CN112257829A - Coding communication method and system - Google Patents
Coding communication method and system Download PDFInfo
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- CN112257829A CN112257829A CN202011144423.2A CN202011144423A CN112257829A CN 112257829 A CN112257829 A CN 112257829A CN 202011144423 A CN202011144423 A CN 202011144423A CN 112257829 A CN112257829 A CN 112257829A
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- 238000004891 communication Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 192
- 239000010959 steel Substances 0.000 claims abstract description 192
- 238000004519 manufacturing process Methods 0.000 claims abstract description 34
- 238000003466 welding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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Abstract
The invention discloses a coding communication method and a coding communication system, wherein the communication method is initiated by a steel pipe code scanning system, a corresponding steel pipe code is obtained according to an identification code of a steel pipe to be produced, the steel pipe code is sent to the coding system, the coding system forwards the steel pipe code to an on-site PC (personal computer), the on-site PC sends a coding workpiece type and specification parameters corresponding to the steel pipe code to the coding system, and finally the coding system codes a flange corresponding to the steel pipe to be produced according to coding information. According to the technical scheme, the steel pipe to be produced is used as an entry point, so that the uniform coding of the flange and the steel pipe is realized, the production is carried out according to the requirement, the excessive stock is avoided, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of ship construction, in particular to a coding communication method and a coding communication system.
Background
Before the flange and the steel pipe are assembled and welded in the ship building process, the steel pipe needs to be identified, so that the flange and the steel pipe correspond to each other one by one, and later-stage welding and assembling are facilitated. In fact, the information such as the number of flanges, the type and the specification of the flanges and the like required by one steel pipe is planned before production, but the existing production process is only to code the flanges and the steel pipes in one specification in batches, assembly and welding are carried out on the coded batch products when production is needed, and each coding process is separated independently. If the production plan cannot be normally implemented or changed, the steel pipes and the flanges are excessively stocked, and the production of other production plans is influenced. In addition, the flanges and the steel pipes need to be manually involved in the code printing production process for a long time, the labor cost is high, the ship building period is long, the ship building efficiency is low, and the development trend of ship building cannot be adapted.
Disclosure of Invention
The embodiment of the invention provides a coding communication method and a coding communication system, which are used for realizing uniform coding of flanges and steel pipes, avoiding excessive inventory in production according to needs and improving the production efficiency.
The embodiment of the invention provides a coding communication method, which comprises the following steps:
the steel pipe code scanning system scans the identification code of the steel pipe to be produced, acquires the steel pipe code of the steel pipe to be produced according to the identification code, and sends the steel pipe code to the code printing system;
the coding system forwards the steel pipe codes to an on-site PC;
the on-site PC machine inquires a preset production queue according to the steel pipe codes, obtains code printing information corresponding to the steel pipes and sends the code printing information to the code printing system, wherein the code printing information comprises code printing workpiece types and specification parameters;
and the code printing system respectively prints codes on the flanges corresponding to the steel pipes to be produced according to the code printing information.
Further, the steel pipe code scanning system acquires the steel pipe code of the steel pipe to be produced according to the identification code, and specifically comprises:
the steel pipe code scanning system inquires the steel pipe code corresponding to the identification code according to pre-stored data;
or the steel pipe code scanning system sends the identification code to a remote terminal so that the remote terminal can inquire an internal database and feed back the steel pipe code corresponding to the identification code to the steel pipe code scanning system.
Further, the communication method for coding also includes:
when the steel pipe code scanning system scans the identification code of the steel pipe to be produced, if the scanning failure times of the steel pipe code scanning system exceed a preset threshold value, the steel pipe code scanning system generates an alarm of the steel pipe to be produced.
Further, the coding workpiece type comprises a flange and a sleeve; the specification information comprises flange specification parameters and sleeve specification parameters;
the flange specification parameters comprise a flange form, a flange outer diameter, a flange inner diameter, the number of flange bolt holes and the diameter of flange bolt holes;
the casing specification parameters include casing length, casing inside diameter, and casing outside diameter.
Correspondingly, the embodiment of the invention also provides a coding communication system, which comprises: the system comprises a steel pipe code scanning system, a code printing system and an on-site PC (personal computer); the code printing system is in communication connection with the steel pipe code scanning system and the field PC respectively;
the steel pipe code scanning system is used for scanning an identification code of a steel pipe to be produced, acquiring a steel pipe code of the steel pipe to be produced according to the identification code, and sending the steel pipe code to the code printing system;
the coding system is used for forwarding the steel pipe codes to an on-site PC;
the on-site PC machine is used for inquiring a preset production queue according to the steel pipe codes, obtaining coding information corresponding to the steel pipes and sending the coding information to the coding system, wherein the coding information comprises coding workpiece types and specification parameters;
and the code printing system is also used for printing codes on the flanges corresponding to the steel pipes to be produced according to the code printing information.
Further, the steel pipe code scanning system is used for acquiring the steel pipe code of the steel pipe to be produced according to the identification code, and specifically comprises:
the steel pipe code scanning system inquires the steel pipe code corresponding to the identification code according to pre-stored data;
or the steel pipe code scanning system sends the identification code to a remote terminal so that the remote terminal can inquire an internal database and feed back the steel pipe code corresponding to the identification code to the steel pipe code scanning system.
Further, the steel pipe code scanning system is also used for generating an alarm of the steel pipe to be produced if the scanning failure times of the steel pipe code scanning system exceed a preset threshold value when scanning the identification code of the steel pipe to be produced.
The communication method is initiated by the steel pipe code scanning system, acquires the corresponding steel pipe code according to the identification code of the steel pipe to be produced, sends the steel pipe code to the code scanning system, and forwards the steel pipe code to the on-site PC machine by the code scanning system. And the field PC machine sends the type and the specification parameters of the coding workpiece corresponding to the steel pipe codes to the coding system. And finally, the coding system codes the flange corresponding to the steel pipe to be produced according to the coding information. Compared with the prior art that a batch of steel pipes and flanges are produced in batches, the steel pipes to be produced are used as the entry points, so that the flanges and the steel pipes are uniformly marked, the steel pipes are produced according to needs, the excessive stock is avoided, and the production efficiency is improved.
Drawings
FIG. 1 is a flow chart illustrating an embodiment of a coded communication method provided by the present invention;
fig. 2 is a schematic structural diagram of an embodiment of a coded communication system provided in the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic flow chart of an embodiment of the coding communication method provided in the present invention. The method shown in fig. 1 includes steps 101 to 104, and each step is as follows:
step 101: the steel pipe code scanning system scans the identification code of the steel pipe to be produced, acquires the steel pipe code of the steel pipe to be produced according to the identification code, and sends the steel pipe code to the code printing system.
In this embodiment, the steel pipe code scanning system scans the identification code of the steel pipe to be produced, and the identification code is printed on the steel pipe. Because the steel pipe can roll in the in-process of transporting or depositing, consequently can print many the same identification codes at different angles on the steel pipe for the identification code can also be scanned to scanning the steel pipe from arbitrary direction, avoid because the unable scanning success of steel pipe angle problem. If one end of the steel pipe is provided with 4 identification codes at intervals of 90 degrees, the other end is also provided with an identification code at intervals of 90 degrees, the identification codes at the two ends are staggered, and the like. The specific setting condition of the identification code can be dynamically adjusted according to the actual production scene.
In the embodiment, the identification code can be but is not limited to a bar code or a two-dimensional code, and the steel pipe is identified through the steel pipe code, but the steel pipe code is not directly printed on the steel pipe, and the identification code is used as intermediate data, so that the steel pipe code on the system is not influenced even if the identification code is damaged, and the integrity of the data is ensured.
In this embodiment, the steel pipe code scanning system executes subsequent steps after successful scanning, and if unsuccessful scanning, repeats scanning and records the number of scanning failures. And when the scanning failure times exceed a preset threshold value, the steel pipe code scanning system generates an alarm of the steel pipe to be produced. For example, if the scanning fails for three times, alarm information about the steel pipe is generated and sent to a user, or an alarm sound or an alarm indicator lamp is directly sent out.
In this embodiment, the steel pipe code scanning system obtains the steel pipe code of the steel pipe to be produced according to the identification code, specifically: the steel pipe code scanning system inquires the steel pipe code corresponding to the identification code according to pre-stored data; or the steel pipe code scanning system sends the identification code to the remote terminal so that the remote terminal can inquire an internal database and feed back the steel pipe code corresponding to the identification code to the steel pipe code scanning system.
The steel pipe code scanning system can store the associated data of the identification code and the steel pipe code inside, so that the identification can be directly carried out, and the identification speed is improved. The steel pipe code scanning system does not need to store the associated data, but stores the associated data in the remote terminal, and the remote terminal feeds back the steel pipe codes, so that the calculation amount and the storage amount of the steel pipe code scanning system are reduced. In addition, because the production noise on site is great, the production environment is comparatively abominable, and the staff mostly controls on-site device through remote terminal, therefore the steel pipe code storage also is convenient for staff's entering and modification at remote terminal, further raises the efficiency.
In this embodiment, the remote terminal may be, but is not limited to, a PC terminal, and communicates with the steel pipe code scanning system through a remote network to transmit corresponding data.
Step 102: and the coding system forwards the steel pipe codes to an on-site PC.
Step 103: and inquiring a preset production queue according to the steel pipe codes by the field PC, obtaining code printing information corresponding to the steel pipes, and sending the code printing information to a code printing system, wherein the code printing information comprises the type and specification parameters of a code printing workpiece.
In this embodiment, the on-site PC can obtain the coding information corresponding to the steel pipe code according to the production queue, and the production queue can be input by a worker or automatically generated by a planned production plan. The field PC may sequentially execute production according to the production queue, that is, step 101 may also be triggered to execute when the production queue needs to perform coding production on the steel pipe to be coded.
In this embodiment, the coding information includes a coding workpiece type and specification parameters, the coding workpiece type includes a flange and a sleeve, and the specification information includes flange specification parameters and sleeve specification parameters. The specification parameters of the flange comprise a flange form, a flange outer diameter, a flange inner diameter, the number of flange bolt holes and a flange bolt hole diameter; the casing specification parameters include casing length, casing inner diameter, and casing outer diameter.
Step 104: and the coding system codes the flanges corresponding to the steel pipes to be produced respectively according to the coding information.
In this embodiment, the coding system includes a sleeve coding device or a flange coding device, and before production, the flange, the sleeve and the steel pipe are not coded, and production identification cannot be performed. The flanges or the sleeves need to be welded at two ends of the steel pipe, so that the marks of the flanges and the steel pipe and the marks of the sleeves and the steel pipe can be realized only by printing codes on the flanges or the sleeves, and the ordered production is realized. Furthermore, the coding system can further comprise assembling equipment and welding equipment, so that assembly and welding assembly line production of the flange and the sleeve steel pipe is realized, and the production efficiency is improved.
Accordingly, referring to fig. 2, fig. 2 is a schematic structural diagram of an embodiment of the coding communication system provided in the present invention. As shown in fig. 2, the communication system includes a steel pipe code scanning system 201, a code printing system 202 and an on-site PC 203. The code printing system 202 is respectively connected with the steel pipe code scanning system 201 and the on-site PC 203 in a communication mode.
The steel pipe code scanning system 201 is used for scanning an identification code of a steel pipe to be produced, acquiring a steel pipe code of the steel pipe to be produced according to the identification code, and sending the steel pipe code to the code printing system 202.
The coding system 202 is used for forwarding the steel pipe codes to the field PC 203.
The field PC 203 is used for inquiring a preset production queue according to the steel pipe codes, obtaining code printing information corresponding to the steel pipes and sending the code printing information to the code printing system 202, wherein the code printing information comprises code printing workpiece types and specification parameters.
And the code printing system 202 is further configured to print codes on the flanges corresponding to the steel pipes to be produced according to the code printing information.
In this embodiment, the steel pipe code scanning system 201 is further configured to generate an alarm for the steel pipe to be produced when the number of scanning failures of the steel pipe code scanning system 201 exceeds a preset threshold while scanning the identification code of the steel pipe to be produced.
The communication method is initiated by the steel pipe code scanning system, acquires the corresponding steel pipe code according to the identification code of the steel pipe to be produced, sends the steel pipe code to the code scanning system, and forwards the steel pipe code to the on-site PC machine by the code scanning system. And the field PC machine sends the type and the specification parameters of the coding workpiece corresponding to the steel pipe codes to the coding system. And finally, the coding system codes the flange corresponding to the steel pipe to be produced according to the coding information. Compared with the prior art that a batch of steel pipes and flanges are produced in batches, the steel pipes to be produced are used as the entry points, so that the flanges and the steel pipes are uniformly marked, the steel pipes are produced according to needs, the excessive stock is avoided, and the production efficiency is improved.
It should be noted that the above-described device embodiments are merely illustrative, where the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. In addition, in the drawings of the embodiment of the apparatus provided by the present invention, the connection relationship between the modules indicates that there is a communication connection between them, and may be specifically implemented as one or more communication buses or signal lines. One of ordinary skill in the art can understand and implement it without inventive effort.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (8)
1. A coded communication method, comprising:
the steel pipe code scanning system scans the identification code of the steel pipe to be produced, acquires the steel pipe code of the steel pipe to be produced according to the identification code, and sends the steel pipe code to the code printing system;
the coding system forwards the steel pipe codes to an on-site PC;
the on-site PC machine inquires a preset production queue according to the steel pipe codes, obtains code printing information corresponding to the steel pipes and sends the code printing information to the code printing system, wherein the code printing information comprises code printing workpiece types and specification parameters;
and the code printing system prints codes on the flanges corresponding to the steel pipes to be produced according to the code printing information.
2. The coding communication method according to claim 1, wherein the steel pipe code scanning system obtains the steel pipe code of the steel pipe to be produced according to the identification code, and specifically comprises:
the steel pipe code scanning system inquires the steel pipe code corresponding to the identification code according to pre-stored data;
or the steel pipe code scanning system sends the identification code to a remote terminal so that the remote terminal can inquire an internal database and feed back the steel pipe code corresponding to the identification code to the steel pipe code scanning system.
3. The coded communication method according to claim 1, further comprising:
when the steel pipe code scanning system scans the identification code of the steel pipe to be produced, if the scanning failure times of the steel pipe code scanning system exceed a preset threshold value, the steel pipe code scanning system generates an alarm of the steel pipe to be produced.
4. A coded communication method according to claim 1, wherein the coded workpiece types include flanges and sleeves; the specification information comprises flange specification parameters and sleeve specification parameters;
the flange specification parameters comprise a flange form, a flange outer diameter, a flange inner diameter, the number of flange bolt holes and the diameter of flange bolt holes;
the casing specification parameters include casing length, casing inside diameter, and casing outside diameter.
5. A coded communication system, comprising: the system comprises a steel pipe code scanning system, a code printing system and an on-site PC (personal computer); the code printing system is in communication connection with the steel pipe code scanning system and the field PC respectively;
the steel pipe code scanning system is used for scanning an identification code of a steel pipe to be produced, acquiring a steel pipe code of the steel pipe to be produced according to the identification code, and sending the steel pipe code to the code printing system;
the coding system is used for forwarding the steel pipe codes to an on-site PC;
the on-site PC machine is used for inquiring a preset production queue according to the steel pipe codes, obtaining coding information corresponding to the steel pipes and sending the coding information to the coding system, wherein the coding information comprises coding workpiece types and specification parameters;
and the code printing system is also used for printing codes on the flanges corresponding to the steel pipes to be produced according to the code printing information.
6. The coding communication system according to claim 5, wherein the steel pipe code scanning system is configured to obtain the steel pipe code of the steel pipe to be produced according to the identification code, and specifically comprises:
the steel pipe code scanning system inquires the steel pipe code corresponding to the identification code according to pre-stored data;
or the steel pipe code scanning system sends the identification code to a remote terminal so that the remote terminal can inquire an internal database and feed back the steel pipe code corresponding to the identification code to the steel pipe code scanning system.
7. The coding communication system according to claim 6, wherein the steel pipe code scanning system is further configured to generate an alarm for the steel pipe to be produced if the number of scanning failures of the steel pipe code scanning system exceeds a preset threshold value when scanning the identification code of the steel pipe to be produced.
8. A coded communication system according to claim 6, wherein the coded workpiece types include flanges and sleeves; the specification information comprises flange specification parameters and sleeve specification parameters;
the flange specification parameters comprise a flange form, a flange outer diameter, a flange inner diameter, the number of flange bolt holes and the diameter of flange bolt holes;
the casing specification parameters include casing length, casing inside diameter, and casing outside diameter.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011144423.2A CN112257829A (en) | 2020-10-22 | 2020-10-22 | Coding communication method and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011144423.2A CN112257829A (en) | 2020-10-22 | 2020-10-22 | Coding communication method and system |
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| CN112257829A true CN112257829A (en) | 2021-01-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523727A (en) * | 2021-07-29 | 2021-10-22 | 广州文冲船厂有限责任公司 | Pipe flange production method and pipe flange production line system |
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| CN109786045A (en) * | 2019-03-15 | 2019-05-21 | 深圳市君派伟业有限公司 | The method of automatic identification print data for spool marking machine |
| CN111375994A (en) * | 2020-01-13 | 2020-07-07 | 中船第九设计研究院工程有限公司 | Intelligent production process for welding-before-bending of medium pipe diameter |
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2020
- 2020-10-22 CN CN202011144423.2A patent/CN112257829A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109786045A (en) * | 2019-03-15 | 2019-05-21 | 深圳市君派伟业有限公司 | The method of automatic identification print data for spool marking machine |
| CN111375994A (en) * | 2020-01-13 | 2020-07-07 | 中船第九设计研究院工程有限公司 | Intelligent production process for welding-before-bending of medium pipe diameter |
Non-Patent Citations (1)
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| 谌建军等: "数字化在船舶管系加工行业中的应用", 《金属加工》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523727A (en) * | 2021-07-29 | 2021-10-22 | 广州文冲船厂有限责任公司 | Pipe flange production method and pipe flange production line system |
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Application publication date: 20210122 |