CN112124258A

CN112124258A - Full-automatic car washing equipment and car washing method

Info

Publication number: CN112124258A
Application number: CN202011140940.2A
Authority: CN
Inventors: 曾志乾
Original assignee: Wuhan Ruili Intelligent Equipment Co ltd
Current assignee: Wuhan Ruili Intelligent Equipment Co ltd
Priority date: 2020-10-22
Filing date: 2020-10-22
Publication date: 2020-12-25

Abstract

The invention belongs to the technical field of car washing, and discloses full-automatic car washing equipment and a control method, wherein the full-automatic car washing equipment comprises a transverse brush cleaning mechanism, a first vertical brush cleaning mechanism, an air drying and disinfecting mechanism, an inductor and a controller; the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism are sequentially and linearly arranged; the controller is respectively electrically connected with the inductor, the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism. The transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism are sequentially arranged, and the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism are provided with sensors, the sensors are arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism, and the sensors collect vehicle information and vehicle cleaning conditions from a controller to control the cleaning mechanism to act, so that the omnibearing automatic intelligent cleaning and air drying, disinfecting and deodorizing of the vehicle are realized; meanwhile, the condition that the surface of the vehicle is damaged can be effectively avoided by adjusting the distance between the cleaning equipment and the vehicle body.

Description

Full-automatic car washing equipment and car washing method

Technical Field

The invention belongs to the technical field of car washing, and particularly relates to full-automatic car washing equipment and a car washing method.

Background

With the deep development of national economy and the improvement of living standard of people, vehicles become important tools for production operation of various industries, and vehicle washing service also becomes necessary service. For example, in the field of urban garbage cleaning, a sanitation vehicle is generally required to be used for transporting and treating urban garbage, and the sanitation vehicle brings convenience to garbage cleaning and how to conveniently and quickly clean the sanitation vehicle also becomes a difficult problem to be solved.

At present, some car washing machines are applied in the market, and mainly adopt a semi-manual and semi-automatic mode, but the labor intensity of manual cleaning is high and the cleaning efficiency is low; in addition, the frequency of car washing of different users is different, and according to research, if the car is not washed for more than half a month, the car cannot be washed cleanly by ordinary non-contact washing; in addition, because the types of vehicles are complex, the types of the vehicles are more, the difference of the appearance contour size of the vehicles is larger, the traditional mechanical brush cleaning cannot adapt to the situation, parts which cannot be cleaned and vehicle types which cannot be adapted frequently occur, brush clamping and brush hanging sites occur, and even equipment or vehicles are damaged; in addition, for sanitation vehicles, the sanitation vehicles need to be disinfected and deodorized after being cleaned, but the existing disinfection and deodorization mode needs to be operated manually, so that the health of workers is greatly damaged.

Disclosure of Invention

The invention aims to provide full-automatic vehicle washing equipment and a control method, which are used for solving the technical problems that the existing semi-manual and semi-automatic cleaning mode is low in cleaning efficiency and even can damage vehicles.

In order to achieve the purpose, the invention adopts the following technical scheme:

a fully automatic vehicle washing apparatus, comprising: the device comprises a transverse brush cleaning mechanism, a first vertical brush cleaning mechanism, an air drying and disinfecting mechanism, a sensor and a controller;

the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism are sequentially and linearly arranged; the inductors are respectively arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism; the controller is respectively electrically connected with the inductor, the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the air drying and disinfecting mechanism.

Further, the full-automatic car washing equipment further comprises: the second immediately brushes wiper mechanism, the second immediately brush wiper mechanism with first immediately brush wiper mechanism structure is the same, the second immediately brushes wiper mechanism sets up first immediately brush wiper mechanism with between the air-dry disinfection mechanism, and with the controller electricity is connected.

Further, the horizontal brush cleaning mechanism includes: the device comprises a first rack, a lifting device, a first cleaning device and a first water spraying device;

the first machine frame comprises a first upright post, a second upright post and a supporting cross rod, and the supporting cross rod is respectively connected with the top ends of the first upright post and the second upright post; the first water spraying device is arranged on one side, opposite to each other, of the first stand column and the second stand column, the lifting device is arranged on the first rack, and the first cleaning device is connected with the lifting device;

the lifting device, the first cleaning device and the first water spraying device are electrically connected with the controller respectively.

Further, the lifting device comprises a first swinging device and an electric cylinder; the first swinging device comprises a first swinging arm, a second swinging arm and a first cross arm, two ends of the first cross arm are respectively connected with the first swinging arm and the second swinging arm, the first swinging arm is rotatably connected with the first upright post, and the second swinging arm is rotatably connected with the second upright post; the electric cylinder comprises a first electric cylinder and a second electric cylinder, the first electric cylinder is arranged on the first upright post, an output shaft of the first electric cylinder is connected with the first swing arm, the second electric cylinder is arranged on the second upright post, and an output shaft of the second electric cylinder is connected with the second swing arm;

the first cleaning device comprises a first cleaning brush and a first motor, the first cleaning brush comprises a first rotating shaft and a first rolling brush head, the first rolling brush head is sleeved on the first rotating shaft, and two ends of the first rotating shaft are respectively in rotating connection with the first swing arm and the second swing arm; the first motor is arranged at one end, close to the first cleaning brush, of the second swing arm, and an output shaft of the first motor is in transmission connection with the first rotating shaft; the outer side of the first cleaning brush is also provided with a first waterproof cover, the first waterproof cover is provided with a connecting cross rod, and two ends of the connecting cross rod are respectively connected with the first swing arm and the second swing arm;

the first water spraying device comprises a first water spraying pipe, a second water spraying pipe and a third water spraying pipe, the first water spraying pipe is arranged on the inner side of the first upright post, the second water spraying pipe is arranged on the inner side of the second upright post, the first water spraying pipe and the second water spraying pipe are arranged opposite to each other, and two ends of the third water spraying pipe are respectively connected with the first water spraying pipe and the second water spraying pipe to form a communication pipeline; and the first water spraying pipe, the second water spraying pipe and the third water spraying pipe are also provided with a plurality of nozzles.

Further, the first vertical brush cleaning mechanism comprises a second rack, a first cleaning assembly and a second cleaning assembly;

the second frame comprises a third upright post and a fourth upright post, the first cleaning assembly is arranged on the third upright post, the second cleaning assembly is arranged on the fourth upright post, and the second cleaning assembly has the same structure as the first cleaning assembly; the first cleaning assembly and the second cleaning assembly are electrically connected with the controller respectively.

Furthermore, the first cleaning assembly comprises a second swinging device, a second cleaning device and a second water spraying device, the second swinging device is installed on the third upright post, and the second cleaning device and the second water spraying device are both installed on the second swinging device.

Furthermore, the second swing device comprises a central rotating shaft, a third swing arm, a fourth swing arm and a second motor, two ends of the central rotating shaft are respectively hinged to the third upright post, and the third swing arm and the fourth swing arm are respectively installed on the central rotating shaft; the second motor is mounted on the third swing arm, a bearing seat is arranged on the third upright post, a gear plate is arranged on the bearing seat, and the second motor is meshed with the gear plate to drive the third swing arm and the fourth swing arm to swing;

the second cleaning device comprises a second cleaning brush and a third motor, the second cleaning brush comprises a second rotating shaft and a second rolling brush head, the second rolling brush head is sleeved on the second rotating shaft, and two ends of the second rotating shaft are respectively and rotatably connected with the third swing arm and the fourth swing arm; the third motor is arranged at one end of the third swing arm close to the second cleaning brush, and an output shaft of the third motor is in transmission connection with the second rotating shaft; a second waterproof cover is further arranged on the outer side of the second cleaning brush and is installed on the third stand column;

the second water spraying device comprises a fourth water spraying pipe and a plurality of nozzles, the fourth water spraying pipe is arranged along the axis direction of the central rotating shaft, and the nozzles are arranged on the fourth water spraying pipe at intervals.

Further, air-dry disinfection mechanism includes: a third frame, a disinfection device and an air drying device;

the sterilizing device is arranged on one side of the third rack; the third rack comprises a fifth upright post and a sixth upright post, the air drying device comprises a first air drying component and a second air drying component, the first air drying component is arranged on the fifth upright post, the second air drying component is arranged on the sixth upright post, and the first air drying component and the second air drying component are arranged opposite to each other and have the same structure;

the sterilizing device and the air drying device are respectively electrically connected with the controller.

Further, the first air drying assembly comprises: the air knife, the plurality of guide assemblies and the fourth motor; the plurality of guide assemblies are arranged on the fifth upright post at intervals, the air knife is connected with each guide assembly, the fourth motor is arranged on the fifth upright post, and the output end of the fourth motor is connected with one of the guide assemblies;

the air knife comprises an air knife body, a plurality of air conveying pipes arranged at one side of the air knife body at intervals and a plurality of air outlets uniformly distributed at the other side of the air knife body; the air knife body is connected with each guide assembly, and the air outlet direction of the air outlet is opposite to the cleaning vehicle;

the guide assembly connected to an output terminal of the fourth motor includes: one end of the first guide rod is connected with the air knife; the output end of the fourth motor is provided with a gear, the gear is meshed with the gear, and one end of the gear is connected with the first guide rod; the first V-shaped guide wheel is arranged on the fifth upright post, sliding grooves are formed in the first V-shaped guide wheel, and the first guide rod can slide in the sliding grooves; the fourth motor controls the gear rack to drive the air knife to slide along the axial direction of the first guide rod;

the guide assembly outside the guide assembly connected with the output end of the driving motor specifically comprises: a second guide rod and a second V-shaped guide wheel; one end of the second guide rod is connected with the air knife, the second V-shaped guide wheel is arranged on the fifth upright post, a sliding groove is formed in the second V-shaped guide wheel, and the second guide rod can slide on the sliding groove;

the disinfection device comprises a disinfectant spray pipe and a deodorant spray pipe, the disinfectant spray pipe and the deodorant spray pipe are arranged on one side of the third rack in parallel in a U shape, a plurality of nozzles are arranged on the disinfectant spray pipe and the deodorant spray pipe at intervals, and one ends of the disinfectant spray pipe and the deodorant spray pipe are respectively and sequentially connected with a jet mixer, a dosing device and a high-pressure water pump; the water spraying direction of the nozzle is opposite to the vehicle cleaning direction.

Furthermore, the inductor comprises a plurality of ultrasonic inductors, a laser range finder, a limit switch and a photoelectric switch; the ultrasonic sensor is arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, the laser range finder is arranged on the transverse brush cleaning mechanism and the air drying and disinfecting mechanism, the limit switch is arranged on the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, and the photoelectric switch is arranged on the air drying and disinfecting mechanism;

the controller comprises a main controller and a plurality of sub-controllers, the main controller is electrically connected with the plurality of sub-controllers respectively, and the plurality of sub-controllers are arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism, the second vertical brush cleaning mechanism and the air drying and disinfecting mechanism respectively; wherein, the controller is a PLC controller.

The invention also provides a full-automatic car washing method applied to the full-automatic car washing equipment, which comprises the following steps:

the sensor detects whether a vehicle enters a cleaning area;

when a vehicle enters a cleaning area, the controller controls the transverse brush cleaning mechanism and the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism to act to clean the vehicle;

after the cleaning is finished, the controller controls the air drying and sterilizing mechanism to perform air drying, sterilizing and deodorizing on the vehicle.

Further, the controller controlling the transverse brush cleaning mechanism to clean the vehicle includes:

the ultrasonic sensor detects whether a vehicle enters a cleaning area of the transverse brush cleaning mechanism;

when a vehicle is detected to enter a cleaning area of the transverse brush cleaning mechanism, the controller controls the first electric cylinder and the second electric cylinder to stretch and push the first cleaning brush to a cleaning position, the first motor is controlled to drive the first cleaning brush to rotate at a high speed towards the driving direction, and meanwhile, the first water spray pipe, the second water spray pipe and the third water spray pipe uniformly spray a cleaning agent to the first cleaning brush and the vehicle body so as to realize full-automatic cleaning of the top of the vehicle;

the controller collects current changes of the first motor and controls the first electric cylinder and the second electric cylinder to act to adjust the distance between the first cleaning brush and the roof by combining measurement data of the laser range finder on the roof profile.

Further, the washing step when the vehicle passes through first upright brush wiper mechanism and second upright brush wiper mechanism is the same, controller control first upright brush wiper mechanism washs the vehicle and includes:

the controller controls the two groups of second cleaning brushes to move towards the middle relatively, and simultaneously controls the two groups of second cleaning brushes to be at initial positions by combining with a limit switch arranged on the central rotating shaft;

when the ultrasonic sensor detects that the vehicle enters a cleaning area of the first vertical brush cleaning mechanism, the controller controls the two groups of second cleaning brushes to rotate at a high speed, and meanwhile, the fourth water spray pipe uniformly sprays cleaning agents to the two groups of second cleaning brushes to clean the vehicle body of the vehicle;

the controller controls the second motor to drive the two groups of second cleaning brushes to move relatively or back to back by collecting the current change of the second motor so as to adjust the distance between the two groups of second cleaning brushes and the vehicle body.

Further, after the washing is accomplished, the controller control air-dries disinfection mechanism and carries out air-drying disinfection deodorization to the vehicle and includes:

when the photoelectric switch senses that the cleaning vehicle enters an air drying area, the controller controls the fourth motor to drive the air knife to stretch to an initial position, a plurality of compressed air electromagnetic valves respectively arranged in the fifth upright column and the sixth upright column are opened to control the air knife to spray high-speed compressed air, the fourth motor and the gear rack transmission mechanism control the air knife to stretch, and meanwhile, the vehicle body is blown and dried according to the measuring distance of the ultrasonic distance meter;

and the disinfectant spraying pipeline and the deodorant spraying pipeline are controlled to spray disinfectant and deodorant respectively so as to realize disinfection and deodorization of the vehicle.

The invention has the beneficial effects that: the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism, the second vertical brush cleaning mechanism and the air drying and disinfecting mechanism are sequentially arranged, and after a vehicle enters a cleaning area, the sensors arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism are sequentially arranged, and the PLC controller is used for collecting information of the vehicle and cleaning conditions of the vehicle to control the cleaning mechanism to act, so that the vehicle is automatically and intelligently cleaned in an all-round manner; then the air-drying and disinfecting mechanism is controlled to act by an inductor arranged on the air-drying and disinfecting mechanism and the information of the vehicle collected from the PLC controller so as to realize air-drying, disinfecting and deodorizing of the vehicle; meanwhile, the distance between the cleaning equipment and the vehicle body is adjusted in time by collecting the current change in the driving motor, so that the condition of damaging the surface of the vehicle can be effectively avoided.

Drawings

FIG. 1 is a schematic structural view of a fully automatic car washing apparatus according to the present invention;

FIG. 2 is a schematic view showing the structure of a horizontal brush cleaning mechanism according to the present invention;

FIG. 3 is a schematic structural view of a first vertical brush cleaning mechanism according to the present invention;

FIG. 4 is a schematic view of the mechanism of the air drying and sterilizing mechanism of the present invention;

FIG. 5 is a flow chart of a fully automatic car washing control method according to the present invention.

In the figure: 1-horizontal brush cleaning mechanism; 2-a first vertical brush cleaning mechanism; 3-air drying and sterilizing mechanism; 4-a second vertical brush cleaning mechanism; 4-a first frame; 5-a first upright; 6-a second upright post; 7-a support rail; 8-a first swing arm; 9-a second swing arm; 10-a first cross arm; 11-a first electric cylinder; 12-a second electric cylinder; 13-a first cleaning brush; 14-a first electric machine; 15-a first rotating shaft; 16-a first rolling brush head; 17-a first waterproof cover; 18-a first sprinkler pipe; 19-a second sprinkler pipe; 20-a third spray pipe; 21-a second frame; 22-a third upright; 23-a fourth column; 24-a central rotating shaft; 25-a third swing arm; 26-a fourth swing arm; 27-a second motor; 28-a second cleaning brush; 29-a third motor; 30-a second rotating shaft; 31-a second rolling brush head; 32-a second waterproof cover; 33-a fourth sprinkler pipe; 34-a third frame; 35-a fifth column; 36-a sixth column; 37-air knife; 38-a guide assembly; 39-a fourth motor; 40-air knife body; 41-gas transmission pipe; 42-air outlet; 43-a first guide bar; 44-a rack; 45-gear; 46-first V-shaped guide wheel; 47-a second guide bar; 48-a second V-shaped guide wheel; 49-disinfectant spray tube; 50-deodorant spray tube.

Detailed Description

The invention is further described with reference to the following figures and specific embodiments.

Example one

As shown in fig. 1 to 4, a fully automatic car washing apparatus includes: the device comprises a transverse brush cleaning mechanism 1, a first vertical brush cleaning mechanism 2, an air drying and disinfecting mechanism 3, a sensor and a controller;

the transverse brush cleaning mechanism 1, the first vertical brush cleaning mechanism 2 and the air drying and disinfecting mechanism 3 are sequentially and linearly arranged; preferably, the full-automatic car washing equipment further comprises a first beam and a second beam, the first beam and the second beam are arranged in parallel, and the transverse brush cleaning mechanism 1, the first vertical brush cleaning mechanism 2 and the air drying and disinfecting mechanism 3 are fixed between the first beam and the second beam; the inductors are respectively arranged on the transverse brush cleaning mechanism 1, the first vertical brush cleaning mechanism 2 and the air drying and disinfecting mechanism 3; the controller is respectively and electrically connected with the inductor, the transverse brush cleaning mechanism 1, the first vertical brush cleaning mechanism 2 and the air drying and disinfecting mechanism 3.

The full-automatic vehicle washing equipment in the embodiment of the invention is mainly applied to the cleaning work of sanitation vehicles, and can be also applied to the cleaning work of other vehicles, which is not limited specifically.

According to the embodiment of the invention, the transverse brush cleaning mechanism 1, the first vertical brush cleaning mechanism 2 and the air drying and disinfecting mechanism 3 are sequentially arranged, and after a vehicle enters a cleaning area, the vehicle information and the vehicle cleaning condition are collected by the sensors and the controllers which are arranged on the transverse brush cleaning mechanism 1 and the first vertical brush cleaning mechanism 2 in sequence to control the cleaning mechanism to act, so that the vehicle is automatically and intelligently cleaned in an all-round way; then the sensor and the controller arranged on the air-drying and sterilizing mechanism 3 collect the information of the vehicle to control the action of the air-drying and sterilizing mechanism 3, so as to realize the air-drying, sterilizing and deodorizing of the vehicle; meanwhile, the distance between the cleaning equipment and the vehicle body is adjusted in time by collecting current change, so that the condition of damaging the surface of the vehicle can be effectively avoided.

As a preferred embodiment of the present invention, the fully automatic car washing apparatus further comprises: the second immediately brushes wiper mechanism 4, the second immediately brush wiper mechanism 4 with first immediately brush wiper mechanism 2 structure is the same, second immediately brush wiper mechanism 4 sets up first immediately brush wiper mechanism 2 with between the air-dry disinfection mechanism 3, and with the controller electricity is connected.

In the embodiment of the invention, the sensors comprise a plurality of ultrasonic sensors, laser range finders, limit switches and photoelectric switches; the ultrasonic sensor is arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, the laser range finder is arranged on the transverse brush cleaning mechanism and the air drying and disinfecting mechanism, the limit switch is arranged on the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, and the photoelectric switch is arranged on the air drying and disinfecting mechanism; the controller comprises a main controller and a plurality of sub-controllers, the main controller is electrically connected with the plurality of sub-controllers respectively, and the plurality of sub-controllers are arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism, the second vertical brush cleaning mechanism and the air drying and disinfecting mechanism respectively; wherein, the controller is a PLC controller.

In the embodiment of the present invention, preferably, the horizontal brush cleaning mechanism 1 includes: the device comprises a first rack, a lifting device, a first cleaning device and a first water spraying device; the first machine frame comprises a first upright post 5, a second upright post 6 and a supporting cross rod 7, wherein the supporting cross rod 7 is respectively connected with the top ends of the first upright post 5 and the second upright post 6; the first water spraying device is arranged on one side of the first upright post 5, which is opposite to the second upright post 6, the lifting device is arranged on the first rack, and the first cleaning device is connected with the lifting device; the lifting device, the first cleaning device and the first water spraying device are electrically connected with the controller respectively; the controller controls the lifting device to drive the first cleaning device to swing up and down by acquiring signals of the sensor and current changes of the lifting device so as to realize automatic intelligent cleaning of the vehicle.

In the embodiment of the present invention, preferably, the lifting device includes a first swing device and an electric cylinder; the first swing device comprises a first swing arm 8, a second swing arm 9 and a first cross arm 10, two ends of the first cross arm 10 are respectively connected with the first swing arm 8 and the second swing arm 9, the first swing arm 8 is rotatably connected with the first upright post 5, and the second swing arm 9 is rotatably connected with the second upright post 6; the electric cylinder comprises a first electric cylinder 11 and a second electric cylinder 12, the first electric cylinder 11 is arranged on the first upright post 5, an output shaft of the first electric cylinder 11 is connected with the first swing arm 8, the second electric cylinder 12 is arranged on the second upright post 6, and an output shaft of the second electric cylinder 12 is connected with the second swing arm 9. In order to improve the stability of the swing device, it is preferable that the swing device further includes: the two ends of the second cross arm are respectively connected with the first swing arm 8 and the second swing arm 9, and the two ends of the third swing arm are respectively connected with the first cross arm 10 and the second cross arm. When the device works, the controller controls the first electric cylinder 11 and the second electric cylinder 12 to perform stretching action so as to drive the swinging device to swing up and down. The first cleaning device comprises a first cleaning hairbrush 13 and a first motor 14, the first cleaning hairbrush 13 comprises a first rotating shaft 15 and a first rolling brush head 16, the first rolling brush head 16 is sleeved on the first rotating shaft 15, and preferably, brush wires of the first rolling brush head 16 are woven by high polymer nylon wires, so that the first cleaning hairbrush has the advantages of corrosion resistance, ageing resistance, wear resistance and the like, and has a good water-containing effect; meanwhile, the top ends of the brush wires are in a flower shape, so that the stain removing effect is improved, paint outside the vehicle can be protected from being damaged, and two ends of the first rotating shaft 15 are respectively in rotating connection with the first swing arm 8 and the second swing arm 9; the first motor 14 is arranged at one end of the second swing arm 9 close to the first cleaning brush 13, and an output shaft of the first motor 14 is in transmission connection with the first rotating shaft 15; when the cleaning device works, the first motor 14 drives the first rotating shaft 15 to rotate at a high speed, so that the sanitation vehicle is quickly cleaned. Preferably, a first waterproof cover 17 is further arranged on the outer side of the first cleaning brush 13, a connecting cross rod is arranged on the first waterproof cover 17, and two ends of the connecting cross rod are respectively connected with the first swing arm 8 and the second swing arm 9; preferably, the first waterproof cover 17 is an aluminum alloy waterproof cover, so that the cleaning brush 4 can be effectively prevented from splashing sewage around to pollute the environment when rotating at a high speed. Preferably, the first water spraying device comprises a first water spraying pipe 18, a second water spraying pipe 19 and a third water spraying pipe 20, specifically, the first water spraying pipe 18, the second water spraying pipe 19 and the third water spraying pipe 20 are made of stainless steel pipes, the first water spraying pipe 18 is arranged inside the first upright post 5, the second water spraying pipe 19 is arranged inside the second upright post 6, the first water spraying pipe 18 and the second water spraying pipe 19 are arranged opposite to each other, and two ends of the third water spraying pipe 20 are respectively connected with the first water spraying pipe 18 and the second water spraying pipe 19 to form a communicating pipeline; the first spray pipe 18, the second spray pipe 19 and the third spray pipe 20 are further provided with a plurality of nozzles, preferably stainless steel nozzles. Specifically, the bottom ends of the first spray pipe 18 and the second spray pipe 19 are respectively connected with an external water supply device to provide a cleaning water source for the water spray device. During operation, open the control flap who locates

first spray pipe

18 and 19 bottoms of second spray pipe, make outside cleaner enter into inside the pipeline to through the nozzle of locating on the third spray pipe 18 to first washing brush 13 sprays the cleaner, and locate the nozzle on first spray pipe 18 and the second spray pipe 19 and spray the cleaner to the automobile body, in order to dissolve the spot that dilutes the vehicle surface, improve the cleaning performance.

In the embodiment of the present invention, preferably, the sensor includes an ultrasonic sensor and a plurality of laser range finders, and the ultrasonic sensor is disposed on the first rack and is configured to detect whether a vehicle to be cleaned enters a vehicle cleaning area; of course, it is understood that the ultrasonic sensor may be disposed at any position of the frame, as long as it can detect the position information of the vehicle entering the cleaning area, and is not limited; the laser range finders are arranged on the supporting cross rod 7 and used for measuring and profiling the contour of the cleaned vehicle. When the vehicle top profile measuring device works, the laser range finder measures and scans the vehicle top profile and transmits the measurement result to the controller; preferably, the controller is a PLC controller, more preferably, a frequency converter is arranged in the PLC controller and used for collecting current changes of the first motor 14, and in combination with measured data of the plurality of laser range finders on the top contour of the vehicle, the frequency converter controls the telescopic electric cylinder to drive the swinging device to move, so that a proper distance between the first cleaning brush 13 and the top contour of the vehicle is ensured, cleaning of any vehicle type is achieved, protruding parts on the top of the vehicle can be automatically avoided, and damage to equipment and the vehicle is avoided.

In the embodiment of the present invention, preferably, in order to balance the weight of the first cleaning brush 13, the horizontal brush cleaning mechanism 1 further includes: the counter weight subassembly, the counter weight subassembly includes first balancing weight and second balancing weight, first balancing weight and second balancing weight are located respectively

first stand

5 and 6 bottoms of second stand to through counter weight rope and fixed pulley respectively with

first swing arm

8 and 9 distances of second swing arm first belt cleaning device's one end is connected, and is preferred, the counter weight rope is wire rope.

As a preferred embodiment of the present invention, the first vertical brush cleaning mechanism 2 includes a second frame 21, a first cleaning assembly and a second cleaning assembly; the second frame 21 comprises a third upright column 22 and a fourth upright column 23, the first cleaning assembly is mounted on the third upright column 22, the second cleaning assembly is mounted on the fourth upright column 23, and the second cleaning assembly has the same structure as the first cleaning assembly; the first cleaning assembly and the second cleaning assembly are electrically connected with the controller respectively.

In the embodiment of the present invention, preferably, the first cleaning assembly includes a second oscillating device, a second cleaning device and a second water spraying device, the second oscillating device is installed on the third upright 22, and the second cleaning device and the second water spraying device are both installed on the second oscillating device.

In the embodiment of the present invention, the second swing device includes a central rotating shaft 24, a third swing arm 25, a fourth swing arm 26 and a second motor 27, two ends of the central rotating shaft 24 are respectively hinged to the third upright 22, and the third swing arm 25 and the fourth swing arm 26 are respectively mounted on the central rotating shaft 24; the second motor 27 is mounted on the third swing arm 25, the third upright post 22 is provided with a bearing seat, the bearing seat is provided with a gear plate, and the second motor 27 is engaged with the gear plate to drive the third swing arm 25 and the fourth swing arm 26 to swing; in order to improve the stability of the swing device, preferably, the swing device further comprises: the both ends of bracing piece respectively with third swing arm 25 and fourth swing arm 26 are connected, still be equipped with the connecting rod on the bracing piece, the one end of connecting rod with central pivot 24 is connected. Preferably, the second cleaning device comprises a second cleaning brush 28 and a third motor 29, the second cleaning brush 28 comprises a second rotating shaft 30 and a second rolling brush head 31, and preferably, the brush filaments of the second rolling brush head 31 are woven by high-molecular nylon filaments, so that the water-containing cleaning brush has the advantages of corrosion resistance, ageing resistance, wear resistance and the like, and has a good water-containing effect; meanwhile, the top ends of the brush wires are in a flower shape, so that the stain removing effect is improved, and meanwhile, the paint outside the vehicle can be protected from being damaged; the second rolling brush head 31 is sleeved on the second rotating shaft 30, and two ends of the second rotating shaft 30 are respectively connected with the third swing arm 25 and the fourth swing arm 26 in a rotating manner; the third motor 29 is arranged at one end of the third swing arm 25 close to the second cleaning brush 28, and an output shaft of the third motor 29 is in transmission connection with the second rotating shaft 30; a second waterproof cover 32 is further arranged outside the second cleaning brush 28, and the second waterproof cover 32 is installed on the third upright column 22; preferably, the second waterproof cover 32 includes a first support frame, a second support frame and a waterproof panel, the first support frame and the second support frame are installed on the third upright 22, and the waterproof panel is installed on the first support frame and the second support frame; the second waterproof cover 32 is made of aluminum alloy, so that the second cleaning brush 28 can be effectively prevented from splashing sewage to pollute the environment when rotating at a high speed.

In the embodiment of the present invention, it is noted that the cleaning brush of the first cleaning assembly and the cleaning brush of the second cleaning assembly are vertically arranged between the third upright and the fourth upright, and the rotation directions of the cleaning brushes are opposite to each other during operation. For example, the cleaning brush of the first cleaning assembly may rotate leftwards, and the cleaning brush of the second cleaning assembly may rotate rightwards, or other rotation directions may be used, without limitation.

In the embodiment of the present invention, it is preferable that the second water spraying device includes a fourth water spraying pipe 33 and a plurality of nozzles, and it is preferable that the fourth water spraying pipe 33 is made of a stainless steel pipe; the fourth water spraying pipes 33 are distributed along the axial direction of the central rotating shaft 24, and a plurality of nozzles are arranged on the fourth water spraying pipes 33 at intervals; specifically, the spraying direction of the nozzle is opposite to the second cleaning brush, fan-shaped water mist is sprayed out, and the efficient cleaning agent is uniformly sprayed on the second cleaning brush.

In the embodiment of the present invention, it is preferable that the second rack 21 further includes a beam connecting the third upright 22 and the fourth upright 23, the sensor includes a plurality of ultrasonic sensors and a limit switch, and the plurality of ultrasonic sensors are disposed on the beam, and it should be understood that the plurality of ultrasonic sensors may also be disposed at other positions on the second rack 21, as long as the position information of the vehicle entering the cleaning area can be detected, which is not limited; the limit switches are disposed on the third column 22 and/or the fourth column 23, but it should be understood that the limit switches may be disposed at other positions of the second frame 21, as long as the position information of the vehicle can be detected, and the limit switches are not limited. The ultrasonic sensor and the limit switch sense the position information of the cleaning vehicle and the initial position of the second cleaning brush 28, and can effectively control the limit position of the swing device.

In the embodiment of the present invention, preferably, the controller is a PLC controller, and the PLC controller is disposed on the third column 22 and/or the fourth column 23, but it should be understood that the PLC controller may also be disposed at other positions of the second frame 21, as long as the PLC controller can be electrically connected to the sensing device, the first cleaning assembly and the second cleaning assembly, and the PLC controller is not limited thereto. The PLC controller specifically comprises an SIMATICS7300PLC, a control module, a servo controller and a frequency converter, wherein the SIMATIC S7300PLC system is established on an open-type structure network environment, and an open system which meets industrial standards is used for system design, so that the system is easy to expand and upgrade; the frequency converter drives the servo motor to drive the third swing arm and the fourth swing arm to rotate back and forth according to the current change of the driving motor, and automatic and accurate profiling cleaning of the surface of the vehicle is achieved.

As a preferred embodiment of the present invention, the air drying sterilizing mechanism includes: a third housing 34, a sterilizing unit and an air drying unit; the sterilizing device is arranged at one side of the third frame 34; the third rack comprises a fifth upright column 35 and a sixth upright column 36, the air drying device comprises a first air drying component and a second air drying component, the first air drying component is arranged on the fifth upright column 35, the second air drying component is arranged on the sixth upright column 36, and the first air drying component and the second air drying component are arranged opposite to each other and have the same structure; the sterilizing device and the air drying device are respectively electrically connected with the controller.

In an embodiment of the present invention, preferably, the first seasoning assembly includes: an air knife 37, a plurality of guide assemblies 38, and a fourth motor 39; a plurality of guide assemblies 38 are arranged on the fifth upright post 35 at intervals, the air knife 37 is respectively connected with each guide assembly 38, the fourth motor 39 is arranged on the fifth upright post 35, and the output end of the fourth motor 39 is connected with one of the guide assemblies 38; preferably, the air knife 37 may be a high-pressure jet air knife and has a height of 2700mm, and the air knife includes an air knife body 40, a plurality of air pipes 41 arranged at intervals on one side of the air knife body 40, and a plurality of air outlets 42 uniformly arranged on the other side of the air knife body 40; the air knife body 40 is connected with each guide component 38, and the air outlet direction of the air outlet 42 is opposite to the cleaning vehicle; the guide assembly 38 connected to the output of the fourth motor 39 includes: a first guide rod 43, one end of the first guide rod 43 being connected to the air knife 37; a gear 45 is arranged at the output end of the fourth motor 39, the gear 44 is meshed with the gear 45, and one end of the gear 44 is connected with the first guide rod 43; the first V-shaped guide wheel 46, the first V-shaped guide wheel 46 is arranged on the fifth upright column 35, the first V-shaped guide wheel 46 is provided with sliding grooves, and the first guide rod 43 can slide in the sliding grooves; specifically, the first V-shaped guide wheels 46 are 3 guide wheels arranged in a triangular shape, the guide wheels are respectively arranged on the fifth support 35, and a V-shaped included angle formed between the three guide wheels is 60 degrees; the fourth motor 39 controls the rack and pinion to drive the air knife 37 to slide along the axial direction of the first guide rod 43; the guiding component outside the guiding component 38 connected to the output end of the fourth motor 39 specifically includes: a second guide bar 47 and a second V-shaped guide wheel 48; one end of the second guide rod 47 is connected to the air knife 37, the second V-shaped guide wheel 48 is disposed on the fifth upright post 35, a sliding groove is disposed on the second V-shaped guide wheel 48, and the second guide rod 47 can slide on the sliding groove.

In the embodiment of the present invention, the preferred disinfection device includes a disinfectant spray pipe 49 and a deodorant spray pipe 50, specifically, the deodorant spray pipe 49 and the deodorant spray pipe 50 are stainless steel pipes, the disinfectant spray pipe 49 and the deodorant spray pipe 50 are arranged in parallel in a U shape on one side of the third rack 34, a plurality of nozzles are arranged on the disinfectant spray pipe 49 and the deodorant spray pipe 50 at intervals, and the nozzles 7 may be high-pressure stainless steel nozzles; a plurality of connecting rods are arranged on the deodorant spray pipe 49 and the deodorant spray pipe 50, and one ends of the connecting rods are connected with the third rack 34; one end of the disinfectant spraying pipe 49 and one end of the deodorant spraying pipe 50 are respectively connected with a jet flow mixer, a dosing device and a high-pressure water pump in sequence; the water spraying direction of the nozzle is opposite to the vehicle cleaning direction. During operation, the high-pressure stainless steel nozzle sprays fan-shaped water mist, the precision of the water mist can be 50um micro mist, and the micro mist has strong adhesive force, so that the disinfectant and the deodorant are firmly attached to the surface of the swept and air-dried vehicle body, and the aim of disinfection and deodorization can be fulfilled. Wherein, the disinfectant can adopt chloride ion disinfectant, and has a continuous disinfection effect of 3000 seconds.

In the embodiment of the present invention, preferably, the sensor includes an ultrasonic distance meter and a plurality of photoelectric switches, and the ultrasonic distance meter is disposed on one side of the fifth vertical column 35 and/or the sixth vertical column 36, and is configured to measure a distance between the air drying device and a vehicle to be cleaned; the third rack 34 further comprises a cross beam, and a plurality of photoelectric switches are arranged on the cross beam at intervals and used for detecting whether the cleaning vehicle enters an air drying area; preferably, the controller is a PLC controller, and the PLC controller is disposed on the fifth column 35 and/or the sixth column 36, wherein the PLC controller is composed of a SIMATIC S7300PLC, a control module, and a servo driver, and realizes automatic and accurate profiling cleaning of the vehicle side profile according to a signal acquired by the sensing device; the SIMATIC S7300PLC system is established in the network environment with an open structure, and the system is designed by using an open system which meets the industrial standard, so that the system is easy to expand and upgrade.

Referring to fig. 5, the present invention further provides a full-automatic car washing control method applied to the above full-automatic car washing apparatus, including the following steps:

s1, detecting whether a vehicle enters a cleaning area by the sensor;

s2, when a vehicle enters a cleaning area, the controller controls the transverse brush cleaning mechanism and the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism to act to clean the vehicle;

in an embodiment of the present invention, the controller controlling the horizontal brush washing mechanism to wash the vehicle includes:

In an embodiment of the present invention, the cleaning steps of the vehicle passing through the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism are the same, and the controlling the first vertical brush cleaning mechanism by the controller to clean the vehicle includes:

And S3, after the cleaning is finished, the controller controls the air-drying and disinfecting mechanism to air-dry, disinfect and deodorize the vehicle.

In an embodiment of the present invention, after the cleaning is completed, the controlling, by the controller, the air-drying sterilizing mechanism to perform air-drying sterilization and deodorization on the vehicle includes:

According to the embodiment of the invention, the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism, the second vertical brush cleaning mechanism and the air drying and disinfecting mechanism are sequentially arranged, and after a vehicle enters a cleaning area, the vehicle sequentially passes through the sensors arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, and the PLC acquires the information of the vehicle and the cleaning condition of the vehicle to control the cleaning mechanism to act, so that the omnibearing automatic intelligent cleaning of the vehicle is realized; then the air-drying and disinfecting mechanism is controlled to act by an inductor arranged on the air-drying and disinfecting mechanism and the information of the vehicle collected from the PLC controller so as to realize air-drying, disinfecting and deodorizing of the vehicle; meanwhile, the distance between the cleaning equipment and the vehicle body is adjusted in time by collecting the current change in the driving motor, so that the condition of damaging the surface of the vehicle can be effectively avoided.

The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.

Claims

1. The utility model provides a full-automatic car washing equipment which characterized in that, full-automatic car washing equipment includes: the device comprises a transverse brush cleaning mechanism, a first vertical brush cleaning mechanism, an air drying and disinfecting mechanism, a sensor and a controller;

2. The full automatic vehicle washing apparatus according to claim 1, further comprising: the second immediately brushes wiper mechanism, the second immediately brush wiper mechanism with first immediately brush wiper mechanism structure is the same, the second immediately brushes wiper mechanism sets up first immediately brush wiper mechanism with between the air-dry disinfection mechanism, and with the controller electricity is connected.

3. The fully automatic vehicle washing apparatus according to claim 1, wherein the horizontal brush washing mechanism comprises: the device comprises a first rack, a lifting device, a first cleaning device and a first water spraying device;

the lifting device, the first cleaning device and the first water spraying device are electrically connected with the controller respectively;

the lifting device comprises a first swinging device and an electric cylinder; the first swinging device comprises a first swinging arm, a second swinging arm and a first cross arm, two ends of the first cross arm are respectively connected with the first swinging arm and the second swinging arm, the first swinging arm is rotatably connected with the first upright post, and the second swinging arm is rotatably connected with the second upright post; the electric cylinder comprises a first electric cylinder and a second electric cylinder, the first electric cylinder is arranged on the first upright post, an output shaft of the first electric cylinder is connected with the first swing arm, the second electric cylinder is arranged on the second upright post, and an output shaft of the second electric cylinder is connected with the second swing arm;

4. The full-automatic car washing equipment according to claim 1, wherein the first vertical brush cleaning mechanism comprises a second frame, a first cleaning assembly and a second cleaning assembly;

the second frame comprises a third upright post and a fourth upright post, the first cleaning assembly is arranged on the third upright post, the second cleaning assembly is arranged on the fourth upright post, and the second cleaning assembly has the same structure as the first cleaning assembly; the first cleaning assembly and the second cleaning assembly are electrically connected with the controller respectively;

the first cleaning assembly comprises a second swinging device, a second cleaning device and a second water spraying device, the second swinging device is installed on the third upright post, and the second cleaning device and the second water spraying device are both installed on the second swinging device;

the second swing device comprises a central rotating shaft, a third swing arm, a fourth swing arm and a second motor, two ends of the central rotating shaft are respectively hinged to the third upright post, and the third swing arm and the fourth swing arm are respectively installed on the central rotating shaft; the second motor is mounted on the third swing arm, a bearing seat is arranged on the third upright post, a gear plate is arranged on the bearing seat, and the second motor is meshed with the gear plate to drive the third swing arm and the fourth swing arm to swing;

5. The fully automatic car washing apparatus according to claim 1, wherein said air drying and sterilizing mechanism comprises: a third frame, a disinfection device and an air drying device;

the sterilizing device and the air drying device are respectively and electrically connected with the controller;

the first air drying assembly comprises: the air knife, the plurality of guide assemblies and the fourth motor; the plurality of guide assemblies are arranged on the fifth upright post at intervals, the air knife is connected with each guide assembly, the fourth motor is arranged on the fifth upright post, and the output end of the fourth motor is connected with one of the guide assemblies;

the guide assembly outside the guide assembly connected with the output end of the fourth motor specifically comprises: a second guide rod and a second V-shaped guide wheel; one end of the second guide rod is connected with the air knife, the second V-shaped guide wheel is arranged on the fifth upright post, a sliding groove is formed in the second V-shaped guide wheel, and the second guide rod can slide on the sliding groove;

6. The full-automatic car washing equipment according to claim 1, wherein the sensors comprise a plurality of ultrasonic sensors, laser range finders, limit switches and photoelectric switches; the ultrasonic sensor is arranged on the transverse brush cleaning mechanism, the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, the laser range finder is arranged on the transverse brush cleaning mechanism and the air drying and disinfecting mechanism, the limit switch is arranged on the first vertical brush cleaning mechanism and the second vertical brush cleaning mechanism, and the photoelectric switch is arranged on the air drying and disinfecting mechanism;

7. A full-automatic car washing method applied to the full-automatic car washing equipment according to any one of claims 1-6, characterized by comprising the following steps:

the sensor detects whether a vehicle enters a cleaning area;

8. The fully automatic vehicle washing method according to claim 7, wherein the controller controlling the horizontal brush washing mechanism to wash the vehicle comprises:

9. The full-automatic vehicle washing method according to claim 7, wherein the washing steps of the vehicle passing through the first vertical brush washing mechanism and the second vertical brush washing mechanism are the same, and the controller controls the first vertical brush washing mechanism to wash the vehicle comprises:

10. The method as claimed in claim 7, wherein the step of controlling the drying and sterilizing mechanism to dry, sterilize and deodorize the vehicle by the controller after the cleaning step comprises: