CN111375994A - Intelligent production process for welding-before-bending of medium pipe diameter - Google Patents
Intelligent production process for welding-before-bending of medium pipe diameter Download PDFInfo
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- CN111375994A CN111375994A CN202010033955.2A CN202010033955A CN111375994A CN 111375994 A CN111375994 A CN 111375994A CN 202010033955 A CN202010033955 A CN 202010033955A CN 111375994 A CN111375994 A CN 111375994A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention relates to the technical field of ship pipeline processing, and particularly discloses an intelligent production process for welding a middle pipe diameter before bending, which comprises the following steps of S1: selecting a pipeline according to a production plan, and finishing the blanking of the pipeline; s2: stamping a steel seal on the pipeline, and polishing two ends of the pipeline; s3: assembling the pipeline and the flange, and performing positioning spot welding; s4: welding inner and outer welding seams of the pipeline in the step S3; s5: entering a pipe bending station for pipe bending; s6: collecting bent pipe information, and correcting the bent pipe; the production process provided by the invention can realize the process flows of blanking, flange assembly, flange welding and flanged pipe bending, can greatly reduce later manual operation compared with the existing process of welding before bending, and is equivalent to greatly improving the utilization rate of automatic flange welding equipment, and the production efficiency is obviously improved.
Description
Technical Field
The invention relates to the technical field of ship pipeline processing, in particular to an intelligent production process for welding a middle pipe diameter before bending.
Background
The existing ship pipeline processing steps comprise the processes of welding with a flange and bending, the existing processing technology is to bend firstly and then weld, the flange welding of the bent pipe needs to be carried out manually, and the bent pipe extension amount needs to be cut and trimmed before the flange is welded, so that the time and the labor are consumed.
Disclosure of Invention
The invention aims to provide an intelligent production process for welding-before-bending a middle pipe diameter, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent production process for welding-before-bending a middle pipe diameter comprises the following steps,
s1: selecting a pipeline according to a production plan, and finishing the blanking of the pipeline;
s2: stamping a steel seal on the pipeline, and polishing two ends of the pipeline;
s3: assembling the pipeline and the flange, and performing positioning spot welding;
s4: welding inner and outer welding seams of the pipeline in the step S3;
s5: entering a pipe bending station for pipe bending;
s6: collecting the bent pipe information and correcting the bent pipe.
Preferably, in step S1, the selected pipe diameter ranges from 89mm to 219mm, and the pipe diameter specifications include, but are not limited to, 114mm, 140mm, 168mm, and 219 mm.
Preferably, in step S1, the cutting of the pipe is completed when the pipe is blanked.
Preferably, in step S2, steel marks are stamped on the outer wall of the pipe according to the processing technology of the pipe, so as to distinguish the pipe in the subsequent processing process.
Preferably, in the step S3, the pipeline after being cut and stamped is paired with the flange on the pairing machine, and spot welding is performed to ensure that the flange is connected with the pipeline.
Preferably, in step S4, the welding robot is controlled to weld the inner and outer welds of the pipeline, and the welding process parameters are preset for the robot.
Preferably, in the step S4, after the pipeline without the need of bending the pipe ends, the straight pipe is repaired and ground, and surface treatment and inspection are performed to complete the processing of the straight pipe in step S41.
Preferably, in step S5, the pipe to be bent is fed to the pipe bending station with the flange, and bent by the pipe bender.
Preferably, in step S6, the acquired bent pipe information includes a straight length, a bent angle, and a corner, and the bent pipe is trimmed according to the data.
Preferably, after the processing in step S6 is finished, step S61 is performed to repair and polish the bent pipe, and perform surface treatment and inspection to complete the processing of the bent pipe.
Compared with the prior art, the invention has the beneficial effects that: the production process provided by the invention can realize the process flows of blanking, flange assembly, flange welding and flanged pipe bending, can greatly reduce later manual operation compared with the existing process of welding before bending, and is equivalent to greatly improving the utilization rate of automatic flange welding equipment, and the production efficiency is obviously improved.
Drawings
FIG. 1 is a flow chart of the steps of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: an intelligent production process for welding-before-bending a middle pipe diameter comprises the following steps,
s1: selecting a pipeline according to a production plan, and finishing the blanking of the pipeline;
s2: stamping a steel seal on the pipeline, and polishing two ends of the pipeline;
s3: assembling the pipeline and the flange, and performing positioning spot welding;
s4: welding inner and outer welding seams of the pipeline in the step S3;
s5: entering a pipe bending station for pipe bending;
s6: collecting the bent pipe information and correcting the bent pipe.
Further, in step S1, the selected pipe diameter ranges from 89mm to 219mm, and the pipe diameter specifications include, but are not limited to, 114mm, 140mm, 168mm, and 219 mm.
Further, in step S1, the cutting of the pipeline is completed when the pipeline is blanked.
Further, in step S2, steel marks are stamped on the outer wall of the pipe according to the processing technology of the pipe, so as to distinguish the pipe in the subsequent processing process.
Further, in the step S3, the pipeline after being cut and stamped is assembled with the flange on the assembling machine, and spot welding is performed to ensure that the flange is connected with the pipeline.
Further, in step S4, the welding robot is controlled to weld the inner and outer side welds of the pipeline, and welding process parameters are preset for the robot.
Further, in the step S4, after the pipeline requiring no pipe bending is finished, the straight pipe is repaired and polished, and is subjected to surface treatment and inspection to complete the processing of the straight pipe in step S41.
Further, in step S5, the pipe fittings to be bent are put into the pipe bending station together with the flange, and the pipe is bent by the pipe bending machine.
Further, in step S6, the acquired bent pipe information includes a straight length, a bent angle, and a corner, and the bent pipe is trimmed according to the data.
Further, after the processing in step S6 is finished, step S61 is performed to repair and polish the bent pipe, and perform surface treatment and inspection to complete the processing of the bent pipe.
The working principle is as follows: in step S1, a designated pipe is selected according to the production plan, and the pipe is blanked, and the pipe is cut during blanking, so as to facilitate subsequent processing. In step S2, steel stamping is performed on the pipeline, so as to facilitate the subsequent distinguishing of the pipeline; meanwhile, the end face of the pipeline is polished, so that subsequent butt joint with the flange is facilitated. In step S3, the flange and the pipe are assembled by an assembling machine and fixed by spot welding. In step S4, the robot is controlled to weld the inner and outer welds of the pipe and the flange, and the machining parameters of the robot are set in advance. In step S5, the pipe to be bent enters the pipe bending station, and the pipe is bent by the pipe bender. In step S6, parameters in the pipe bending process are collected, and the pipe bending is adjusted according to the parameters.
After the processing in steps S4 and S6 is completed, the straight pipe and the bent pipe are repaired and polished, and surface treatment and inspection are performed simultaneously to complete the whole processing process.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The intelligent production process for welding-before-bending the medium pipe diameter is characterized by comprising the following steps of: comprises the following steps of (a) carrying out,
s1: selecting a pipeline according to a production plan, and finishing the blanking of the pipeline;
s2: stamping a steel seal on the pipeline, and polishing two ends of the pipeline;
s3: assembling the pipeline and the flange, and performing positioning spot welding;
s4: welding inner and outer welding seams of the pipeline in the step S3;
s5: entering a pipe bending station for pipe bending;
s6: collecting the bent pipe information and correcting the bent pipe.
2. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in step S1, the selected pipe diameter ranges from 89mm to 219mm, and the pipe diameter specifications include, but are not limited to, 114mm, 140mm, 168mm, and 219 mm.
3. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in step S1, the cutting of the pipe is completed when the pipe is blanked.
4. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in the step S2, steel marks are marked on the outer wall of the pipeline according to the processing technology of the pipeline, so as to distinguish the pipeline in the subsequent processing process.
5. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: and S3, assembling the cut and stamped pipeline with a flange on an assembling machine, and performing spot welding to ensure that the flange is connected with the pipeline.
6. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in the step S4, the welding robot is controlled to weld the inner and outer welding seams of the pipeline, and welding process parameters are preset for the robot.
7. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in the step S4, after the pipeline without the need of bending the pipe is finished, the straight pipe is repaired and polished, and surface treatment and inspection are performed to complete the processing of the straight pipe in the step S41.
8. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in step S5, the pipe fittings to be bent are put into the pipe bending station together with the flange, and the pipe is bent by the pipe bending machine.
9. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: in step S6, the collected bent pipe information includes a straight length, a bent angle, and a corner, and the bent pipe is trimmed according to the data.
10. The intelligent production process for the medium pipe diameter by welding before bending as claimed in claim 1, is characterized in that: and after the processing in the step S6 is finished, performing a step S61, repairing and polishing the bent pipe, performing surface treatment and inspection, and completely processing the bent pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010033955.2A CN111375994A (en) | 2020-01-13 | 2020-01-13 | Intelligent production process for welding-before-bending of medium pipe diameter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010033955.2A CN111375994A (en) | 2020-01-13 | 2020-01-13 | Intelligent production process for welding-before-bending of medium pipe diameter |
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| CN111375994A true CN111375994A (en) | 2020-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010033955.2A Pending CN111375994A (en) | 2020-01-13 | 2020-01-13 | Intelligent production process for welding-before-bending of medium pipe diameter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112257829A (en) * | 2020-10-22 | 2021-01-22 | 广州文冲船厂有限责任公司 | Coding communication method and system |
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| KR20110070153A (en) * | 2009-12-18 | 2011-06-24 | 부산대학교 산학협력단 | Method for manufacturing a pipe flange assembly of an automobile |
| CN104959790A (en) * | 2015-07-02 | 2015-10-07 | 广船国际有限公司 | Bent tube machining technology |
| CN204954268U (en) * | 2015-07-27 | 2016-01-13 | 天津二十冶建设有限公司 | A organize device for pipeline and flange |
| CN108145378A (en) * | 2017-11-24 | 2018-06-12 | 南通象屿海洋装备有限责任公司 | A kind of ship pipe processing technique |
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2020
- 2020-01-13 CN CN202010033955.2A patent/CN111375994A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT178360B (en) * | 1952-01-19 | 1954-05-10 | Escher Wyss Ag | Blading of axially flown turbomachines |
| KR20110070153A (en) * | 2009-12-18 | 2011-06-24 | 부산대학교 산학협력단 | Method for manufacturing a pipe flange assembly of an automobile |
| CN104959790A (en) * | 2015-07-02 | 2015-10-07 | 广船国际有限公司 | Bent tube machining technology |
| CN204954268U (en) * | 2015-07-27 | 2016-01-13 | 天津二十冶建设有限公司 | A organize device for pipeline and flange |
| CN108145378A (en) * | 2017-11-24 | 2018-06-12 | 南通象屿海洋装备有限责任公司 | A kind of ship pipe processing technique |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112257829A (en) * | 2020-10-22 | 2021-01-22 | 广州文冲船厂有限责任公司 | Coding communication method and system |
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Application publication date: 20200707 |