Drawings
Fig. 1 is a sequence diagram showing the composition of the finished slide rail (two-section hidden rail) according to the present invention.
Fig. 2 is a schematic structural view of a two-section hidden rail production assembly line of the present invention.
Fig. 3 is a schematic overall structure of another view of the present invention.
Fig. 4 is a schematic structural view of the movable rail assembly machine of the present invention.
Fig. 5 is a schematic structural view of the fixed rail assembly machine of the present invention.
Fig. 6 is a partial enlarged view at a in fig. 3.
Fig. 7 is a partial enlarged view at B in fig. 3.
Fig. 8 is a partial enlarged view at C in fig. 4.
Fig. 9 is a schematic structural view of the welding jig of the present invention.
Fig. 10 is a schematic structural view of the connecting piece force measuring assembly of the present invention.
Fig. 11 is a partial enlarged view at D in fig. 3.
Fig. 12 is a partial enlarged view at E in fig. 4.
Fig. 13 is a schematic structural view of the pull-pin force measuring assembly of the present invention.
Fig. 14 is a schematic structural diagram of a movable rail assembly detecting device according to the present invention.
Fig. 15 is a schematic structural view of a spring rack material selection mechanism of the present invention.
Fig. 16 is a schematic view of the spring frame assembly machine of the present invention.
Fig. 17 is a partial enlarged view of F in fig. 5.
Fig. 18 is a partial enlarged view at G in fig. 3.
FIG. 19 is a schematic view of a bead holder assembly holder of the present invention.
Fig. 20 is a schematic structural view of an assembled clamping mechanism of the present invention.
Fig. 21 is a partial enlarged view of H in fig. 3.
Fig. 22 is a partial enlarged view of I in fig. 5.
Fig. 23 is a partial enlarged view at J in fig. 3.
Fig. 24 is a schematic structural view of the fixed rail shift mechanism of the present invention.
In the figure: 1-1, a first workbench; 1-2, a first rotating disc; 1-21, connecting piece jig; 1-3, a connecting sheet vibrating screen; 1-31, connecting sheet material conveying rails; 1-4, a nut vibrating screen; 1-41, a nut feeding rail; 1-5, a screw machine; 1-6, fitting holders; 1-7, connecting a sheet transmission belt; 2. a movable rail welding machine; 3. a movable rail feeding machine; 4. a movable rail clamp; 4-1, a movable rail pushing cylinder; 4-2, a movable rail fixing table; 4-3, a movable rail lifting cylinder; 4-4, a movable rail adsorption plate; 4-41, suction holes; 5. a movable rail conveyor belt; 5-1, a movable rail jig; 5-2, a movable rail positioning cylinder; 5-3, clamping the movable rail assembly; 6. welding a clamp; 6-1, a base; 6-11, bayonet; 6-12, idler wheels; 6-2, welding electrode blocks; 6-3, a movable rail discharging cylinder; 6-4, connecting a sheet positioning block; 6-5, welding the fixed block; 6-6, connecting a sheet compressing block; 6-7, resetting the pushing cylinder; 6-8, wedge-shaped pushing blocks; 6-9, positioning grooves; 7. a connecting piece clamping member; 7-1, a connecting sheet moving cylinder; 7-2, a connecting piece gripping cylinder; 8. a needle pulling and feeding device; 8-1, pulling a needle and vibrating a sieve; 8-2, pulling out the needle positioning plate; 8-21, a needle pulling placing groove; 8-3, pulling out the needle clamping piece; 8-31, a needle pulling moving cylinder; 8-32, pulling out a needle and grabbing a cylinder; 9. a connecting piece force measuring assembly; 9-1, mounting plates; 9-2, a force measuring fixing plate; 9-21, a plug interface; 9-3, a force measuring and positioning cylinder; 9-4, connecting piece positioning cylinder; 9-41, a detection sensor; 9-5, a power cylinder; 9-51, a limit rod; 9-52, an arc limiting block; 9-6, a force measuring rod; 9-61, an abutting block; 10. a needle pulling force measuring assembly; 10-1, force measuring fastening plates; 10-2, limiting plates; 10-3, pulling out a needle force measuring cylinder; 10-4, pulling out a needle force measuring rod; 10-41, bending blocks; 10-42, limit grooves; 10-5, pulling out the needle fixing block; 10-6, a force measurement limiting cylinder; 11. a movable rail assembly detection device; 11-1, a fixed rod; 11-2, a needle pulling detection piece; 11-21, a first connection block; 11-22, a second connecting block; 11-23, a first connecting rod; 11-24, a first CCD lens; 11-25, a first connection plate; 11-26, a first CCD light source projector; 11-3, connecting the sheet detecting member; 11-31, a third connecting block; 11-32, a second connecting rod; 11-33, a fourth connecting block; 11-34, a third connecting rod; 11-35, a second CCD lens; 11-36, a second connecting plate; 11-37, a second CCD light source projector; 12. a movable rail assembly storage machine; 13. spring frame assembling machine; 13-1, a spring rack assembly conveyor belt; 13-2, spring holder assembly clamps; 14. a spring frame material selecting mechanism; 14-1, a second workbench; 14-2, a spring frame storage box; 14-3, a plugboard group; 14-4, a spring frame storage plate; 14-41, a spring frame storage tank; 14-5, limit strips; 15. spring rack mounting means; 15-1, a third workbench; 15-11, a second turntable; 15-12, a spring frame jig; 15-2, a spring frame feeding cylinder; 15-21, a spring frame clamping cylinder; 15-3, two-section sliding block shakers; 15-31, two sections of slide block material conveying rails; 15-32, two-section sliding block storage slideway; 15-33, two-section slide block clamping pieces; 15-34, two-section slide block feeding cylinder; 15-35, two sections of slide block clamping cylinders; 15-4, a two-section connecting piece vibrating screen; 15-41, two sections of connecting piece material conveying rails; 15-42, two-section connecting piece slideway; 15-43, two-section connector clamping piece; 15-5, two oil-saving pipe hoppers; 15-51, two oil-saving pipe clamping pieces; 15-6, a two-section spring assembly; 15-7, carrying the spring frame assembly; 16. bead rack assembling machine; 16-1, a bead frame assembly sliding rail; 17. a fixed rail feeder; 18. assembling a finished product into a conveyor belt; 18-1, fixing rail jigs; 18-2, a fixed rail clamp; 18-3, a spring frame assembly welding machine; 19. a fixed rail flange detection mechanism; 19-1, a debugging fixed table; 19-2, debugging a pushing cylinder; 19-3, trial assembly; 20. a bead holder assembly clamp; 20-1, bead rack assembly plates; 20-2, a bead frame pushing cylinder; 20-3, a bead frame fixing plate; 20-4, a bead rack debugging cylinder; 20-5, bending plates; 20-6, mounting a barrel; 20-61, a guide bar; 20-7, a bead frame adjusting cylinder; 20-8, a bead frame limiting strip; 21. assembling a clamping mechanism; 21-1, assembling an installation table; 21-2, assembling a pushing cylinder; 21-3, an electromagnet assembly; 21-31, an electromagnetic fixing block; 21-32, a power supply extension cylinder; 21-33, a power supply board; 21-4, a conductive plate; 21-5, a conductive connecting plate; 21-6, an electromagnetic plate; 21-61, a rack; 21-7, gears; 21-8, positioning and fixing plates; 21-9, positioning the extension cylinder; 21-91, positioning a stop block; 22. a movable rail adjusting mechanism; 22-1, adjusting a fixing frame; 22-2, adjusting the extension cylinder; 22-3, adjusting the fixing plate; 22-4, clamping and extending the cylinder; 22-5, a clamping plate; 22-51, a clamping groove; 23. a fixed rail gear mechanism is punched; 23-1, a gear screw; 23-2, a gear fixing plate; 23-21, triangle; 23-22, stamping the plate; 23-23, stamping the fixing plate; 23-4, a gear pushing cylinder; 23-5, a hinge rod; 23-6, a power rod; 23-7, sliding strips; 23-71, punching die; 23-8, punching a pushing cylinder; 23-81, stamping die; 24. and a blanking mechanism.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples. The terms such as "upper", "inner", "middle", "left", "right" and "a" and the like recited in the present specification are also for convenience of description only and are not intended to limit the scope of the present invention, but rather to change or adjust the relative relationship thereof, without substantially changing the technical content, and are considered to be within the scope of the present invention.
Referring to fig. 1 to 2, the two hidden rails comprise a fixed rail provided with a spring frame assembly, a bead frame assembly and a movable rail assembly, wherein the movable rail assembly comprises a movable rail in a square-cylinder-like shape, an opening extending along the length direction of the movable rail is formed in one side surface of the movable rail, a connecting piece is welded on the adjacent side surface of the movable rail, a nut is welded on the connecting piece, an adjusting screw is connected with the nut in a threaded manner, a needle pulling is welded on the side surface of the movable rail, which is positioned on the same side as the connecting piece, the needle pulling is in an L-like arrangement, and a bending opening of the needle pulling is arranged towards the connecting piece; the spring frame assembly comprises a second-section spring frame, the second-section spring frame is inserted with a second-section sliding block, the clamping position of the second-section sliding block is clamped with a second-section connecting piece, the second-section connecting piece is inserted with a second-section oil pipe, the second-section oil pipe is simultaneously inserted with the second-section spring frame, the clamping position of the second-section connecting piece is inserted with a second-section tension spring, and the second-section spring frame provided with the second-section sliding block, the second-section connecting piece, the second-section oil pipe and the second-section tension spring is reversely buckled and inserted in a clamping groove of the fixed rail; the bead frame component comprises a bead frame provided with a chute, and an upper wheel, a lower wheel, a small measuring wheel and a large side wheel (flat bead) are respectively clamped and installed at the corresponding positions of the bead frame. The cross section of the fixed rail is in a concave-like arrangement, an opening edge of the fixed rail is bent and provided with a flange for the sliding of the bead rack chute in an inserting way, and the bead rack and one edge of the fixed rail are inserted and slid by a channel of the movable rail.
Referring to fig. 2 to 6, a production assembly line for two hidden rails comprises a movable rail assembly assembling machine and a fixed rail assembly assembling machine, wherein the movable rail assembly assembling machine comprises a connecting sheet, a nut and adjusting screw assembling machine 1, a movable rail feeding machine 3 and a movable rail welding machine 2, the movable rail welding machine 2 is provided with a welding fixture 6, the welding fixture 6 is provided with a bayonet 6-11 (shown in fig. 9) for the movable rail to be in inserted fit, the bayonet 6-11 is opposite to the welding end of the movable rail welding machine 2, the discharging position of the connecting sheet, the nut and adjusting screw assembling machine 1 is provided with a connecting sheet conveying belt 1-7, the connecting sheet conveying belt 1-7 is conveyed towards the welding fixture 6, the movable rail feeding machine 3 is provided with a movable rail conveying belt 5 along the tail end of the conveying direction, the outer peripheral surface of the movable rail conveyer belt 5 is provided with movable rail jigs 5-1 at equal intervals along the conveying direction, the starting end of the movable rail conveyer belt 5 along the conveying direction is provided with movable rail clamping pieces 4 for placing movable rails on the movable rail feeding machine 3 on the movable rail jigs 5-1 one by one, a bracket of the movable rail conveyer belt 5 is provided with movable rail positioning cylinders 5-2 for pushing the movable rails to be matched with bayonets 6-11 of the welding clamps 6, the movable rail welding machine 2 is provided with connecting piece clamping pieces 7 for integrally placing connecting pieces, nuts and adjusting screws on the movable rails of the bayonets 6-11 of the welding clamps 6, one side of the movable rail welding machine 2 is provided with a needle pulling feeding device 8, a bracket of the movable rail conveyer belt 5 is provided with needle pulling clamping pieces 8-3 for placing needles at the discharge outlet of the needle pulling feeding device 8 on the movable rails of the bayonets 6-11 of the welding clamps 6, the tail end of the movable rail conveyer belt 5 is provided with a movable rail assembly storage machine 12, and a movable rail assembly clamping piece 5-3 for placing movable rail assemblies at the tail end of the movable rail conveyer belt 5 on the movable rail assembly storage machine 12 one by one is arranged between the movable rail conveyer belt 5 and the movable rail assembly discharging machine.
Referring to fig. 2 to 6, the fixed rail assembly machine includes a spring frame assembly machine 13, a bead frame assembly machine 16 and a fixed rail loading machine 17, the bead frame assembly machine 16 is located at a position between the movable rail assembly storage machine 12 and the spring frame assembly machine 13, a finished product assembly conveyor belt 18 is provided at an end of the fixed rail loading machine 17 in a conveying direction, fixed rail jigs 18-1 are provided at an outer circumferential surface of the finished product assembly conveyor belt 18 at equal intervals in the conveying direction, a bracket of the finished product assembly conveyor belt 18 is provided with fixed rail clamping pieces 18-2 which place fixed rails on the fixed rail loading machine 17 one by one on the fixed rail jigs 18-1 of the finished product assembly conveyor belt 18, the fixed rail clamping pieces 18-2 are mechanical structures which are formed by combining various types of cylinder assemblies and can realize clamping and moving functions, a discharging position of the spring frame assembly conveyor belt 13-1 is provided at a spring frame assembly conveyor belt 13-1, the bracket of the finished product assembly conveyor belt 18 is provided toward the finished product assembly conveyor belt 18, the bracket of the finished product assembly conveyor belt 18 is provided with a plurality of mechanical clamping pieces which move spring frame assemblies at an end of the spring frame assembly conveyor belt 13-1 to the fixed rail clamping pieces 18-1 one by one, and the mechanical clamping pieces are formed by combining the fixed rail clamping pieces 2.
Specifically, the production beats of the line are coordinated and regulated by a plurality of feeding machines and discharging machines, and meanwhile, the labor and the manpower are saved, and the manual material moving or product running is not needed; meanwhile, when the small faults of the upper working procedure or the lower working procedure are eliminated, the functions of material storage and material feeding are achieved. All qualified parts of the fixed rail, the bead frame, the oiling, the spring frame and the movable rail are synchronously assembled, so that the production efficiency is greatly improved, and the labor intensity of staff is reduced. The key point is that the machine has strong universality and can adjust the parameters of the related machine to meet the production requirements of similar products with different lengths.
Referring to fig. 2 to 6, a bracket of the final product assembling conveyor 18 is provided with a spring frame assembly welding machine 18-3 for welding connection points between the spring frame assembly and the fixed rail, a discharging position of the bead frame assembly welding machine 16 is provided with a bead frame assembly sliding rail 16-1 for sliding the bead frame assembly, a side of the bracket of the final product assembling conveyor 18, which is far away from the spring frame assembly clamping piece 13-2, of the spring frame assembly welding machine 18-3 is provided with a bead frame assembly clamping piece 20 for moving the bead frame assembly at the tail end of the bead frame assembly sliding rail 16-1 to be in plug-in fit with a flange of the fixed rail on the fixed rail jig 18-1, a bracket of the final product assembling conveyor 18 is provided with an assembling clamping mechanism 21 for moving the movable rail assembly on the movable rail assembly storage machine 12 to be in plug-in fit with the bead frame assembly of the fixed rail on the fixed rail jig 18-1, a side of the bracket of the final product assembling conveyor 18, which is far away from the bead frame assembly clamping mechanism 20, is provided with a stamping fixed rail gear mechanism 23, and a final product discharging mechanism 24 is provided at the tail end of the final product assembling conveyor 18.
Referring to fig. 4 to 7, the connecting piece, nut and adjusting screw assembling machine 1 comprises a first workbench 1-1, a first rotary table 1-2 is rotatably arranged on the first workbench 1-1 through a driving piece, the driving piece is a driving motor, a plurality of connecting piece jigs 1-21 are arranged on the first rotary table 1-2 along the equal angle of the circumferential direction, the first workbench 1-1 is provided with a connecting piece vibrating screen device 1-3, a discharging hole of the connecting piece vibrating screen device 1-3 is communicated with a connecting piece material conveying rail 1-31, the tail end of the connecting piece material conveying rail 1-31 far away from the connecting piece vibrating screen device 1-3 is arranged opposite to a track line formed by a connecting jig rotary table of the first rotary table 1-2, the first workbench 1-1 is provided with a nut vibrating screen device 1-4, the discharge hole of the nut vibrating screen device 1-4 is communicated with a nut conveying rail 1-41, the tail end of the nut conveying rail 1-41 far away from the nut vibrating screen device 1-4 and a track line formed by a connecting jig turntable of the first turntable 1-2 are arranged opposite to each other, the first workbench 1-1 is provided with a screw machine 1-5 for simultaneously locking nuts and connecting pieces on the connecting jig and adjusting screws, wherein the connecting piece vibrating screen device 1-3, the nut vibrating screen device 1-4 and the screw machine 1-5 are sequentially arranged at an angle interval around the circumference direction of the first turntable 1-2, the first workbench 1-1 is slidably provided with a connecting piece matched with the connecting jig, the nuts and the adjusting screws, and a fitting clamping piece 1-6 for integrally moving the connecting jig to the connecting piece conveying belt 1-7, the accessory clamp 1-6 is a mechanical structure formed by a combination of various types of cylinders that can perform clamping and moving functions.
Specifically, the connecting piece, the nut and the adjusting screw assembling machine 1 utilizes the first turntable 1-2 to intermittently rotate around the circumferential direction when a driving motor is utilized, then the connecting pieces are placed on the connecting piece jig 1-21 one by utilizing the connecting piece discharging rail of the connecting piece vibrating screen 1-3, then the nuts are placed on the connecting pieces on the connecting piece jig 1-21 one by utilizing the nut conveying rail 1-41 of the nut vibrating screen 1-4, finally the adjusting screw is in threaded connection with the connecting pieces and the nuts on the connecting piece jig 1-21 integrally by utilizing the screw machine 1-5, so that the function of forming an integral accessory is realized, and finally the accessory of the connecting piece, the nut and the adjusting screw is placed on the connecting piece conveying belt 1-7 by utilizing the accessory clamping piece 1-6, so that the function of transmitting the accessory to the movable rail welding machine 2 is realized, and the functions of intelligent production and high-efficiency production are realized.
Referring to fig. 4 to 8, the movable rail clamping member 4 includes a movable rail pushing cylinder 4-1 connected to a bracket lock of the movable rail conveyor 5, an extended end of the movable rail pushing cylinder 4-1 is identical to a conveying direction of the movable rail conveyor 5, an extended end of the movable rail pushing cylinder 4-1 is fixedly connected with a movable rail fixing table 4-2, a movable rail lifting cylinder 4-3 with an extended end downward is connected to a top surface of the movable rail fixing table 4-2 through screw lock, an extended end of the movable rail lifting cylinder 4-3 is fixedly connected with a movable rail adsorption plate 4-4, and a suction hole 4-41 communicated with the air extractor is penetrated through the movable rail adsorption plate 4-4. Specifically, through setting up movable rail holder 4, utilize movable rail to promote jar 4-1 and movable rail lift jar 4-3, realize the function that movable rail adsorption plate 4-4 moved along movable rail conveyer belt 5 direction of transfer or direction of height to be linked together the absorption hole of adsorption plate and air exhauster, thereby make the adsorption plate realize adsorbing the function of movable rail.
Referring to fig. 7 to 9, the welding jig 6 includes a base 6-1 connected with a bracket of the movable rail welding machine 2, a welding electrode block 6-2 is provided on a bottom surface of the base 6-1, the welding electrode block 6-2 is connected with the bracket of the movable rail welding machine 2, the welding electrode block 6-2 is communicated with a bayonet 6-11, the bayonet 6-11 is located on a top surface of the base 6-1, a roller 6-12 is embedded in an inner side wall of an opening, an outer circumferential surface of the roller 6-12 is arranged coplanar with an inner wall of the bayonet 6-11, the base 6-1 is provided with a movable rail discharging cylinder 6-3, an extending end of the movable rail discharging cylinder 6-3 is arranged opposite to the bayonet 6-11, and an extending end of the movable rail discharging cylinder 6-3 is arranged opposite to the movable rail positioning cylinder 5-2, the top surface of the base 6-1 is provided with a connecting piece locating block 6-4, the connecting piece locating block 6-4 partially covers the bayonet 6-11, one side of the top surface of the base 6-1, which is far away from the connecting piece locating block 6-4, is provided with a welding fixed block 6-5, the side surface of the welding fixed block 6-5, which faces the connecting piece locating block 6-4, is elastically and slidably provided with a connecting piece compressing block 6-6, the end surface of the connecting piece compressing block 6-6, which is positioned in the welding fixed block 6-5, is provided with a reset pushing cylinder 6-7, the extending end of the reset pushing cylinder 6-7 is provided with a wedge pushing block 6-8, the wedge pushing block 6-8 is spliced with the welding fixed block 6-5, a positioning groove 6-9 for clamping and positioning the connecting sheet is formed between the connecting sheet positioning block 6-4 and the connecting sheet compressing block 6-6; when the reset pushing cylinder 6-7 pushes the wedge-shaped pushing block 6-8 to be abutted with the wedge-shaped surface of the connecting piece compressing block 6-6, the connecting piece compressing block 6-6 slides towards the connecting piece positioning block 6-4.
Specifically, through setting up welding electrode piece 6-2, can improve movable rail welding machine 2 and carry out welded effectiveness to the connection piece on the movable rail and pull out the needle, in addition, when utilizing welding jig 6 to carry out welding position's in-process to the movable rail, when utilizing movable rail positioning cylinder 5-2 to make movable rail and the bayonet socket 6-11 grafting location of base 6-1, when utilizing connection piece holder 7 connection pieces, nut and adjusting screw integral parts to place on the movable rail of bayonet socket 6-11, can promote the position removal of connection piece compact heap 6-6 towards connection piece locating piece 6-4 through the reset pushing cylinder 6-7, thereby realize pressing from both sides the function of the whole accessory of connection piece, so that the movable rail welding carries out effective welding to the connection piece.
Referring to fig. 4 to 8, the connection piece holder 7 includes a connection piece moving cylinder 7-1 which is connected to the bracket of the movable rail conveyor 5 by a plate material, the protruding end of the connection piece moving cylinder 7-1 is provided toward the welding jig 6, and the protruding end of the connection piece moving cylinder 7-1 is provided with a connection piece gripping cylinder 7-2, thereby realizing the function of the connection piece holder 7 for gripping and moving the connection piece integral fitting; the needle drawing feeding device 8 comprises a needle drawing vibration sieve 8-1 connected with a bracket of the movable rail conveyor belt 5, the bracket of the movable rail conveyor belt 5 is provided with a needle drawing positioning plate 8-2, the needle drawing positioning plate 8-2 is provided with a needle drawing placing groove 8-21 for placing a needle drawing, and the needle drawing vibration sieve 8-1 is communicated with the needle drawing placing groove 8-21 of the needle drawing positioning plate 8-2 through a sliding rail; the needle pulling clamping piece 8-3 comprises a needle pulling moving cylinder 8-31 which is connected with a support of the movable rail conveyor 5 through a plate in a locking mode, the extending end of the needle pulling moving cylinder 8-31 is arranged towards the welding fixture 6, and the extending end of the needle pulling moving cylinder 8-31 is connected with a needle pulling grasping cylinder 8-32 which grasps a needle pulled in the needle pulling placing groove 8-21. Specifically, through setting up drawing needle material feeding unit 8 and drawing needle holder 8-3 to be convenient for through drawing needle holder 8-3 realize removing the needle to the position of the movable rail on the welding jig 6, and then utilize the movable rail welding to carry out welded fastening's function.
Referring to fig. 7 to 10, in order to effectively detect the firmness of the joint pieces welded by the movable rail welding machine 2. The support of the movable rail conveyor belt 5 is positioned at one side of the welding fixture 6 far away from the movable rail feeding machine 3, a connecting piece force measuring component 9 is arranged, the connecting piece force measuring component 9 comprises a mounting plate 9-1 connected with the side face of the support of the movable rail conveyor belt 5, one side, close to the conveying face of the movable rail conveyor belt, of the mounting plate 9-1 is fixedly connected with a force measuring fixed plate 9-2, the top face of the force measuring fixed plate 9-2 is provided with a plug hole 9-21 for the movable rail component to be inserted, the support of the movable rail conveyor belt 5 is provided with a force measuring positioning cylinder 9-3, the extending end of the force measuring fixed plate 9-2 is provided with a connecting piece positioning cylinder 9-4, the extending end of the connecting piece positioning cylinder 9-4 is opposite to the connecting piece position of the movable rail component in the plug hole 9-21, and the plug hole 9-21 is communicated with the side face, far away from the connecting piece positioning cylinder 9-4, of the fixed plate; the power cylinder 9-5 is hinged to the mounting plate 9-1, the limiting rod 9-51 is hinged to the extending end of the power cylinder 9-5, one end, away from the power cylinder 9-5, of the limiting rod 9-51 is hinged to the mounting plate 9-1, one end, away from the limiting rod 9-5, of the limiting rod 9-51 is integrally connected with the arc limiting block 9-52, an included angle is formed between the length direction of the power cylinder 9-5 and the length direction of the limiting rod 9-51, the mounting plate 9-1 is hinged with the force measuring rod 9-6, a torsion spring is inserted into a hinge shaft between the force measuring rod 9-6 and the mounting plate 9-1, one end of the torsion spring is connected with the mounting plate 9-1, the other end of the torsion spring is connected with the force measuring rod 9-6, the arc limiting block 9-52 of the limiting rod 9-51 is in butt joint with one end of the force measuring rod 9-6, one end, away from the limiting rod 9-51, the extending end of the connecting piece locating cylinder 9-4 is provided with the detecting sensor 9-41, the detecting sensor 9-41 is a pressure sensor, and the abutting block 9-61 is opposite to the extending end of the connecting piece locating cylinder 9-4.
Specifically, in the process of detecting the welding firmness of the connecting piece, the movable assembly on the movable rail conveyor belt 5 is pushed to be connected with the plug-in port 9-21 through the force measuring positioning cylinder 9-3, so that the connecting piece fitting of the movable rail and the extending end of the training piece positioning cylinder are opposite to each other, then the power cylinder 9-5 is started, the arc limiting block 9-52 is in mutual abutting connection with the force measuring rod 9-6, the abutting block 9-61 of the force measuring rod 9-6 is pushed to move towards the position close to the extending end of the force measuring positioning cylinder 9-3, and the welding firmness of the connecting piece on the movable rail is further detected.
Referring to fig. 11 to 13, the movable rail welding machine 2 is shown to be capable of effectively detecting the firmness of the needle drawn by the welding. The support of the movable rail conveyor 5 is located at one side of the welding fixture 6 far away from the movable rail feeding machine 3 and is provided with a needle pulling force measuring assembly 10, the needle pulling force measuring assembly 10 comprises a force measuring fastening plate 10-1 connected with the support of the movable rail conveyor 5, a limiting plate 10-2 is arranged on the side surface of the force measuring fastening plate far away from the movable rail conveyor 5, the limiting plate 10-2 protrudes out of the side surface of the fastening plate towards the movable rail conveyor 5, the limiting plate 10-2 is provided with a needle pulling force measuring cylinder 10-3 with an extending end towards the movable rail conveyor 5, the extending end of the needle pulling force measuring cylinder 10-3 is provided with a needle pulling force measuring rod 10-49-6, the limiting plate is provided with a needle pulling fixed block 10-5, the needle pulling force measuring rod 10-49-6 of the needle pulling fixed block 10-5 penetrates through the needle pulling fixed block 10-5, one end of the needle pulling force measuring rod 10-49-6 far away from the needle pulling force measuring cylinder 10-3 is integrally connected with a bending block 10-41, the bending block 10-41 is arranged on the end face of the movable rail conveyor 5 along the extending direction of the needle pulling force measuring cylinder 10-3, the extending end face of the end of the movable rail conveyor 5 is provided with a needle pulling force measuring cylinder 10-42, and the distance between the needle pulling force measuring cylinder 10-3 and the end and the movable rail conveyor 5 is equal to the end of the movable rail conveyor 5 opposite to the moving rail 5, and the extending face of the movable rail 5 is equal to the distance between the end of the movable rail conveyor 10 and the movable rail conveyor 5 and the movable rail 5.
Referring to fig. 11 to 14, in order to be able to detect whether the positions of the tab fitting and the withdrawal needle welded on the movable rail are accurate. The movable rail assembly detection device 11 is arranged on one side, far away from the movable rail feeding machine 3, of the welding fixture 6, the movable rail assembly detection device 11 comprises a fixed rod 11-1 connected with the support of the movable rail conveying belt 5, the fixed rod 11-1 is provided with a connecting piece detection piece 11-3 and a needle pulling detection piece 11-2, the needle pulling detection piece 11-2 comprises a first connecting block 11-21 and a second connecting block 11-22 which are fixedly connected with the fixed rod 11-1 in an inserting mode, the first connecting block 11-21 is fixedly connected with a first connecting rod 11-23 in an inserting mode, a first CCD lens 11-24 with a shooting end facing the connecting piece is arranged at one end, far away from the first connecting block 11-21, of the first connecting rod 11-25 is connected with a first connecting plate 11-25, one end, far away from the second connecting plate 11-22, of the first CCD light source projector 11-26 is arranged opposite to the radiating end of the first CCD lens 11-24, and the back light end of the first CCD light source projector 11-26 is arranged opposite to the radiating end of the first CCD lens 11-24, and the first CCD lens 11-23 is arranged at the end, and the end of the first CCD light projector is arranged opposite to the radiating end of the first CCD lens is used for accurately detecting whether the needle is arranged or not.
The connecting piece detecting piece 11-3 comprises a third connecting block 11-31 which is fixedly spliced with the fixed rod 11-1, a second connecting rod 11-32 is fixedly spliced with the third connecting block 11-31, a fourth connecting block 11-33 is fixedly spliced with the second connecting rod 11-32, a third connecting rod 11-34 is fixedly spliced with the fourth connecting block 11-33, a second CCD lens 11-35 is arranged at one end, far away from the third connecting block 11-31, of the third connecting rod 11-34, the shooting end of the second CCD lens 11-35 faces to the needle pulling device, the third connecting block 11-31 is provided with a second connecting plate 11-36, the second connecting plate 11-36 is provided with a second CCD light source projector 11-37, the irradiation end of the second CCD light source projector 11-37 faces to the needle pulling device, and the detection end of the second CCD lens 11-35 faces to the movable rail conveyor 5 horizontally and is used for detecting whether the welding position of connecting piece fittings on the movable rail is accurate or not.
Referring to fig. 15-16, a spring rack function is formed for the spring rack assembly installation. The spring frame kludge 13 includes spring frame selection mechanism 14 and spring frame installation device 15, the spring frame selection machine includes second workstation 14-1, the top surface of second workstation 14-1 sets up downwards towards spring frame installation device 15 slope, one side that the top surface of second workstation 14-1 kept away from spring frame installation device 15 is provided with spring frame storage box 14-2, the one side that the bottom surface is close to spring frame installation device 15 in spring frame storage box 14-2 peg graft has picture peg group 14-3, picture peg group 14-3 is a plurality of plates that are zigzag arrangement, and the thickness of each plate is the thickness of spring frame appointed direction, the inside selector cylinder that is provided with of second workstation 14-1, the extension end spring frame storage box 14-2 of selector cylinder sets up, the extension end and the picture peg group 14-3 of selector cylinder are connected, the outside face that spring frame storage box 14-2 is close to spring frame installation device 15 is provided with spring frame storage plate 14-4, the slope downwards along the direction towards spring frame installation device 15, the top surface of spring frame storage plate 14-4 is provided with spring frame 14-5 storage plate 14-4, the top surface is provided with spring frame 14-5 storage groove and the limit stock groove that the top surface is connected with the spring frame 14-4, the top surface of two storage plate 14-5 storage groove, the limit stock groove is connected with the top surface of spring frame 14-5 storage groove, the limit stock groove is provided with 14-41, the limit stock groove is connected with the top surface of spring frame 14-5 storage plate 14-41, the limit groove is connected with the top surface of storage groove 41.
Specifically, because the top surface of the second workbench 14-1 is obliquely arranged, when the spring rack is placed in the spring rack storage box 14-2, the spring rack can be stored and obliquely arranged along a designated position, and because the plugboard group 14-3 is zigzag, the spring rack with designated thickness can be placed at the zigzag position of the plugboard group 14-3 in the process of selecting materials, and then the spring rack can be moved to the position of the spring rack storage groove 14-41 of the spring rack storage plate 14-4 through the telescopic action of the material selecting cylinder, and meanwhile, the situation that the spring rack in the discharge groove falls out from the notch of the spring rack storage groove 14-41 is limited by arranging the limiting strip 14-5.
Referring to fig. 15 to 16, the spring frame installation device 15 includes a third workbench 15-1, a second turntable 15-11 is rotatably arranged on the third workbench 15-1 through a driving member, a plurality of spring frame jigs 15-12 are arranged on the top surface of the second turntable 15-11 around the circumference direction at equal angles, a spring frame feeding cylinder 15-2 is connected to the top surface of the third workbench 15-1 through a plate material, an extending end of the spring frame feeding cylinder 15-2 faces the spring frame storage plate 14-4, a spring frame clamping cylinder 15-21 for clamping a spring frame at the bottom of a spring frame storage groove 14-41 to a spring frame clamping cylinder 15-21 on the spring frame jigs 15-12 is arranged at the extending end of the spring frame feeding cylinder, a two-section slider vibration sieve 15-3 is arranged on the top surface of the third workbench 15-1, a two-section slider conveying rail 15-31 is communicated with the two section slider conveying rail 15-31, a two section slider slideway 15-32 is arranged at the tail end of the two section slider vibration sieve 15-3 far away from the two section slider vibration sieve 15-3, a two section slider clamping cylinder 15-34 is arranged at the extending end of the third workbench 15-1, and is connected with the two section 15-33 through a two section slider clamping cylinder 15-34 in the extending direction, and the two section sliding rail 15-34 is arranged at the two section 15-33 and is connected with the two section 15 clamping cylinder 15 through the two section clamping cylinder in the extending direction; the third workbench 15-1 is provided with a two-section connecting piece vibrating screen device 15-4, the two-section connecting piece vibrating screen device 15-4 is communicated with a two-section connecting piece conveying rail 15-41, the tail end of the two-section connecting piece conveying rail, which is far away from the two-section connecting piece vibrating screen device 15-4, is provided with a two-section connecting piece slideway 15-42, the third workbench 15-1 is provided with a two-section connecting piece clamping piece 15-43 for clamping the two-section connecting piece at the tail end of the two-section connecting piece slideway 15-42 to the spring frame jig 15-12, and the two-section connecting piece clamping piece 15-43 is formed by a plurality of cylinders of various types to form a mechanical structure with clamping and moving functions;
Referring to fig. 15 to 16, the third working table 15-1 is provided with two oil-saving hoppers 15-5, the third working table 15-1 is provided with two oil-saving storage plates (not shown in the drawings), two oil-saving storage tanks (not shown in the drawings) are arranged on the end faces of the two oil-saving storage plates facing the discharge holes of the two oil-saving hoppers 15-5, the discharge holes of the two oil-saving storage plates are arranged facing the two oil-saving storage tanks, the third working table 15-1 is provided with two oil-saving clamping pieces 15-51 for clamping the two oil-saving storage tanks onto the spring frame jig 15-12, and the two oil-saving clamping pieces 15-51 are mechanical structures with clamping and moving functions and formed by a plurality of cylinders of various types; the third workbench 15-1 is provided with a two-section spring assembly 15-6 for assembling two-section springs to the semi-finished product on the spring frame jig 15-12, and the two-section spring assembly 15-6 is a mechanical structure with clamping and moving functions formed by a plurality of cylinders of various types; the third working table 15-1 is provided with a spring frame assembly carrying member 15-7 for moving the spring frame assembly on the spring frame jig 15-12 to the spring frame assembly conveying belt 13-1, and the spring frame assembly carrying member 15-7 is a mechanical structure formed by a plurality of types of cylinders and having clamping and moving functions. The spring frame feeding cylinder 15-2, the two-section sliding block vibrating screen device 15-3, the two-section connecting piece vibrating screen device 15-4, the two-section oil pipe hopper 15-5 and the two-section spring assembly piece 15-6 are sequentially arranged in an angle distribution mode around the second rotary disc 15-11, and therefore the function of intelligently assembling and forming a spring frame assembly is achieved.
Referring to fig. 4,5 and 17, since the bead frame is inserted and slid at the flange of the fixed rail in an L-shape, the effectiveness of the bead frame installation process is improved. The support of the finished product assembly conveyer belt 18 is located between the spring frame assembly welding machine and the bead frame assembly clamping piece 20 and is provided with a fixed rail flange detection mechanism 19, the fixed rail flange detection mechanism 19 comprises a debugging fixing table 19-1 connected with the support of the finished product assembly conveyer belt 18, the debugging fixing table 19-1 is provided with a debugging pushing cylinder 19-2, the length direction of the extending end of the debugging pushing cylinder 19-2 is perpendicular to the conveying direction of the finished product assembly conveyer belt 18, the extending end of the debugging pushing cylinder 19-2 is provided with a test block 19-3, the test block 19-3 is communicated with a test groove (not shown in the figure) in an L-like shape, and the extending direction of the test groove is consistent with the length direction of the extending end of the debugging pushing cylinder 19-2. Specifically, with setting up fixed rail flange detection mechanism 19, utilize fitting block 19-3 to realize carrying out the trial assembly with the flange of fixed rail to detect the flange position of fixed rail and whether have the bending deformation's condition, and then improve the validity of assembly, be favorable to reducing the defective rate of assembly simultaneously.
Referring to fig. 18-19, to achieve the function of the bead frame assembly clamp 20 to mount the bead frame assembly on the bead frame assembly machine 16 to the fixed rail on the final assembly conveyor 18. The bead frame component clamping piece 20 comprises a bead frame assembling plate 20-1 connected with a bracket of the finished product assembling conveyor belt 18, the bead frame assembling plate 20-1 is provided with a bead frame pushing cylinder 20-2, the length direction of the extending end of the bead frame pushing cylinder 20-2 is perpendicular to the conveying direction of the finished product assembling conveyor belt 18, the extending end of the bead frame pushing cylinder 20-2 is connected with a bead frame fixing plate 20-3, the top surface of the bead frame fixing plate 20-3 is provided with a bead frame adjusting cylinder 20-7, the extending end of the bead frame adjusting cylinder 20-7 and the conveying direction of the finished product assembling conveyor belt 18 are mutually parallel, the extending end of the bead frame adjusting cylinder 20-7 is provided with a bending plate 20-5, the side surface of the bending plate 20-5 is provided with a mounting cylinder 20-6, the length direction of the mounting cylinder 20-6 is consistent with the length direction of the extending end of the bead frame pushing cylinder 20-2, the cross section of the installation cylinder 20-6 is in a 'concave' like arrangement, the 'concave' like opening of the installation cylinder 20-6 is downwards arranged, a guide strip 20-61 for the insertion and sliding of a bead frame is arranged in the installation cylinder 20-6, the length direction of the guide strip 20-61 is consistent with the length direction of the installation cylinder 20-6, a space is reserved between the installation cylinder 20-6 and the top surface of a bracket of the finished product assembly conveyor belt 18, a bead frame adjusting cylinder 20-7 with an upwards extending end is arranged below the installation cylinder 20-6 on the bracket of the finished product assembly conveyor belt 18, a bead frame limiting strip 20-8 is arranged at the extending end of the bead frame adjusting cylinder 20-7, the length direction of the bead frame limiting strip 20-8 is consistent with the length direction of the installation cylinder 20-6, the bead-frame restricting strip 20-8 is disposed opposite to the guide strip 20-61.
Specifically, the bead frame assembly slides into the mounting cylinder 20-6 along the bead frame assembly sliding rail 16-1 and is slidably connected with the guide bar 20-61, the flange position of the mounting cylinder 20-6 close to the fixed rail can be moved by the pushing action of the moving bead frame pushing cylinder 20-2, the distance between the mounting cylinder 20-6 and the tail end of the bead frame assembly sliding rail 16-1 is kept smaller than the length of the bead frame assembly, the bead frame assembly is in plug-in fit with the flange of the fixed rail due to the pushing action of the bead frame assembly sliding rail 16-1, and in addition, when the bead frame assembly is mounted at a proper position, the bead frame limiting bar 20-8 and the bead frame on the guide bar 20-61 can be mutually abutted by the pushing action of the bead frame adjusting cylinder 20-7, so that the follow-up condition that the bead frame continues to slide forwards is limited, and therefore, the bead frame mounting operation is realized.
Referring to fig. 15 and 20, to achieve the function of clamping the movable rail assembly on the movable rail assembly stocker 12 and then moving to a mating engagement with the fixed rail and bead rack on the final assembly conveyor 18. The assembly clamping mechanism 21 comprises an assembly mounting table 21-1 connected with a bracket of the finished assembly conveyor belt 18, the assembly mounting table 21-1 is provided with an assembly pushing cylinder 21-2, the extending end of the assembly pushing cylinder 21-2 is arranged towards the movable rail assembly storage machine 12, the extending end of the assembly pushing cylinder 21-2 is connected with a plurality of electromagnet assemblies 21-3, the electromagnet assemblies 21-3 comprise electromagnetic fixing blocks 21-31, the electromagnetic fixing blocks 21-31 are in sliding connection with the assembly mounting table 21-1 through sliding rails, the electromagnetic fixing blocks 21-31 of adjacent electromagnet assemblies 21-3 are mutually connected and arranged through rods, the electromagnetic fixing blocks 21-31 are provided with power supply extending cylinders 21-32 with the extending ends arranged downwards, the extending end of the power supply extending cylinder 21-32 is provided with a power supply plate 21-33, the power supply plate 21-33 is connected with a circuit board through a circuit, the power supply plate 21-33 is in sliding connection with an electromagnetic fixing block 21-31, one end, far away from the electromagnetic fixing block 21-31, of the power supply plate 21-33 is fixedly connected with a conductive plate 21-4, a plurality of conductive plates 21-4 are fixedly connected with the same conductive connecting plate 21-5, the bottom end of the conductive connecting plate 21-5 is in sliding connection with an electromagnetic plate 21-6, the electromagnetic plate 21-6 slides along the direction facing the movable rail assembly storage machine 12, the top surface of the conductive plate 21-4 is provided with a gear 21-7 through rotation of a driving piece, the driving piece is a driving motor, the end surface of the electromagnetic plate 21-6 facing the conductive plate 21-4 is provided with a rack 21-61, the racks 21-61 and the gears 21-7 are meshed with each other; the assembly mounting table 21-1 is provided with a positioning fixing plate 21-8 along one side far away from the sliding direction of the electromagnet assembly 21-3, the positioning fixing plate 21-8 is provided with a positioning extending cylinder 21-9 with an extending end arranged downwards, the extending end of the positioning extending cylinder 21-9 is provided with a positioning stop block 21-91, and the positioning stop block 21-91 is arranged opposite to the electromagnetic plate 21-6 along the sliding direction of the electromagnetic falling assembly.
Referring to fig. 21 to 24, the movable rail is moved to a proper position for adjustment of the insertion-fit with the fixed rail. The finished product assembly conveyer belt 18 is located between the assembly fixture 21 and the fixed rail gear mechanism 23 and is provided with a movable rail adjusting mechanism 22, the movable rail adjusting mechanism 22 comprises an adjusting fixing frame 22-1 connected with a bracket of the finished product assembly conveyer belt 18, the adjusting fixing frame 22-1 is provided with an adjusting extension cylinder 22-2, the extension direction of the extension end of the adjusting extension cylinder 22-2 is perpendicular to the conveying direction of the finished product assembly conveyer belt 18, the extension end of the adjusting extension cylinder 22-2 is provided with an adjusting fixing plate 22-3, the adjusting fixing plate 22-3 is in sliding connection with the adjusting fixing frame 22-1, the top surface of the adjusting fixing plate 22-3 is provided with a clamping extension cylinder 22-4 with the extension end arranged downwards, the extension end of the clamping extension cylinder 22-4 is provided with a clamping plate 22-5, the clamping plate 22-5 is in sliding connection with the adjusting fixing plate 22-3, and the bottom end of the clamping plate 22-5 is provided with a clamping groove 22-51. Specifically, the clamping groove 22-51 is formed in the clamping plate 22-5 so that the connecting piece fitting of the movable rail can be clamped with the clamping groove 22-51, and then the telescopic action of the extending cylinder 22-2 is adjusted so as to adjust the movable rail to a proper position.
Referring to fig. 21 to 24, in order to press-mold one end of the movable rail of the entire slide rail, the separation of the movable rail and the bead frame from the fixed rail is reduced. The bracket of the finished product assembly conveyer belt 18 is provided with a gear screw 23-1 at one side of a gear mechanism 23 for blocking the sliding rail finished product from sliding downwards, the gear mechanism 23 comprises a gear fixing plate 23-2 connected with the bracket of the finished product assembly conveyer belt 18, the top surface of the gear fixing plate 23-2 is provided with a triangle 23-21, the triangle 23-21 is provided with a stamping plate 23-22, the plane of the stamping plate 23-22 is perpendicular to the plane of the triangle 23-21, one side of the stamping plate 23-22 far away from the triangle 23-21 is provided with a stamping fixing plate 23-23, the top surface of the gear fixing plate 23-2 is provided with a gear pushing cylinder 23-4, the extending end of the gear pushing cylinder 23-4 is hinged with a hinging rod 23-5, one side of the hinging rod 23-5 far away from the gear pushing cylinder 23-4 is hinged with a power rod 23-6, one end of the power rod 23-6 far away from the hinging rod 23-5 is hinged with a triangle 23-21, one end of the hinging rod 23-5 far away from the gear pushing cylinder 23-4 is glued with a sliding strip 23-7, the sliding strip 23-7 penetrates through the stamping plate 23-22, one end of the sliding strip 23-7 far away from the hinging rod 23-5 is provided with a stamping die 23-71, the stamping fixing plate 23-23 is provided with a stamping pushing cylinder 23-8 with a protruding end downwards, the protruding end of the stamping pushing cylinder 23-8 is provided with a stamping die 23-81, and the junction between the stamping end of the stamping die 23-71 and the stamping end of the stamping die 23-81 is opposite to the finished product assembling conveyor belt 18. Specifically, the connecting rod is formed through the hinging rod and the power rod, so that the die is punched by using the lever to enlarge the punching force as a design, and the demolding mode is simple.
The embodiments of the present invention are not limited thereto, and the present invention may be modified, substituted or combined in various other forms without departing from the basic technical spirit of the present invention, which falls within the scope of the claims, according to the above-described aspects of the present invention, using the general knowledge and conventional means of the art.