CN112120306A - 一种纯汉麻纱功能袜及其生产工艺 - Google Patents
一种纯汉麻纱功能袜及其生产工艺 Download PDFInfo
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- CN112120306A CN112120306A CN202010827892.8A CN202010827892A CN112120306A CN 112120306 A CN112120306 A CN 112120306A CN 202010827892 A CN202010827892 A CN 202010827892A CN 112120306 A CN112120306 A CN 112120306A
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- 240000008564 Boehmeria nivea Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002101 Chitin Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B11/00—Hosiery; Panti-hose
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- A41B11/14—Panti-hose; Body-stockings
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- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
- D04B1/26—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
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- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2400/00—Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2400/20—Air permeability; Ventilation
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2400/00—Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2400/34—Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass antimicrobial or antibacterial
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- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2400/00—Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/20—Woven
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Knitting Of Fabric (AREA)
- Socks And Pantyhose (AREA)
Abstract
本发明公开了一种纯汉麻纱功能袜，包括由袜口、袜跟及袜身组成的袜子本体，所述袜子本体采用50～90支纯汉麻细纱采用常规织袜工艺编织而成。以及纯汉麻纱功能袜的生产工艺，包括如下步骤：一、汉麻纱处理：(1)、粗纱脱胶(2)、纺细纱：传统麻类纱线湿纺工艺；(3)、细纱预整理；(4)、细纱染色；(5)低温皂洗；(6)、纱线过柔处理；(7)、得到最终的纯汉麻细纱，二、袜子本体编织。本发明打破了传统汉麻纱需要混纺的工艺手段，直接采用纯汉麻纱进行编织，纯汉麻高支纱袜子水洗不易变形耐磨，天生抗菌，除湿透气，保湿蓬松柔软，不易起球。
Description
技术领域
本发明属于服装鞋袜技术领域，尤其涉及一种纯汉麻纱功能袜及其生产工艺。
背景技术
汉麻，又名线麻、寒麻、火麻等，别名称谓多达十余种。史书载，麻起源于中国，汉麻是人类最早用于织物的天然纤维。汉麻作为绿色环保生态纤维，其面料除具有天然抗菌、屏蔽紫外线辐射、吸湿排汗、柔软舒适、护肤保洁、吸附异味和耐磨等性能外，还具有尊贵高雅、朴实无华、自然实用等风格，因此，汉麻面料日渐为人们所喜爱，尤其是袜子作为人们日常生活中常用的服装类生活用品，在人们的日常生活中发挥着重要作用，且人们对袜子有着舒适，保暖，抑菌，除臭等多种要求。
CN105146781B公开了一种多组份变结构功能性运动袜的制备方法，所述多组份变结构功能性运动袜采用超高分子量聚乙烯短纤、Coolmax及汉麻等功能性纤维与传统原料相结合，分别用于袜品不同部位的编织，针对袜品不同部位进行合理组织结构设计，在电脑袜机编织成袜坯再经定型整理而成。本发明制得的含有超高分子量聚乙烯短纤、Coolmax及汉麻等功能性纤维的多组份变结构多功能的运动袜，具有吸湿、排汗、抗菌、除臭、耐磨、穿着舒适等特点，完全可以可以达到高档运动袜的舒适、卫生、保健、耐穿等多项功能于一体的要求。
CN 205794825 U公开了一种透气抗菌袜子，所述袜子本体由外至内依次设有防尘层、抗菌层和透气层，防尘层由第一经线和第一纬线编织而成，第一经线由铜纤维和珍珠纤维混纺而成，第一纬线由苎麻纤维和铝纤维混纺而成，抗菌层由海藻纤维、纳米银纤维和甲壳素纤维混纺而成，透气层由第二经线和第二纬线相互编织而成，第二经线由麦尔登纤维和汉麻纤维混纺而成，第二纬线由牛奶蛋白纤维和圣麻纤维混纺而成，袜子本体的外表面对应于人体的脚掌心部位的位置处设有容纳袋，容纳袋里设有吸湿垫，吸湿垫由莫代尔纤维、玉米纤维和亚麻纤维混纺而成，亚麻纤维的壁体中嵌设有炭颗粒。本实用新型的透气抗菌袜子实现了袜子较好的透气和防尘抗菌效果。
CN 205390337 U公开了一种汉麻抑菌袜，由袜子本体，袜子跟部及袜子口兜构成，所述袜子本体沿脚面轮廓设置有条肋，袜子本体上由棉麻混纺面料和弹性面料成竖向条纹状拼接而成，所述袜子跟部设置有垫层，袜子口兜侧面设置有绑带。所述绑带端部为粘贴部。所述粘贴部为魔术贴。所述棉麻混纺面料和弹性面料的条纹宽度为1cm。所述棉麻混纺面料采用40％汉麻和60％棉混纺的面料或采用汉麻面料，所述弹性面料采用95％棉和5％氨纶的弹性面料或是纯棉面料。所述袜子口兜部采用棉质面料。本实用新型不仅具有抑菌除臭的特点，同时能够长期保持袜子本身的形体，长期贴合，具有很好的商业价值和实用价值，值得大范围推广。
上述专利提供了汉麻功能袜的技术，虽然实现了袜子较好的透气和防尘抗菌效果、抑菌除臭，但仍有一些问题，由于汉麻纤维本身粗硬、手感差，就需要跟其他纤维进行混纺，由此得到的汉麻袜实际上并不是一个纯汉麻纤维织成的袜子，汉麻纤维的功能并不能达到最大的使用，因为纯汉麻袜子容易变形，穿着时间长后就难以与人体脚面贴合，为实用性和体验感降低，因此提供一种新型的抑菌除臭袜就显得尤为必要，上述问题也成为了困扰该领域技术人员的一个亟待解决的问题。
发明内容
针对现有技术存在的不足，本发明所要解决的技术问题是，提供一种结构简单，工艺环保，透气蓬松柔软，且不变形、耐磨以及不起球的纯汉麻纱功能袜及其生产工艺。
为解决上述技术问题，本发明所采取的技术方案是：一种纯汉麻纱功能袜，包括由袜口、袜跟及袜身组成的袜子本体，所述袜子本体采用50～90支纯汉麻细纱采用常规织袜工艺编织而成。
一种纯汉麻纱功能袜，该功能袜由如下重量百分比的纱线编织而成：
纯汉麻细纱 68％～75％；
锦纶 20％～25％；
氨纶 5％～7％。
一种纯汉麻纱功能袜的生产工艺，包括如下步骤：
一、汉麻纱处理：
(1)、粗纱脱胶
粗纱脱胶为亚氯酸钠脱胶工艺、双氧漂脱胶工艺、生物酶脱胶工艺中的任意一种；
(2)、纺细纱：传统麻类纱线湿纺工艺；
(3)、细纱预整理：向煮锅中加入质量分数为2g/L渗透除泡剂和2g/L的高分子纳米硅材料，搅拌均匀后，将煮锅升温至40℃，运转30min后，排液；
(4)、细纱染色：向煮锅中加入化好的染料，运转5分钟，升温到60℃加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，继续60℃保温5～10分钟；然再加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，60℃保温10～20分钟，降温排液；
(5)、加入质量分数为0.3～1g/L的低温皂洗剂，50℃保温10分钟，排液；
(6)、纱线过柔处理：加入质量分数为3～10g/L的纱线柔软处理剂，40℃保温20分钟，排液；
(7)、得到最终的纯汉麻细纱。
二、袜子本体编织：
(8)、将处理完成后的汉麻细纱送入织袜机，按照常规织袜工艺进行织袜工序，得到最终纯汉麻纱功能袜。
上述纯汉麻纱功能袜，该生产工艺是将纯汉麻细纱68％～75％；锦纶20％～25％；氨纶5％～7％同时送入织袜机，按照常规织袜工艺进行织袜工序。
上述纯汉麻纱功能袜的生产工艺，所述渗透除泡剂为脂肪醇聚氧乙烯醚或EO/PO嵌段聚醚，高分子纳米硅材料是氨基硅油乳液和透明质酸复配物，低温皂洗剂为马丙三元共聚，纱线柔软处理剂为氨基改性硅油乳液。
本发明纯汉麻纱功能袜及其生产工艺的优点是：本发明打破了传统汉麻纱需要混纺的工艺手段，直接采用纯汉麻纱进行编织，利用对汉麻细纱进行预整理的工艺步骤，能够去除残留在纱上的杂质，纳米硅晶结构镶嵌入式在汉麻纤维的空隙间起到保湿透气的功能。其工艺简单，处理条件温和，绿色环保，节水，处理后纯汉麻高支纱袜子水洗不易变形耐磨，天生抗菌，除湿透气，保湿蓬松柔软、预防脚干脚裂，纯汉麻高支纱，编织结构合理，纤维之间行成均匀气孔，纯汉麻纱线透气性好，纯汉麻高支纱耐磨抗起毛起球性好，适合生产连裤袜，长筒袜，中筒袜，短筒袜，船袜等，编织工艺包括单面圆袜，双面圆袜，无缝内衣成形工艺，本发明市场前景较好，使用广泛，适合推广应用。
具体实施方式
下面结合具体实施例对本发明做进一步详细说明；
一种纯汉麻纱功能袜，包括由袜口、袜跟及袜身组成的袜子本体，所述袜子本体采用50～90支纯汉麻细纱采用常规织袜工艺编织而成。本发明中，具体的织袜工艺根据所需袜子不同种类来分别确定，并选择该类袜子的常规工艺进行编织，织袜工艺为常规技术，故在此不多赘述。
为了进一步提高该功能袜强力、弹性等性能，提高穿着的舒适度，本发明纯汉麻纱功能袜可以添加功能纤维来实现，该功能袜由如下重量百分比的纱线编织而成：纯汉麻细纱68％～75％；锦纶20％～25％；氨纶5％～7％。该生产工艺是将纯汉麻细纱68％～75％；锦纶20％～25％；氨纶5％～7％同时送入织袜机，按照常规织袜工艺进行织袜工序。
一种纯汉麻纱功能袜的生产工艺，包括如下步骤：
一、汉麻纱处理：
(1)、粗纱脱胶
粗纱脱胶为亚氯酸钠脱胶工艺、双氧漂脱胶工艺、生物酶脱胶工艺中的任意一种；
(2)、纺细纱：传统麻类纱线湿纺工艺；
(3)、细纱预整理：向煮锅中加入质量分数为2g/L渗透除泡剂和2g/L的高分子纳米硅材料，搅拌均匀后，将煮锅升温至40℃，运转30min后，排液；
(4)、细纱染色：向煮锅中加入化好的染料，运转5分钟，升温到60℃加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，继续60℃保温5～10分钟；然再加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，60℃保温10～20分钟，降温排液；
(5)、加入质量分数为0.3～1g/L的低温皂洗剂，50℃保温10分钟，排液；
(6)、纱线过柔处理：加入质量分数为3～10g/L的纱线柔软处理剂，40℃保温20分钟，排液；
(7)、得到最终的纯汉麻细纱。
二、袜子本体编织：
(8)、将处理完成后的汉麻细纱送入织袜机，按照常规织袜工艺进行织袜工序，得到最终纯汉麻纱功能袜。
本发明对汉麻细纱进行处理的工序中，渗透除泡剂为脂肪醇聚氧乙烯醚或EO/PO嵌段聚醚，高分子纳米硅材料是氨基硅油乳液和透明质酸复配物，低温皂洗剂为马丙三元共聚，纱线柔软处理剂为氨基改性硅油乳液。其中，亚氯酸钠脱胶工艺、双氧漂脱胶工艺、生物酶脱胶工艺均可采用目前麻类粗纱脱胶工艺进行，纺细纱工艺也是采用传统麻类纱线湿纺工艺，故在此不多赘述。
当然，上述说明并非是对本发明的限制，本发明也并不限于上述举例，本技术领域的普通技术人员，在本发明的实质范围内，作出的变化、改型、添加或替换，都应属于本发明的保护范围。
Claims (5)
1.一种纯汉麻纱功能袜，包括由袜口、袜跟及袜身组成的袜子本体，其特征在于：所述袜子本体采用50～90支纯汉麻细纱采用常规织袜工艺编织而成。
2.一种纯汉麻纱功能袜，其特征是，该功能袜由如下重量百分比的纱线编织而成：
纯汉麻细纱 68％～75％；
锦纶 20％～25％；
氨纶 5％～7％。
3.一种生产如权利要求1所述的纯汉麻纱功能袜的工艺，其特征在于，包括如下步骤：
一、汉麻纱处理：
(1)、粗纱脱胶
粗纱脱胶为亚氯酸钠脱胶工艺、双氧漂脱胶工艺、生物酶脱胶工艺中的任意一种；
(2)、纺细纱：传统麻类纱线湿纺工艺；
(3)、细纱预整理：向煮锅中加入质量分数为2g/L渗透除泡剂和2g/L的高分子纳米硅材料，搅拌均匀后，将煮锅升温至40℃，运转30min后，排液；
(4)、细纱染色：向煮锅中加入化好的染料，运转5分钟，升温到60℃加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，继续60℃保温5～10分钟；然再加入质量分数为5～15g/L的纯碱，60℃保温5～10分钟后，再加入质量分数为20～40g/L的元明粉，60℃保温10～20分钟，降温排液；
(5)、加入质量分数为0.3～1g/L的低温皂洗剂，50℃保温10分钟，排液；
(6)、纱线过柔处理：加入质量分数为3～10g/L的纱线柔软处理剂，40℃保温20分钟，排液；
(7)、得到最终的纯汉麻细纱。
二、袜子本体编织：
(8)、将处理完成后的汉麻细纱送入织袜机，按照常规织袜工艺进行织袜工序，得到最终纯汉麻纱功能袜。
4.根据权利要求2所述纯汉麻纱功能袜，其特征是：该生产工艺是将纯汉麻细纱68％～75％；锦纶20％～25％；氨纶5％～7％同时送入织袜机，按照常规织袜工艺进行织袜工序。
5.根据权利要求3所述纯汉麻纱功能袜的生产工艺，其特征是：所述渗透除泡剂为脂肪醇聚氧乙烯醚或EO/PO嵌段聚醚，高分子纳米硅材料是氨基硅油乳液和透明质酸复配物，低温皂洗剂为马丙三元共聚，纱线柔软处理剂为氨基改性硅油乳液。
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