CN112279106A - PC factory intelligent storage yard - Google Patents
PC factory intelligent storage yard Download PDFInfo
- Publication number
- CN112279106A CN112279106A CN202011255491.6A CN202011255491A CN112279106A CN 112279106 A CN112279106 A CN 112279106A CN 202011255491 A CN202011255491 A CN 202011255491A CN 112279106 A CN112279106 A CN 112279106A
- Authority
- CN
- China
- Prior art keywords
- gantry crane
- lifting
- yard
- laser ranging
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C17/00—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports
- B66C17/04—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports with lifting beams, e.g. slewable beams, carrying load-engaging elements, e.g. magnets, hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an intelligent storage yard of a PC (personal computer) factory, which comprises a storage yard, a wallboard loading frame, a gantry crane walking track, a gantry crane, a movable trolley, a lifting appliance, a central control system, a first camera system, a second camera system, a cart laser ranging system, a trolley laser ranging system and a lifting hook laser ranging system. This scheme can realize carrying out intelligent management and control to wall body PC component.
Description
Technical Field
The invention relates to a field processing storage yard of building materials, in particular to an intelligent storage yard of a PC (personal computer) factory.
Background
The storage yard of the PC intelligent factory is a buffer area for product supply between factories and projects, a framework with the projects circulating for about 7 days is generally pre-stored for stacking, the area of the storage yard is generally set according to the proportion of 1:1 of the production area, namely if the production area of the factory is 2 thousands of flat, the arrangement of the storage yard is nearly 2 thousands of square meters. When a plurality of projects of a factory are carried out simultaneously, component storage frames entering and exiting a storage yard need to be lifted out of and into the storage warehouse repeatedly continuously along with the progress and the lapse of time of the projects; the gantry crane is operated manually to store, the position which is stored is relatively large in randomness, the stored framework number and the position record are incomplete, and the framework frames required by warehouse-out are difficult to search when the gantry crane is out of the warehouse, so that the warehouse-out speed and the construction period are greatly influenced.
Those skilled in the art have therefore endeavored to develop a PC factory intelligent yard that can intelligently manage PC components.
Disclosure of Invention
In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a PC factory intelligent yard, which can realize intelligent management and control of wall PC components.
In order to achieve the purpose, the invention provides a PC factory intelligent storage yard which comprises a storage yard body, a storage yard body and a storage box, wherein the storage yard body is divided into a plurality of areas, and each area is provided with a serial number; the wall board loading frame is provided with a digital label and is used for placing a wall board PC component; the gantry crane walking rails are arranged on two sides of the storage yard; the gantry crane is arranged on the gantry crane walking mechanism and can move on the gantry crane walking track; the moving trolley is arranged on the gantry crane and can move on the gantry crane; the lifting appliance is arranged below the movable trolley, can be lifted relative to the movable trolley in the vertical direction and is used for lifting the wallboard loading frame, and a code reader is arranged on the lifting appliance and is used for reading the digital label; the central control system is used for receiving data signals and sending control signal data; the cart laser ranging system is used for detecting the traveling position of the gantry crane, is arranged at one end of the traveling direction of the gantry crane and is in communication connection with the central control system; the trolley laser ranging system is used for detecting the walking position of the movable trolley and is in communication connection with the central control system; and the lifting hook laser ranging system is used for detecting and recording the lifting and unloading height values of the wallboard loading frame and is arranged on the movable trolley.
Furthermore, the gantry crane walking track comprises a plurality of stand columns and walking guide rails, the stand columns are arranged on two sides of the storage yard in the length direction, the walking guide rails are arranged on the stand columns on each side, and the gantry crane moves on the walking guide rails on the two sides.
Further, the cart laser ranging system comprises a cart laser ranging instrument and a cart laser ranging reflection plate, the cart laser ranging instrument is arranged on the gantry crane, the cart laser ranging reflection plate is arranged at one end of a traveling track of the gantry crane, and the cart laser ranging instrument is in communication connection with the central control system.
Further, the trolley laser ranging system comprises a trolley laser ranging instrument, the trolley laser ranging instrument is arranged on the gantry crane and aligned with the moving trolley, and the trolley laser ranging instrument is in communication connection with the central control system.
Further, lifting hook laser rangefinder system includes the laser rangefinder of lifting hook, the laser rangefinder of lifting hook is established on the travelling car, aim at the lift lifting hook, the laser rangefinder communication connection of lifting hook in center control system.
Further, be equipped with a plurality of lifting hooks on the wallboard loading frame, the top of one of them lifting hook sets up digital label.
Further, wallboard loading frame is rectangular frame body mechanism, including the frame end with locate the frame end guardrail all around, be equipped with two lifting hooks on two long guardrails respectively, the lifting hook symmetry setting on two long guardrails.
Furthermore, the lifting appliance comprises a cross rod and a suspension arm, wherein the two ends of the cross rod are respectively provided with the suspension arm in a rotating mode, the end part of the suspension arm is provided with a hook, the code reader is arranged on the suspension arm above the hook, and the code reader corresponds to the digital label.
Furthermore, a correlation laser sensor is arranged on the suspension arm close to the hook.
Further, the digital label is an RFID code, a one-dimensional code, a two-dimensional code or a bar code.
The invention has the beneficial effects that: according to the method, areas of the yard are divided, numerical values are given to the areas divided by the yard through the moving distances of the gantry crane, the movable trolley and the lifting hook and the unloading height, the hoisting loader is given an X \ Y \ Z value expression mode, each area corresponds to a serial wallboard loading frame, and the accurate positioning management of the wallboard loading frames is realized. The intelligent control of hoisting is realized by combining a central control system, the entering and exiting state and the specific position of a PC component of the wall body are intelligently controlled, and the intelligent technical change of the building engineering is realized.
Drawings
FIG. 1 is a schematic diagram of the structure of a PC plant intelligent yard of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is an enlarged view at B in FIG. 2;
FIG. 4 is a schematic view of the structure of the wall panel loading frame of the present invention;
FIG. 5 is an enlarged view at C in FIG. 4;
FIG. 6 is an enlarged view at D of FIG. 4;
FIG. 7 is a side view of FIG. 4;
FIG. 8 is a schematic view of a gantry crane according to the present invention;
FIG. 9 is a bottom view of a gantry crane of the present invention;
fig. 10 is a schematic structural diagram of a middle lifting appliance.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, wherein the terms "upper", "lower", "left", "right", "inner", "outer", and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings, which is for convenience and simplicity of description, and does not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular manner, and thus should not be construed as limiting the present invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1 to 10, the invention provides a PC factory intelligent yard, which comprises a yard 20, a wallboard loading frame 3, a gantry crane walking track, a gantry crane 1, a moving trolley 2, a lifting appliance 8, a central control system, a first camera system 17, a second camera system, a cart laser ranging system and a trolley laser ranging system.
The storage yard 20 is a rectangular hardened ground and is divided into a plurality of areas in the transverse and longitudinal directions according to the size of the wall plate loading frame 3, and each area is correspondingly divided into a transverse and longitudinal subarea number and a numerical number; thus each area has an independent unique identifier, i.e. coordinates { (M: N) } (partition number: number) }.
The wallboard loading frame 3 is placed in a divided area of a storage yard, and a wallboard PC component is placed in the wallboard loading frame 3; wallboard loading frame 3 is rectangular frame structure, includes the frame end and locates the guardrail around the frame end, be equipped with two lifting hooks 4 on two long guardrails respectively, 4 symmetry settings of lifting hook on two long guardrails. Each wall plate car loading frame 3 is provided with different digital labels 5, specifically, the frame body above the lifting hook 4 of the wall plate car loading frame 3 is attached with the digital label 5, and the digital label 5 can be an RFID code, a one-dimensional code, a two-dimensional code or a bar code, preferably an RFID code in this embodiment. Every wallboard loading frame all sets up different RFID sign indicating number, and every wallboard loading frame can be discerned to used reading RFID sign indicating number.
The gantry crane 1 is arranged on the two sides of the storage yard through the traveling tracks and comprises a plurality of stand columns 6 and traveling guide rails 7, the stand columns 6 are arranged on the two sides of the storage yard in the length direction, the traveling guide rails 7 are arranged on the stand columns 6 on each side, and the gantry crane 1 moves on the traveling guide rails 7 on the two sides.
Be equipped with travelling car 2 and hoist mechanism 19 on portal crane 1, travelling car 2 can along 1 length direction of portal crane goes up to move, and hoist mechanism 19 passes through the cable wire and connects hoist 8, and hoist 8 can go up and down for 2 vertical directions of travelling car through hoist mechanism 19, and hoist 8 includes horizontal pole 9 and davit 10, a davit 10 of pivot connection respectively at horizontal pole 9 both ends, is equipped with the hydraulic stem between horizontal pole 9 and the davit 10, and hydraulic stem is with control davit 10 rotation, the tip of davit 10 is equipped with couple 11, and couple 11 is used for hanging up wallboard loading frame 3's lifting hook 4, couple 11 top set up on the davit 10 code reader 12, code reader 12 corresponds the RFID sign indicating number. Being close to couple 11 be equipped with correlation laser sensor 13 on the davit 10, correlation laser sensor 13 is used for confirming whether couple 11 hangs into lifting hook 4 department, and correlation laser sensor 13's inductive probe and laser emission mouth set up relatively, and when couple 11 hung into lifting hook 4, inductive probe and laser emission mouth just in time were sheltered from by lifting hook 4, and whether like this alright confirm to hang into. The lifting appliance 8 is used by matching two sets.
The laser ranging system for the cart comprises a laser ranging laser instrument 14 for the cart and a laser ranging reflection plate 15 for the cart, wherein the laser ranging laser instrument 14 for the cart is arranged on the gantry crane 1, the laser ranging reflection plate 15 for the cart is arranged at one end of a traveling track of the gantry crane 1, the laser ranging laser instrument 14 for the cart aligns to the laser ranging reflection plate 15 for the cart, and the laser ranging system for the cart is preferably arranged at two ends of the gantry crane 1. The cart laser range finder 14 is in communication connection with the central control system, and the communication connection mode can be wired network, wireless network or Bluetooth, and preferably is wireless network connection. Through the matching arrangement of the cart laser range finder 14 and the cart laser range finding reflector 15, the moving distance of the gantry crane can be monitored and quantified, and the position value is determined.
The trolley laser ranging system comprises a trolley laser ranging instrument 16, the trolley laser ranging instrument 16 is arranged on the gantry crane 1 and aligned with the moving trolley 2, the trolley laser ranging instrument 16 is in communication connection with the central control system, and the communication connection mode can be wired network, wireless network or Bluetooth, preferably wireless network connection. The moving distance of the gantry crane can be monitored and quantified through the laser range finder 16 for the trolley, and the position value is determined.
The lifting hook laser ranging system comprises a lifting hook laser ranging instrument (not shown in the figure), the lifting hook laser ranging instrument is arranged on the moving trolley and aligned with the lifting hook, the lifting hook laser ranging instrument is in communication connection with the central control system, and the communication connection mode can be wired network, wireless network or Bluetooth, preferably wireless network connection. The lifting height and the unloading height of the lifting hook can be monitored and quantified through the lifting hook laser ranging system.
The first camera system 17 is arranged at the bottom of the movable trolley 2, the first camera system 17 comprises a plurality of cameras, the specific number is 2, the cameras of the first camera system 17 are aligned with the lifting appliance 8, and the first camera system 17 is in communication connection with the central control system. The second camera system is arranged at the top of the lifting appliance 8 and comprises a plurality of cameras, the specific number of the cameras is 4, the lifting appliance 8 is used in a matched mode for two sets, the cameras of the second camera system are respectively arranged at two ends of the cross rod 9 of each lifting appliance 8, the cameras of the second camera system are aligned to the direction of the hook 11, and the first camera system 17 is in communication connection with the central control system. When can monitor through the camera and put in storage and go out of the warehouse, the relative true position of relative warehouse and parking stall is monitored to this remote visual hoist and mount of accomplishing the hoist and mount.
The central control system is used for receiving the communication data signals and sending control signal data; the central control system comprises a wallboard loading frame 3 database, a yard storage coordinate database, an MES production management system, an SCADA system and an SQL server database. The wallboard loading frame 3 database is connected with the yard storage coordinate database, the yard storage coordinate database is connected with the MES production management system, the MES production management system is connected with the SCADA system, and the SCADA system is connected with the SQL server database.
After the PC component is loaded into the wallboard loading frame 3 through PDA scanning information of the handheld end, a wallboard loading frame 3 database is formed.
The measurement data of the laser distance measuring instrument 14 for the cart is recorded as X, the measurement data of the laser distance measuring instrument 16 for the trolley is recorded as Y, the hoisting mechanism 19 controls the lower hook of the lifting hook 4, and the hoisting and unloading height recording value of the lifting hook is Z. When the PC component is stored in the storage yard, the coordinate numbers (X, Y) are set in the area for determining the storage position, and the storage yard storage coordinate database is formed by combining the Z value. The code reader 12 on the suspension arm 10 can correspond the M, N and X, Y to each other by reading the RFID code of the wall plate loading frame 3, and the hoisting loader gives numerical value monitoring of the X, Y, Z, so that intelligent management control can be performed.
The MES production management system is connected with the storage coordinate database of the storage yard in a networking way, after the PC components are scanned into the frame, the serial number of the wallboard loading frame 3 can be inquired through the MES production management system, the components with the serial numbers in the frame can be known, and otherwise, the serial number of the wallboard loading frame 3 can be inquired through the serial numbers of the components; after the position coordinates of the wallboard loading frame 3 are inquired according to the record of the gantry crane 1, the hoisting money reads the electronic tag through the RFID code, and the serial number of the wallboard loading frame 3 is confirmed.
And the SCADA system software fuzzily searches the serial number of the wall plate loading frame 3 and the serial number of the PC component through a programming module in the software, searches the serial number of the wall plate loading frame 3, the serial number of the PC component and the storage coordinates of the storage yard bound by the MES production management system, and displays related information. The SQL server database of the central control system is remotely connected with and controls the PLC controlled by the gantry crane 1, the PLC controlled by the travelling car 2, the PLC controlled by the hoisting mechanism 19 and the PLC controlled by the lifting appliance 8.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A PC factory intelligence storage yard, characterized by includes:
the storage yard is divided into a plurality of areas, and each area is provided with a number;
the wall board loading frame is provided with a digital label and is used for placing a wall board PC component;
the gantry crane walking rails are arranged on two sides of the storage yard;
the gantry crane is arranged on the gantry crane walking mechanism and can move on the gantry crane walking track;
the moving trolley is arranged on the gantry crane and can move on the gantry crane;
the lifting appliance is arranged below the movable trolley, can be lifted relative to the movable trolley in the vertical direction and is used for lifting the wallboard loading frame, and a code reader is arranged on the lifting appliance and is used for reading the digital label;
the central control system is used for receiving data signals and sending control signal data;
the cart laser ranging system is used for detecting the traveling position of the gantry crane, is arranged at one end of the traveling direction of the gantry crane and is in communication connection with the central control system;
and the trolley laser ranging system is used for detecting the walking position of the movable trolley and is in communication connection with the central control system.
And the lifting hook laser ranging system is used for detecting and recording the lifting and unloading height values of the wallboard loading frame and is arranged on the movable trolley.
2. The PC factory intelligence yard of claim 1, wherein: the gantry crane walking track comprises a plurality of stand columns and walking guide rails, the stand columns are arranged on two sides of the storage yard in the length direction, the walking guide rails are arranged on the stand columns on each side, and the gantry crane moves on the walking guide rails on the two sides.
3. The PC factory intelligence yard of claim 1, wherein: the laser range finding system for the large vehicle comprises a laser range finder for the large vehicle and a laser range finding reflector for the large vehicle, wherein the laser range finder for the large vehicle is arranged on the gantry crane, the laser range finding reflector for the large vehicle is arranged at one end of a traveling track of the gantry crane, and the laser range finder for the large vehicle is in communication connection with the central control system.
4. The PC factory intelligence yard of claim 1, wherein: the trolley laser ranging system comprises a trolley laser ranging instrument, the trolley laser ranging instrument is arranged on the gantry crane and aligned with the moving trolley, and the trolley laser ranging instrument is in communication connection with the central control system.
5. The PC factory intelligence yard of claim 1, wherein: the lifting hook laser ranging system comprises a lifting hook laser ranging instrument, the lifting hook laser ranging instrument is arranged on the moving trolley and aligned to the lifting hook, and the lifting hook laser ranging instrument is in communication connection with the central control system.
6. The PC factory intelligence yard of claim 1, wherein: the wallboard loading frame is provided with a plurality of lifting hooks, and the digital label is arranged above one of the lifting hooks.
7. The PC factory intelligence yard of claim 1 or 6, wherein: wallboard loading frame is rectangular frame body mechanism, includes the frame end and locates the guardrail around the frame end, be equipped with two lifting hooks on two long guardrails respectively, the lifting hook symmetry setting on two long guardrails.
8. The PC factory intelligence yard of claim 1, wherein: the lifting appliance comprises a cross rod and a lifting arm, wherein two ends of the cross rod are respectively provided with the lifting arm in a rotating mode, the end portion of the lifting arm is provided with a hook, the code reader is arranged on the lifting arm above the hook, and the code reader corresponds to the digital label.
9. The PC factory intelligence yard of claim 1, wherein: and the suspension arm close to the hook is provided with a correlation laser sensor.
10. The PC factory intelligence yard of claim 1 or 8, wherein: the digital label is an RFID code, a one-dimensional code, a two-dimensional code or a bar code.
Priority Applications (1)
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CN202011255491.6A CN112279106A (en) | 2020-11-11 | 2020-11-11 | PC factory intelligent storage yard |
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CN202011255491.6A CN112279106A (en) | 2020-11-11 | 2020-11-11 | PC factory intelligent storage yard |
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CN114241742A (en) * | 2021-11-26 | 2022-03-25 | 河北钢铁集团矿业有限公司 | Automatic system and method for discharging car |
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Application publication date: 20210129 |