CN112270391A - Communication method for pipe flange production line - Google Patents
Communication method for pipe flange production line Download PDFInfo
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- CN112270391A CN112270391A CN202011142617.9A CN202011142617A CN112270391A CN 112270391 A CN112270391 A CN 112270391A CN 202011142617 A CN202011142617 A CN 202011142617A CN 112270391 A CN112270391 A CN 112270391A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004891 communication Methods 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 154
- 239000010959 steel Substances 0.000 claims abstract description 154
- 238000005452 bending Methods 0.000 claims description 29
- 238000003466 welding Methods 0.000 claims description 29
- 238000012986 modification Methods 0.000 description 2
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- 238000010276 construction Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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Abstract
The invention discloses a communication method for a pipe flange production line, wherein a steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced and sends the steel pipe coding information to a PC (personal computer) so that the PC feeds back production parameter information corresponding to the first steel pipe to the steel pipe scanning system; the steel pipe scanning system respectively sends the production parameter information to each production station on the pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information. By adopting the technical scheme of the invention, the full automation of pipe flange production can be realized, the manual operation flow is reduced, the production time is shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of ship construction, in particular to a communication method for a pipe flange production line.
Background
Before the flange and the steel pipe are assembled and welded in the ship building process, manual flange coding, steel pipe length correction, steel pipe flange assembly and manual pipe bending information input to a pipe bending machine for steel pipe bending are needed. However, in the current stage, each link adopts a manual production mode, the flange is required to be continuously conveyed to the coding equipment, the information of the same steel pipe is required to be scanned for multiple times at different production stations to obtain the specification information of the steel pipe, the scanning label on the steel pipe is required to be kept intact, the efficiency is low, the labor intensity is high, the production quality is difficult to guarantee, and the condition of disordered steel pipe codes is often generated. In addition, the ship building period is shortened, the data information of the steel pipe production process is difficult to meet the efficient ship production rhythm by manual acquisition, and the development trend of ship building cannot be adapted.
Disclosure of Invention
The embodiment of the invention provides a communication method for a pipe flange production line, which realizes full automation of pipe flange production, reduces manual operation processes, shortens production time and improves production efficiency.
The embodiment of the invention provides a communication method for a pipe flange production line, which comprises the following steps:
the steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced, and sends the steel pipe coding information to the PC, so that the PC can inquire a database according to the steel pipe coding information and feed back production parameter information corresponding to the first steel pipe to the steel pipe scanning system;
the steel pipe scanning system respectively sends the production parameter information to each production station on a pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information; wherein, the production station comprises an assembly station, a welding station and a pipe bending station.
Further, the production parameter information includes steel pipe size information, assembly information, welding process parameters and bent pipe parameters.
Further, the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line respectively, specifically:
and the steel pipe scanning system sends the steel pipe size information and the assembly information in the production parameter information to an assembly station on a pipe flange production line, so that assembly equipment on the assembly station can assemble the first steel pipe and the flange transported to the assembly station according to the steel pipe size information and the assembly information.
Further, the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line respectively, specifically:
and the steel pipe scanning system sends the steel pipe size information and the welding process parameters in the production parameter information to a welding station on a pipe flange production line, so that welding equipment on the welding station can weld the first steel pipe transported to the welding station and the flange according to the steel pipe size information and the welding process parameters.
Further, the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line respectively, specifically:
and the steel pipe scanning system sends the steel pipe size information and the pipe bending parameters in the production parameter information to a pipe bending station on a pipe flange production line, so that pipe bending equipment on the pipe bending station can perform pipe bending production on the first steel pipe conveyed to the pipe bending station according to the steel pipe size information and the pipe bending parameters.
Further, the steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced, and specifically comprises:
the steel pipe scanning system scans the identification code on the first steel pipe through the scanning device, and obtains the steel pipe coding information after identifying the identification code.
Further, the identification code is a bar code or a two-dimensional code.
In the pipe flange production line communication method, the steel pipe scanning system acquires the steel pipe coding information of the first steel pipe to be produced, and sends the steel pipe coding information to the PC, so that the PC can feed back the production parameter information corresponding to the first steel pipe to the steel pipe scanning system; the steel pipe scanning system respectively sends the production parameter information to each production station on the pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information. Compared with the prior art that the specification parameters of the steel pipes are acquired by scanning the codes for multiple times in the whole production process, the technical scheme of the invention adopts the mode of acquiring the steel pipe coding information once and carrying out production operation according to the steel pipe coding information at multiple stations, completely replaces manual acquisition of production data, and has strong practicability and wide application range. In addition, the invention can realize the full automation of the production of the pipe flange, reduce the manual operation flow, shorten the production time and improve the production efficiency.
Drawings
FIG. 1 is a schematic flow chart diagram of one embodiment of a pipe flange production line communication method provided by the present invention;
fig. 2 is a schematic flow chart of another embodiment of the pipe flange production line communication method provided by the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a schematic flow chart of an embodiment of a pipe flange production line communication method provided by the present invention is shown. The method shown in fig. 1 includes steps 101 to 102, and each step is as follows:
step 101: the steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced, and sends the steel pipe coding information to the PC, so that the PC can inquire a database according to the steel pipe coding information and feed back production parameter information corresponding to the first steel pipe to the steel pipe scanning system.
In this embodiment, the steel pipe scanning system obtains the steel pipe coding information of the first steel pipe to be produced, but not limited to, scanning the identification code on the first steel pipe by using the scanning device, and obtaining the steel pipe coding information after identifying the identification code. The identification code may be, but is not limited to, a bar code or a two-dimensional code.
In this embodiment, one identification code corresponds to one steel pipe code. Therefore, according to the pre-stored association table or the corresponding table, the corresponding steel pipe code can be determined by the identification code obtained by scanning. In addition, as an example of this embodiment, the identification code may also be directly used as the steel pipe code, and this embodiment uses one code and one identification code because the identification code printed on the steel pipe may be damaged or worn during production or transportation, so this embodiment uses the identification code corresponding to the steel pipe code, and the steel pipe code on the data plane corresponds to the real steel pipe, which is convenient for data statistics and management.
In this embodiment, the PC queries the database according to the steel pipe coding information, and feeds back the production parameter information corresponding to the first steel pipe to the steel pipe scanning system. In order to reduce the calculated amount and the storage amount of the field scanning device, the specification parameters of the steel pipe are stored in a database of a PC (personal computer), and the production parameter information of the steel pipe to be detected is inquired and fed back through the PC. In addition, because the production noise on site is relatively large, the production environment is relatively severe, and most of workers control the on-site device through the remote terminal, the production parameter information is stored in the remote terminal, so that the input and the modification of the workers are facilitated, and the efficiency is further improved.
In this embodiment, the production parameter information includes steel pipe dimension information, assembly information, welding process parameters, and bend pipe parameters. The steel pipe dimension information may include, but is not limited to, steel pipe length, steel pipe outer diameter, and steel pipe inner diameter. The assembly information includes steel pipe and flange matching parameters, fillet welding parameters and spot welding parameters. The technological parameters of the welding leg comprise: steel pipe material, steel pipe external diameter, welding leg parameters and welding process. The parameters of the bent pipe comprise: length of steel pipe, number of bend angles, angle of bend and size of bend angle.
In this embodiment, the identification code is printed on the steel pipe, because the in-process steel pipe that transports or deposit can roll, consequently can print many pieces of the same identification code at different angles on the steel pipe for from arbitrary direction scanning steel pipe also can scan the identification code, avoid because the unable scanning success of steel pipe angle problem. If one end of the steel pipe is provided with 4 identification codes at intervals of 90 degrees, the other end is also provided with an identification code at intervals of 90 degrees, the identification codes at the two ends are staggered, and the like. The specific setting condition of the identification code can be dynamically adjusted according to the actual production scene.
Step 102: the steel pipe scanning system respectively sends production parameter information to each production station on a pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information; wherein, the production station comprises an assembly station, a welding station and a pipe bending station.
Referring to fig. 2, fig. 2 is a schematic flow chart of another embodiment of the pipe flange production line communication method provided by the invention. Fig. 2 differs from fig. 1 in that step 102 comprises the following steps:
step 1021: and the steel pipe scanning system sends the steel pipe size information and the assembly information in the production parameter information to an assembly station on the pipe flange production line, so that the assembly equipment on the assembly station assembles the first steel pipe transported to the assembly station and the flange according to the steel pipe size information and the assembly information.
Step 1022: and the steel pipe scanning system sends the steel pipe size information and the welding process parameters in the production parameter information to a welding station on the pipe flange production line, so that welding equipment on the welding station can weld the first steel pipe transported to the welding station and the flange according to the steel pipe size information and the welding process parameters.
Step 1023: and the steel pipe scanning system sends the steel pipe size information and the pipe bending parameters in the production parameter information to a pipe bending station on the pipe flange production line, so that pipe bending equipment on the pipe bending station can perform pipe bending production on the first steel pipe conveyed to the pipe bending station according to the steel pipe size information and the pipe bending parameters.
In this embodiment, the three steps correspond to three processes of the production flow of the pipe flange, and the three steps may be sequentially executed as shown in fig. 2, or may be combined according to actual production needs. If the pipe bending process is not needed in the production of certain pipe flanges, the step 1023 can be skipped; and if the assembly and the coding are combined at the same station during the production of certain pipe flanges, the information does not need to be sent twice.
In the pipe flange production line communication method, the steel pipe scanning system acquires the steel pipe coding information of the first steel pipe to be produced, and sends the steel pipe coding information to the PC, so that the PC can feed back the production parameter information corresponding to the first steel pipe to the steel pipe scanning system; the steel pipe scanning system respectively sends the production parameter information to each production station on the pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information. Compared with the prior art that the specification parameters of the steel pipes are acquired by scanning the codes for multiple times in the whole production process, the technical scheme of the invention adopts the mode of acquiring the steel pipe coding information once and carrying out production operation according to the steel pipe coding information at multiple stations, completely replaces manual acquisition of production data, and has strong practicability and wide application range. In addition, the invention can realize the full automation of the production of the pipe flange, reduce the manual operation flow, shorten the production time and improve the production efficiency.
It should be noted that the above-described device embodiments are merely illustrative, where the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. In addition, in the drawings of the embodiment of the apparatus provided by the present invention, the connection relationship between the modules indicates that there is a communication connection between them, and may be specifically implemented as one or more communication buses or signal lines. One of ordinary skill in the art can understand and implement it without inventive effort.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (7)
1. A communication method for a pipe flange production line is characterized by comprising the following steps:
the steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced, and sends the steel pipe coding information to the PC, so that the PC can inquire a database according to the steel pipe coding information and feed back production parameter information corresponding to the first steel pipe to the steel pipe scanning system;
the steel pipe scanning system respectively sends the production parameter information to each production station on a pipe flange production line, so that station equipment on each production station can produce the first steel pipe according to the production parameter information; wherein, the production station comprises an assembly station, a welding station and a pipe bending station.
2. A pipe flange production line communication method according to claim 1, wherein the production parameter information includes steel pipe size information, assembly information, welding process parameters, and pipe bending parameters.
3. The pipe flange production line communication method according to claim 2, wherein the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line, specifically:
and the steel pipe scanning system sends the steel pipe size information and the assembly information in the production parameter information to an assembly station on a pipe flange production line, so that assembly equipment on the assembly station can assemble the first steel pipe and the flange transported to the assembly station according to the steel pipe size information and the assembly information.
4. The pipe flange production line communication method according to claim 2, wherein the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line, specifically:
and the steel pipe scanning system sends the steel pipe size information and the welding process parameters in the production parameter information to a welding station on a pipe flange production line, so that welding equipment on the welding station can weld the first steel pipe transported to the welding station and the flange according to the steel pipe size information and the welding process parameters.
5. The pipe flange production line communication method according to claim 2, wherein the steel pipe scanning system sends the production parameter information to each production station on the pipe flange production line, specifically:
and the steel pipe scanning system sends the steel pipe size information and the pipe bending parameters in the production parameter information to a pipe bending station on a pipe flange production line, so that pipe bending equipment on the pipe bending station can perform pipe bending production on the first steel pipe conveyed to the pipe bending station according to the steel pipe size information and the pipe bending parameters.
6. The pipe flange production line communication method according to any one of claims 1 to 5, wherein the steel pipe scanning system acquires steel pipe code information of a first steel pipe to be produced, specifically:
the steel pipe scanning system scans the identification code on the first steel pipe through the scanning device, and obtains the steel pipe coding information after identifying the identification code.
7. The pipe flange production line communication method according to claim 6, wherein the identification code is a bar code or a two-dimensional code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011142617.9A CN112270391A (en) | 2020-10-22 | 2020-10-22 | Communication method for pipe flange production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011142617.9A CN112270391A (en) | 2020-10-22 | 2020-10-22 | Communication method for pipe flange production line |
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| CN112270391A true CN112270391A (en) | 2021-01-26 |
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| CN202011142617.9A Pending CN112270391A (en) | 2020-10-22 | 2020-10-22 | Communication method for pipe flange production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523727A (en) * | 2021-07-29 | 2021-10-22 | 广州文冲船厂有限责任公司 | Pipe flange production method and pipe flange production line system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106874970A (en) * | 2016-12-29 | 2017-06-20 | 贵州财富之舟科技有限公司 | Creation data transmission method and system |
| CN109255413A (en) * | 2018-11-05 | 2019-01-22 | 格力电器（武汉）有限公司 | Test parameter calling system and method |
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2020
- 2020-10-22 CN CN202011142617.9A patent/CN112270391A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106874970A (en) * | 2016-12-29 | 2017-06-20 | 贵州财富之舟科技有限公司 | Creation data transmission method and system |
| CN109255413A (en) * | 2018-11-05 | 2019-01-22 | 格力电器（武汉）有限公司 | Test parameter calling system and method |
Non-Patent Citations (1)
| Title |
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| 谌建军等: "数字化在船舶 管系加工行业中的应用" * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523727A (en) * | 2021-07-29 | 2021-10-22 | 广州文冲船厂有限责任公司 | Pipe flange production method and pipe flange production line system |
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Application publication date: 20210126 |