, and the processing cost of high-quality konjak powder is effectively reduced.
In addition, the processing process of konjak flour is completed in a vacuum chamber, so that a series of reactions occurring after konjak is oxidized are avoided. According to the scheme, automation of konjaku flour processing is realized, an intermediate process is effectively avoided, and cost is saved.
Further, the bottom of the upper frame and the top of the lower frame are respectively provided with a sealing ring used for sealing and connecting the upper frame and the lower frame.
The upper frame and the lower frame can be connected with each other or separated from each other, and the upper frame and the lower frame can form a vacuum space when being connected through the sealing ring.
Further, the first stirrer is arranged vertically, and a first motor for driving the first stirrer to rotate and a vacuum pump for vacuumizing from the upper frame are arranged at the top of the upper frame.
The vacuum chamber formed by the upper frame and the lower frame is vacuumized through the vacuum pump to form a vacuum environment, and the first stirrer is driven to rotate through the first motor.
Further, the second stirrer is horizontally arranged, and a second motor for driving the second stirrer to rotate is arranged on the table top of the supporting table.
The direction that second agitator and first agitator set up is different, and the direction of rotary-cut is different, can cut the konjaku piece that has cut into pieces finer, accomplishes thin processing on the basis to konjaku rough machining, forms konjaku garrulous.
Further, the first stirrer comprises a first rotary drum connected with the output shaft of the first motor, and a plurality of first rotary knives extending outwards in the radial direction are arranged on the first rotary drum; the first rotary cylinder is of a hollow structure, the top end of the first rotary cylinder is communicated with a water injection pipe, and the water injection pipe extends out of the upper frame and is communicated with a tap water pipe; the first rotary cylinder is provided with a plurality of first spray holes.
The first stirrer is used for washing out the slag generated by rotary cutting and the liquid which is easy to oxidize the konjak through the first rotary drum and the first jet hole when the konjak is rotary-cut through the first rotary knife.
Further, the second stirrer comprises a second rotary drum connected with an output shaft of a second motor, the second rotary drum is of a hollow structure, heating resistance wires are arranged in the second rotary drum, and a plurality of second spray holes are formed in the second rotary drum.
Through the second spray hole, the second stirrer heats the konjak blocks and evaporates water while finely processing the konjak blocks, so that the formed konjak blocks can be dried, and the formation of the konjak powder is facilitated.
The invention also provides an integrated production method of konjaku flour, which comprises the following steps:
firstly, placing fresh konjak into a feed hopper, and enabling the fresh konjak in the feed hopper to enter a first processing area of an upper frame through a baffle;
step two, rotating a first stirrer, and stirring fresh konjak into konjak blocks through a first rotary knife; the first rotary knife is stirred, a water injection pipe communicated with the first rotary cylinder is used for injecting water into the first rotary cylinder, and the water flows out of the first spray hole to spray the stirred konjak blocks;
thirdly, flushing the slag peeled off by stirring on the konjak blocks to a first sieve opening below a first processing area by using water by a first stirrer, and enabling the slag and the water to enter a first recovery area of a lower frame; simultaneously, the first stirrer extrudes the konjak blocks washed by water onto the first partition board, and the konjak blocks enter a second processing area of the upper frame through partition holes on the first partition board;
step four, the konjak blocks entering the second processing area are rotary-cut into konjak pieces by a second rotary cutter through a second stirrer, meanwhile, heat generated by a heating resistance wire in the second rotary cylinder is sprayed outwards through a second spray hole, the second rotary cutter forms air flow in the rotating process, and the heat and the air flow together form hot air for drying the konjak pieces;
step five, crushing, extruding and crushing the dried konjak by a second rotary knife to form konjak powder;
step six, extruding konjaku flour to a second sieve hole on the sieve plate by a second rotary knife, enabling the konjaku flour to enter a second recovery area in the lower frame through the second sieve hole, and simultaneously, extracting and absorbing part of konjaku flour into a circulating pipe by a suction pipe;
and seventhly, stopping rotating the first stirrer and the second stirrer, moving the lower frame to enable the shielding plate to cover the lower end opening of the upper frame, exposing the upper end opening of the lower frame, taking out the crushed slag from the first recovery area of the lower frame, and taking out the konjaku flour from the second recovery area of the lower frame.
The method has the advantages that:
by adopting the method, the konjak can be processed into konjak powder directly through an integrated production device without separately processing and storing the konjak, the processing, drying and reprocessing processes of the middle konjak piece are omitted, the whole operation is simpler and more convenient, the quality of the formed konjak powder is high, no addition is caused, and the cost for producing high-quality konjak powder is effectively saved.
In addition, the method realizes the transition from coarse processing to fine processing of konjak through the sequential processing of the first stirrer and the second stirrer, and effectively reduces the loss of equipment on the premise of ensuring the processing precision of konjak powder.
Further, the upper frame and the lower frame form a vacuum chamber, and the konjak is completed in a vacuum environment during the konjak crushing and konjak flour forming process.
The upper frame and the lower frame form a vacuum space, so that the problems of color change and the like caused by oxidation reaction due to contact with oxygen in the processing process of konjak are avoided, the requirements for various additives are avoided from the source, and the produced konjak powder is free of addition and high in quality.
Further, a vacuum pump is arranged at the top of the upper frame, the konjak is rotationally cut into konjak blocks by the first stirrer, the konjak blocks are extruded to a second processing area, and then the vacuum pump is started, and a vacuum chamber is formed by vacuumizing a closed space formed by the upper frame and the lower frame.
When the first processing area is formed, the first stirrer cuts konjaku into pieces, and water is sprayed outwards through the first spray hole, so that liquid such as slag and tissue liquid on konjaku can be flushed away, the influence of color change and the like caused by reaction with oxygen is avoided, and the influence on konjaku flour is avoided.
Further, in step six, the suction pipe dries the konjak powder by a dryer provided around the suction pipe while extracting the konjak powder.
The konjaku flour is extracted through the straw, the auxiliary device is convenient to collect the konjaku flour and then extract ceramide, and the konjaku flour in the second recovery area of the lower frame is dried through the dryer while the konjaku flour is extracted, so that the moisture in the konjaku flour is further reduced, and the preservation time of the konjaku flour is prolonged.
Drawings
Fig. 1 is a schematic structural view of integrated konjaku flour production equipment in accordance with an embodiment of the invention.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: support column 1, mounting frame 2, mesa 3, feeder hopper 4, upper frame 5, lower frame 6, first motor 51, first rotary drum 52, first rotary knife 53, vacuum pump 54, first orifice 55, water injection pipe 56, sieve 7, first baffle 8, separating hole 81, second motor 91, second rotary drum 92, second rotary knife 93, second orifice 94, straw 10, connecting pipe 11, circulating pipe 12, circulating pump 13, belt 14.
Example 1
An example is substantially as shown in figure 1: the integrated konjaku flour production equipment comprises a supporting table, wherein a processing device, a recovery device and an auxiliary device are sequentially arranged on the supporting table;
the supporting table comprises a table top 3, a mounting frame 2 and a supporting column 1 which are mounted from top to bottom, wherein a hollow is arranged in the middle of the table top 3 and used for mounting a processing device, a plurality of mounting spaces with rectangular cross sections are arranged in the middle of the whole table top 3 and can be used for mounting other structures and exposing the mounting frame 2 below, the table top 3 is connected above the mounting frame 2 through screws, the mounting frame 2 is of a closed rectangular structure, the mounting frame 2 is provided with two long sides, and sliding rails are oppositely mounted on the inner sides of the two long sides; the sliding rail in the embodiment comprises a rectangular sliding groove which is horizontally arranged and the notch of the rectangular sliding groove is horizontally inwards. The sliding groove is arranged in this way, so that the top of the lower frame 6 is conveniently connected with the sliding groove in a sliding way.
The processing device comprises an upper frame 5 arranged on a supporting table, wherein the bottom end of the upper frame 5 is provided with an opening, the upper frame 5 is provided with a top plate, a front side plate, a rear side plate, a left side plate and a right side plate which are welded with the top plate respectively, the four side plates are all welded with an L-shaped mounting bracket on the outer side of the upper frame, one end of the bracket, which is far away from the upper frame 5, is provided with a threaded hole, and the four side plates are connected with a table top 3 through the mounting bracket by screws, and the lower parts of the four side plates are extended into a mounting space reserved on the table top 3. The bottom of the upper frame 5, namely, the lower parts of the four side plates are clamped with a sieve plate 7 at the position close to the bottom edge of the four side plates; the edge integrated into one piece of sieve 7 has the installation arch of outwards outstanding, has the mounting groove that supplies the protruding joint of installation on four curb plates correspond the position about, and the installation arch stretches into the mounting groove, makes the joint of sieve 7 in the upper frame 5.
The middle position of the upper frame 5 is vertically clamped with a first baffle plate 8, the circumferential position of the first baffle plate 8 is also integrally formed with an outwards extending mounting bulge, the top plate, the front side plate and the rear side plate of the upper frame 5 are respectively provided with a mounting groove for the mounting bulge to extend into, and the middle position of the screen plate 7 is also provided with a mounting groove for the mounting bulge at the bottom of the first baffle plate 8 to extend into.
The first partition 8 divides the vacuum chamber into a first processing area on the left and a second processing area on the right, and a first stirrer for rough processing is installed in the first processing area and stirs konjak into konjak pieces.
A second stirrer for fine processing is arranged in the second processing area; the second stirrer is used for stirring the konjak blocks into konjak pieces.
The first partition plate 8 is uniformly provided with a plurality of partition holes 81 for passing konjak blocks; the partition hole 81 is a single-line hole, and allows only the konjak pieces to be pressed from the first processing area to the second overhead area, and the aperture of the partition hole 81 gradually decreases from the first processing area to the second hand-over area.
The screen plate 7 is provided with a plurality of first screen holes at the position of the first processing area, the screen plate 7 is provided with a plurality of second screen holes at the position of the second processing area, and the aperture of the first screen holes is larger than that of the second screen holes; the position of the upper frame 5 close to the left table top 3 is communicated with a feed hopper 4, the top end of the feed hopper 4 is opened, and the feed hopper 4 is obliquely downwards communicated with the left side wall of the upper frame 5. A baffle plate for switching the communication part of the feed hopper 4 and the upper frame 5 is hinged between the feed hopper 4 and the left side wall of the upper frame 5; the top of baffle is articulated through the hinge, makes the baffle can inwards overturn, lets konjaku in the feeder hopper 4 can jack-up baffle and enter into in the upper frame 5 under the effect of gravity and the internal suction of upper frame 5. And in the process that konjaku enters into the upper frame 5, the konjaku blocks off the communication port between the feeding hopper 4 and the left side plate, so that air can be prevented from entering into the upper frame 5 as much as possible, and the inner wall of the whole processing device can finish the production and processing of konjaku flour under the condition that the air is as little as possible and is close to vacuum.
The bottom of the upper frame 5, namely on four curb plates around the upper frame 5, be located the below of sieve 7, the inboard bonding of the bottom tip inboard of four curb plates has the sealing washer of hugging closely the upper frame 5 inner wall, the sealing washer is in same high position with the upper frame 5 tip, when upper frame 5 is connected with lower frame 6, can shutoff junction through the sealing washer gap that forms, upper frame 5 and lower frame 6 can connect each other also can separate each other, can form the vacuum space through the sealing washer when guaranteeing upper frame 5 and lower frame 6 to connect.
The first stirrer is vertically arranged, the first stirrer is connected between the top plate of the upper frame 5 and the sieve plate 7, and a first motor 51 for driving the first stirrer to rotate and a vacuum pump 54 for vacuumizing from the upper frame 5 are arranged on the top plate of the upper frame 5.
The first stirrer comprises a first rotary drum 52 connected with the output shaft of a first motor 51, a plurality of first rotary knives 53 are arranged on the first rotary drum 52 along the axial direction of the first rotary drum from top to bottom, and the first rotary knives 53 comprise at least three first blades which radially outwards extend; the first rotary drum 52 is of a hollow structure, the top end of the first rotary drum 52 is communicated with a water injection pipe 56, and the water injection pipe 56 extends out of the upper frame 5 to be communicated with a tap water pipe; the first rotary cylinder 52 has a plurality of first nozzle holes 55 formed in a circumferential position thereof. The water injection pipe 56 is introduced into the first rotary drum 52, and is sprayed outwards through the first spray hole 55 to the konjak block which is rotated by the first rotary blade 53, so that the first rotary blade 53 rotates, not only the rotary blade function is achieved, but also the stirring function is achieved, the outer skin of konjak which is contacted with the first rotary blade can be peeled off, the slag generated after the rotary blade can be peeled off, and unwanted objects including the outer skin, the slag and tissue fluid can be flushed away through the water under the stirring action of the first rotary blade 53 through the sprayed water.
The first stirrer, through the hollow first rotary drum 52, rotates konjak through the first rotary knife 53 and simultaneously sprays water outwards through the first spray hole 55, so that both the slag generated by the rotation and the liquid which is easy to oxidize the konjak are washed away. The vacuum chamber formed by the upper frame 5 and the lower frame 6 is vacuumized by a vacuum pump 54 to form a vacuum environment, and the first stirrer is driven to rotate by a first motor 51.
In the first stirrer, sealing rings are arranged at the joints between the first rotary drum 52 and the top plate and between the vacuum pump 54 and the top plate, and the installation is completed on the premise of not influencing the sealing environment of the upper frame 5.
The second stirrer is horizontally arranged, and a second motor 91 for driving the second stirrer to rotate is arranged on the table top 3 of the supporting table on the right side of the upper frame 5. The second stirrer comprises a second rotary cylinder 92 connected with an output shaft of a second motor 91, the second rotary cylinder 92 is of a hollow structure, heating resistance wires are arranged in the second rotary cylinder 92, and a plurality of second spray holes 94 are formed in the second rotary cylinder 92.
The output shaft of the second motor 91 extends into the right side plate of the upper frame 5 and is connected to a second rotary drum 92 of the second agitator. As with the first agitator, a plurality of second rotary blades 93 are mounted on the second rotary drum 92 of the second agitator, and the second rotary blades 93 are arranged along the axial direction of the second rotary drum 92. Each second rotary cutter 93 includes at least three radially outwardly extending second blades which rotate the rotary-cut konjak pieces as the second rotary cylinder 92 rotates.
The second agitator heats and evaporates off the water while finely processing the konjak pieces through the second spray hole 94, so that the formed konjak pieces can be dried, facilitating the formation of the following konjak powder. The direction that second agitator and first agitator set up is different, and the direction of rotary-cut is different, can cut the konjaku piece that has cut into pieces finer, accomplishes thin processing on the basis to konjaku rough machining, forms konjaku garrulous.
The axial spacing of the second rotary blades 93 on the second rotary cylinder 92 is less than the axial spacing of the first rotary blades 53 on the first rotary cylinder 52. The setting of second revolving knife 93 is denser than first revolving knife 53, makes the garrulous konjaku that second revolving knife 93 rotary-cut can be finer than the konjaku piece, is convenient for finely processing konjaku, simultaneously, is convenient for after the garrulous drying of konjaku, through the extrusion and the rotary-cut of second revolving knife 93, smashes into konjaku powder with the konjaku garrulous.
The recovery device comprises a lower frame 6 positioned below an upper frame 5, the top end of the lower frame 6 is opened, and the upper frame 5 and the lower frame 6 together form a vacuum chamber; a second partition plate is arranged in the lower frame 6, and divides the lower frame 6 into a first recovery area and a second recovery area which can respectively correspond to the first processing area and the second processing area of the upper frame 5; the joint of the upper frame 5 and the lower frame 6 is positioned at the same height position with the slide rail; one end of the lower frame 6, which is close to the feed hopper 4, is connected with a cover plate for covering the bottom end opening of the upper frame 5, and the lower frame 6 is slidably connected to the slide rail.
The shielding plate is a folding plate, one end of the shielding plate is fixed at the position of the table top 3, which is close to the feeding hopper 4, the shielding plate is arranged at the bottom of the table top 3, the other end of the shielding plate is connected with one end of the lower frame 6, which is close to the feeding hopper 4, and rubber films are wrapped outside the connecting parts of the shielding plate, the lower frame 6 and the table top 3 and used for preventing gaps. The cover plate covers the space generated by the interleaving of the upper frame 5 and the lower frame 6 by covering the space under the upper frame 5 after the lower frame 6 moves. Through the shielding plate, when the lower frame 6 can be moved to the next station, the space of the upper frame 5 is still sealed through the shielding plate, so that the space of the upper frame 5 can form a space approximate to vacuum, the vacuum state can be quickly reached again when the vacuum chamber is reused for processing next time, the upper frame 5 can be enabled to be lower relative to the external pressure, the baffle plate can be automatically opened when the feeding hopper 4 is used for feeding, and konjak in the feeding hopper 4 is sucked into the upper frame 5 for processing.
The belt 14 is installed to recovery unit's below, and lower frame 6 is connected on belt 14, and belt 14 drives lower frame 6 and removes, and the direction of motion of belt 14 is the same with the direction of motion of slide rail. The lower frame 6 which is not connected with the upper frame 5 is transferred to the next station through the belt 14, so that the processed konjaku flour can be conveniently taken out of the lower frame 6, and the slag and liquid collected in the lower frame 6 can be recycled.
The auxiliary device comprises a suction pipe 10 which is inlaid in the second area of the lower frame 6. The lower frame 6 includes front, rear, left, right side plates corresponding to the upper frame 5, and a bottom plate connected between the four side plates. The suction pipe 10 passes through one side plate, and the place where the suction pipe 10 passes through is sealed by a sealing ring, and the suction pipe 10 has a tubular structure with an open end. The dryer for crushing and drying konjak to form konjak powder is sleeved around the suction pipe 10, and the suction pipe 10 is used for sucking konjak powder so as to extract ceramide; one end of the suction pipe 10 extending out of the lower frame 6 is adhered with a connecting pipe 11 with a telescopic length, and is communicated with a circulating pipe 12 through the connecting pipe 11, and the circulating pipe 12 is connected with a circulating pump 13. The circulation pump 13 is mounted on the table top 3 at the front or rear side of the slide rail.
In this embodiment, there are two first agitators, and there are two first motors 51 mounted on the top plate of the upper frame 5. For convenient installation, a limit groove is formed in the top plate, a limit block with a T-shaped longitudinal section is arranged on the limit groove, and two first motors 51, a vacuum tube connected with a vacuum pump 54 and a water injection tube 56 connected with a first rotary cylinder 52 are arranged on the limit block. The stopper comprises a middle columnar structure and a disc-shaped structure with the top end extending outwards, the vacuum tube is positioned on the axis of the stopper, and the vacuum tube penetrates through the stopper and then extends into the upper frame 5. In order to prevent the vacuum tube from absorbing the slag when vacuumizing, a filter screen is arranged at the end part of the vacuum tube.
The output shafts of the two first motors 51 respectively vertically extend downwards into the limiting blocks, vertical channels for connecting the output shafts of the first motors 51 with the first rotary cylinders 52 are formed in the limiting blocks, inclined channels for extending the water injection pipes 56 are formed in the side surfaces of the vertical channels, and accordingly connection of the output shafts of the first motors 51 with the first rotary cylinders 52 and communication of the first rotary cylinders 52 with the water injection pipes 56 can be achieved in the limiting blocks.
According to the method, a series of processes from cleaning, slicing, crushing, grinding and the like of konjak can be completed through one device, so that the whole operation is simpler and more convenient, more importantly, the direct production of konjak powder is omitted, the processes of storing and vulcanizing konjak slices in the middle are omitted, a large number of intermediate steps are omitted, the precision of the generated konjak powder is higher, and the processing cost of high-quality konjak powder is effectively reduced.
In addition, the processing process of konjak flour is completed in a vacuum chamber, so that a series of reactions occurring after konjak is oxidized are avoided. According to the scheme, automation of konjaku flour processing is realized, an intermediate process is effectively avoided, and cost is saved.
When the equipment is adopted to integrally produce and process konjaku flour, the method comprises the following steps:
firstly, placing fresh konjak into a feed hopper 4, and enabling the fresh konjak in the feed hopper 4 to enter a first processing area of an upper frame 5 through a baffle;
step two, rotating the first stirrer, and stirring fresh konjak into konjak blocks through a first rotary knife 53; while the first rotary blade 53 is stirring, the water injection pipe 56 communicated with the first rotary drum 52 injects water into the first rotary drum 52, and the water flows out of the first spray hole 55 to spray the konjak blocks with the fragrance being stirred;
thirdly, flushing the slag peeled off by stirring on the konjak blocks to a first sieve opening below a first processing area by using water by a first stirrer, and enabling the slag and the water to enter a first recovery area of a lower frame 6; simultaneously, the first stirrer extrudes the konjak blocks washed by water onto the first partition plate 8, and the konjak blocks enter the second processing area of the upper frame 5 through the partition holes 81 on the first partition plate 8;
step four, the second stirrer rotates the konjak blocks entering the second processing area into konjak pieces by a second rotary knife 93, and simultaneously, heat generated by a heating resistance wire in the second rotary drum 92 is sprayed outwards through a second spray hole 94, the second rotary knife 93 forms air flow in the rotating process, and the heat and the air flow together form hot air for drying the konjak pieces;
step five, crushing, extruding and crushing the dried konjak pieces by a second rotary knife 93 to form konjak powder;
step six, the second rotary knife 93 extrudes konjaku flour to the second sieve holes on the sieve plate 7, the konjaku flour enters the second recovery area in the lower frame 6 through the second sieve holes, and at the same time, the suction pipe 10 extracts and absorbs part of konjaku flour into the circulating pipe 12;
and step seven, stopping rotating the first stirrer and the second stirrer, moving the lower frame 6 to enable the shielding plate to cover the lower end opening of the upper frame 5, exposing the upper end opening of the lower frame 6, taking out the slag from the first recovery area of the lower frame 6, and taking out the konjaku flour from the second recovery area in the lower frame 6.
By adopting the method, the konjak can be processed into konjak powder directly through an integrated production device without separately processing and storing the konjak, the processing, drying and reprocessing processes of the middle konjak piece are omitted, the whole operation is simpler and more convenient, the quality of the formed konjak powder is high, no addition is caused, and the cost for producing high-quality konjak powder is effectively saved.
In addition, the method realizes the transition from coarse processing to fine processing of konjak through the sequential processing of the first stirrer and the second stirrer, and effectively reduces the loss of equipment on the premise of ensuring the processing precision of konjak powder.
The upper frame 5 and the lower frame 6 form a vacuum chamber, and the konjak crushing and konjak flour forming process is completed in a vacuum environment.
The upper frame 5 and the lower frame 6 form a vacuum space, so that the problems of color change and the like caused by oxidation reaction due to contact with oxygen in the processing process of konjak are avoided, the requirements for various additives are avoided from the source, and the produced konjak powder is free of addition and high in quality.
The top of the upper frame 5 is provided with a vacuum pump 54, the first stirrer is used for cutting konjak into konjak blocks, the vacuum pump 54 is started after the konjak blocks are extruded to the second processing area, and the closed space formed by the upper frame 5 and the lower frame 6 is vacuumized to form a vacuum chamber.
When the first processing area is formed, the first stirrer cuts konjaku into pieces, and water is sprayed outwards through the first spray holes 55, so that liquid such as slag, tissue liquid and the like on konjaku can be flushed away, the influence of color change and the like caused by reaction with oxygen is avoided, and the influence on konjaku flour is avoided.
In step six, the straw 10 dries the konjak flour by a dryer provided around the straw while extracting the konjak flour.
The suction pipe 10 is used for extracting konjaku flour, the auxiliary device is convenient for collecting the konjaku flour and then extracting ceramide, and the konjaku flour in the second recovery area of the lower frame 6 is dried by the dryer while the konjaku flour is extracted, so that the moisture in the konjaku flour is further reduced, and the preservation time of the konjaku flour is prolonged.
Example two
In this embodiment, the first partition plate 8 is vertically provided with steel wires for cutting konjak blocks, and the steel wires penetrate through each partition hole 81, so that after konjak blocks entering into the partition holes 81 are stirred and extruded by konjak and the first rotary knife 53 continuously entering into the first processing area, in the process of passing through the partition holes 81, the konjak blocks are further cut into finer konjak blocks by the steel wires in the partition holes 81, and the konjak blocks can be quickly crushed into konjak blocks.
The rear lower end of the upper end of the first partition plate 8 is provided with a plurality of threaded holes, two ends of the steel wire are wound on screws, and the screws are in threaded connection with the first partition plate 8, so that the steel wire in the first partition plate 8 is in a tightening state.
Example III
In this embodiment, install the sealing strip between first baffle 8 and the sieve 7, the juncture of sieve 7 in first processing region and second processing region bonds and has vertical downwardly arranged rubber brush, can avoid from the liquid entering into the second recovery region of lower frame 6 of downflow in the first sieve mesh.
Example IV
In this embodiment, the elastic plastic cloths are adhered between the baffle plate and the left side plate, so that when the baffle plate is jacked up by the konjak, the baffle plate does not affect the konjak to enter the upper frame 5, and can exhaust air as little as possible to enter, so that the vacuum pump 54 can be well assisted, the upper frame 5 and the lower frame 6 form a vacuum chamber similar to a vacuum environment, the whole konjak powder processing process is enabled to react with oxygen as little as possible, and when the konjak is roughly diced in the first processing area, the liquid such as the broken slag, tissue liquid and the like is flushed away by water at the same time, so that the konjak can not undergo oxidation reaction, the influence of color change and the like can be effectively avoided, and the production of high-quality non-added konjak powder is ensured.
Example five
In this embodiment, the suction pipe 10 is not mounted on the lower frame 6, but is mounted on the upper frame 5. The suction pipe 10 in this embodiment is mounted on the axial position of the second rotary cylinder 92, the suction pipe 10 is coaxial with the second rotary cylinder 92, and the dryer includes a heating ring and fan blades at the circumferential position of the suction pipe 10. The konjaku flour in the second recovery area in the lower frame 6 is dried again by the dryer arranged together with the suction pipe 10 while the konjaku flour is extracted through the suction pipe 10, which is favorable for better drying and preserving the konjaku flour and improving the storage time of the konjaku flour extracted in the suction pipe 10.
The foregoing is merely an embodiment of the present invention, and a specific structure and characteristics of common knowledge in the art, which are well known in the scheme, are not described herein, so that a person of ordinary skill in the art knows all the prior art in the application day or before the priority date of the present invention, and can know all the prior art in the field, and have the capability of applying the conventional experimental means before the date, so that a person of ordinary skill in the art can complete and implement the present embodiment in combination with his own capability in the light of the present application, and some typical known structures or known methods should not be an obstacle for a person of ordinary skill in the art to implement the present application. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (3)

1. The integrated production equipment for konjaku flour is characterized by comprising a supporting table, wherein a processing device, a recovery device and an auxiliary device are sequentially arranged on the supporting table;
the supporting table comprises a table top, a mounting frame and a supporting column which are arranged from top to bottom, wherein the table top is arranged above the mounting frame, and a sliding rail is arranged at the inner side of the mounting frame;
the processing device comprises an upper frame arranged on a supporting table, wherein the bottom end of the upper frame is provided with an opening, and the bottom of the upper frame is provided with a sieve plate; a first partition plate is vertically arranged in the upper frame, the first partition plate divides the vacuum chamber into a first processing area and a second processing area, a first stirrer for rough processing is arranged in the first processing area, konjak is stirred into konjak blocks by the first stirrer, and a second stirrer for fine processing is arranged in the second processing area; the second stirrer is used for stirring the konjak blocks into konjak pieces; the first partition plate is provided with a partition hole for the konjak blocks to pass through; the screen plate is provided with a first screen hole at the position of the first processing area, and a second screen hole at the position of the second processing area, wherein the aperture of the first screen hole is larger than that of the second screen hole; the position of the upper frame, which is close to the table top, is communicated with a feed hopper, and a baffle plate for switching the communication position of the feed hopper and the upper frame is connected between the feed hopper and the upper frame;
the recovery device comprises a lower frame arranged below an upper frame, the top end of the lower frame is opened, and the upper frame and the lower frame form a vacuum chamber together; a second partition plate is arranged in the lower frame and divides the lower frame into a first recovery area and a second recovery area which can respectively correspond to the first processing area and the second processing area of the upper frame; the joint of the upper frame and the lower frame is positioned at the same height position as the slide rail; one end of the lower frame, which is close to the feed hopper, is connected with a cover plate for covering the bottom end opening of the upper frame, and the lower frame is connected to the slide rail in a sliding way;
the auxiliary device comprises a straw arranged in the second area of the lower frame, a dryer used for drying konjak pieces to form konjak powder is arranged around the straw, and the straw is used for sucking konjak powder; the suction pipe is communicated with a circulating pipe, and the circulating pipe is connected with a circulating pump;
the bottom end of the upper frame and the top end of the lower frame are respectively provided with a sealing ring used for sealing and connecting the upper frame and the lower frame;
the first stirrer is vertically arranged, and a first motor for driving the first stirrer to rotate and a vacuum pump for vacuumizing from the upper frame are arranged at the top of the upper frame;
the second stirrer is horizontally arranged, and a second motor for driving the second stirrer to rotate is arranged on the table top of the supporting table;
wherein the second stirrer is horizontally arranged at the lower end of the second processing area;
the first stirrer comprises a first rotary drum connected with an output shaft of a first motor, and a plurality of first rotary knives extending outwards in the radial direction are arranged on the first rotary drum; the first rotary cylinder is of a hollow structure, the top end of the first rotary cylinder is communicated with a water injection pipe, and the water injection pipe extends out of the upper frame and is communicated with a tap water pipe; the first rotary cylinder is provided with a plurality of first spray holes;
the second stirrer comprises a second rotary drum connected with an output shaft of a second motor, the second rotary drum is of a hollow structure, heating resistance wires are arranged in the second rotary drum, and a plurality of second spray holes are formed in the second rotary drum.
2. The integrated konjaku flour production method is characterized by comprising the following steps of:
firstly, placing fresh konjak into a feed hopper, and enabling the fresh konjak in the feed hopper to enter a first processing area of an upper frame through a baffle;
step two, rotating a first stirrer, and stirring fresh konjak into konjak blocks through a first rotary knife; the first rotary knife is stirred, and meanwhile, a water injection pipe communicated with the first rotary cylinder is used for injecting water into the first rotary cylinder, and water flows out of the first spray hole and is sprayed to the stirred konjak blocks;
thirdly, flushing the slag peeled off by stirring on the konjak blocks to a first sieve opening below a first processing area by using water by a first stirrer, and enabling the slag and the water to enter a first recovery area of a lower frame; simultaneously, the first stirrer extrudes the konjak blocks washed by water onto the first partition board, and the konjak blocks enter a second processing area of the upper frame through partition holes on the first partition board;
step four, the konjak blocks entering the second processing area are rotary-cut into konjak pieces by a second rotary cutter through a second stirrer, meanwhile, heat generated by a heating resistance wire in the second rotary cylinder is sprayed outwards through a second spray hole, the second rotary cutter forms air flow in the rotating process, and the heat and the air flow together form hot air for drying the konjak pieces;
step five, crushing, extruding and crushing the dried konjak by a second rotary knife to form konjak powder;
step six, extruding konjaku flour to a second sieve hole on the sieve plate by a second rotary knife, enabling the konjaku flour to enter a second recovery area in the lower frame through the second sieve hole, and simultaneously, extracting and absorbing part of konjaku flour into a circulating pipe by a suction pipe;
stopping rotating the first stirrer and the second stirrer, moving the lower frame to enable the lower end opening of the upper frame to be covered by the cover plate, exposing the upper end opening of the lower frame, taking out the crushed slag from the first recovery area of the lower frame, and taking out the konjaku flour from the second recovery area of the lower frame;
the upper frame and the lower frame form a vacuum chamber, and the konjak crushing and konjak flour forming processes are completed in a vacuum environment;
the top of the upper frame is provided with a vacuum pump, the first stirrer is used for rotationally cutting konjak into konjak blocks, the vacuum pump is started after the konjak blocks are extruded to a second processing area, and a vacuum chamber is formed by vacuumizing a closed space formed by the upper frame and the lower frame.
3. The integrated konjak flour production method of claim 2, wherein in the sixth step, the straw is used for drying the konjak flour by a dryer provided around the straw while the konjak flour is extracted.
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