CN112387476B - Cylinder sleeve surface spraying device and using method thereof - Google Patents
Cylinder sleeve surface spraying device and using method thereof Download PDFInfo
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- CN112387476B CN112387476B CN202011264015.0A CN202011264015A CN112387476B CN 112387476 B CN112387476 B CN 112387476B CN 202011264015 A CN202011264015 A CN 202011264015A CN 112387476 B CN112387476 B CN 112387476B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/26—Masking elements, i.e. elements defining uncoated areas on an object to be coated for masking cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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Abstract
The invention discloses a cylinder sleeve surface spraying device and a using method thereof, and relates to the technical field of workpiece processing. According to the invention, the cylinder sleeve shifter can be driven to move by the driving frame, so that the cylinder sleeve can be driven to move in different processing equipment, the conductor and the current collector are arranged in the driving frame, the cylinder sleeve shifter can be powered when moving, and the spraying moving frame can move the cylinder sleeve to the inside of the processing box.
Description
Technical Field
The invention relates to the technical field of workpiece processing, in particular to a cylinder sleeve surface spraying device and a using method thereof.
Background
The cylinder sleeve is embedded in the cylinder barrel of the cylinder body, and forms a combustion chamber together with the piston and the cylinder cover, and the cylinder sleeve is divided into a dry cylinder sleeve and a wet cylinder sleeve. The cylinder sleeve with the back not contacted with cooling water is called a dry cylinder sleeve, the cylinder sleeve with the back contacted with the cooling water is a wet cylinder sleeve, and protective coatings such as antirust paint are often sprayed on the outer side of the cylinder sleeve in order to prolong the service life of the cylinder sleeve during production of the cylinder sleeve.
Chinese patent discloses a workpiece surface spraying device (publication number: CN107744898A), which comprises a workbench, a rack, a driving motor, a rotary seat, a supporting seat, a hydraulic cylinder, a material storage cylinder, a lifting frame, a cross beam, a slide rail, a high-pressure nozzle, a liquid conveying pipe, a groove, a chute, a lifting base, a brush head, a mounting frame, a workpiece, a mounting frame bayonet, a mounting frame pressure head, a hydraulic rod, a movable connector, a positioning hole, a clamping ring and a limiting pin.
The existing cylinder sleeve has low automation and mechanization degrees during spraying, and spraying raw materials easily slide into the cylinder sleeve during spraying.
Disclosure of Invention
In order to overcome the technical problems that the automation and mechanization degree of the existing cylinder sleeve are low during spraying, and spraying raw materials easily slide into the cylinder sleeve during spraying, the invention aims to provide a cylinder sleeve surface spraying device and a using method thereof.
The purpose of the invention can be realized by the following technical scheme:
a cylinder sleeve surface spraying device comprises a processing table and a base frame arranged on one side of the processing table, wherein supporting wheels are arranged at the bottoms of the processing table and the base frame, a fixing frame is fixedly connected to the front surface of the processing table, a controller is arranged in the fixing frame, a processing box is fixedly connected to the upper surface of the processing table, a lead screw driver is arranged in the processing box, one end of the lead screw driver extends into the base frame and is fixedly connected with the base frame, a spraying moving frame is arranged in the lead screw driver, a driving frame is fixedly connected to the top end of the interior of the base frame, a cylinder sleeve mover is arranged in the driving frame, a sprayer is fixedly connected to the interior of the processing box, an opening of the sprayer faces the base frame, and first electric telescopic rods are fixedly connected to the upper side and the lower side, close to an opening of the sprayer, of the interior of the processing box, the output end of the first electric telescopic rod is fixedly connected with a sealing block;
the spraying removes frame including rotating the motor, the output that rotates the motor passes through shaft coupling fixedly connected with connecting box, and rotates one side fixedly connected with threaded connection board of motor, the one end of connecting box rotates and is connected with sliding connection board, the one end fixedly connected with driving motor of connecting box lower surface, and the inside both ends of connecting box all rotate and be connected with the support fluted disc, and is a set of the output fixed connection that the support fluted disc passes through shaft coupling and driving motor, the inside rotation that is located of connecting box is connected with a plurality of driven fluted disc between two sets of support fluted discs, the cover is equipped with first synchronous belt between driven fluted disc and the support fluted disc, and the one end of driven fluted disc extends to the outside and the spiro union of connecting box has the embedded piece.
As a further scheme of the invention: one side fixedly connected with inlet pipe of sprayer upper surface, and the lower fixed surface of sprayer is connected with the discharging pipe, the inside downside fixedly connected with fan that is close to the sprayer of processing incasement, the inside fixedly connected with spraying case of sprayer, the top fixedly connected with feed tank case of spraying case, the lower fixed surface of feed tank case is connected with a plurality of shower nozzle, the one end and the feed tank case intercommunication of inlet pipe, the collecting vat has been seted up to the inside bottom of spraying incasement portion, the feed inlet and the collecting vat intercommunication of discharging pipe, the top of collecting vat all inclines towards the discharging pipe.
As a further scheme of the invention: the improved sprayer comprises a sprayer body, and is characterized in that a supporting block is fixedly connected to one side of the interior of the sprayer body, an expansion air bag is rotatably connected to one side of the supporting block, the expansion air bag extends to the interior of a spraying box, a shaping rod in a horizontal state is fixedly connected to the interior of the expansion air bag, second electric telescopic rods are fixedly connected to the two sides of the interior of the sprayer body, which are close to the spraying box, respectively, an electric heater is fixedly connected to the output ends of the second electric telescopic rods, an air inlet of a fan extends to the interior of the sprayer body, a blocking cover is fixedly connected to the top of the air inlet of the fan body, an air pump is fixedly connected to the side face of the sprayer body, and one end of the air pump is communicated with the expansion air bag.
As a further scheme of the invention: the cylinder liner shifter comprises a mechanical claw, wherein a third electric telescopic rod is fixedly connected to the upper surface of the mechanical claw, a connecting rod is fixedly connected to the top end of the third electric telescopic rod, a rotating fluted disc is connected to one end of the connecting rod in a rotating mode, a limiting block is fixedly connected to the other end of the connecting rod, and the limiting block is any one of a rectangle, a prism, a cylinder or a trapezoid.
As a further scheme of the invention: the upper and lower surfaces of the limiting block are both provided with grooves, one side of each groove is hinged with a rotating plate through a hinge, the inside of each rotating plate is rotatably connected with a rolling ball, the outside of the limiting block is provided with a containing groove, and the inside of each containing groove is fixedly connected with a collector bar.
As a further scheme of the invention: the second hold-in range that the motor drove is installed to inside one side of drive frame, and the spout has been seted up to the inside opposite side of drive frame, rotate the fluted disc and be connected with the meshing of second hold-in range, stopper sliding connection is inside the spout, and a plurality of conductor has been laid to the inside of spout, conductor switch on, and the outside sliding connection of conductor has the current collector, the one end and the current collector fixed connection of trolley pole.
As a further scheme of the invention: and a dryer is arranged on one side, close to the sprayer, inside the processing box and used for drying raw materials on the surface of the cylinder sleeve and preventing the cylinder sleeve from being damaged when the raw materials on the surface of the cylinder sleeve are moved.
As a further scheme of the invention: the device is provided with an infrared positioning system, the infrared positioning system comprises a plurality of infrared sensors and a PLC (programmable logic controller), the infrared sensors are used for monitoring the problems of the cylinder sleeve and the spraying moving frame in the device, and the PLC is used for collecting information, connecting the controller and giving an instruction.
The invention also discloses a using method of the cylinder sleeve surface spraying device, which comprises the following steps:
the method comprises the following steps: the cylinder sleeve shifter is started, the cylinder sleeve is clamped, the motor in the driving frame is started, the motor drives the second synchronous belt to rotate, the second synchronous belt drives the rotating fluted disc to move, and the rotating fluted disc synchronously drives the limiting block to slide along the sliding groove of the driving frame through the connecting rod when moving;
step two: after the cylinder sleeve mover moves to the upper side of the spraying moving frame, a third electric telescopic rod in the cylinder sleeve mover is started, the mechanical claw and the cylinder sleeve move downwards, the inner ring of the cylinder sleeve is sleeved on the outer side of the embedded block, then the mechanical claw is started, the cylinder sleeve is loosened, then a rotating motor is started, the rotating motor drives a connecting box to swing 90 degrees, the vertical cylinder sleeve is converted into a horizontal state, then a lead screw driver is started, the spraying moving frame and the cylinder sleeve are moved to the inside of a processing box, then the lead screw driver is continuously started, the cylinder sleeve is moved to the inside of a sprayer, then the lead screw driver is stopped, when the cylinder sleeve enters the sprayer, the other end of the cylinder sleeve is sleeved on the outer side of an expansion air bag, an air pump is started to inflate the expansion air bag, and the cylinder sleeve is fixed and sealed after the expansion air bag is inflated;
step three: starting a first electric telescopic rod, driving a sealing block to descend by the first electric telescopic rod, sealing an opening of a sprayer, spraying raw materials inside a trough box through a spray head, starting a driving motor while spraying, driving a group of supporting fluted discs to rotate by the driving motor, driving the rest of the supporting fluted discs and the rest of the driven fluted discs to rotate through a first synchronous belt when the supporting fluted discs rotate, and driving an embedded block and a cylinder sleeve to rotate after the driven fluted discs rotate;
step four: the second electric telescopic rod is started, the electric heater is moved to the two sides of the cylinder sleeve, the electric heater is started afterwards, the edge parts of the two sides of the cylinder sleeve are dried, the air pump is started afterwards, the air inside the expansion air bag is discharged, the screw rod driver is started afterwards, the spraying moving frame and the cylinder sleeve are taken away from the processing box, the spraying moving frame and the cylinder sleeve are moved to the lower side of the cylinder sleeve mover, the rotating motor is started again, the cylinder sleeve is turned into a vertical state, the cylinder sleeve mover is started afterwards, the cylinder sleeve is taken away from the embedding block, the driving frame is started, and the cylinder sleeve is taken away from the device.
The invention has the beneficial effects that:
1. the invention is characterized in that a processing box is fixedly connected with the upper surface of a processing table, a lead screw driver is arranged in the processing box, one end of the lead screw driver extends into a base frame and is fixedly connected with the base frame, a spraying moving frame is arranged in the lead screw driver, a driving frame is fixedly connected with the top end in the base frame, a cylinder sleeve mover is arranged in the driving frame, a sprayer is fixedly connected in the processing box, the opening of the sprayer faces the base frame, the upper side and the lower side of the interior of the processing box, which are close to the opening of the sprayer, are fixedly connected with a first electric telescopic rod, and the output end of the first electric telescopic rod is fixedly connected with a sealing block. The spraying removes the frame and can removes the cylinder liner to the inside of processing case, and the embedding piece in the spraying removes the frame can be fixed it from the inside of cylinder liner, simultaneously through rotating the motor, can change the position state of cylinder liner, through driving motor, can drive the cylinder liner through first synchronous belt and rotate when the spraying, to sum up, the automation and the degree of mechanization of this device are higher, can carry out the spraying to a plurality of cylinder liners simultaneously, and machining efficiency is higher to it is more convenient to control.
2. One end of the lower surface of the connecting box is fixedly connected with a driving motor, both ends inside the connecting box are rotatably connected with supporting fluted discs, one group of supporting fluted discs are fixedly connected with the output end of the driving motor through a coupler, a plurality of driven fluted discs are rotatably connected between the two groups of supporting fluted discs inside the connecting box, a first synchronous belt is sleeved between the driven fluted discs and the supporting fluted discs, one end of each driven fluted disc extends to the outer side of the connecting box and is screwed with an embedded block, one side inside the sprayer is fixedly connected with a supporting block, one side of the supporting block is rotatably connected with an expansion air bag which extends to the inside of the spraying box, and a horizontal shaping rod is fixedly connected inside the expansion air bag, meanwhile, the positions of the two ends of the cylinder sleeve, which are connected with the embedded block and the expansion air bag, can be dried through the second electric telescopic rod and the electric heater, so that the problem that the raw materials on the surface of the cylinder sleeve slide down when the cylinder sleeve moves is solved.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the processing box of the present invention;
FIG. 3 is a partial cross-sectional view of the spray coating moving frame of the present invention;
FIG. 4 is a cross-sectional view of the sprayer of the invention;
FIG. 5 is a block diagram of a liner mover of the present invention;
fig. 6 is an enlarged view of the structure of portion a of fig. 5 according to the present invention.
In the figure: 1. a processing table; 2. a base frame; 3. a support wheel; 4. a fixed mount; 5. a controller; 6. a processing box; 7. a screw driver; 8. spraying a movable frame; 9. a driving frame; 10. a cylinder liner mover; 11. a sprayer; 12. a first electric telescopic rod; 13. a sealing block; 14. a feed pipe; 15. a discharge pipe; 16. a fan; 17. a spraying box; 18. a material tank; 19. a spray head; 20. collecting tank; 21. a support block; 22. inflating the balloon; 23. a second electric telescopic rod; 24. an electric heater; 25. a blocking cover; 26. an air pump; 81. a threaded connection plate; 82. rotating the motor; 83. a sliding connection plate; 84. a connection box; 85. a drive motor; 86. a supporting fluted disc; 87. embedding a block; 88. a driven fluted disc; 89. a first synchronization belt; 101. a gripper; 102. a third electric telescopic rod; 103. a connecting rod; 104. rotating the fluted disc; 105. a limiting block; 1051. a rotating plate; 1052. a rolling ball; 1053. a receiving groove; 1054. a trolley pole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a cylinder sleeve surface spraying device includes a processing table 1 and a base frame 2 disposed at one side of the processing table 1, supporting wheels 3 are mounted at bottoms of the processing table 1 and the base frame 2, a fixing frame 4 is fixedly connected to a front surface of the processing table 1, a controller 5 is mounted inside the fixing frame 4, a processing box 6 is fixedly connected to an upper surface of the processing table 1, a lead screw driver 7 is mounted inside the processing box 6, one end of the lead screw driver 7 extends into the base frame 2 and is fixedly connected to the base frame 2, a spraying moving frame 8 is mounted inside the lead screw driver 7, a driving frame 9 is fixedly connected to a top end inside the base frame 2, a cylinder sleeve mover 10 is mounted inside the driving frame 9, a sprayer 11 is fixedly connected to an inside of the processing box 6, an opening of the sprayer 11 faces the base frame 2, an upper portion inside the processing box 6, which is close to an opening of the sprayer 11, Lower equal first electric telescopic handle 12 of fixedly connected with in both sides, the sealed piece 13 of output fixedly connected with of first electric telescopic handle 12, one side fixedly connected with inlet pipe 14 of 11 upper surfaces of sprayer, and the lower fixed surface of sprayer 11 is connected with discharging pipe 15, the inside downside fixedly connected with fan 16 that is close to sprayer 11 of processing case 6, the inside fixedly connected with spraying case 17 of sprayer 11, the top fixedly connected with feed tank case 18 of spraying case 17, the lower fixed surface of feed tank case 18 is connected with a plurality of shower nozzle 19, the one end and the feed tank case 18 intercommunication of inlet pipe 14, collecting vat 20 has been seted up to the inside bottom of spraying case 17, the feed inlet and the collecting vat 20 intercommunication of discharging pipe 15, collecting vat 20's top all inclines towards discharging pipe 15, the collecting vat 20 of slope can be more convenient recovery raw materials.
A dryer is arranged on one side, close to the sprayer 11, inside the processing box 6 and used for drying raw materials on the surface of the cylinder sleeve and preventing the cylinder sleeve from being damaged when the raw materials move to the surface of the cylinder sleeve.
The device is provided with an infrared positioning system, the infrared positioning system comprises a plurality of infrared sensors and a PLC (programmable logic controller), the infrared sensors are used for monitoring the problems of the cylinder sleeve and the spraying moving frame in the device, and the PLC is used for collecting information, connecting the controller and giving an instruction.
While those not described in detail in this specification are well known in the art, the electrical components of the apparatus are electrically connected to the controller 5, and the logic and sequence of operations between the electrical components can be controlled by programming and manual operation.
Referring to fig. 3, the spraying moving frame 8 includes a rotating motor 82, an output end of the rotating motor 82 is fixedly connected with a connecting box 84 through a coupling, one side of the rotating motor 82 is fixedly connected with a threaded connecting plate 81, one end of the connecting box 84 is rotatably connected with a sliding connecting plate 83, the screw driver 7 includes a motor-driven screw rod and a sliding rod, the threaded connecting plate 81 is in threaded connection with the screw rod, the sliding connecting plate 83 is sleeved outside the sliding rod, one end of the lower surface of the connecting box 84 is fixedly connected with a driving motor 85, two ends inside the connecting box 84 are both rotatably connected with supporting fluted discs 86, one group of supporting fluted discs 86 is fixedly connected with the output end of the driving motor 85 through the coupling, a plurality of driven fluted discs 88 are rotatably connected between two groups of supporting fluted discs 86 inside the connecting box 84, and a first synchronizing belt 89 is sleeved between the driven fluted discs 88 and the supporting fluted discs 86, and one end of the driven gear disk 88 extends to the outer side of the connecting box 84 and is screwed with the embedded block 87.
Referring to fig. 4, a supporting block 21 is fixedly connected to one side of the interior of the sprayer 11, an inflatable air bag 22 is rotatably connected to one side of the supporting block 21, the inflatable air bag 22 extends into the interior of the spraying box 17, and the interior of the expansion air bag 22 is fixedly connected with a shaping rod in a horizontal state, both sides of the interior of the sprayer 11 close to the spraying box 17 are fixedly connected with a second electric telescopic rod 23, the output end of the second electric telescopic rod 23 is fixedly connected with an electric heater 24, the air inlet of the fan 16 extends to the interior of the sprayer 11, and the top of the air inlet of the fan 16 is fixedly connected with a baffle cover 25, the side surface of the sprayer 11 is fixedly connected with an air pump 26, one end of the air pump 26 is communicated with the inflatable air bag 22, the shaping rod is used for supporting and positioning the inflatable air bag 22, and facilitates the insertion of the inflatable bladder 22 into the interior of the cylinder liner, the flap 25 prevents material from entering the air inlet of the blower 16.
Referring to fig. 5-6, the cylinder liner mover 10 includes a gripper 101, a third electric telescopic rod 102 is fixedly connected to an upper surface of the gripper 101, a connecting rod 103 is fixedly connected to a top end of the third electric telescopic rod 102, one end of the connecting rod 103 is rotatably connected to a rotating toothed disc 104, the other end of the connecting rod 103 is fixedly connected to a limiting block 105, the limiting block 105 is rectangular, prismatic, cylindrical or trapezoidal in shape, grooves are formed in upper and lower surfaces of the limiting block 105, a rotating plate 1051 is hinged to one side of each groove through a hinge, a rolling ball 1052 is rotatably connected to the inside of the rotating plate 1051, a storage groove 1053 is formed in an outer side of the limiting block 105, a collector bar 1054 is fixedly connected to the inside of the storage groove 1053, a second synchronous belt driven by a motor is installed on one side of the inside of the driving frame 9, a sliding groove is formed in the other side of the inside of the driving frame 9, the rotating toothed disc 104 is engaged with the second synchronous belt, stopper 105 sliding connection is inside the spout, and a plurality of conductor has been laid to the inside of spout, conductor switch on, and the outside sliding connection of conductor has the current collector, and the one end and the current collector fixed connection of trolley pole 1054 can continuously supply power to its inside component when cylinder liner shifter 10 removes.
The use method of the invention comprises the following embodiments:
example 1
The method comprises the following steps: the cylinder sleeve mover 10 is started, the cylinder sleeve is clamped, the motor in the driving frame 9 is started, the motor drives the second synchronous belt to rotate, the second synchronous belt drives the rotating fluted disc 104 to move, and the rotating fluted disc 104 synchronously drives the limiting block 105 to slide along the sliding groove of the driving frame 9 through the connecting rod 103 when moving;
step two: after the cylinder sleeve mover 10 moves to the upper side of the spraying moving frame 8, a third electric telescopic rod 102 in the cylinder sleeve mover 10 is started, the mechanical claw 101 and the cylinder sleeve move downwards, the inner ring of the cylinder sleeve is sleeved on the outer side of the embedding block 87, then the mechanical claw 101 is started, the cylinder sleeve is loosened, then the rotating motor 82 is started, the rotating motor 82 drives the connecting box 84 to swing by 90 degrees, the vertical cylinder sleeve is converted into a horizontal state, then the screw rod driver 7 is started, the spraying moving frame 8 and the cylinder sleeve are moved to the inside of the processing box 6, and the other side of the sprayer 11 is in a sealing state;
step three: starting the first electric telescopic rod 12, the first electric telescopic rod 12 drives the sealing block 13 to descend, the opening of the sprayer 11 is sealed, then, raw materials in the material tank 18 are sprayed through the spray head 19, the driving motor 85 is started while spraying is performed, the driving motor 85 drives a group of supporting fluted discs 86 to rotate, when the supporting fluted discs 86 rotate, the other supporting fluted discs 86 and the driven fluted disc 88 are driven to rotate through the first synchronous belt 89, the driven fluted disc 88 drives the embedded block 87 and the cylinder sleeve to rotate after rotating, and the raw materials are sprayed to the outer side of the cylinder sleeve more uniformly and efficiently;
step four: the second electric telescopic rod 23 is started, the electric heater 24 is moved to two sides of the cylinder sleeve, then the electric heater 24 is started, the edge parts of the two sides of the cylinder sleeve are dried, then the air pump 26 is started, air in the expansion air bag 22 is exhausted, then the screw rod driver 7 and the dryer are started, after the cylinder sleeve is moved to one side of the dryer, the screw rod driver 7 is stopped, the driving motor 85 is started again, the cylinder sleeve is driven to rotate, the dryer is used for drying the cylinder sleeve, then the screw rod driver 7 is continuously started, the spraying moving frame 8 and the cylinder sleeve are taken away from the processing box 6 and are moved to the lower side of the cylinder sleeve mover 10, the rotating motor 82 is started again, the cylinder sleeve is turned to be in a vertical state, then the cylinder sleeve mover 10 is started, the cylinder sleeve is taken down from the embedding block 87, the driving frame 9 is started, and the cylinder sleeve is taken away from the device.
Example 2
The method comprises the following steps: the cylinder sleeve mover 10 is started, the cylinder sleeve is clamped, the motor in the driving frame 9 is started, the motor drives the second synchronous belt to rotate, the second synchronous belt drives the rotating fluted disc 104 to move, and the rotating fluted disc 104 synchronously drives the limiting block 105 to slide along the sliding groove of the driving frame 9 through the connecting rod 103 when moving;
step two: after the cylinder liner mover 10 moves to the upper side of the spraying moving frame 8, the third electric telescopic rod 102 in the cylinder liner mover 10 is started, the mechanical claw 101 and the cylinder liner move downwards, the inner ring of the cylinder liner is sleeved on the outer side of the embedding block 87, then the mechanical claw 101 is started, the cylinder liner is loosened, then the rotating motor 82 is started, the rotating motor 82 drives the connecting box 84 to swing 90 degrees, the vertical cylinder liner is converted into a horizontal state, then the screw rod driver 7 is started, the spraying moving frame 8 and the cylinder liner are moved to the inside of the processing box 6, then the screw rod driver 7 is continuously started, the cylinder liner is moved to the inside of the sprayer 11, then the screw rod driver 7 is stopped, when the cylinder liner enters the sprayer 11, the other end of the cylinder liner is sleeved on the outer side of the expansion air bag 22, the air pump 26 is started to inflate the expansion air bag 22, and the expansion air bag 22 fixes and seals the cylinder liner after being inflated and expanded, at the same time, one side of the spraying box 17 is sealed;
step three: starting the first electric telescopic rod 12, the first electric telescopic rod 12 drives the sealing block 13 to descend to seal an opening of the sprayer 11, then spraying the raw materials in the trough box 18 through the spray head 19, starting the driving motor 85 while spraying, driving the group of supporting fluted discs 86 to rotate by the driving motor 85, driving the rest of the supporting fluted discs 86 and the driven fluted disc 88 to rotate through the first synchronous belt 89 when the supporting fluted discs 86 rotate, and driving the embedded block 87 and the cylinder sleeve to rotate after the driven fluted disc 88 rotates;
step four: the second electric telescopic rod 23 is started, the electric heater 24 is moved to two sides of the cylinder sleeve, then the electric heater 24 is started, the edge parts of the two sides of the cylinder sleeve are dried, then the air pump 26 is started, air in the expansion air bag 22 is exhausted, then the screw rod driver 7 and the dryer are started, after the cylinder sleeve is moved to one side of the dryer, the screw rod driver 7 is stopped, the driving motor 85 is started again, the cylinder sleeve is driven to rotate, the dryer is used for drying the cylinder sleeve, then the screw rod driver 7 is continuously started, the spraying moving frame 8 and the cylinder sleeve are taken away from the processing box 6 and are moved to the lower side of the cylinder sleeve mover 10, the rotating motor 82 is started again, the cylinder sleeve is turned to be in a vertical state, then the cylinder sleeve mover 10 is started, the cylinder sleeve is taken down from the embedding block 87, the driving frame 9 is started, and the cylinder sleeve is taken away from the device.
Two sets of embodiments are when the spraying, all can start fan 16, extract the inside air of sprayer 11, prevent to produce great peculiar smell, through keeping off lid 25, can shelter from the air intake of fan 16.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (3)
1. The cylinder sleeve surface spraying device comprises a processing table (1) and a base frame (2) arranged on one side of the processing table (1), wherein supporting wheels (3) are arranged at the bottoms of the processing table (1) and the base frame (2), a fixing frame (4) is fixedly connected with the front surface of the processing table (1), a controller (5) is arranged inside the fixing frame (4), the cylinder sleeve surface spraying device is characterized in that a processing box (6) is fixedly connected with the upper surface of the processing table (1), a lead screw driver (7) is arranged inside the processing box (6), one end of the lead screw driver (7) extends to the inside of the base frame (2) and is fixedly connected with the base frame (2), a spraying moving frame (8) is arranged inside the lead screw driver (7), a driving frame (9) is fixedly connected with the top end of the base frame (2), and a cylinder sleeve mover (10) is arranged inside the driving frame (9), a sprayer (11) is fixedly connected to the interior of the processing box (6), the opening of the sprayer (11) faces the base frame (2), the upper side and the lower side, close to the opening of the sprayer (11), of the interior of the processing box (6) are fixedly connected with a first electric telescopic rod (12), and the output end of the first electric telescopic rod (12) is fixedly connected with a sealing block (13);
the spraying removes frame (8) including rotating motor (82), the output of rotating motor (82) passes through shaft coupling fixedly connected with connecting box (84), and rotates one side fixedly connected with threaded connection board (81) of motor (82), the one end rotation of connecting box (84) is connected with sliding connection board (83), the one end fixedly connected with driving motor (85) of connecting box (84) lower surface, and the both ends of connecting box (84) inside all rotate and be connected with support fluted disc (86), and is a set of support fluted disc (86) are through the output fixed connection of shaft coupling and driving motor (85), connecting box (84) inside is located and rotates between two sets of support fluted discs (86) and is connected with a plurality of driven fluted disc (88), the cover is equipped with first synchronous belt (89) between driven fluted disc (88) and the support fluted disc (86), and the one end of driven fluted disc (88) extends to the outside and the spiro union of connecting box (84) has embedded block (87) (ii) a
The spraying device is characterized in that a feeding pipe (14) is fixedly connected to one side of the upper surface of the spraying device (11), a discharging pipe (15) is fixedly connected to the lower surface of the spraying device (11), a fan (16) is fixedly connected to the lower side, close to the spraying device (11), of the interior of the processing box (6), a spraying box (17) is fixedly connected to the interior of the spraying device (11), a material tank box (18) is fixedly connected to the top of the spraying box (17), a plurality of spray heads (19) are fixedly connected to the lower surface of the material tank box (18), one end of the feeding pipe (14) is communicated with the material tank box (18), a collecting tank (20) is arranged at the bottom end of the interior of the spraying box (17), a feeding hole of the discharging pipe (15) is communicated with the collecting tank (20), and the top of the collecting tank (20) is inclined towards the discharging pipe (15);
the improved spraying device is characterized in that a supporting block (21) is fixedly connected to one side of the interior of the spraying device (11), an expansion air bag (22) is rotatably connected to one side of the supporting block (21), the expansion air bag (22) extends to the interior of the spraying box (17), a horizontal shaping rod is fixedly connected to the interior of the expansion air bag (22), a second electric telescopic rod (23) is fixedly connected to the two sides of the interior of the spraying device (11) close to the spraying box (17), an electric heater (24) is fixedly connected to the output end of the second electric telescopic rod (23), an air inlet of the fan (16) extends to the interior of the spraying device (11), a blocking cover (25) is fixedly connected to the top of the air inlet of the fan (16), an air pump (26) is fixedly connected to the side face of the spraying device (11), and one end of the air pump (26) is communicated with the expansion air bag (22).
2. The cylinder sleeve surface spraying device as claimed in claim 1, wherein the cylinder sleeve mover (10) comprises a mechanical claw (101), a third electric telescopic rod (102) is fixedly connected to the upper surface of the mechanical claw (101), a connecting rod (103) is fixedly connected to the top end of the third electric telescopic rod (102), one end of the connecting rod (103) is rotatably connected with a rotating fluted disc (104), the other end of the connecting rod (103) is fixedly connected with a limiting block (105), and the shape of the limiting block (105) is any one of a rectangle, a prism, a cylinder or a trapezoid; grooves are formed in the upper surface and the lower surface of the limiting block (105), a rotating plate (1051) is hinged to one side of each groove through a hinge, a rolling ball (1052) is rotatably connected to the inside of each rotating plate (1051), a containing groove (1053) is formed in the outer side of the limiting block (105), and a trolley pole (1054) is fixedly connected to the inside of each containing groove (1053); the second hold-in range that the motor drove is installed to inside one side of drive frame (9), and the spout has been seted up to the inside opposite side of drive frame (9), it is connected with the meshing of second hold-in range to rotate fluted disc (104), stopper (105) sliding connection is inside the spout, and a plurality of conductor has been laid to the inside of spout, conductor switch on, and the outside sliding connection of conductor has the current collector, the one end and the current collector fixed connection of trolley pole (1054).
3. The cylinder liner surface spraying device as claimed in claim 2, wherein the use method of the spraying device comprises the following steps:
the method comprises the following steps: the cylinder sleeve shifter (10) is started, a cylinder sleeve is clamped, a motor in the driving frame (9) is started, the motor drives a second synchronous belt to rotate, the second synchronous belt drives a rotary fluted disc (104) to move, and when the rotary fluted disc (104) moves, a limiting block (105) is driven to slide along a sliding groove of the driving frame (9) through a connecting rod (103) synchronously;
step two: after the cylinder sleeve shifter (10) moves to the upper side of the spraying moving frame (8), a third electric telescopic rod (102) in the cylinder sleeve shifter (10) is started, a mechanical claw (101) and a cylinder sleeve move downwards, the outer side of an embedded block (87) is sleeved with the inner ring of the cylinder sleeve, the mechanical claw (101) is started, the cylinder sleeve is loosened, a rotating motor (82) is started, the rotating motor (82) drives a connecting box (84) to swing by 90 degrees, the vertical cylinder sleeve is converted into a horizontal state, then a screw rod driver (7) is started, the spraying moving frame (8) and the cylinder sleeve are moved to the inner part of a processing box (6), then the screw rod driver (7) is continuously started, the cylinder sleeve is moved to the inner part of the sprayer (11), then the screw rod driver (7) is stopped, and when the cylinder sleeve enters the sprayer (11), the other end of the cylinder sleeve is sleeved with the outer side of an expansion air bag (22), starting an air pump (26), inflating the expansion air bag (22), and fixing and sealing the cylinder sleeve after the expansion air bag (22) is inflated;
step three: starting a first electric telescopic rod (12), wherein the first electric telescopic rod (12) drives a sealing block (13) to descend, an opening of a sprayer (11) is sealed, then raw materials in a trough box (18) are sprayed through a spray head (19), a driving motor (85) is started while spraying is carried out, the driving motor (85) drives a group of supporting fluted discs (86) to rotate, the supporting fluted discs (86) drive the rest of the supporting fluted discs (86) and a driven fluted disc (88) to rotate through a first synchronous belt (89) when rotating, and the driven fluted disc (88) drives an embedded block (87) and a cylinder sleeve to rotate after rotating;
step four: start second electric telescopic handle (23), move electric heater (24) to the both sides of cylinder liner, start electric heater (24) afterwards, edge portion to the cylinder liner both sides dries, start air pump (26) afterwards, discharge the inside air of inflation gasbag (22), start screw driver (7) afterwards, take away from processing case (6) with spraying removal frame (8) and cylinder liner, move the downside to cylinder liner shifter (10) with it, restart rotating electrical machines (82), change the cylinder liner into vertical state, start cylinder liner shifter (10) afterwards, take off the cylinder liner from embedding piece (87), start driving frame (9), take away the cylinder liner from the device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011264015.0A CN112387476B (en) | 2020-11-12 | 2020-11-12 | Cylinder sleeve surface spraying device and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011264015.0A CN112387476B (en) | 2020-11-12 | 2020-11-12 | Cylinder sleeve surface spraying device and using method thereof |
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| Publication Number | Publication Date |
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| CN112387476A CN112387476A (en) | 2021-02-23 |
| CN112387476B true CN112387476B (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011264015.0A Active CN112387476B (en) | 2020-11-12 | 2020-11-12 | Cylinder sleeve surface spraying device and using method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113600402B (en) * | 2021-08-06 | 2022-07-19 | 安徽奔腾五金制造有限公司 | Spraying mechanism for processing air conditioner board and spraying method thereof |
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| CN205128256U (en) * | 2015-10-19 | 2016-04-06 | 安徽中原内配有限责任公司 | Spraying device of cylinder liner casting machine |
| JP2016185507A (en) * | 2015-03-27 | 2016-10-27 | ダイハツ工業株式会社 | Repainting apparatus |
| CN108284038A (en) * | 2017-06-21 | 2018-07-17 | 黄恒锋 | A kind of building steel tube polishing spray painting all-in-one machine of environmental protection |
| CN110252574A (en) * | 2019-07-19 | 2019-09-20 | 江苏纵湖涂装设备产业研究院有限公司 | A kind of intelligent coating equipment with auxiliary drying structure |
| CN210647632U (en) * | 2019-07-09 | 2020-06-02 | 中原内配集团股份有限公司 | Cylinder jacket belt cleaning device and cylinder jacket cleaning system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016185507A (en) * | 2015-03-27 | 2016-10-27 | ダイハツ工業株式会社 | Repainting apparatus |
| CN205128256U (en) * | 2015-10-19 | 2016-04-06 | 安徽中原内配有限责任公司 | Spraying device of cylinder liner casting machine |
| CN108284038A (en) * | 2017-06-21 | 2018-07-17 | 黄恒锋 | A kind of building steel tube polishing spray painting all-in-one machine of environmental protection |
| CN210647632U (en) * | 2019-07-09 | 2020-06-02 | 中原内配集团股份有限公司 | Cylinder jacket belt cleaning device and cylinder jacket cleaning system |
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