CN112296601A - Automatic change thermos cup system of processing - Google Patents
Automatic change thermos cup system of processing Download PDFInfo
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- CN112296601A CN112296601A CN202010974058.1A CN202010974058A CN112296601A CN 112296601 A CN112296601 A CN 112296601A CN 202010974058 A CN202010974058 A CN 202010974058A CN 112296601 A CN112296601 A CN 112296601A
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- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention relates to the technical field of automation equipment, in particular to an automatic vacuum cup processing system. An automatic vacuum cup processing system comprises a shell processing technology and an inner container processing technology. The automatic cup processing device can realize automatic processing, simultaneously realize the control of the dimension of the cup body and the height of the cup mouth, has high production efficiency and reduces the labor intensity and the cost.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to an automatic vacuum cup processing system.
Background
The automatic industrial robot is widely applied to the manufacturing industry, and not only is widely applied to the automobile manufacturing industry, but also to the production of space shuttles, military equipment, the development of high-speed rails and the production of ball pens.
Because the robot technology develops rapidly, compared with the traditional industrial equipment, the price difference of products is smaller and smaller, and the individuation degree of the products is high, so that the industrial robot can replace the traditional equipment in the manufacturing process of some products with complex processes, and the economic efficiency can be improved to a great extent.
Compared with traditional industrial equipment, the industrial robot has numerous advantages, for example, the robot has the characteristics of easiness in use, high intelligent level, high production efficiency and safety, easiness in management, remarkable economic benefit and the like, so that the robot can operate in a high-risk environment. In the same life cycle, the yield of the manipulator is fixed and cannot be suddenly increased or decreased. And the production time of each mould is fixed, the yield of products is high, enterprises can clearly know the daily production capacity of the enterprises, and orders and commodities can be received and produced according to the achievable capacity of the enterprises. The phenomenon that the yield is estimated blindly or the waste is caused by producing excessive products is avoided, and the economic benefit is very obvious.
At present, the whole cup production need be accomplished through a lot of manufacturing procedure to thermos cup trade cup to every process is operated by manual step by step, transports to next process after every process processing again, and nearly every process all needs to dispose corresponding operating personnel, is showing to have increased manpower operation cost and material management cost, and traditional machining mode production efficiency is low, and the machining precision is not high.
For example, Chinese patent publication numbers are: CN107822429A, a thermos cup of 23 noticing in 2018 3 month, including the thermos cup body, the bottom fixed connection connecting piece of thermos cup body, the bottom fixedly connected with soapstone bottom of cup of connecting piece, the outside cover of soapstone bottom of cup is equipped with the protective sheath. Although this thermos cup and manufacturing process thereof, the leakproofness of thermos cup has been guaranteed, can not leak, T shape connecting piece can be connected the thermos cup body more firmly with the soapstone bottom of cup with cooperation shape spread groove, and connect more firmly, the protective sheath makes the travelling comfort of whole thermos cup higher, but this thermos cup is every process when production by artifical substep operation, transport to next process after every process processing again, almost every process all need dispose corresponding operating personnel, manpower operation cost and material management cost have been showing to have increased, and traditional machining mode production efficiency is low, machining precision is not high.
Disclosure of Invention
The invention mainly aims at the problems that the cup body in the existing vacuum cup industry needs to be processed by a plurality of processing procedures to complete the production of the whole cup body, each procedure is manually operated step by step, each procedure is processed and then conveyed to the next procedure, and almost each procedure needs to be configured with corresponding operators, so that the manpower operation cost and the material management cost are obviously increased, the production efficiency is low, and the processing precision is not high.
The purpose of the invention is mainly realized by the following scheme: an automatic vacuum cup processing system comprises a shell processing technology and an inner container processing technology. The shell of the vacuum cup can be automatically produced and processed through the shell processing technology, the inner container of the vacuum cup can be automatically produced and processed through the inner container processing technology, the automation degree is high, the production efficiency is high, and the labor intensity and the cost are reduced.
Preferably, the processing technology of the inner container comprises the following steps:
the method comprises the following steps that firstly, a water expansion process is carried out, a pipe material is subjected to water expansion through a first water expansion device, so that an inner container assembly consisting of two inner container rough blanks is formed, and then the inner container assembly is placed on a first rotary table through a first manipulator;
step two, a cup dividing procedure, namely clamping the inner container assembly on the rotary table onto a first cup dividing device through a first manipulator, cutting the inner container assembly into two inner container rough blanks through the first cup dividing device, and then moving the two inner container rough blanks onto a first conveying belt through the first manipulator;
step three, a notching procedure, namely moving the liner coarse blank on the first conveyor belt onto a notching device through a first manipulator, cutting off a cup mouth and redundant stub bars at the cup bottom of the liner coarse blank through the notching device, and moving the liner coarse blank subjected to notching operation onto a first fixing table close to the next procedure through the first manipulator;
a stretching process, namely moving the inner container rough blank which is subjected to the previous process on the corresponding first fixing table to a first stretching device through a first manipulator, rounding the cup mouth and the cup bottom of the inner container rough blank through the first stretching device, and moving the inner container rough blank subjected to stretching operation to a first fixing table close to the next process through the first manipulator;
and step five, a flat opening and flat bottom process, namely moving the inner container rough blank which is subjected to the previous process on the corresponding first fixing table to a first flat opening and flat bottom device through a first manipulator, removing redundant pipe materials on the inner container rough blank through the first flat opening and flat bottom device so as to process the inner container rough blank to a preset inner container height size, taking out the inner container rough blank through the first manipulator after the inner container rough blank is finished, placing the inner container rough blank on a conveyor belt, and flowing to the next process. An infrared detector is arranged on a first mechanical arm corresponding to the first cup dividing device, when the infrared detector detects the liner assembly, the first mechanical arm clamps the liner assembly according to a set program and movably puts the liner assembly into the first cup dividing device, a device for fixing a cup body is arranged in the first cup dividing device, an upper top presses the liner assembly to prevent the cup body from shaking to influence the size, after the cup division is completed, the first mechanical arm respectively puts 2 liner blanks into a first conveying belt on the right side, in order to solve the problem that the next procedure cannot be completed in the conveying process, the first conveying belt is provided with a bayonet, the liner blanks are fixed and opened after the next procedure is completed, when the bayonet is closed, the first conveying belt is also stopped, the cutter receiving information of a mechanical arm infrared sensor on the first cup dividing device is also stopped, and a preoperative working robot can normally work when the subsequent procedures are normally operated, the next step is a cutting process, a mould for positioning is also arranged in the first cutting device, an infrared detector is arranged on the corresponding first manipulator, when the infrared detector detects the inner container rough blank, the inner container rough blank in the previous process is moved to the cutting fixing mould by the first manipulator in the cutting process, a cutting switch is started, the mould for stabilizing the inner container rough blank is also arranged at the top of the cutting device, a cup opening is firmly pressed, the cylinder pushes a cutter head to cut off redundant pipe materials, unnecessary size errors caused by the movement of the inner container rough blank are prevented, the cup is processed to a preset size, the inner container rough blank in the previous process is taken out and placed on a first fixing table by the first manipulator after the cup is finished, the next step is a stretching process, the inner container rough blank in the previous process is moved to a first stretching device by the first manipulator corresponding to the first stretching device, the first stretching device is pushed to the mould, and a lower fixed die, wherein an infrared detector is arranged on a first manipulator, when an infrared detector detects the inner container rough blank, the first manipulator places the inner container rough blank on the lower fixed die, a first stretching device is started, an upper top die moves downwards to process the inner container rough blank to a preset size, the cup mouth and the cup bottom of the inner container rough blank are rounded, the out-of-round degree of the cup mouth and the cup bottom is reduced, the subsequent welding is convenient, after the completion, the first manipulator takes out and places the inner container rough blank on a first fixed platform, the last step is a flat-mouth flat-bottom process, the first flat-mouth flat-bottom device consists of the upper fixed die and the lower fixed die, the infrared detector is arranged on the first manipulator, when the infrared detector detects the inner container rough blank after the thread rolling process, the first manipulator corresponding to the first flat-mouth flat-bottom device places the inner container rough blank processed in the previous process into the fixed die, and starting the first flat-mouth flat-bottom device, enabling the upper and lower fixed tool bits to be close to the cup mouth and the cup bottom respectively, removing redundant pipe materials, processing the pipe materials to a preset cup height size, taking the pipe materials out of the cup body by the first manipulator after the processing, putting the pipe materials on a conveyor belt, and enabling the pipe materials to flow to the next quality inspection process.
Preferably, the shell processing technology comprises the following steps:
step one, performing water expansion on a pipe material through a second water expansion device to form a shell assembly consisting of two shell rough blanks, and then placing the shell assembly on a second rotary table through a second manipulator;
step two, a cup dividing procedure, namely clamping the shell assembly on the rotary table onto a second cup dividing device through a second manipulator, cutting the shell assembly into two shell rough blanks through the second cup dividing device, and then moving the two shell rough blanks onto a second conveying belt through the second manipulator;
step three, a notching process, namely moving the shell rough blank on the second conveying belt onto a notching device through a second manipulator, cutting off a cup mouth and redundant stub bars at the cup bottom of the shell rough blank through the notching device, and moving the shell rough blank subjected to notching operation onto a second fixing table close to the next process through the second manipulator;
a stretching process, namely moving the shell rough blank which is subjected to the previous process on a corresponding second fixing table to a second stretching device through a second manipulator, rounding the cup mouth and the cup bottom of the shell rough blank through the second stretching device, and moving the shell rough blank subjected to the stretching operation to a second fixing table close to the next process through the second manipulator;
step five, a rib rolling procedure, namely moving the shell rough blank which is subjected to the previous procedure on a corresponding second fixing table to a shaping machine through a second manipulator, wherein the shaping machine can process ribs on the cup mouth of the shell rough blank, and then moving the shell rough blank subjected to rib rolling operation to a second fixing table close to the next procedure through the second manipulator;
a thread rolling process, namely moving the shell rough blank which is subjected to the previous process on a corresponding second fixing table to a thread rolling machine through a second manipulator, rolling a preset external thread at the cup mouth of the shell rough blank through the thread rolling machine, and moving the shell rough blank subjected to the thread rolling operation to a second fixing table close to the next process through the second manipulator;
and step seven, a flat opening and flat bottom process, namely moving the shell rough blank which is subjected to the previous process on the corresponding second fixing table to a second flat opening and flat bottom device through a second manipulator, removing redundant pipes on the shell rough blank through the second flat opening and flat bottom device so as to process the shell rough blank to a preset shell height size, taking out the shell rough blank through the second manipulator and placing the shell rough blank on a conveying belt, and flowing to the next process. The second mechanical arm corresponding to the second cup dividing device is provided with an infrared detector, when the infrared detector detects the shell component, the shell component is clamped by the second mechanical arm according to a set program and is movably placed into the second cup dividing device, a device for fixing the cup body is arranged in the second cup dividing device, the upper top presses the shell component to prevent the cup body from shaking to influence the size, after the cup division is completed, the second mechanical arm respectively places 2 shell rough blanks into the second conveying belt on the right side, in order to solve the problem that the next procedure cannot be completed in the transmission process, the second conveying belt is provided with a bayonet, the shell rough blanks are fixed, the bayonet is opened after the next procedure is completed, when the bayonet is closed, the second conveying belt is also stopped, the cutter receiving information of the infrared sensor of the mechanical arm on the second cup dividing device is also stopped, and the preorder working robot can normally work when the subsequent procedures are normally operated, the next step is a cutting process, a die for positioning is also arranged in a second cutting device, an infrared detector is arranged on a corresponding second manipulator, when the infrared detector detects the shell rough blank, the second manipulator positioned in the cutting process moves the shell rough blank of the previous process to a cutting port fixing die, a cutting port switch is started, a die for stabilizing the shell rough blank is also arranged at the top of the cutting port switch, a cup opening is firmly pressed, a cylinder pushes a cutter head to cut off redundant pipe materials, unnecessary size errors caused by the movement of the shell rough blank are prevented, the cup is processed to a preset size, the second manipulator takes out the shell rough blank of the previous process and places the shell rough blank on a second fixing table after the cup is finished, the next step is a stretching process, the second manipulator corresponding to the second stretching device moves the shell rough blank of the previous process to a second stretching device, and the second stretching device pushes the die, and a lower fixed die, an infrared detector is arranged on a second mechanical arm, when the infrared detector detects the shell rough blank, the second mechanical arm puts the shell rough blank on the lower fixed die, a second stretching device is started, an upper top die moves downwards to process the shell rough blank to a preset size, the cup mouth and the cup bottom of the shell rough blank are rounded to reduce the out-of-round degree of the cup mouth and the cup bottom, the subsequent welding is convenient, the shell rough blank processed by the previous process is put on a second fixed table by the second mechanical arm after the completion, a next rib rolling process is carried out, a shaping machine consists of a fixed die and an outer rib rolling die, the infrared detector is arranged on the second mechanical arm, when the infrared detector detects the shell rough blank, the second mechanical arm puts the shell rough blank processed by the previous process into the fixed die, the shaping machine is started, an air cylinder pushes the outer rib rolling die to be close to the cup body to process the cup to the preset size, the shaping machine can process a rolling rib at the cup mouth of a shell rough blank, a second mechanical arm takes out the rolling rib and puts the rolling rib on a second fixed table close to the next process after the rolling rib is finished, the next thread rolling process is performed, the thread rolling machine is composed of a fixed mold and an outer thread rolling mold, an infrared detector is installed on the second mechanical arm, when the outer shell rough blank is detected by an infrared detector, the shell rough blank processed in the previous process is put into the fixed mold by the thread rolling mechanical arm, the thread rolling machine is started, the outer thread rolling machine is pushed by an air cylinder to be close to the cup mouth, a preset thread size is rolled out of the cup mouth, after the processes are finished, the shell rough blank is taken out and put on the next second fixed table by the mechanical arm, the last step is a flat mouth flat bottom process, the second flat mouth flat bottom device is composed of an upper fixed mold and a lower fixed mold, the infrared detector is installed on the second mechanical arm, when the outer detector detects the shell rough blank after the thread, and the second manipulator corresponding to the second flat-opening flat-bottom device puts the shell rough blank processed in the previous procedure into a fixed die, starts the second flat-opening flat-bottom device, enables the upper and lower fixed tool bits to be respectively close to the cup opening and the cup bottom, removes redundant pipe materials, processes the pipe materials to a preset height size of the cup body, and takes out the pipe materials and puts the pipe materials on a conveying belt after the processing by the second manipulator to flow to the next quality inspection procedure.
Preferably, the first turntable is provided with a first stain removing device which can spray high-pressure gas and is used for removing stains on the liner assembly. Be provided with on the first carousel and can spout high-pressure gas and be used for getting rid of the first stain device that removes of the stain on the inner bag subassembly, when the inner bag subassembly on with first carousel of the corresponding first manipulator of first branch cup device is cliied and is left first carousel, first carousel can start, an angle of rotation to the location position of corresponding first manipulator, the first stain device that removes in the middle of the first carousel this moment along the inner bag subassembly is spout high-pressure gas downwards and is got rid of the stain on inner bag subassembly surface, repeat this kind of work in proper order.
Preferably, the first conveyor belt is arranged obliquely. The first conveyor belt is obliquely arranged so that the inner container rough blanks can smoothly flow to the next working procedure.
Preferably, the second turntable is provided with a second stain removing device which can spray high-pressure gas and is used for removing stains on the shell component. The second carousel is provided with the second that can spout high-pressure gas and be used for getting rid of the spot on the shell subassembly and removes and steep the device, when dividing the shell subassembly clip on the second carousel and leave the second carousel with the second manipulator that the cup device is corresponding with the second, the second carousel can start, an angle of rotation to the locating position of corresponding second manipulator, the second in the middle of the second carousel removes and steeps the device and remove the spot on shell subassembly surface along the downward blowout high-pressure gas of shell subassembly this moment, repeats this kind of work in proper order.
Preferably, the second conveyor belt is arranged obliquely. The second conveyor belt is obliquely arranged so that the rough shell blank can smoothly flow to the next working procedure.
Preferably, the first rotating disc is an octagonal rotating disc. The first turntable is an octagonal turntable, the octagonal turntable is located in the first water expansion device and the first cup separating device, and the first mechanical arm puts products with water expansion into 8 corners of the octagonal turntable.
Preferably, the second rotating disc is an octagonal rotating disc. The second turntable is an octagonal turntable, the octagonal turntable is located in the second water expansion device and the second cup dividing device, and the second mechanical arm puts the water-expanded product into 8 corners of the octagonal turntable.
Therefore, the automatic vacuum cup processing system has the following advantages: the automatic cup body size control device can realize automatic processing, simultaneously realize control of the cup body size and control of the cup mouth height, has high production efficiency, reduces labor intensity and cost, is simple to operate, can be completed in the whole process by means of automatic mechanical arm numerical control, can accurately control the technology required by each process and the standard required by products, can achieve the effect of automatic integration, and has the characteristics of low maintenance cost, small device loss and the like.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic flow diagram of the process for manufacturing the outer shell according to the present invention.
Illustration of the drawings: 1-a first water expansion device, 2-a first rotating disc, 3-a first cup dividing device, 4-a first conveyor belt, 5-a first stain removing device, 6-a first mechanical arm, 7-a first cutting device, 8-a first fixed platform, 9-a first stretching device, 10-a first flat bottom device, 11-a second water expansion device, 12-a second rotating disc, 13-a second cup dividing device, 14-a second conveyor belt, 15-a second stain removing device, 16-a second cutting device, 17-a second mechanical arm, 18-a second stretching device, 19-a second fixed platform, 20-a shaping machine, 21-a thread rolling machine, 22-a second flat bottom device, 23-a cup dividing procedure, 24-a cutting procedure and 25-a stretching procedure, 26-rib rolling procedure, 27-thread rolling procedure, 28-flat opening and flat bottom procedure, and 29-rib rolling.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example 1:
as shown in figure 1, the automatic vacuum cup processing system comprises a shell processing technology and an inner container processing technology, the shell of the vacuum cup can be automatically produced and processed through the shell processing technology, the inner container of the vacuum cup can be automatically produced and processed through the inner container processing technology, the automation degree is high, the production efficiency is high, and the labor intensity and the cost are reduced.
The processing technology of the inner container comprises the following steps:
step one, performing water expansion on a pipe material through a first water expansion device 1 to form an inner container assembly consisting of two inner container rough blanks, and then placing the inner container assembly on a first turntable 2 through a first manipulator 6;
step two, a cup dividing procedure, namely clamping the liner assembly on the turntable onto a first cup dividing device 3 through a first mechanical arm 6, cutting the liner assembly into two liner rough blanks through the first cup dividing device 3, and moving the two liner rough blanks onto a first conveyor belt 4 through the first mechanical arm 6;
step three, in the notching process, the inner container coarse blank on the first conveyor belt 4 is moved to a notching device through a first mechanical arm 6, the cup mouth and the redundant stub bar at the cup bottom of the inner container coarse blank are cut through the notching device, and then the inner container coarse blank after notching operation is moved to a first fixing table 8 close to the next process through the first mechanical arm 6;
a stretching process, namely moving the corresponding liner coarse blank subjected to the previous process on the first fixing table 8 to a first stretching device 9 through a first manipulator 6, rounding the cup mouth and the cup bottom of the liner coarse blank by the first stretching device 9, and moving the liner coarse blank subjected to the stretching operation to the first fixing table 8 close to the next process through the first manipulator 6;
and step five, a flat opening and flat bottom process, namely moving the corresponding inner container rough blank which is on the first fixing table 8 and passes through the previous process to a first flat opening and flat bottom device 10 through a first manipulator 6, removing redundant pipes on the inner container rough blank through the first flat opening and flat bottom device 10 so as to process the inner container to a preset height size, taking out the inner container rough blank through the first manipulator 6 after the inner container rough blank is finished, placing the inner container rough blank on a conveyor belt, and flowing to the next process. An infrared detector is arranged on a first mechanical arm 6 corresponding to the first cup separating device 3, when the infrared detector detects the inner container assembly, the inner container assembly is clamped by the first mechanical arm 6 according to a set program and is movably placed into the first cup separating device 3, a device for fixing a cup body is arranged in the first cup separating device 3, an upper top head presses the inner container assembly to prevent the cup body from shaking to influence the size, after the cup separation is completed, 2 inner container blanks are respectively placed into a first conveying belt 4 on the right side by the first mechanical arm 6, the first conveying belt 4 is obliquely arranged to enable the inner container blanks to smoothly flow to a next process, in order to solve the problem that the next process cannot be completed in the transmission process, a bayonet is arranged on the first conveying belt 4, the bayonet is opened after one process after the inner container blanks are fixed is completed, when the bayonet is closed, the first conveying belt 4 is also stopped, and the cutter receiving information of the mechanical arm infrared detector on the first cup separating device 3 is also stopped, when the subsequent process normally operates, the preorder working robot also normally operates, the next step is a cutting process, a mold for positioning is also arranged in the first cutting device 7, an infrared detector is arranged on the corresponding first mechanical arm 6, when the infrared detector detects the inner container rough blank, the first mechanical arm 6 positioned in the cutting process moves the inner container rough blank in the previous process to the cutting fixing mold, a cutting switch is started, the top of the cutting switch is also provided with a mold for stabilizing the inner container rough blank, the cup opening is firmly pressed, the cylinder pushes a cutter head to cut off redundant pipe materials, the step prevents the inner container rough blank from moving to cause unnecessary dimension errors, the cup is processed to a preset dimension, after the cup is processed, the first mechanical arm 6 takes out and puts the cup on the first fixing table 8, the next step is a stretching process, the first mechanical arm 6 corresponding to the first stretching device 9 cuts the inner container rough blank in the previous process, moving the inner container blank to a first stretching device 9, wherein the first stretching device 9 is composed of an upper top mold and a lower fixing mold, an infrared detector is installed on a first mechanical arm 6, when an infrared detector detects the inner container blank, the first mechanical arm 6 places the inner container blank on the lower fixing mold, starting the first stretching device 9, the upper top mold moves downwards to process the inner container blank to a preset size, the cup mouth and the cup bottom of the inner container blank are rounded, the out-of-round degree of the cup mouth and the cup bottom is reduced, subsequent welding is facilitated, after the inner container blank is processed, the first mechanical arm 6 takes out the inner container blank and places the inner container blank on a first fixing table 8, the last step is a flat-mouth flat-bottom process, a first flat-mouth flat-bottom device 10 is composed of the upper and lower fixing molds, the infrared detector is installed on the first mechanical arm 6, when the infrared detector detects the inner container blank after the thread rolling process, the first mechanical arm 6 corresponding to the first flat-mouth flat-bottom device 10 places the inner container blank processed by the upper process into the fixing mold And only in the middle, starting the first flat-mouth and flat-bottom device 10, enabling the cutter heads fixed up and down to be close to the cup mouth and the cup bottom respectively, removing redundant pipe materials, processing the pipe materials to a preset height size of the cup body, taking out the pipe materials by the first mechanical arm 6 after the processing, placing the pipe materials on a conveyor belt, and enabling the pipe materials to flow to the next quality inspection process.
As shown in fig. 2, the housing processing process includes the following steps:
step one, a water expansion process, namely performing water expansion on the pipe material through a second water expansion device 11 to form a shell assembly consisting of two shell rough blanks, and then placing the shell assembly on a second rotary table 12 through a second manipulator 17;
step two, a cup dividing process 23, namely clamping the shell assembly on the rotary table onto a second cup dividing device 13 through a second manipulator 17, cutting the shell assembly into two shell rough blanks through the second cup dividing device 13, and then moving the two shell rough blanks onto a second conveyor belt 14 through the second manipulator 17;
step three, in the notching step 24, the shell rough blank on the second conveyor belt 14 is moved to a notching device through the second manipulator 17, the cup mouth and the redundant stub bar at the cup bottom of the shell rough blank are cut through the notching device, and then the shell rough blank after notching operation is moved to a second fixing table 19 close to the next step through the second manipulator 17;
step four, a stretching step 25, in which the corresponding shell blank subjected to the previous step on the second fixing table 19 is moved to a second stretching device 18 by a second manipulator 17, the cup mouth and the cup bottom of the shell blank are rounded by the second stretching device 18, and then the shell blank subjected to the stretching operation is moved to the second fixing table 19 close to the next step by the second manipulator 17;
step five, a rib rolling procedure 26, namely moving the corresponding shell rough blank subjected to the previous procedure on the second fixing table 19 to the shaping machine 20 through the second manipulator 17, wherein the shaping machine 20 can process a rib 29 at the cup mouth of the shell rough blank, and then moving the shell rough blank subjected to rib rolling operation to the second fixing table 19 close to the next procedure through the second manipulator 17;
step six, in the thread rolling process 27, the second manipulator 17 moves the corresponding crude shell blank on the second fixing table 19, which has undergone the previous process, to the thread rolling machine 21, the thread rolling machine 21 can roll a preset external thread on the cup opening of the crude shell blank, and then the second manipulator 17 moves the crude shell blank, which has undergone the thread rolling operation, to the second fixing table 19 close to the next process;
and step seven, in the flat opening and flat bottom process 28, the second manipulator 17 moves the corresponding shell rough blank on the second fixing table 19, which is subjected to the previous process, to the second flat opening and flat bottom device 22, the second flat opening and flat bottom device 22 removes the redundant pipe material on the shell rough blank so as to process the shell rough blank to a preset shell height size, and after the shell rough blank is finished, the shell rough blank is taken out and placed on a conveyor belt by the second manipulator 17 and flows to the next process. The second mechanical arm 17 corresponding to the second cup dividing device 13 is provided with an infrared detector, when the infrared detector detects a shell component, the second mechanical arm 17 clamps the shell component according to a set program and movably puts the shell component into the second cup dividing device 13, a device for fixing a cup body is arranged in the second cup dividing device 13, an upper top presses the shell component to prevent the cup body from shaking to influence the size, after the cup division is completed, the second mechanical arm 17 respectively puts 2 shell rough blanks into the second conveying belt 14 on the right side, the second conveying belt 14 is obliquely arranged to enable the shell rough blanks to smoothly flow to the next process, in order to solve the problem that the next process cannot be completed in the transmission process, the second conveying belt 14 is provided with a bayonet, the bayonet is opened after the shell rough blanks are fixed for the completion of the next process, when the bayonet is closed, the second conveying belt 14 is also stopped, and the cutter receiving information of the infrared sensor of the mechanical arm on the second cup dividing device 13 is also stopped, when the subsequent process is normally operated, the preorder working robot also normally works, the next step is a cutting process, a die for positioning is also arranged in the second cutting device 16, an infrared detector is arranged on the corresponding second mechanical arm 17, when the infrared detector detects the shell rough blank, the second mechanical arm 17 positioned in the cutting process moves the shell rough blank of the previous process to the cutting fixing die, a cutting switch is started, the top of the cutting switch is also provided with a die for stabilizing the shell rough blank, the cup mouth is firmly pressed, the cylinder pushes a cutter head to cut off redundant pipe materials, the unnecessary size error caused by the movement of the shell rough blank is prevented, the cup is processed to a preset size, after the cup is processed, the second mechanical arm 17 takes out the shell rough blank and puts the shell rough blank on the second fixing platform 19, the next step is a stretching process, the second mechanical arm 17 corresponding to the second stretching device 18 cuts the shell rough blank of the previous process, moving the shell blank to a second stretching device 18, wherein the second stretching device 18 consists of an upper top die and a lower fixed die, an infrared detector is arranged on a second mechanical arm 17, when the infrared detector detects the shell blank, the second mechanical arm 17 places the shell blank on the lower fixed die, the second stretching device 18 is started, the upper top die moves downwards to process the shell blank to a preset size, the cup mouth and the cup bottom of the shell blank are rounded to reduce the out-of-round degree of the cup mouth and the cup bottom, so that the subsequent welding is convenient, after the shell blank is processed, the second mechanical arm 17 takes out the shell blank and places the shell blank on a second fixed table 19, in the next rib rolling process, a shaping machine 20 consists of a fixed die and an outer rib rolling die, the infrared detector is arranged on the second mechanical arm 17, when the infrared detector detects the shell blank, the second mechanical arm 17 places the shell blank processed in the fixed die, starting a shaping machine 20, pushing an outer rolling rib mold to be close to a cup body by an air cylinder, processing the cup to a preset size, processing a rolling rib 29 at the cup mouth of a shell rough blank by the shaping machine 20, taking out and placing the shell rough blank on a second fixing table 19 close to the next process by a second manipulator 17 after the completion of the processing, performing a next thread rolling process, wherein the thread rolling machine 21 consists of a fixing mold and an outer thread rolling mold, an infrared detector is arranged on the second manipulator 17, after the outer detector detects the shell rough blank, the thread rolling machine 21 manipulator puts the shell rough blank processed in the previous process into the fixing mold, starting the thread rolling machine 21, pushing the outer thread rolling machine 21 to be close to the cup mouth to roll the cup mouth to a preset thread size, after the process is completed, taking out and placing the shell rough blank on the next fixing table 19 by the manipulator, and finally performing a flat-mouth and flat-bottom process, wherein a second flat-bottom device 22 consists of an upper fixing mold and a lower fixing mold, the second mechanical arm 17 is provided with an infrared detector, when the infrared detector detects the shell rough blank after the thread rolling process, the second mechanical arm 17 corresponding to the second flat-opening flat-bottom device 22 puts the shell rough blank processed in the previous process into a fixed die, the second flat-opening flat-bottom device 22 is started, the upper and lower fixed tool bits are respectively close to the cup opening and the cup bottom, redundant pipe materials are removed, the cup body is processed to the preset height and size of the cup body, and after the process is finished, the second mechanical arm 17 takes out the shell rough blank and puts the shell rough blank on a conveyor belt to flow to the next quality inspection process.
Be provided with on first carousel 2 and can spout high-pressure gas and be used for getting rid of the first stain device 5 that removes of the stain on the inner bag subassembly, when first manipulator 6 corresponding with first branch cup device 3 cliied the inner bag subassembly on first carousel 2 and leave first carousel 2, first carousel 2 can start, an angle of rotation to the location position of corresponding first manipulator 6, the first stain device 5 that removes in the middle of first carousel 2 at this moment spouts high-pressure gas downwards along the inner bag subassembly and gets rid of the stain on inner bag subassembly surface, repeat this kind of work in proper order.
The second turntable 12 is provided with a second stain removing device 15 which can spray high-pressure gas and is used for removing stains on the shell assembly, when the second mechanical arm 17 corresponding to the second cup separating device 13 clamps the shell assembly on the second turntable 12 and leaves the second turntable 12, the second turntable 12 can be started to rotate for an angle to a positioning position corresponding to the second mechanical arm 17, at the moment, the second stain removing device 15 in the middle of the second turntable 12 downwards sprays high-pressure gas along the shell assembly to remove stains on the surface of the shell assembly, and the work is repeated in sequence.
The first rotating disc 2 and the second rotating disc 12 are both octagonal rotating discs, the octagonal rotating discs are located in the water expansion device and the cup separating device, and the mechanical arm puts products with water expansion into 8 corners of the octagonal rotating discs.
It should be understood that this example is only for illustrating the present invention and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (9)
1. An automatic vacuum cup processing system is characterized by comprising a shell processing technology and an inner container processing technology.
2. The automated vacuum cup processing system of claim 1, wherein the liner processing process comprises the steps of:
the method comprises the following steps that firstly, a water expansion process is carried out, a pipe material is subjected to water expansion through a first water expansion device, so that an inner container assembly consisting of two inner container rough blanks is formed, and then the inner container assembly is placed on a first rotary table through a first manipulator;
step two, a cup dividing procedure, namely clamping the inner container assembly on the rotary table onto a first cup dividing device through a first manipulator, cutting the inner container assembly into two inner container rough blanks through the first cup dividing device, and then moving the two inner container rough blanks onto a first conveying belt through the first manipulator;
step three, a notching procedure, namely moving the liner coarse blank on the first conveyor belt onto a notching device through a first manipulator, cutting off a cup mouth and redundant stub bars at the cup bottom of the liner coarse blank through the notching device, and moving the liner coarse blank subjected to notching operation onto a first fixing table close to the next procedure through the first manipulator;
a stretching process, namely moving the inner container rough blank which is subjected to the previous process on the corresponding first fixing table to a first stretching device through a first manipulator, rounding the cup mouth and the cup bottom of the inner container rough blank through the first stretching device, and moving the inner container rough blank subjected to stretching operation to a first fixing table close to the next process through the first manipulator;
and step five, a flat opening and flat bottom process, namely moving the inner container rough blank which is subjected to the previous process on the corresponding first fixing table to a first flat opening and flat bottom device through a first manipulator, removing redundant pipe materials on the inner container rough blank through the first flat opening and flat bottom device so as to process the inner container rough blank to a preset inner container height size, taking out the inner container rough blank through the first manipulator after the inner container rough blank is finished, placing the inner container rough blank on a conveyor belt, and flowing to the next process.
3. The automated vacuum cup processing system of claim 1, wherein the shell processing process comprises the steps of:
step one, performing water expansion on a pipe material through a second water expansion device to form a shell assembly consisting of two shell rough blanks, and then placing the shell assembly on a second rotary table through a second manipulator;
step two, a cup dividing procedure, namely clamping the shell assembly on the rotary table onto a second cup dividing device through a second manipulator, cutting the shell assembly into two shell rough blanks through the second cup dividing device, and then moving the two shell rough blanks onto a second conveying belt through the second manipulator;
step three, a notching process, namely moving the shell rough blank on the second conveying belt onto a notching device through a second manipulator, cutting off a cup mouth and redundant stub bars at the cup bottom of the shell rough blank through the notching device, and moving the shell rough blank subjected to notching operation onto a second fixing table close to the next process through the second manipulator;
a stretching process, namely moving the shell rough blank which is subjected to the previous process on a corresponding second fixing table to a second stretching device through a second manipulator, rounding the cup mouth and the cup bottom of the shell rough blank through the second stretching device, and moving the shell rough blank subjected to the stretching operation to a second fixing table close to the next process through the second manipulator;
step five, a rib rolling procedure, namely moving the shell rough blank which is subjected to the previous procedure on a corresponding second fixing table to a shaping machine through a second manipulator, wherein the shaping machine can process ribs on the cup mouth of the shell rough blank, and then moving the shell rough blank subjected to rib rolling operation to a second fixing table close to the next procedure through the second manipulator;
a thread rolling process, namely moving the shell rough blank which is subjected to the previous process on a corresponding second fixing table to a thread rolling machine through a second manipulator, rolling a preset external thread at the cup mouth of the shell rough blank through the thread rolling machine, and moving the shell rough blank subjected to the thread rolling operation to a second fixing table close to the next process through the second manipulator;
and step seven, a flat opening and flat bottom process, namely moving the shell rough blank which is subjected to the previous process on the corresponding second fixing table to a second flat opening and flat bottom device through a second manipulator, removing redundant pipes on the shell rough blank through the second flat opening and flat bottom device so as to process the shell rough blank to a preset shell height size, taking out the shell rough blank through the second manipulator and placing the shell rough blank on a conveying belt, and flowing to the next process.
4. The automated vacuum cup processing system of claim 2, wherein the first turntable is provided with a first stain removing device capable of ejecting high pressure gas and removing stains on the liner assembly.
5. The automated vacuum cup processing system of claim 2, wherein said first conveyor is inclined.
6. An automated vacuum cup processing system according to claim 3, wherein the second turntable is provided with a second stain removing device capable of spraying high pressure gas and removing stains from the housing assembly.
7. An automated vacuum cup processing system according to claim 3, wherein said second conveyor is inclined.
8. An automated vacuum cup processing system according to claim 2, 4 or 5, wherein said first turntable is an octagonal turntable.
9. An automated vacuum cup processing system according to claim 3, 6 or 7, wherein said second turntable is an octagonal turntable.
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| CN202010974058.1A CN112296601A (en) | 2020-09-16 | 2020-09-16 | Automatic change thermos cup system of processing |
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| CN202010974058.1A CN112296601A (en) | 2020-09-16 | 2020-09-16 | Automatic change thermos cup system of processing |
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Cited By (2)
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| CN115026635A (en) * | 2022-06-28 | 2022-09-09 | 永康中奥自动化科技有限公司 | Full-automatic production line for processing vacuum cups and working method thereof |
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