CN112227073B - Anti-static wear-resistant non-woven fabric and preparation method thereof - Google Patents
Anti-static wear-resistant non-woven fabric and preparation method thereof Download PDFInfo
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43825—Composite fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/61—Polyamines polyimines
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
Abstract
The invention discloses an anti-static wear-resistant non-woven fabric and a preparation method thereof. Firstly, preparing a metal organic framework taking zirconium as a center through zirconium tetrachloride and 2-amino terephthalic acid, and then polymerizing silver nanowires in situ on active sites of the metal organic framework to obtain a filler; adding the filler into polyethylene terephthalate and polytrimethylene terephthalate melt, and carrying out melt extrusion to obtain fiber filaments; carrying out surface roughening treatment on the fiber filaments through tetrahydrofuran; and immersing the fiber filaments with rough surfaces in the coating liquid at a low temperature for reaction for a period of time, taking out, placing the fiber filaments in the polypropylene resin dispersion liquid for reaction, taking out and airing to obtain the non-woven fabric. Through each component synergism, the elasticity of the prepared non-woven fabric is better, when scratches appear on the surface of the non-woven fabric, the non-woven fabric can be self-repaired by the movement of the subchain in the non-woven fabric coating, and the non-woven fabric is good in antistatic performance, strong in friction resistance, difficult to pilling, firm and durable and has great practical value.
Description
Technical Field
The invention relates to the technical field of non-woven fabrics, in particular to an anti-static wear-resistant non-woven fabric and a preparation method thereof.
Background
The non-woven fabric is also called non-woven fabric, which is not interwoven and knitted by yarns one by one, but directly bonds fiber materials such as chemical fiber, fabric fiber and the like together by a physical method; the non-woven fabric has the advantages of short process flow, high production speed, high yield, low cost and wide application, and is very popular with people; the non-woven fabric has the advantages of air permeability, flexibility, light weight, easy decomposition, no toxicity, no stimulation, rich colors and the like, so the non-woven fabric is widely applied to the fields of medical treatment and health, clothing, industry, agriculture and the like.
However, the non-woven fabrics manufactured by the prior art have poor wear resistance and mechanical property, the bonding force among fibers is weak, and the non-woven fabrics are easy to have the phenomena of yarn hooking, pilling, fiber fracture and the like in the use process; meanwhile, the non-woven fabric is easy to generate static electricity through friction in the using process, so that the non-woven fabric is limited in application under certain environments, such as an operation environment and an electrostatic sensitive electronic product processing environment.
In order to solve the above problems, a non-woven fabric with good mechanical properties, antistatic properties and abrasion resistance and a preparation method thereof are needed.
Disclosure of Invention
The invention aims to provide an anti-static wear-resistant non-woven fabric and a preparation method thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the anti-static wear-resistant non-woven fabric comprises the following raw material components: 30-40 parts of filler, 80-100 parts of polyethylene terephthalate, 80-100 parts of polytrimethylene terephthalate, 50-60 parts of coating liquid and 50-60 parts of polypropylene resin dispersion liquid.
Further, the filling material comprises the following raw material components: 50-60 parts of zirconium tetrachloride, 20-25 parts of 2-amino terephthalic acid, 30-35 parts of silver nitrate, 15-18 parts of polyvinylpyrrolidone and 21-24 parts of ferric trichloride.
The filler uses a metal organic framework taking high-valence metal zirconium as a center and takes the metal organic framework as a carrier to load the silver nanowires, and compared with the conventional metal organic framework, the metal organic framework taking zirconium as the center has higher crosslinking strength with the silver nanowires; the property in the reaction system is more stable; the metal organic framework with abundant redox active sites is also beneficial to the later growth of polyaniline and polypyrrole on the surface.
Further, the coating liquid comprises the following raw material components: 30-60 parts of repair master batch, 20-25 parts of aniline, 40-50 parts of pyrrole and 30-40 parts of butyl titanate.
Further, the repair master batch comprises the following raw material components: 40-60 parts of polydimethylsiloxane, 40-60 parts of isophorone diisocyanate, 35-45 parts of polyrotaxane and 18-24 parts of dibutyltin dilaurate.
The silver nanowires are attached to a three-dimensional network structure formed between the coating liquid and the fibers, and form stable conductive channels in the three-dimensional network structure through mutual contact, so that the electron transfer capacity can be accelerated; the addition of the silver nanowires effectively improves the problem of insufficient conductivity of a single metal organic framework on one hand, and optimizes the antistatic performance of the non-woven fabric; on the other hand, the silver nanowires have certain antibacterial and bactericidal properties, and the prepared non-woven fabric has a strong antibacterial effect.
The invention particularly adds the polyethylene glycol terephthalate with creep resistance, friction resistance and fatigue resistance, and the polytrimethylene terephthalate with high softness, good pollution resistance and certain elasticity as the basic material of the non-woven fabric, combines the advantages of two polyester materials with the non-woven fabric basic material obtained by mixing the polyethylene glycol terephthalate and the polytrimethylene terephthalate, and improves the insulativity of the non-woven fabric basic material by adding the filler into the basic material; the filling material has a porous structure and rich active sites, and can form winding sites when polyethylene terephthalate and polytrimethylene terephthalate are mixed, so that the compatibility between two polyester materials is increased, and the mechanical property of the non-woven fabric is improved.
After the prepared fiber filaments are made into non-woven fabrics, a layer of coating liquid is coated on the surfaces of the non-woven fabrics; the coating liquid is specially added with a repair master batch containing polyrotaxane; the polyrotaxane is mainly prepared by modifying hydroxyl-terminated polyethylene glycol into p-benzenesulfonyl-terminated polyethylene glycol and then carrying out self-assembly on the modified polyethylene glycol and cyclodextrin; the polyrotaxane is a supermolecular compound, has a unique topological structure, can form a mechanical interlocking structure with other macromolecules in the non-woven fabric, is mixed with polydimethylsiloxane, isophorone diisocyanate and dibutyltin dilaurate to prepare a repair master batch, and is coated on the non-woven fabric, so that the non-woven fabric has certain self-repair capability; when the surface coating of the non-woven fabric is scratched due to aging or external force factors, polyrotaxane molecular chains in the surface coating of the non-woven fabric can move, hydrogen bonds among the molecular chains are exchanged, new entanglement is generated among the molecular chains, and the healing of the scratch of the surface coating of the non-woven fabric is promoted; the polyrotaxane contains a large amount of hydrophilic hydroxyl groups, so that the prepared non-woven fabric has good moisture absorption and air permeability and is not easy to generate static electricity. Aniline and pyrrole in the coating liquid are subjected to in-situ oxidative polymerization on the non-woven fabric under the action of an initiator ammonium persulfate to generate polyaniline and polypyrrole; polyaniline and polypyrrole are mutually connected through electrostatic interaction, and meanwhile, the polyaniline and the polypyrrole are connected with polyrotaxane and a metal organic framework through coordination bonds and hydrogen bonds to generate a continuous and ordered hydrogel structure on the surface of the non-woven fabric, wherein the mechanical strength of the non-woven fabric can be remarkably enhanced through the synergistic effect of the hydrogen bonds and the coordination bonds; polypyrrole and polyaniline have stronger conductivity, and particle transmission ties can be formed on the surface of the non-woven fabric by the growth of the polypyrrole and polyaniline on the surface of the metal organic framework, so that the electron transfer rate is increased, and the problem of low conductivity of the metal organic framework is further solved; meanwhile, polyaniline and polypyrrole have certain tensile and bending properties, and when the polyaniline and the polypyrrole grow on the non-woven fabric, on one hand, the stability of the metal organic framework can be improved, so that the polyaniline and the polypyrrole are not prone to swelling and collapsing in the long-term use process, and on the other hand, the polyaniline and the polypyrrole can cooperate with the bending properties of the non-woven fabric and are not prone to falling off. A layer of polypropylene resin dispersion liquid is attached to the outer layer of the non-woven fabric to protect the non-woven fabric, and the prepared non-woven fabric has better wear resistance, antistatic property and mechanical property.
A preparation method of an anti-static wear-resistant non-woven fabric comprises the following steps:
s1, preparing a filling material;
s2, preparing a non-woven fabric base material:
A. preparing fiber filaments;
B. preparing a non-woven fabric A;
C. carrying out rough treatment on the surface of the fiber;
s3, preparing a coating solution;
and S4, synthesizing the antistatic friction-resistant non-woven fabric.
The method specifically comprises the following steps:
s1, preparing a filling material:
A. dissolving zirconium tetrachloride and 2-amino terephthalic acid in N, N-dimethylformamide, adding acetic acid, and ultrasonically dispersing for 30-40min to obtain a solution A;
B. putting silver nitrate and polyvinylpyrrolidone into ethylene glycol, and stirring and dissolving to obtain a solution B;
C. preheating the ferric trichloride solution for 5-8min at the temperature of 120-140 ℃ to obtain a solution C;
D. uniformly mixing the solution C and the solution A, pumping the solution B, magnetically stirring for 1-3h, and performing suction filtration and washing to obtain a filling material;
s2, preparing a non-woven fabric base material:
A. mixing and melting polyethylene terephthalate and polytrimethylene terephthalate, adding a filler, stirring and reacting for 3-6h, putting the mixture into a double-screw extruder for melting and extruding, and performing spinning and cooling to obtain fiber filaments;
B. stretching, shearing and spunlacing the fiber filaments to obtain a non-woven fabric A;
C. fiber surface roughening treatment: putting the non-woven fabric A in tetrahydrofuran for corrosion for 10-15min to obtain a non-woven fabric substrate;
s3, preparing a coating solution:
A. preparing a repairing master batch: melting polydimethylsiloxane, sequentially adding isophorone diisocyanate, polyrotaxane and dibutyltin dilaurate, stirring and reacting for 2-6h, and extruding and granulating to obtain repair master batch; the particle size of the repair master batch is 200-800 mu m.
B. Putting pyrrole into cyclohexane, stirring and dissolving, adding aniline and hydrochloric acid, stirring uniformly, then sequentially adding butyl titanate and ammonium persulfate, stirring and mixing, and finally adding the repair master batch, and stirring uniformly to obtain a coating solution;
s4, synthesizing an antistatic friction-resistant non-woven fabric: reacting the non-woven fabric in the coating solution at low temperature for 10-15h, taking out, standing at room temperature for 2-4min, stirring and reacting in polypropylene resin dispersion solution for 1-2h, heating and preserving heat of the coating solution, taking out, and naturally airing to obtain the antistatic friction-resistant non-woven fabric.
Further, in the step D of the step S1, the pumping speed of the mixed solution of the solution A and the solution C is 400-; the problem of incomplete reaction caused by directly mixing the solution is avoided, the reaction process is more convenient to control, and meanwhile, the solution under the pumping rate reacts more thoroughly, so that the effect is better.
Further, the stretching conditions in step s2 are as follows: the fiber filament is stretched to 2.5-3.5 times of the original fiber filament under the temperature condition of 125-155 ℃.
Further, in the step S4, the medium-low temperature condition is-20 to-10 ℃; the polypyrrole obtained by interfacial polymerization under the low-temperature condition has a more compact structure and more stable properties.
Further, the preparation process needs to be carried out under the protection of inert gas, wherein the inert gas is one of nitrogen or argon; the invention needs to be carried out under the protection of inert gas, so as to avoid the occurrence of side reaction caused by the entry of impurities in the air.
Compared with the prior art, the invention has the following beneficial effects:
the filler uses a metal organic framework taking high-valence metal zirconium as a center, and the metal organic framework is used as a carrier to load the silver nanowires, so that the problem of insufficient conductivity of a single metal organic framework is effectively solved and the antistatic performance of the non-woven fabric is optimized; on the other hand, the silver nanowires have certain antibacterial and bactericidal properties, and the prepared non-woven fabric has a strong antibacterial effect. The metal organic framework with zirconium as the center and rich oxidation-reduction active sites is also beneficial to the growth of polyaniline and polypyrrole on the surface in the later period.
The non-woven fabric base material obtained by mixing the polyethylene terephthalate and the polytrimethylene terephthalate combines the advantages of the two polyester materials.
The invention adds the repairing mother particle containing polyrotaxane into the coating liquid; the polyrotaxane is a supermolecular compound, has a unique topological structure, can form a mechanical interlocking structure with other macromolecules in the non-woven fabric, is mixed with polydimethylsiloxane, isophorone diisocyanate and dibutyltin dilaurate to prepare a repair master batch, and is coated on the non-woven fabric, so that the prepared non-woven fabric has certain self-repairing capability; when the surface of the non-woven fabric is scratched due to aging or external force factors, the polyrotaxane molecular chains can move, hydrogen bonds among the molecular chains are exchanged, new entanglement is generated among the molecular chains, and the healing of the scratch of the coating on the surface of the non-woven fabric is promoted; the polyrotaxane contains a large amount of hydrophilic hydroxyl, so that the prepared non-woven fabric has good moisture absorption and air permeability and is not easy to generate static electricity.
The added repair master batch mainly achieves the purpose of repairing the surface coating of the non-woven fabric through molecular chain movement, when scratches are generated on the same part of the surface coating of the non-woven fabric for many times, the repair master batch can repair the same damaged part of the surface of the non-woven fabric for many times, and the defects that a repair agent is wrapped in a carrier by a traditional self-repair material, and when the same part of the non-woven fabric is damaged again, secondary repair cannot be performed are avoided. Meanwhile, aniline and pyrrole in the coating liquid are subjected to in-situ oxidative polymerization on the non-woven fabric under the action of an initiator ammonium persulfate to generate polyaniline and polypyrrole; polypyrrole and polyaniline have stronger conductivity, and particle transmission ties can be formed on the surface of the non-woven fabric by the growth of the polypyrrole and polyaniline on the surface of the metal organic framework, so that the electron transfer rate is increased, and the problem of low conductivity of the metal organic framework is further solved; polyaniline and polypyrrole have certain tensile and bending properties, and when the polyaniline and the polypyrrole are grown on non-woven fabrics, on one hand, the stability of a metal organic framework can be improved, so that the polyaniline and the polypyrrole are not easy to expand and collapse in a long-term use process.
According to the invention, through the synergistic effect of the components, the prepared non-woven fabric has good elasticity, when scratches appear on the surface of the non-woven fabric, the non-woven fabric can be self-repaired through the movement of the molecular chains in the non-woven fabric coating, and the non-woven fabric has good antistatic performance, strong friction resistance, is not easy to pill, is firm and durable, and has great practical value.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
S1, preparing a filling material:
A. dissolving zirconium tetrachloride and 2-amino terephthalic acid in N, N-dimethylformamide, adding acetic acid, and performing ultrasonic dispersion for 30min to obtain a solution A;
B. putting silver nitrate and polyvinylpyrrolidone into ethylene glycol, and stirring and dissolving to obtain a solution B;
C. preheating ferric trichloride solution at 120 ℃ for 5min to obtain solution C;
D. uniformly mixing the solution C and the solution A, pumping the solution B at the speed of 400 mu L/min, magnetically stirring for 1h, and performing suction filtration and washing to obtain the filler;
s2, preparing a non-woven fabric base material:
A. mixing and melting polyethylene terephthalate and polytrimethylene terephthalate, adding a filler, isophorone diisocyanate, polyrotaxane and dibutyltin dilaurate, stirring and reacting for 3 hours, putting the mixture into a double-screw extruder for melting and extruding, and performing spinning and cooling to obtain fiber filaments;
B. stretching the fiber filaments to 2.5 times of the original fiber filaments at 125 ℃, shearing, and carrying out spunlace to obtain a non-woven fabric A;
C. fiber surface roughening treatment: placing the non-woven fabric A in tetrahydrofuran to react for 10min to obtain a non-woven fabric substrate;
s3, preparing a coating solution: putting pyrrole into cyclohexane, stirring and dissolving, adding aniline and hydrochloric acid, stirring uniformly, then sequentially adding butyl titanate and ammonium persulfate, stirring and mixing to obtain a coating solution;
s4, synthesizing an antistatic friction-resistant non-woven fabric: reacting the non-woven fabric in the coating solution at the low temperature of-20 ℃ for 10h, taking out, standing for 2min at room temperature, stirring in the polypropylene resin dispersion solution, heating and preserving the heat of the coating solution, taking out, and naturally airing to obtain the antistatic friction-resistant non-woven fabric.
The anti-static wear-resistant non-woven fabric comprises the following raw material components: the coating comprises, by weight, 30 parts of a filler, 80 parts of polyethylene terephthalate, 80 parts of polytrimethylene terephthalate, 15 parts of isophorone diisocyanate, 25 parts of polyrotaxane, 8 parts of dibutyltin dilaurate, 50 parts of a coating liquid and 50 parts of a polypropylene resin dispersion liquid.
The filling material comprises the following raw material components: by weight, 50 parts of zirconium tetrachloride, 20 parts of 2-amino terephthalic acid, 30 parts of silver nitrate, 15 parts of polyvinylpyrrolidone and 21 parts of ferric trichloride.
The coating liquid comprises the following raw material components: the material comprises, by weight, 20 parts of aniline, 40 parts of pyrrole and 30 parts of butyl titanate.
Example 2
S1, preparing a filling material:
A. dissolving zirconium tetrachloride and 2-amino terephthalic acid in N, N-dimethylformamide, adding acetic acid, and performing ultrasonic dispersion for 35min to obtain a solution A;
B. putting silver nitrate and polyvinylpyrrolidone into ethylene glycol, and stirring and dissolving to obtain a solution B;
C. preheating ferric trichloride solution at 130 ℃ for 6min to obtain solution C;
D. uniformly mixing the solution C and the solution A, pumping the solution B at the speed of 500 mu L/min, magnetically stirring for 2 hours, and carrying out suction filtration and washing to obtain the filler;
s2, preparing a non-woven fabric base material:
A. mixing and melting polyethylene terephthalate and polytrimethylene terephthalate, adding a filler, isophorone diisocyanate, polyrotaxane and dibutyltin dilaurate, stirring and reacting for 5 hours, putting the mixture into a double-screw extruder for melting and extruding, and performing spinning and cooling to obtain fiber filaments;
B. stretching the fiber filaments to 3 times of the original fiber filaments at 140 ℃, shearing and carrying out spunlace to obtain a non-woven fabric A;
C. fiber surface roughening treatment: placing the non-woven fabric A in tetrahydrofuran to react for 13min to obtain a non-woven fabric substrate;
s3, preparing a coating solution: putting pyrrole into cyclohexane, stirring and dissolving, adding aniline and hydrochloric acid, stirring uniformly, then sequentially adding butyl titanate and ammonium persulfate, stirring and mixing to obtain a coating solution;
s4, synthesizing an antistatic friction-resistant non-woven fabric: reacting the non-woven fabric in the coating solution at the low temperature of-15 ℃ for 13h, taking out, standing for 3min at room temperature, stirring in the polypropylene resin dispersion solution, heating and preserving the heat of the coating solution, taking out, and naturally airing to obtain the antistatic friction-resistant non-woven fabric.
The anti-static wear-resistant non-woven fabric comprises the following raw material components: the coating comprises, by weight, 35 parts of a filler, 90 parts of polyethylene terephthalate, 90 parts of polytrimethylene terephthalate, 18 parts of isophorone diisocyanate, 30 parts of polyrotaxane, 9 parts of dibutyltin dilaurate, 55 parts of a coating liquid and 55 parts of a polypropylene resin dispersion liquid.
The filling material comprises the following raw material components: 55 parts of zirconium tetrachloride, 23 parts of 2-amino terephthalic acid, 32 parts of silver nitrate, 16 parts of polyvinylpyrrolidone and 23 parts of ferric trichloride.
The coating liquid comprises the following raw material components: 22 parts of aniline, 45 parts of pyrrole and 35 parts of butyl titanate.
Example 3
S1, preparing a filling material:
A. dissolving zirconium tetrachloride and 2-amino terephthalic acid in N, N-dimethylformamide, adding acetic acid, and ultrasonically dispersing for 40min to obtain a solution A;
B. putting silver nitrate and polyvinylpyrrolidone into ethylene glycol, and stirring and dissolving to obtain a solution B;
C. preheating a ferric trichloride solution for 8min at 140 ℃ to obtain a solution C;
D. uniformly mixing the solution C and the solution A, pumping the solution B at the speed of 600 mu L/min, magnetically stirring for 3 hours, and carrying out suction filtration and washing to obtain the filler;
s2, preparing a non-woven fabric base material:
A. mixing and melting polyethylene terephthalate and polytrimethylene terephthalate, adding a filler, isophorone diisocyanate, polyrotaxane and dibutyltin dilaurate, stirring and reacting for 6 hours, putting the mixture into a double-screw extruder for melting and extruding, and performing spinning and cooling to obtain fiber filaments;
B. stretching the fiber filaments to 3.5 times of the original fiber filaments at 155 ℃, shearing and carrying out spunlace to obtain a non-woven fabric A;
C. fiber surface roughening treatment: placing the non-woven fabric A in tetrahydrofuran to react for 15min to obtain a non-woven fabric substrate;
s3, preparing a coating solution: putting pyrrole into cyclohexane, stirring and dissolving, adding aniline and hydrochloric acid, stirring uniformly, then sequentially adding butyl titanate and ammonium persulfate, stirring and mixing to obtain a coating solution;
s4, synthesizing an antistatic friction-resistant non-woven fabric: reacting the non-woven fabric in the coating solution at the low temperature of-10 ℃ for 15h, taking out, standing for 4min at room temperature, stirring in the polypropylene resin dispersion solution, heating and preserving the heat of the coating solution, taking out, and naturally airing to obtain the antistatic friction-resistant non-woven fabric.
The anti-static wear-resistant non-woven fabric comprises the following raw material components: the coating comprises, by weight, 40 parts of a filler, 100 parts of polyethylene terephthalate, 100 parts of polytrimethylene terephthalate, 20 parts of isophorone diisocyanate, 35 parts of polyrotaxane, 10 parts of dibutyltin dilaurate, 60 parts of a coating liquid and 60 parts of a polypropylene resin dispersion liquid.
The filling material comprises the following raw material components: by weight, 60 parts of zirconium tetrachloride, 25 parts of 2-amino terephthalic acid, 35 parts of silver nitrate, 18 parts of polyvinylpyrrolidone and 24 parts of ferric trichloride.
The coating liquid comprises the following raw material components: 25 parts of aniline, 50 parts of pyrrole and 40 parts of butyl titanate.
Experiment: the nonwoven fabrics obtained in examples 1 to 7 were each cut into a sample having an area of 5cm × 5cm and tested as follows;
and (3) testing tensile strength: reference GB 3923.1-2013 "first part of tensile properties of textile fabrics: test strip sample method of breaking strength and breaking elongation rate, to test the tensile property of the non-woven fabric;
self-repairing test: scribing 10 scratches on the surfaces of the non-woven fabric samples prepared in the examples 1 to 7 by using a blade, then properly pressing the cuts, placing the cuts in an oven at 55 ℃ for 16 hours, and observing the recovery condition of the scratches on the surfaces of the non-woven fabric samples by using a microscope; the evaluation method comprises the following steps: first-stage: no obvious incision is formed; and (2) second stage: fine cutting; third-stage: there was a distinct incision.
The tensile strength test and self-repair test results are shown in Table 1:
table 1.
As can be seen from the data in the table, the nonwoven fabric samples prepared in examples 1 to 3 have excellent tensile strength and elongation at break, and have strong elasticity; as is well known, the better the elasticity of the fabric is, the better the wear resistance is, so the non-woven fabric samples prepared in the embodiments 1 to 3 have better mechanical properties and excellent wear resistance; the experimental result of the non-woven fabric sample prepared in the embodiment 3 is the most ideal; meanwhile, after the non-woven fabric samples prepared in the embodiments 1-3 are scratched under the action of an external force, no obvious notch is formed after 18 hours, the self-repairing capability is obvious, the possibility that the non-woven fabric cannot be reused due to abrasion in the using process is further reduced, the non-woven fabric substrate is prevented from being further damaged, and resources are effectively saved.
And (3) testing the antistatic property: reference is made to GB/T12703.5-2010 "assessment of electrostatic properties of textiles section 5: triboelectrification voltage ", the antistatic performance of the nonwoven fabric was tested.
And (3) testing the wear resistance: and putting the sample into a cloth clamping circular ring, screwing the cloth clamping circular ring, putting the cloth clamping circular ring on a disc type fabric mill-resistant machine, pressing a start button, observing the damage degree of the sample, pressing a stop button after the sample is broken, and recording data.
Fuzzing and pilling test: a Martindale fluffing instrument is selected and used for carrying out the experiment according to the standard GB/T4802.2.
And (4) testing standard: level 1: qualified (the winding node is 0) and fluffless; and 2, stage: qualified (the entanglement point is less than or equal to 5) and no fluffing; and 3, level: unqualified (the entanglement point is less than or equal to 10) and serious fuzzing; 4, level: unqualified (entanglement is more than 10) and serious fuzzing.
And (3) testing antibacterial performance: according to GB/20944.3-2008, evaluation of antibacterial performance of textiles part 3: testing by an oscillation method; the test results are shown in Table 2:
table 2.
As is clear from the data in the table, the surface resistances of the nonwoven fabric samples obtained in examples 1 to 3 were all 1.0X 108-1.3×108The friction voltage is less than 20V, and the antistatic performance is better; the wear-resisting strength is more than 25000 times, the wear resistance is high, the antibacterial effect is more than 99%, the antibacterial effect is good, the performances are excellent, and the non-woven fabric sample prepared in the embodiment 3 has the best effect.
Example 4: the difference from the embodiment 3 is that no filler is added, the filler is used as a winding site when polyethylene terephthalate and polytrimethylene terephthalate are mixed, so that the compatibility of two polyester materials is insufficient, the mechanical strength of the prepared non-woven fabric is deficient, meanwhile, the growth of polyaniline and polypyrrole on the surface of the non-woven fabric is influenced due to the lack of a metal organic framework as a carrier, the antistatic property and the wear resistance of the prepared non-woven fabric are insufficient, and meanwhile, due to the lack of silver nanowires, the antibacterial property of the non-woven fabric prepared in the embodiment is not ideal.
Example 5: the difference from the embodiment 3 is that the repair master batch is not added into the coating liquid, and the prepared non-woven fabric has reduced friction resistance and poor self-repair capability due to the lack of the repair master batch containing the polyrotaxane.
Example 6: the difference from example 3 is that the surface of the fiber filament is not roughened, the contact area between the fiber filament and the coating solution is reduced, physical lock catches are difficult to form between the fiber surface and the coating solution and the polypropylene resin dispersion solution, the adhesion of the coating solution and the polypropylene resin dispersion solution on the surface of the non-woven fabric is reduced, and the abrasion resistance of the non-woven fabric sample prepared in the embodiment is reduced.
Example 7: the difference from the embodiment 3 is that no coating solution is added, a stable three-dimensional network structure is not formed on the surface of the prepared non-woven fabric due to the lack of the coating solution, the bonding force among non-woven fabric fibers is insufficient, the non-woven fabric is easy to scatter and break under the action of external force, the mechanical strength is insufficient, and the prepared non-woven fabric is also deficient in antistatic capability and insufficient in self-repairing capability due to the lack of polyaniline and polypyridine.
Example 8: the difference from the embodiment 3 lies in that a common metal organic framework is used in the filler, the crosslinking strength of the common metal organic framework and the silver nanowires is reduced, the bacteriostasis rate of the non-woven fabric is reduced, meanwhile, the growth of polyaniline and polypyrrole on the metal organic framework is influenced, and the antistatic performance of the prepared non-woven fabric is slightly reduced.
From the above data and experiments, we can conclude that: the filler in the invention improves the problem of insufficient conductivity of a single metal organic framework, and optimizes the antistatic property of the non-woven fabric; the silver nanowires on the non-woven fabric have a strong antibacterial effect. The metal organic framework with the zirconium as the center and rich oxidation-reduction active sites is also beneficial to the growth of polyaniline and polypyrrole on the surface in the later period; the coating solution of the invention generates polyaniline and polypyrrole on the non-woven fabric in situ; polypyrrole and polyaniline have stronger conductivity, and particle transmission bands can be formed on the surface of the non-woven fabric, so that the electron transfer rate is increased, and the antistatic capability of the non-woven fabric is further enhanced; the repair master batch specially added into the coating liquid can enable the prepared non-woven fabric to have self-repair capacity, and the defect that when the repair agent is wrapped in a carrier by a traditional self-repair material, the same part of the fabric is damaged again and can not be repaired for multiple times is avoided; through each component synergism, the elasticity of the prepared non-woven fabric is better, when scratches appear on the surface of the non-woven fabric, the non-woven fabric can be self-repaired by the movement of the subchain in the non-woven fabric coating, and the non-woven fabric is good in antistatic performance, strong in friction resistance, difficult to pilling, firm and durable and has great practical value.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an anti-static wear-resistant non-woven fabric which characterized in that: the raw material components are as follows: 30-40 parts of filler, 80-100 parts of polyethylene terephthalate, 80-100 parts of polytrimethylene terephthalate, 50-60 parts of coating liquid and 50-60 parts of polypropylene resin dispersion liquid; the filling material comprises the following raw material components: 50-60 parts of zirconium tetrachloride, 20-25 parts of 2-amino terephthalic acid, 30-35 parts of silver nitrate, 15-18 parts of polyvinylpyrrolidone and 21-24 parts of ferric trichloride; the coating liquid comprises the following raw material components: 30-60 parts of repair master batch, 20-25 parts of aniline, 40-50 parts of pyrrole and 30-40 parts of butyl titanate by weight;
the preparation method of the antistatic wear-resistant non-woven fabric comprises the following steps:
s1, preparing a filling material:
A. dissolving zirconium tetrachloride and 2-amino terephthalic acid in N, N-dimethylformamide, adding acetic acid, and ultrasonically dispersing for 30-40min to obtain a solution A;
B. putting silver nitrate and polyvinylpyrrolidone into ethylene glycol, and stirring and dissolving to obtain a solution B;
C. preheating the ferric trichloride solution for 5-8min at the temperature of 120-140 ℃ to obtain a solution C;
D. uniformly mixing the solution C and the solution A, pumping the solution B, magnetically stirring for 1-3h, and performing suction filtration and washing to obtain a filling material;
s2, preparing a non-woven fabric base material:
A. mixing and melting polyethylene terephthalate and polytrimethylene terephthalate, adding a filler, stirring and reacting for 3-6h, putting the mixture into a double-screw extruder for melting and extruding, and performing spinning and cooling to obtain fiber filaments;
B. stretching, shearing and spunlacing the fiber filaments to obtain a non-woven fabric A;
C. fiber surface roughening treatment: putting the non-woven fabric A in tetrahydrofuran for corrosion for 10-15min to obtain a non-woven fabric substrate;
s3, preparing a coating solution:
A. preparing a repairing master batch: melting polydimethylsiloxane, sequentially adding isophorone diisocyanate, polyrotaxane and dibutyltin dilaurate, stirring and reacting for 2-6h, and extruding and granulating to obtain repair master batch;
B. putting pyrrole into cyclohexane, stirring and dissolving, adding aniline and hydrochloric acid, stirring uniformly, then sequentially adding butyl titanate and ammonium persulfate, stirring and mixing, and finally adding the repair master batch, and stirring uniformly to obtain a coating solution;
s4, synthesizing an antistatic friction-resistant non-woven fabric: reacting the non-woven fabric in the coating solution at low temperature for 10-15h, taking out, standing at room temperature for 2-4min, stirring and reacting in polypropylene resin dispersion solution for 1-2h, heating and preserving heat of the coating solution, taking out, and naturally airing to obtain the antistatic friction-resistant non-woven fabric.
2. The antistatic abrasion-resistant nonwoven fabric according to claim 1, wherein: the repair master batch comprises the following raw material components: 40-60 parts of polydimethylsiloxane, 40-60 parts of isophorone diisocyanate, 35-45 parts of polyrotaxane and 18-24 parts of dibutyltin dilaurate.
3. The antistatic abrasion-resistant nonwoven fabric according to claim 1, wherein: in the step D of the step S1, the pumping speed of the mixed solution of the solution A and the solution C is 400-.
4. The antistatic abrasion-resistant nonwoven fabric according to claim 1, wherein: the step B in the step S2 comprises the following stretching conditions: the fiber filament is stretched to 2.5-3.5 times of the original fiber filament under the temperature condition of 125-155 ℃.
5. The antistatic abrasion-resistant nonwoven fabric according to claim 1, wherein: and S4, the medium-low temperature condition is-20 to-10 ℃.
6. The antistatic abrasion-resistant nonwoven fabric according to claim 1, wherein: the preparation process needs to be carried out under the protection of inert gas, wherein the inert gas is one of nitrogen or argon.
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