CN112139643A - Double-gun welding equipment with high automation degree - Google Patents
Double-gun welding equipment with high automation degree Download PDFInfo
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- CN112139643A CN112139643A CN202011326914.9A CN202011326914A CN112139643A CN 112139643 A CN112139643 A CN 112139643A CN 202011326914 A CN202011326914 A CN 202011326914A CN 112139643 A CN112139643 A CN 112139643A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
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- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The utility model relates to a high twin-gun welding equipment of degree of automation belongs to welding equipment's technical field, and its technical scheme main points, comprises a workbench, the symmetry is provided with the electric welding device that is used for carrying out automatic weld to the welding member on the workstation, the electric welding device including set up in bear the seat on the workstation, it has the sliding plate to bear to have through removing subassembly sliding connection on the seat, be provided with the mount pad on the sliding plate, be provided with the electric welding head through lifting unit on the mount pad, be provided with on the workstation and be used for carrying the welding rod conveying mechanism of electric welding head, still be provided with on the workstation and be used for carrying out the fixture of fixed centre gripping to the welding member. This application can be convenient for play automatic weld's effect to square pipe and square board to can reduce square pipe and square board looks butt joint and appear local area solder too much or local area solder phenomenon too little, and then can improve welding quality.
Description
Technical Field
The application relates to the technical field of welding equipment, especially, relate to a double gun welding equipment that degree of automation is high.
Background
Electric welding is an economical, applicable and technically advanced method in connection processing, and can realize welding of two metal materials of any first threaded hole and welding between certain metal materials and nonmetal materials. The electric welding machine is a device for welding metal materials, and is a welding operation realized by melting metal parts to be connected through electric arc high temperature by using a welding rod.
And to the manual mouth department of pipe of welding of the seal of square pipe with square board, generally through artifical handheld electric welding, when carrying out manual welding, the staff holds the electric welding, aims at the welding rod end on the electric welding between two weldment that contact, then slightly touches the weldment with the welding rod, can be in the same place two weldment welding. Meanwhile, in the electric welding operation process, a special mask needs to be worn for observation in the whole process so as to prevent welding arc light and welding slag from damaging workers.
With respect to the related art in the above, the inventors consider that: through the manual welding mode, the phenomenon that the local area has too much solder or the local area has too little solder is easy to occur, so that the welding quality is low.
Disclosure of Invention
In order to be able to carry out automatic weld to the weldment to reduce the weldment and appear local area too much solder or local area too little phenomenon, the application provides a high-automation-degree double-gun welding equipment.
The application provides a pair of rifle welding equipment that degree of automation is high adopts following technical scheme:
the utility model provides a double gun welding equipment that degree of automation is high, includes the workstation, the symmetry is provided with the electric welding device that is used for carrying out automatic weld to the welding member on the workstation, the electric welding device including set up in bear the seat on the workstation, it has the sliding plate through removing subassembly sliding connection on the seat to bear, be provided with the mount pad on the sliding plate, be provided with the electric welding head through the lift subassembly on the mount pad, be provided with on the workstation and be used for carrying the welding rod conveying mechanism of electric welding head, still be provided with on the workstation and be used for carrying out the fixture of fixed centre gripping to the welding member.
By adopting the technical scheme, the square tube and the square plate can be conveniently welded automatically, so that the phenomenon that local area welding flux is too much or local area welding flux is too little at the joint of the square tube and the square plate can be reduced, and the welding quality can be improved.
Optionally, lifting unit include sliding connection in slide on the mount pad, be provided with the L template on the slide, be provided with concave type frame through adjusting part on one side of L template, the electric welding head with concave type frame cooperatees, concave type frame upper cover has closed the mounting plate, it has a plurality of counter sink to run through on the mounting plate, a plurality of third screw holes have been seted up on the concave type frame, be provided with many on the mounting plate and pass counter sink, and with third screw hole threaded connection's counter sink bolt, the mount pad still is provided with and is used for the drive the slide carries out the gliding driver part that goes up and down.
By adopting the technical scheme, the electric welding head can be conveniently and stably installed, so that the electric welding head can effectively weld the abutting part of the square tube and the square plate; but also can be convenient for effectively adjust the position of the electric welding head, thereby leading the electric welding head to have higher efficiency during welding.
Optionally, the adjusting part including set up in concave type frame with regulating block between the L template, seted up on the L template with regulating block matched with adjustment tank, one side of L template seted up with the spacing groove that the adjustment tank communicates mutually, the fourth screw hole has been seted up to one side of regulating block, be provided with on the regulating block with fourth screw hole threaded connection's screw rod, the screw rod passes the one end of spacing groove is connected with the plum blossom knob.
Through adopting above-mentioned technical scheme, not only can be convenient for firmly install concave type frame on the L template, but also can be convenient for carry out the unblock to concave type frame for concave type frame can slide along the adjustment tank, thereby can be convenient for effectively adjust the position of the electric welding head on the concave type frame.
Optionally, a sliding groove matched with the sliding plate is formed in the mounting seat, the driving part comprises a second lead screw which is rotatably connected to two groove walls of the sliding groove, the second lead screw penetrates through the sliding plate, a second threaded hole in threaded connection with the second lead screw penetrates through the sliding plate, a second servo motor is arranged at the top of the mounting seat, and a driving end of the second servo motor is connected to the second lead screw.
Through adopting above-mentioned technical scheme, when needs go up and down the slide with the slide, start second servo motor, second servo motor's drive end drive second lead screw rotates, and the second lead screw is at the rotation in-process, can be so that the slide goes up and down to slide on the mount pad along the spout to can be convenient for carry out lift adjustment to the position of electric welding head.
Optionally, a sliding groove matched with the sliding plate is formed in the bearing seat, the moving assembly includes a first lead screw rotatably connected to the sliding groove, the first lead screw penetrates through the sliding plate, a first threaded hole in threaded connection with the first lead screw penetrates through the sliding plate, a first servo motor is arranged on one side of the bearing seat, a driving end of the first servo motor is connected to the first lead screw, and a guide component is further arranged between the sliding plate and the bearing seat.
Through adopting above-mentioned technical scheme, when needs remove the sliding plate, start first servo motor, first lead screw of first servo motor's drive end drive rotates, and first lead screw is rotating the in-process, can make the sliding plate slide on bearing the seat along the sliding tray to can be convenient for adjust the position of electric welding head.
Optionally, the guide part includes guide round bars symmetrically disposed on the bearing seat, guide round slots symmetrically disposed on the sliding plate, and the guide round slots are matched with the guide round bars.
Through adopting above-mentioned technical scheme, can be convenient for play effective direction and spacing effect to the sliding plate to make the sliding plate more stable at the slip in-process.
Optionally, the clamping mechanism comprises a fixing plate arranged on the workbench, a fixing hole penetrates through the fixing plate, a welding hole communicated with the fixing hole penetrates through the workbench, one end of the fixing plate is provided with a vertical seat, one side of the vertical seat is provided with a vertical plate through a plurality of fixing bolts, a first air cylinder is arranged on the workbench, a piston rod of the first air cylinder is connected with a supporting plate, the supporting plate is located at the bottom of the vertical plate, and a clamping assembly used for fastening and installing a welding part is further arranged on the fixing plate.
Through adopting above-mentioned technical scheme, when needs place square board firm in the backup pad, start first cylinder, first cylinder drive backup pad removes fixed orifices department, then place square board is erect in the backup pad, and one of square board leans on the head at fixing bolt, thereby can place square board firm, then manage butt on square board through the centre gripping subassembly, make square board and square fixed centre gripping on the fixed plate, then first cylinder drive backup pad contracts, and then can make two electric welding heads weld the butt department of square board and square pipe simultaneously.
Optionally, the clamping assembly comprises a second cylinder arranged on the fixing plate, a piston rod of the second cylinder is connected with a clamping block, a rubber block is arranged on the clamping block, and positioning blocks are arranged on the fixing plate and the vertical plate.
By adopting the technical scheme, when a welding piece needs to be clamped, the second air cylinder is started, the piston rod of the second air cylinder drives the clamping block to move, and the clamping block drives the rubber block to move along the fixing plate to abut against the square pipe, so that the square pipe can be fastened and clamped; and through setting up the locating piece, can be convenient for play the effect of quick location to square pipe and square board.
Optionally, welding rod conveying mechanism including set up in supporting seat on the workstation, be provided with the reel on the supporting seat, it has the welding rod to coil in the reel, be provided with the guard box on the supporting seat, it is right to be provided with in the guard box the welding rod carries out the subassembly that pulls, the guard box is kept away from one side of reel is connected with the transmission cable, the transmission cable connect in the electric welding head, the welding rod along the transmission cable stretches out outside the electric welding head.
Through adopting above-mentioned technical scheme, can be convenient for carry the welding rod in the transfer line from the reel, then the welding rod carries the interior of electric welding head along the transfer line to can be convenient for constantly provide the welding rod for the electric welding head, and then make the electric welding head can effectively weld square pipe and square board.
Optionally, the traction assembly including set up in third servo motor on guard box one side, third servo motor's drive end stretches into in the guard box, and be connected with the driving gear, the symmetry rotation is connected with first pivot in the guard box, two all be connected with in the first pivot with driving gear engaged with first gear, two still be connected with in the first pivot with the first carry over pinch rolls of welding rod looks butt, the symmetry rotation is connected with the second pivot in the guard box, two all be connected with in the second pivot with first gear engaged with second gear, two all be connected with in the second pivot with the second carry over pinch rolls of welding rod looks butt, first carry over pinch rolls with all seted up on the second carry over pinch rolls with the pull groove of welding rod looks butt.
Through adopting above-mentioned technical scheme, when needs pull the welding rod, start third servo motor, third servo motor's drive end drive driving gear rotates, the driving gear drives two first gears simultaneously and rotates, two first gears then drive the second gear respectively and rotate, two first gears can drive the epaxial first carry over pinch rolls of first pivot and rotate, and two second gears can drive the epaxial second carry over pinch rolls of second pivot and rotate rotating the in-process, thereby make first carry over pinch rolls and second carry over pinch rolls and effectively pull the welding rod simultaneously.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by arranging the electric welding device, the square tube and the square plate can be automatically welded conveniently, so that the phenomenon that local area welding flux is too much or local area welding flux is too little at the joint of the square tube and the square plate can be reduced, and the welding quality can be improved;
2. by arranging the adjusting part, the concave frame can be conveniently and stably arranged on the L-shaped plate, and can be conveniently unlocked, so that the concave frame can slide along the adjusting groove, and the position of the electric welding head on the concave frame can be conveniently and effectively adjusted;
3. through setting up welding rod conveying mechanism, can be convenient for carry the welding rod in the transfer line from the reel, then the welding rod carries the interior of electric welding head along the transfer line to can be convenient for constantly provide the welding rod for the electric welding head, and then make the electric welding head can effectively weld square pipe and square board.
Drawings
FIG. 1 is a schematic structural diagram of a high-automation dual-gun welding device according to an embodiment of the present application;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a schematic structural diagram of a moving assembly and a lifting assembly according to an embodiment of the present disclosure;
FIG. 4 is a schematic structural diagram of a clamping mechanism according to an embodiment of the present application;
FIG. 5 is a schematic view of the electrode feed configuration according to an embodiment of the present application.
Description of reference numerals: 1. a work table; 11. welding the hole; 2. a bearing seat; 21. a sliding plate; 211. a first threaded hole; 212. a guide circular groove; 22. a sliding groove; 23. a first lead screw; 24. a first servo motor; 25. a guide round bar; 3. a mounting seat; 31. an electric welding head; 32. a slide plate; 321. a second threaded hole; 33. an L-shaped plate; 331. an adjustment groove; 332. a limiting groove; 333. a screw; 334. a quincuncial knob; 34. a concave frame; 341. a third threaded hole; 342. an adjusting block; 3421. a fourth threaded hole; 35. a fastening plate; 351. a countersunk hole; 36. a countersunk bolt; 37. a chute; 38. a second lead screw; 39. a second servo motor; 4. a fixing plate; 41. a vertical seat; 42. fixing the bolt; 43. a vertical plate; 44. a second cylinder; 45. a clamping block; 46. a rubber block; 47. positioning blocks; 48. a fixing hole; 5. a first cylinder; 51. a support plate; 6. a supporting seat; 61. a reel; 611. welding rods; 62. a protection box; 63. a transmission cable; 64. a third servo motor; 641. a driving gear; 65. a first rotating shaft; 651. a first gear; 652. a first pull roll; 66. a second rotating shaft; 661. a second gear; 662. a second pull roll; 7. a traction groove; 8. a protection plate; 9. a control panel.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses a double-gun welding equipment that degree of automation is high. Referring to fig. 1, the double-gun welding equipment includes workstation 1, two electric welding device are installed to the symmetry on this workstation 1, one of them electric welding device fixed mounting is on the loading end of workstation 1, wherein the inside of another electric welding device fixed mounting workstation 1, when needs are welded each other square pipe and square board, these two electric welding device carry out automatic weld to square pipe and square board looks butt simultaneously, thereby can reduce the welding position and appear the too much or too little phenomenon of local area solder, and then can improve welding quality and welding efficiency.
Specifically, referring to fig. 2 and 3, in this embodiment, the electric welding device includes a bearing seat 2, the bearing seat 2 is fixedly installed on a bearing surface of the workbench 1, a sliding plate 21 is slidably connected to a side of the bearing seat 2 away from the workbench 1, a sliding slot 22 is opened on the bearing seat 2, and the sliding plate 21 and the sliding slot 22 are matched with each other, so that the sliding plate 21 can slide on the bearing seat 2 along the sliding slot 22.
And a moving means for driving the sliding plate 21 to automatically slide is provided on the bearing base 2. Referring to fig. 3, in the present embodiment, the moving assembly includes a first lead screw 23, two ends of the first lead screw 23 are rotatably connected in the bearing seat 2, the first lead screw 23 is located in the sliding groove 22, the first lead screw 23 penetrates the sliding plate 21, a first threaded hole 211 penetrates the sliding plate 21, the first threaded hole 211 is in threaded connection with the first lead screw 23, and when the first lead screw 23 rotates, the sliding plate 21 can slide along the sliding groove 22.
And a first servo motor 24 is fixedly installed on one side of the bearing seat 2, a driving end of the first servo motor 24 penetrates through the side wall of the bearing seat 2 to be fixedly connected to one end of the first screw rod 23, when the first servo motor 24 is started, the driving end of the first servo motor 24 drives the first screw rod 23 to rotate, and the first screw rod 23 rotates, so that the sliding plate 21 can automatically slide on the bearing seat 2 along the sliding groove 22.
Preferably, a guide member is further disposed between the bearing seat 2 and the sliding plate 21, the guide member includes two guide round bars 25, the two guide round bars 25 are disposed, the two guide round bars 25 are fixedly mounted on the bearing surface of the bearing seat 2, a guide round groove 212 is disposed on one side of the sliding plate 21 facing the sliding groove 22, the guide round groove 212 and the guide round bars 25 are matched with each other, so that effective guiding and limiting effects on the sliding plate 21 can be conveniently achieved, and the sliding plate 21 is more stable in sliding.
Meanwhile, referring to fig. 3, in this embodiment, the mounting seat 3 is fixedly mounted on one side of the sliding plate 21 away from the bearing seat 2, the electric welding head 31 is fixedly mounted on one side of the mounting seat 3 through the lifting assembly, and the lifting assembly can adjust the position of the electric welding head 31 so as to automatically move the electric welding head 31 at the abutting position of the square pipe and the square plate, thereby facilitating the welding of the square pipe and the square plate.
Specifically, in the present embodiment, the lifting assembly includes a sliding plate 32, the sliding plate 32 is slidably connected to one side of the mounting base 3, a sliding slot 37 is formed on the mounting base 3, and the sliding plate 32 and the sliding slot 37 cooperate with each other, so that the sliding plate 32 can be lifted and slid on the mounting base 3 along the sliding slot 37; and a driving member for driving the slide plate 32 to automatically slide is provided on the mount 3.
More specifically, referring to fig. 3, in the present embodiment, the driving member includes a second lead screw 38, both ends of the second lead screw 38 are rotatably connected in the mounting seat 3, the second lead screw 38 is located in the sliding slot 37, the second lead screw 38 penetrates through the sliding plate 32, a second threaded hole 321 penetrates through the sliding plate 32, the second threaded hole 321 is in threaded connection with the second lead screw 38, and when the second lead screw 38 rotates, the sliding plate 32 can slide up and down along the sliding slot 37.
And a second servo motor 39 is fixedly mounted on the top of the mounting base 3, a driving end of the second servo motor 39 penetrates through the side wall of the mounting base 3 to be fixedly connected to one end of the second screw rod 38, when the second servo motor 39 is started, the driving end of the second servo motor 39 drives the second screw rod 38 to rotate, and the second screw rod 38 rotates, so that the sliding plate 32 can automatically slide on the mounting base 3 along the sliding groove 37.
Meanwhile, one side of the sliding plate 32 departing from the mounting seat 3 is fixedly provided with an L-shaped plate 33, the L-shaped plate 33 is provided with a concave frame 34, the concave frame 34 is matched with the electric welding head 31, the electric welding head 31 is mounted on the concave frame 34, the concave frame 34 is covered with a fastening plate 35, two countersunk holes 351 penetrate through the fastening plate 35, the concave frame 34 is provided with two third threaded holes 341 corresponding to the countersunk holes 351, the fastening plate 35 is provided with two countersunk bolts 36 in threaded connection with the third threaded holes 341, the countersunk bolts 36 penetrate through the countersunk holes 351 and enter the third threaded holes 341 through a knob, so that the fastening plate 35 can be conveniently and fixedly mounted on the concave frame 34, and the electric welding head 31 can be stably mounted.
Meanwhile, referring to fig. 3, in order to further adjust the position of the electric welding head 31, so that the electric welding head 31 can weld the square pipe and the square plate more effectively, in this embodiment, an adjusting component is disposed between the concave frame 34 and the L-shaped plate 33, the adjusting component includes an adjusting block 342, the adjusting block 342 is fixedly connected to the bottom of the concave frame 34, an adjusting groove 331 is disposed on the L-shaped plate 33, the adjusting block 342 is matched with the adjusting groove 331, so that the concave frame 34 can slide along the adjusting groove 331 through the adjusting block 342, and further, the position of the electric welding head 31 on the concave frame 34 is adjusted.
A limit groove 332 is formed in the side wall of the L-shaped plate 33, the limit groove 332 is communicated with the adjusting groove 331, a screw 333 is further arranged on the L-shaped plate 33, one end of the screw 333 penetrates through the limit groove 332 to extend into the adjusting block 342, and the other end of the screw 333 extends out of the limit groove 332 to be fixedly connected with a plum blossom knob 334; and a fourth screw hole 3421 is formed at one side of the adjusting block 342, and the fourth screw hole 3421 is threadedly coupled to the screw 333.
When the quincunx knob 334 is rotated, the screw 333 can be screwed into the fourth threaded hole 3421, so that the quincunx knob 334 abuts against the L-shaped plate 33, and the concave frame 34 can be conveniently and fixedly mounted on the L-shaped plate 33. When the screw 333 is screwed out of the fourth threaded hole 3421, the female frame 34 can be unlocked conveniently, so that the female frame 34 can slide along the adjusting groove 331, and the position of the welding head 31 on the female frame 34 can be effectively adjusted conveniently.
Referring to fig. 1 and 4, in order to fix and clamp the square tube and the square plate, so that the welding head 31 can weld the square tube and the square plate, in this embodiment, a clamping mechanism is disposed on one side of the workbench 1 close to the welding head 31, the clamping mechanism includes a fixing plate 4, the fixing plate 4 is fixedly mounted on the workbench 1, a vertical seat 41 is fixedly mounted on one side of the fixing plate 4 away from the workbench 1, the vertical seat 41 is located on one side of the bearing seat 2, a vertical plate 43 is fixedly mounted on one side of the vertical seat 41 through a plurality of fixing bolts 42, and the fixing bolts 42 on the vertical plate 43 are used for supporting the square plate, so that the square plate can be placed on the fixing plate 4.
Simultaneously, it has fixed orifices 48 to run through on this fixed plate 4, it has welding hole 11 to run through on this workstation 1, this fixed orifices 48 and welding hole 11 communicate each other, and this fixed orifices 48 and this welding hole 11 all are located the one side of this riser 43, this fixed orifices 48 and this welding hole 11 all cooperate each other with the electric welding head 31 that sets up in workstation 1 inside, thereby make this electric welding head 31 can stretch into this welding hole 11, weld with the welding department of square plate and other side's pipe.
In order to stably support the square plate and prevent the square plate from falling into the workbench 1 from the welding hole 11 when the square plate is placed, in this embodiment, a first cylinder 5 is fixedly mounted on the bearing surface of the workbench 1, the first cylinder 5 is located on one side of the vertical seat 41 away from the vertical plate 43, a supporting plate 51 is fixedly connected to a piston rod of the first cylinder 5, the supporting plate 51 is located in the fixing hole 48, and the top of the supporting plate 51 is on the same plane as the top of the fixing plate 4.
When starting first cylinder 5, this first cylinder 5's piston rod drive backup pad 51 moves along fixed orifices 48 for backup pad 51 moves the top of welding hole 11, thereby can be convenient for place square board on backup pad 51, then utilize fixing bolt 42's head also to support square board, thereby make square board can place steadily, then place square pipe on fixed plate 4 again, with square pipe along fixed plate 4 move, thereby make square pipe butt on square board.
Simultaneously, in order to be able to firmly butt square pipe on square board, so in this embodiment, still be provided with the centre gripping subassembly on this fixed plate 4, this centre gripping subassembly can be with square pipe butt on square board to can realize the effect of the centre gripping of stabilizing square pipe and square board.
Specifically, referring to fig. 4, in this embodiment, the clamping assembly includes a second cylinder 44, the second cylinder 44 is fixedly mounted on the fixing plate 4, the second cylinder 44 is located at an end of the fixing plate 4 away from the vertical plate 43, a piston rod of the second cylinder 44 is fixedly connected with a clamping block 45, a rubber block 46 is fixedly mounted on a side of the clamping block 45 away from the second cylinder 44, and when the rubber block 46 abuts against the square pipe, the occurrence of scratches on the surface of the square pipe can be reduced.
When needs are with the firm butt of side pipe on square board, start second cylinder 44, the piston rod drive grip block 45 of second cylinder 44 removes along fixed plate 4, grip block 45 drives the one end of rubber block 46 butt at square pipe to fasten the butt of side pipe on one side of square board, thereby can be convenient for stabilize the centre gripping with square pipe and square board, and then make two electric welding heads 31 can effectively weld the butt of square pipe and square board simultaneously.
Preferably, in this embodiment, a plurality of positioning blocks 47 are fixedly installed on a side of the fixing plate 4 away from the workbench 1, and the positioning blocks 47 simultaneously and rapidly position the square tube; and also fixed mounting has a locating piece 47 on this riser 43, and this locating piece 47 also can fix a position square board fast to can make square pipe and square board align more when the butt, and then make the welding of square pipe and square board fastening more together.
Simultaneously, also install guard plate 8 on this workstation 1, this guard plate 8 can produce arc light and welding slag and effectively shelter from when welding to electric welding head 31 to can reduce arc light and welding slag and cause the injury to the staff.
Referring to fig. 2 and 5, in order to continuously convey the welding rod 611 to the welding head 31, so that the welding head 31 can continuously and effectively weld the square tube and the square plate, in the embodiment, two welding rod conveying mechanisms are further disposed on the workbench 1, and the two welding rod conveying mechanisms are simultaneously used for continuously conveying the welding rod 611 to the two welding heads 31, so that the welding head 31 can more effectively weld the welding piece, and the phenomenon that the welding piece has too much welding flux in a local area or too little welding flux in a local area can be further reduced.
Specifically, in the present embodiment, the welding rod conveying mechanism includes a supporting base 6, the supporting base 6 is fixedly installed on one side of the worktable 1, a reel 61 is fixedly installed on a bearing surface of the supporting base 6, and a welding rod 611 is wound inside the reel 61; and a protective box 62 is fixedly mounted on the supporting base 6, a transmission cable 63 is communicated with one side of the protective box 62, which is far away from the winding drum 61, one end of the transmission cable 63, which is far away from the protective box 62, is communicated with the electric welding head 31, and a traction assembly is further arranged in the protective box 62, and the traction assembly draws the welding rod 611 in the winding drum 61 to the transmission cable 63, and then the welding rod 611 is transmitted to the electric welding head 31 along the transmission cable 63, so that the electric welding head 31 can weld the welding piece.
More specifically, referring to fig. 5, in the present embodiment, the traction assembly includes a third servo motor 64, the third servo motor 64 is fixedly installed at one side of the protection box 62, a driving end of the third servo motor 64 penetrates through a side wall of the protection box 62 to extend into the protection box 62, and the driving end of the third servo motor 64 is fixedly connected with a driving gear 641, the driving gear 641 is located inside the protection box 62, and when the third servo motor 64 is started, the driving end of the third servo motor 64 can drive the driving gear 641 to rotate.
Meanwhile, first rotating shafts 65 are also symmetrically and rotatably connected in the protection box 62, first gears 651 are fixedly connected to the two first rotating shafts 65, the two first gears 651 are respectively located on two sides of the driving gear 641, and the two first gears 651 are simultaneously meshed with the driving gear 641; and a first pulling roll 652 is fixedly connected to each of the two first rotating shafts 65, and the two first pulling rolls 652 simultaneously support the welding wire 611.
When the driving gear 641 is driven by the third servo motor 64, the driving gear 641 can drive the first gear 651 to rotate, and the first gear 651 can drive the first rotating shaft 65 to rotate, so that the first pulling roller 652 can pull the welding rod 611.
Meanwhile, referring to fig. 5, in order to provide a more effective drawing effect for the welding rod 611, in the present embodiment, a second rotating shaft 66 is further symmetrically and rotatably connected in the protection box 62, the two second rotating shafts 66 respectively correspond to the two first rotating shafts 65, and the two second rotating shafts 66 are respectively located right above the two first rotating shafts 65.
The two second rotating shafts 66 are both fixedly connected with second gears 661, and the two second gears 661 are respectively engaged with the two first gears 651, so that when the first gears 651 rotate, the first gears 651 can drive the second gears 661 to rotate.
And the two second rotating shafts 66 are fixedly connected with second traction rollers 662, the two second traction rollers 662 correspond to the two first traction rollers 652 respectively so as to abut against the welding rod 611, traction grooves 7 are formed in the surfaces of the two first traction rollers 652 and the surfaces of the two second traction rollers 662, the traction grooves 7 abut against the welding rod 611, and therefore the welding rod 611 can be more effectively pulled.
When the third servo motor 64 is started, the driving end of the third servo motor 64 drives the driving gear 641 to rotate, the driving gear 641 drives the two first gears 651 to rotate simultaneously, the two first gears 651 respectively drive the second gears 661 to rotate, the two first gears 651 can drive the first pulling roll 652 on the first rotating shaft 65 to rotate, and the two second gears 661 can drive the second pulling roll 662 on the second rotating shaft 66 to rotate in the rotating process, so that the first pulling roll 652 and the second pulling roll 662 can simultaneously and effectively pull the welding rod 611.
Preferably, in this embodiment, an auxiliary supporting device is further installed on the working table 1, and the auxiliary supporting device is used for effectively supporting the transmission cable 63, so that the transmission cable 63 can be effectively extended, the situation that the transmission cable 63 is bent to affect the transmission of the welding rod 611 can be reduced, and the welding quality of the weldment can be improved.
Meanwhile, referring to fig. 1, in this embodiment, a control panel 9 is further fixedly mounted on the workbench 1, and the control panel 9 can control the whole electric welding device, so that the electric welding head 31 can automatically and effectively weld the weldment, thereby reducing the phenomenon that the local area solder is too much or too little at the welding part of the weldment, and further improving the welding quality and the welding efficiency of the weldment.
The implementation principle of the double-gun welding equipment with high automation degree is as follows: when needs weld square pipe and square board, start double-gun welding equipment earlier, then the staff is through operation control panel 9, in order to start first cylinder 5, this first cylinder 5's piston rod drive backup pad 51 removes along fixed orifices 48, make backup pad 51 remove the top of welding hole 11, then place square board in backup pad 51, then utilize fixing bolt 42's head and locating piece 47 to support square board, then place square pipe on fixed plate 4 again, square pipe along locating piece 47 butt on square board.
Then start second cylinder 44, the piston rod drive grip block 45 of second cylinder 44 removes along fixed plate 4, and grip block 45 drives the one end of rubber block 46 butt at square pipe to can be convenient for stabilize the centre gripping with square pipe and square board, then restart first cylinder 5, the piston rod drive backup pad 51 of first cylinder 5 resets, makes backup pad 51 keep away from the bottom of square board.
Then the staff operates control panel 9 again to control two electric welding heads 31 automatic movement to square pipe and square board butt joint department, start two electric welding heads 31, slightly touch the butt joint department of square pipe and square board with welding rod 611 on two electric welding heads 31, can be in order to weld square pipe and square board.
Meanwhile, in the welding process, the traction assembly pulls the welding rod 611 in the winding drum 61 to the conveying cable 63, and then the welding rod 611 is conveyed to the welding head 31 along the conveying cable 63, so that the welding rod 611 can be continuously conveyed to the welding head 31, and the two abutted ends of the square pipe and the square plate can be effectively welded.
After the two ends of the square pipe and the square plate are welded, the square pipe and the square plate are rotated by 90 degrees, and then the other two ends of the square pipe and the other two ends of the square plate are welded according to the steps, so that the square pipe and the square plate can be fastened and welded together, and the process of welding the square pipe and the square plate can be completed.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a two-gun welding equipment that degree of automation is high, includes workstation (1), its characterized in that: the symmetry is provided with and is used for carrying out automatic weld's electric welding device to the welding member on workstation (1), electric welding device including set up in bear seat (2) on workstation (1), it has sliding plate (21) to bear seat (2) on through removal subassembly sliding connection, be provided with mount pad (3) on sliding plate (21), be provided with electric welding head (31) through lifting unit on mount pad (3), be provided with on workstation (1) and be used for carrying welding rod (611) the welding rod conveying mechanism of electric welding head (31), still be provided with on workstation (1) and be used for carrying out the fixture of fixed centre gripping to the welding member.
2. The high-automation-degree double-gun welding equipment as claimed in claim 1, wherein: lifting unit includes sliding connection in slide (32) on mount pad (3), be provided with L template (33) on slide (32), be provided with concave type frame (34) through adjusting part on one side of L template (33), electric welding head (31) with concave type frame (34) cooperate, concave type frame (34) upper cover has closed mounting plate (35), it has a plurality of counter sink holes (351) to run through on mounting plate (35), a plurality of third screw hole (341) have been seted up on concave type frame (34), be provided with many on mounting plate (35) and pass counter sink hole (351), and with third screw hole (341) threaded connection's counter sink bolt (36), mount pad (3) still are provided with and are used for the drive slide (32) carry out the gliding driver part that goes up and down.
3. The high-automation-degree double-gun welding equipment as claimed in claim 2, wherein: adjusting part including set up in concave type frame (34) with regulating block (342) between L template (33), seted up on L template (33) with regulating block (342) matched with adjustment tank (331), one side of L template (33) seted up with spacing groove (332) that adjustment tank (331) are linked together, fourth screw hole (3421) have been seted up to one side of regulating block (342), be provided with on regulating block (342) with fourth screw hole (3421) threaded connection's screw rod (333), screw rod (333) pass the one end of spacing groove (332) is connected with plum blossom knob (334).
4. The high-automation-degree double-gun welding equipment as claimed in claim 2, wherein: seted up on mount pad (3) with slide plate (32) matched with spout (37), driver part including rotate connect in second lead screw (38) on the two cell walls of spout (37), second lead screw (38) run through in slide plate (32), run through on slide plate (32) have with second lead screw (321) of second lead screw (38) threaded connection, the top of mount pad (3) is provided with second servo motor (39), the drive end of second servo motor (39) connect in second lead screw (38).
5. The high-automation-degree double-gun welding equipment as claimed in claim 1, wherein: the bearing seat (2) is provided with a sliding groove (22) matched with the sliding plate (21), the moving assembly comprises a first screw rod (23) rotatably connected to the sliding groove (22), the first screw rod (23) penetrates through the sliding plate (21), a first threaded hole (211) in threaded connection with the first screw rod (23) penetrates through the sliding plate (21), one side of the bearing seat (2) is provided with a first servo motor (24), the driving end of the first servo motor (24) is connected to the first screw rod (23), and a guide part is further arranged between the sliding plate (21) and the bearing seat (2).
6. The high-automation-level double-gun welding device according to claim 5, wherein: the guide component comprises guide round rods (25) symmetrically arranged on the bearing seat (2), guide round grooves (212) are symmetrically formed in the sliding plate (21), and the guide round grooves (212) are matched with the guide round rods (25).
7. The high-automation-degree double-gun welding equipment as claimed in claim 1, wherein: fixture including set up in fixed plate (4) on workstation (1), it has fixed orifices (48) to run through on fixed plate (4), run through on workstation (1) have with welding hole (11) that fixed orifices (48) are linked together, one of fixed plate (4) is served and is provided with upright seat (41), one side of standing seat (41) is provided with riser (43) through a plurality of fixing bolt (42), be provided with first cylinder (5) on workstation (1), the piston rod of first cylinder (5) is connected with backup pad (51), backup pad (51) are located the bottom of riser (43), still be provided with the centre gripping subassembly that is used for carrying out the fastening installation to the welding piece on fixed plate (4).
8. The high-automation-level double-gun welding device according to claim 7, wherein: the clamping assembly comprises a second air cylinder (44) arranged on the fixing plate (4), a piston rod of the second air cylinder (44) is connected with a clamping block (45), a rubber block (46) is arranged on the clamping block (45), and positioning blocks (47) are arranged on the fixing plate (4) and the vertical plate (43).
9. The high-automation-degree double-gun welding equipment as claimed in claim 1, wherein: welding rod conveying mechanism including set up in supporting seat (6) on workstation (1), be provided with reel (61) on supporting seat (6), it has welding rod (611) to coil in reel (61), be provided with guard box (62) on supporting seat (6), it is right to be provided with in guard box (62) welding rod (611) carry out the subassembly that pulls, guard box (62) are kept away from one side of reel (61) is connected with and carries cable (63), carry cable (63) connect in electric welding head (31), welding rod (611) along carry cable (63) to stretch out outside electric welding head (31).
10. The high-automation-level twin gun welding apparatus of claim 9, further comprising: the traction assembly comprises a third servo motor (64) arranged on one side of the protection box (62), the driving end of the third servo motor (64) extends into the protection box (62) and is connected with a driving gear (641), the protection box (62) is internally and symmetrically and rotatably connected with first rotating shafts (65), the two first rotating shafts (65) are respectively connected with a first gear (651) meshed with the driving gear (641), the two first rotating shafts (65) are also connected with first traction rollers (652) butted with the welding rods (611), the protection box (62) is also internally and symmetrically and rotatably connected with second rotating shafts (66), the two second rotating shafts (66) are respectively connected with a second gear (661) meshed with the first gear (651), and the two second rotating shafts (66) are respectively connected with a second traction roller (662) butted with the welding rods (611), and the first traction roller (652) and the second traction roller (662) are both provided with traction grooves (7) which are abutted against the welding rods (611).
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