CN112092181B - Assembly type prefabricated square culvert forming device and manufacturing process thereof - Google Patents
Assembly type prefabricated square culvert forming device and manufacturing process thereof Download PDFInfo
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- CN112092181B CN112092181B CN202010943941.4A CN202010943941A CN112092181B CN 112092181 B CN112092181 B CN 112092181B CN 202010943941 A CN202010943941 A CN 202010943941A CN 112092181 B CN112092181 B CN 112092181B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/30—Cores; Mandrels adjustable, collapsible, or expanding
Abstract
The invention discloses an assembled prefabricated square culvert forming device and a manufacturing process thereof, and the assembled prefabricated square culvert forming device comprises a base, wherein a plurality of vibrating devices are arranged at the inner bottom of the base, each vibrating device comprises a first motor base, the bottom of the first motor base is fixedly connected with the inner bottom of the base, a first motor is arranged at the center of the top of the first motor base, a first motor shaft is arranged at the output end of the side surface of the first motor, a rotating wheel is arranged at one side of the first motor shaft, which is far away from the first motor, a connecting rod is arranged on the outer surface of the other side of the rotating wheel, a plurality of sleeves penetrating to the top of the base are arranged at the inner top of the. Has the advantages that: when the motor drives the backup pad reciprocity and goes up and down, the impact that the backup pad descends and produces can be absorbed by a plurality of buffer spring, and the spacing post of a plurality of plays the minimum descending height's of restriction backup pad effect simultaneously, guarantees the holistic stability of forming device.
Description
Technical Field
The invention relates to the technical field of square culvert processing devices, in particular to an assembly type prefabricated square culvert forming device and a manufacturing process thereof.
Background
The prefabricated square culvert is a box-type pipe culvert which is prefabricated in a factory by using high-strength reinforced concrete and is hoisted and connected on a construction site. The box culvert can be widely used for electric power tunnels and urban comprehensive pipe galleries and is commonly called as a precast concrete square pipe culvert.
The forming device is contained in current side of predetermineeing, the in-process at concrete placement does not possess the function of vibration compaction, the concrete filling rate that leads to the mould intracavity is not high, the concrete compaction effect is not good, final fashioned side is contained intensity and is low, short service life, and the in-process of drawing of patterns is contained in the side does not have supplementary shedder, make the wholeness that finally leads to the side by the adhesion between side is contained and the die cavity inner wall not high, there is a large amount of damaged departments, and it is not enough pleasing to the eye, and current side is contained the forming device structure complicacy, make a large amount of operating time of side at every turn, waste a large amount of manpower and materials.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention provides an assembly type prefabricated square culvert forming device and a manufacturing process thereof aiming at the problems in the related art, and aims to overcome the technical problems in the prior related art.
Therefore, the invention adopts the following specific technical scheme:
an assembled prefabricated square culvert forming device and a manufacturing process thereof comprise a base, wherein a plurality of vibrating devices are arranged at the bottom in the base, each vibrating device comprises a first motor base, the bottom of the first motor base is fixedly connected with the inner bottom of the base, a first motor is arranged at the center of the top of the first motor base, a first motor shaft is arranged at the output end of the side face of the first motor, a rotating wheel is arranged at one side of the first motor shaft, which is far away from the first motor, a connecting rod is arranged on the outer surface of the other side of the rotating wheel, a plurality of sleeves penetrating to the top of the base are arranged at the inner top of the base, a bearing column is arranged in each sleeve, the other end of each connecting rod is connected with the bottom of the side face of the bearing column, two lugs are respectively sleeved with the outer surface of the bottom of the bearing column and the outer surface, the top of the bearing column is provided with a supporting plate, the top of the base is provided with a plurality of buffer springs and limiting columns which are arranged in a staggered mode, the bottom of the supporting plate is provided with a module, four corners inside the module are provided with fixing blocks, the side edges of the fixing blocks are provided with two infrared sensors which are centrosymmetric, the middle inside the module is provided with a supporting block, the side edges of the supporting block are provided with four conical surfaces, a group of auxiliary die devices are respectively arranged on the four conical surfaces of the supporting block, each auxiliary die device comprises a telescopic hydraulic cylinder, the end part of each telescopic hydraulic cylinder is fixedly connected with the corresponding conical surface, the output end of each telescopic hydraulic cylinder is provided with a piston rod, the end part of each piston rod is fixedly connected with the corresponding die column, and the other end of each die column penetrates through the fixing block and the side wall of the, the top of one side, away from the piston rod, of the mold column is provided with a clamping groove, the middle of the outer surface of the mold column is provided with a limiting plate, the limiting plate is provided with a guide rod, one end of the guide rod is fixedly connected with the side surface of the supporting block, the other end of the guide rod is fixedly connected with the side surface of the fixing block, the top center of the supporting plate is provided with a bottom plate outside the module, the top of the bottom plate is provided with a plug groove, four end parts in the plug groove are respectively provided with a first mold rod, the top of the bottom plate is provided with a mold shell, the bottom of the side edge of the mold shell is fixedly welded with a connecting plate, the connecting plate is provided with a plurality of first fixing bolts, the first fixing bolts connect and fix the connecting plate with the bottom plate together, the outer surface of the, the bottom of the second motor base is fixedly connected with the outer surface of the die shell, a second motor is arranged on one side of the second motor base, a second motor shaft is arranged at the output end of the second motor, the other end of the second motor shaft is fixedly connected with the turntable, a plurality of support rods are arranged on the outer surface of one side of the turntable, which is far away from the second motor shaft, an elastic rod is arranged at the center of the other end of each support rod, an impact block is arranged at the other end of each elastic rod, a reset spring is sleeved on the outer surface of each elastic rod, which is positioned between each support rod and the impact block, a plurality of impact balls are arranged on the outer surface of the side edge of each impact block, a human panel is arranged at the top of the die shell, a plurality of ear plates are arranged on the human panel, a top plate is arranged on the top of the human panel, a, the bottom center department of roof is equipped with the closing plate, the closing plate joint is in the interior top of mould shell, four tip of closing plate all are equipped with one and run through to the through-hole at roof top, the middle part is equipped with the electro-magnet in the through-hole, be equipped with mould pole two in the through-hole, the top center department of roof is equipped with rings.
Preferably, the buffer spring is a compression spring, the buffer spring is made of high-strength materials, two spring washers are respectively arranged at two ends of the buffer spring, and the two spring washers are respectively fixedly connected with the bottom of the supporting plate and the top of the base.
Preferably, the elastic rod is made of a spring steel material, and the return spring is an extension spring.
Preferably, the supporting rod is of a circular arc-shaped structure, the impact block is of a rectangular structure, the impact ball is of a hemispherical structure, and the impact block and the impact ball are both made of low alloy steel materials.
Preferably, the limiting plate is provided with a circular hole, the guide rod is located in the circular hole, and the limiting plate is movably connected with the guide rod through the circular hole.
Preferably, the top of the first mold rod and the bottom of the second mold rod are respectively in contact with the bottom and the top of the mold column.
Preferably, the second die rod is made of an iron metal material, and the second die rod and the electromagnet are adsorbed together.
Preferably, the first motor, the infrared sensor, the telescopic hydraulic cylinder, the electromagnet, the second motor and the wireless signal transceiver are electrically connected with the controller.
Preferably, the wireless signal transceiver and the controller are both hidden in the supporting plate.
According to another aspect of the invention, a manufacturing process for forming an assembled prefabricated square culvert is provided, which is used for an assembled prefabricated square culvert forming device and comprises the following steps;
firstly, placing a manufactured reinforcement cage into an inner cavity of a mold shell, then starting a plurality of telescopic hydraulic cylinders through a control switch, extending piston rods of the telescopic hydraulic cylinders to drive mold columns to extend outwards, when an infrared sensor senses a limiting plate, transmitting a signal to a controller by the infrared sensor, stopping starting the telescopic hydraulic cylinders by the controller, enabling the bottoms of the mold columns to be in contact with the tops of first mold rods, and then inserting second mold rods into clamping grooves;
then, concrete is filled through the automatic distributing machine, in the filling process, a plurality of motors I are started, the motors drive the rotating wheels to rotate, the rotating wheels drive the connecting rods to do arc motion, the connecting rods push the bearing columns to lift in a reciprocating manner while moving, and the bearing columns push the supporting plates to lift in a reciprocating manner, so that the concrete compaction effect is achieved;
after the filling is finished, the top plate is placed at the top of the die shell through a crane, the die is vibrated, the top plate and the top of the die shell are fixed together through bolt holes and fixing bolts II, and at the moment, the electromagnet is started to adsorb and fix the die rod II;
after the square culvert is formed, the forming device is lifted to a demoulding site through a crane, then a plurality of auxiliary demoulding devices are started through a control switch, a plurality of motors II drive a motor shaft II to rotate, the motor shaft II drives a plurality of supporting rods to rotate, the supporting rods drive an impact block and an impact ball to rotate, and when the impact ball is contacted with a mould shell, the impact ball can impact the outer surface of the mould shell together to form impact waves, the impact waves are transmitted to the inner wall of the mould shell to vibrate the adhesion part of the square culvert and the inner wall of the mould shell, so that the integrity of the square culvert is ensured;
and then the top plate and the die shell are removed in sequence by the crane, before the die shell is removed, the die shell is separated from the bottom plate by rotating to the first fixing bolt, and at the moment, the square culvert is stood on the bottom plate.
The invention has the beneficial effects that: when the motor drives the supporting plate to lift in a reciprocating manner, the impact force generated by the descending of the supporting plate can be absorbed by the buffer springs, and meanwhile, the limit columns play a role in limiting the lowest descending height of the supporting plate, so that the integral stability of the forming device is ensured; the elastic rod is made of spring steel materials, the elasticity is good, when the impact block swings due to impact with the outer surface of the die shell, the impact block can swing along with the impact block without damaging the body, and meanwhile, the reset spring plays a role in dragging and resetting to enable the impact block to reset quickly; the setting of people's panel makes things convenient for constructor to stand at the top of mould shell and carries out the concrete filler, reduces the slope of the concrete of packing in-process and spills and waste, reduces the cost of manufacture.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic general structural diagram of an assembled prefabricated square culvert forming device according to an embodiment of the invention;
fig. 2 is a schematic view of the internal structure of a base of an assembled prefabricated square culvert forming device according to an embodiment of the invention;
fig. 3 is a schematic top structural view of a bottom plate of an assembled prefabricated culvert forming apparatus according to an embodiment of the invention;
fig. 4 is a schematic top view of a mold shell of an assembled prefabricated culvert forming apparatus according to an embodiment of the present invention;
fig. 5 is a schematic view of an internal structure of a module of an assembled prefabricated square culvert forming device according to an embodiment of the invention;
fig. 6 is a schematic view of the internal structure of a roof of an assembled prefabricated culvert forming apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of an auxiliary demolding device of an assembled prefabricated culvert forming device according to an embodiment of the invention;
fig. 8 is a flowchart illustrating steps of an assembly-type prefabricated culvert forming apparatus and a manufacturing process thereof according to an embodiment of the invention.
In the figure:
1. a base; 2. a motor base I; 3. a first motor; 4. a first motor shaft; 5. a rotating wheel; 6. a connecting rod; 7. a load-bearing column; 8. a bump; 9. a sleeve; 10. a support plate; 11. a buffer spring; 12. a limiting column; 13. a module; 14. a support block; 15. a fixed block; 16. an infrared sensor; 17. a guide bar; 18. a telescopic hydraulic cylinder; 19. a mold pillar; 20. a limiting plate; 21. a base plate; 22. a plug slot; 23. a first mold rod; 24. a mold shell; 25. a connecting plate; 26. fixing a first bolt; 27. a human face plate; 28. an ear plate; 29. a card slot; 30. a top plate; 31. bolt holes; 32. fixing a second bolt; 33. a sealing plate; 34. a through hole; 35. an electromagnet; 36. a second mold rod; 37. a hoisting ring; 38. a motor base II; 39. a second motor; 40. a motor shaft II; 41. a turntable; 42. a strut; 43. an elastic rod; 44. an impact block; 45. a return spring; 46. and (6) striking the ball.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the invention, the invention provides an assembled prefabricated square culvert forming device and a manufacturing process thereof.
The first embodiment;
as shown in fig. 1-8, an assembled prefabricated square culvert forming device and a manufacturing process thereof according to an embodiment of the invention includes a base 1, a plurality of vibration devices are arranged at the bottom inside the base 1, each vibration device includes a motor base one 2, the bottom of the motor base one 2 is fixedly connected with the inner bottom of the base 1, a motor one 3 is arranged at the center of the top of the motor base one 2, a motor shaft one 4 is arranged at the side output end of the motor one 3, a rotating wheel 5 is arranged at one side of the motor shaft one 4, which is far away from the motor one 3, a connecting rod 6 is arranged on the outer surface of the other side of the rotating wheel 5, a plurality of sleeves 9 penetrating through the top of the base 1 are arranged at the inner top of the base 1, a bearing column 7 is arranged inside the sleeves 9, the other end of the connecting rod 6 is connected with the bottom of the side of the bearing column 7, two ends of, the two bumps 8 are respectively connected and fixed with the outer surface of the bottom of the bearing column 7 and the outer surface of the side face of the rotating wheel 5, a supporting plate 10 is arranged at the top of the bearing column 7, a plurality of buffer springs 11 and limiting columns 12 which are arranged in a mutually staggered mode are arranged at the top of the base 1 and below the supporting plate 10, a module 13 is arranged at the center of the top of the supporting plate 10, fixed blocks 15 are arranged at four corners inside the module 13, two infrared sensors 16 which are centrosymmetric are arranged at the side edges of the fixed blocks 15, a supporting block 14 is arranged at the middle inside of the module 13, four conical surfaces are arranged at the side edges of the supporting block 14, a group of auxiliary die devices are respectively arranged on four conical surfaces of the supporting block 14, each auxiliary die device comprises a telescopic hydraulic cylinder 18, and the end part of the telescopic hydraulic cylinder, the output end of the telescopic hydraulic cylinder 18 is provided with a piston rod, the end part of the piston rod is fixedly connected with a mold column 19, the other end of the mold column 19 penetrates through the fixed block 15 and the side wall of the module 13 and extends to the outer side of the module 13, the top of the mold column 19, which is far away from one side of the piston rod, is provided with a clamping groove 29, the middle part of the outer surface of the mold column 19 is provided with a limiting plate 20, the limiting plate 20 is provided with a guide rod 17, one end of the guide rod 17 is fixedly connected with the side surface of the supporting block 14, the other end of the guide rod 17 is fixedly connected with the side surface of the fixed block 15, the top center of the supporting plate 10 and positioned at the outer side of the module 13 is provided with a bottom plate 21, the top of the bottom plate 21 is provided with a plug groove 22, four end parts in the plug groove 22 are respectively provided, a plurality of first fixing bolts 26 are arranged on the connecting plate 25, the connecting plate 25 is fixedly connected with the bottom plate 21 by the first fixing bolts 26, a plurality of auxiliary demoulding devices are arranged on the outer surface of the mould shell 24, each auxiliary demoulding device comprises a second motor base 38, the bottom of the second motor base 38 is fixedly connected with the outer surface of the mould shell 24, a second motor 39 is arranged on one side of the second motor base 38, a second motor shaft 40 is arranged at the output end of the second motor 39, the other end of the second motor shaft 40 is fixedly connected with a turntable 41, a plurality of supporting rods 42 are arranged on the outer surface of the side, away from the second motor shaft 40, of the turntable 41, an elastic rod 43 is arranged at the center of the other end of each supporting rod 42, an impact block 44 is arranged at the other end of the elastic rod 43, and a reset spring 45 is sleeved on the outer surface, the outer surface of the side edge of the impact block 44 is provided with a plurality of impact balls 46, the top of the die shell 24 is provided with a human panel 27, the human panel 27 is provided with a plurality of ear plates 28, the top of the human panel 27 is provided with a top plate 30, the top plate 30 is provided with a plurality of bolt holes 31, the bolt holes 31 are internally provided with two fixing bolts 32, the two fixing bolts 32 are used for fixedly connecting the top plate 30 with the die shell 24, the center of the bottom of the top plate 30 is provided with a sealing plate 33, the sealing plate 33 is clamped at the inner top of the die shell 24, four end parts of the sealing plate 33 are respectively provided with a through hole 34 penetrating through the top of the top plate 30, the middle part of the through hole 34 is provided with an electromagnet 35, the through hole 34 is internally provided with a die rod 36, and the center.
Example two;
as shown in fig. 1 to 8, the buffer spring 11 is a compression spring, the buffer spring 11 is made of a high-strength material, two ends of the buffer spring 11 are respectively provided with a spring washer, and the two spring washers are respectively connected and fixed with the bottom of the support plate 10 and the top of the base 1.
Example three;
as shown in fig. 1 to 8, the elastic rod 43 is made of a spring steel material, the return spring 45 is an extension spring, the support rod 42 has a circular arc structure, the impact block 44 has a rectangular structure, the impact ball 46 has a hemispherical structure, and both the impact block 44 and the impact ball 46 are made of a low alloy steel material.
Example four;
as shown in fig. 1-8, a circular hole is formed in the limiting plate 20, the guide rod 17 is located in the circular hole, the limiting plate 20 is movably connected with the guide rod 17 through the circular hole, and the top of the first mold rod 23 and the bottom of the second mold rod 36 are respectively in contact with the bottom and the top of the mold column 19.
Example five;
as shown in fig. 1 to 8, the second mold rod 36 is made of a ferrous metal material, the second mold rod 36 and the electromagnet 35 are attracted together, the first motor 3, the infrared sensor 16, the telescopic hydraulic cylinder 18, the electromagnet 35, the second motor 39 and the wireless signal transceiver are all electrically connected to a controller, and the wireless signal transceiver and the controller are all hidden in the support plate 10.
Example six;
as shown in fig. 1 to 8, according to the embodiment of the present invention, there is also provided an assembled prefabricated square culvert forming apparatus and a manufacturing process thereof, which is used for the assembled prefabricated square culvert forming apparatus, including the following steps;
step S101, firstly, placing the manufactured reinforcement cage into an inner cavity of a mold shell 24, then starting a plurality of telescopic hydraulic cylinders 18 through a control switch, wherein the telescopic hydraulic cylinders 18 extend piston rods to drive mold columns 19 to extend outwards, when an infrared sensor 16 senses a limiting plate 20, the infrared sensor 16 transmits a signal to a controller, the controller stops starting the telescopic hydraulic cylinders 18, at the moment, the bottoms of the mold columns 19 are in contact with the tops of mold rods I23, and then inserting mold rods II 36 into clamping grooves 29;
step S103, concrete filling is carried out through an automatic distributing machine, a plurality of motors I3 are started in the filling process, the motors I3 drive the rotating wheels 5 to rotate, the rotating wheels 5 drive the connecting rods 6 to do arc motion, the connecting rods 6 push the bearing columns 7 to lift in a reciprocating manner while moving, and the bearing columns 7 push the supporting plates 10 to lift in a reciprocating manner, so that the concrete compaction effect is achieved;
step S105, after filling, placing the top plate 30 into the top of the mold shell 24 through a crane, performing die pressing vibration, fixing the top plate 30 and the top of the mold shell 24 through the bolt holes 31 and the second fixing bolts 32, and at the moment, starting the electromagnet 35, so that the second mold rod 36 is adsorbed and fixed by the electromagnet 35;
step S107, after the square culvert is formed, hoisting the forming device to a demoulding site through a crane, starting a plurality of auxiliary demoulding devices through a control switch, driving a motor shaft II 40 to rotate by a plurality of motors II 39, driving a plurality of supporting rods 42 to rotate by a motor shaft II 40, driving an impact block 44 and an impact ball 46 to rotate by the supporting rods 42, impacting the outer surface of the mould shell 24 together when the impact ball 46 is contacted with the mould shell 24 so as to form impact waves, transmitting the impact waves to the inner wall of the mould shell 24, and vibrating the adhesion part of the square culvert and the inner wall of the mould shell 24 so as to ensure the integrity of the square culvert,
and step S109, sequentially removing the top plate 30 and the mold shell 24 by a crane, separating the mold shell 24 from the bottom plate 21 by turning to the first fixing bolt 26 before removing the mold shell 24, and standing the square culvert on the bottom plate 21.
In summary, according to the above technical solution of the present invention, when the motor one 3 drives the support plate 10 to reciprocate up and down, the impact force generated by the descending of the support plate 10 is absorbed by the plurality of buffer springs 11, and the plurality of limit posts 12 play a role in limiting the lowest descending height of the support plate 10, so as to ensure the overall stability of the forming device; the elastic rod 43 is made of a spring steel material, has good elasticity, can swing along with the impact block 44 without damaging the body when the impact block 44 swings due to impact with the outer surface of the die shell 24, and meanwhile, the reset spring 45 plays a role in dragging and resetting to enable the impact block 44 to reset quickly; the arrangement of the human face plate 27 is convenient for construction personnel to stand at the top of the mould shell 24 for concrete filling, reduces the pouring and waste of concrete in the filling process, and reduces the manufacturing cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The assembly type prefabricated square culvert forming device is characterized by comprising a base (1), wherein a plurality of vibrating devices are arranged at the bottom in the base (1); vibrating device includes motor cabinet one (2), the bottom of motor cabinet one (2) with the interior bottom of base (1) is connected fixedly, the top center department of motor cabinet one (2) is equipped with motor one (3), the side output of motor one (3) is equipped with motor shaft one (4), motor shaft one (4) are kept away from motor one (3) one side is equipped with runner (5), the opposite side surface of runner (5) is equipped with connecting rod (6), base (1) interior top is equipped with a plurality of and runs through to sleeve pipe (9) at base (1) top, be equipped with heel post (7) in sleeve pipe (9), the other end of connecting rod (6) with the side bottom of heel post (7) is connected, the both ends of connecting rod (6) all overlap and are equipped with one lug (8), two lug (8) respectively with the bottom surface of heel post (7) and the side surface of runner (5) is surperficial The die is fixedly connected, a supporting plate (10) is arranged at the top of the bearing column (7), a plurality of buffer springs (11) and limiting columns (12) which are arranged in a mutually staggered mode are arranged at the top of the base (1) and below the supporting plate (10), a module (13) is arranged at the center of the top of the supporting plate (10), fixed blocks (15) are arranged at four corners inside the module (13), two infrared sensors (16) which are centrosymmetric are arranged at the side edges of the fixed blocks (15), a supporting block (14) is arranged in the middle of the inside of the module (13), four conical surfaces of the supporting block (14) are provided with four conical surfaces, a group of auxiliary die devices are respectively arranged on the four conical surfaces of the supporting block (14), each auxiliary die device comprises a telescopic hydraulic cylinder (18), and the end parts of the telescopic hydraulic cylinders (18) are fixedly connected with the conical, the output of flexible pneumatic cylinder (18) is equipped with the piston rod, the tip and the mould post (19) of piston rod are connected fixedly, mould post (19) other end runs through fixed block (15) and the lateral wall of module (13) extends to the outside of module (13), mould post (19) are kept away from the top of piston rod one side is equipped with draw-in groove (29), the surface middle part of mould post (19) is equipped with limiting plate (20), be equipped with guide arm (17) on limiting plate (20), guide arm (17) one end with the side of supporting shoe (14) is connected fixedly, the other end of guide arm (17) with the side of fixed block (15) is connected fixedly, the top center department of backup pad (10) just is located the outside of module (13) is equipped with bottom plate (21), bottom plate (21) top is equipped with plug groove (22), four end parts in the plug groove (22) are respectively provided with a first die rod (23), the top of the bottom plate (21) is provided with a die shell (24), the bottom of the side edge of the die shell (24) is fixedly welded with a connecting plate (25), the connecting plate (25) is provided with a plurality of first fixing bolts (26), the connecting plate (25) is fixedly connected with the bottom plate (21) through the first fixing bolts (26), the outer surface of the die shell (24) is provided with a plurality of auxiliary demoulding devices, each auxiliary demoulding device comprises a second motor base (38), the bottom of the second motor base (38) is fixedly connected with the outer surface of the die shell (24), one side of the second motor base (38) is provided with a second motor (39), the output end of the second motor (39) is provided with a second motor shaft (40), and the other end of the second motor shaft (40) is fixedly connected with a turntable (41), keep away from carousel (41) motor shaft two (40) one side surface is equipped with a plurality of branch (42), branch (42) other end center department is equipped with elastic rod (43), the other end of elastic rod (43) is equipped with striking piece (44), elastic rod (43) surface just is located branch (42) with the cover is equipped with reset spring (45) between striking piece (44), striking piece (44) side surface is equipped with a plurality of and strikes ball (46), the top of mould shell (24) is equipped with people's panel (27), be equipped with a plurality of otic placode (28) on people's panel (27), the top of people's panel (27) is equipped with roof (30), be equipped with a plurality of bolt hole (31) on roof (30), be equipped with fixing bolt two (32) in bolt hole (31), fixing bolt two (32) will roof (30) with mould shell (24) fixed connection together, the bottom center department of roof (30) is equipped with closing plate (33), closing plate (33) joint is in the interior top of mould shell (24), four tip of closing plate (33) all are equipped with one and run through to through-hole (34) at roof (30) top, the middle part is equipped with electro-magnet (35) in through-hole (34), be equipped with mould pole two (36) in through-hole (34), the top center department of roof (30) is equipped with rings (37), buffer spring (11) are compression spring, buffer spring (11) are made by high strength material, the both ends of buffer spring (11) are equipped with a spring washer respectively, two the spring washer respectively with the bottom of backup pad (10) and the top of base (1) is connected fixedly.
2. The prefabricated square culvert forming device of claim 1, wherein the elastic rod (43) is made of spring steel material, and the return spring (45) is an extension spring.
3. The fabricated prefabricated square culvert forming device according to claim 1, wherein the supporting rods (42) are of circular arc structures, the impact blocks (44) are of rectangular structures, the impact balls (46) are of hemispherical structures, and the impact blocks (44) and the impact balls (46) are both made of low alloy steel materials.
4. The assembly type prefabricated square culvert forming device according to claim 1, wherein a circular hole is formed in the limiting plate (20), the guide rod (17) is located in the circular hole, and the limiting plate (20) is movably connected with the guide rod (17) through the circular hole.
5. The prefabricated square culvert forming device of claim 1, wherein the top of the first mold rod (23) and the bottom of the second mold rod (36) are respectively contacted with the bottom and the top of the mold column (19).
6. The prefabricated square culvert forming device of claim 1, wherein the second mold rod (36) is made of a ferrous metal material, and the second mold rod (36) and the electromagnet (35) are attracted together.
7. The prefabricated square culvert forming device of claim 1, wherein the first motor (3), the infrared sensor (16), the telescopic hydraulic cylinder (18), the electromagnet (35), the second motor (39) and the wireless signal transceiver are electrically connected with a controller.
8. An assembled prefabricated square culvert forming device according to claim 7, characterized in that the wireless signal transceiver and the controller are both arranged in the supporting plate (10) in a hidden way.
9. An assembly type prefabricated square culvert forming manufacturing process, which is used for the assembly type prefabricated square culvert forming device of claim 8, and comprises the following steps;
firstly, a manufactured reinforcement cage is placed in an inner cavity of a mold shell (24), then a plurality of telescopic hydraulic cylinders (18) are started through a control switch, a piston rod of each telescopic hydraulic cylinder (18) extends to drive a mold column (19) to extend outwards, when an infrared sensor (16) senses a limiting plate (20), the infrared sensor (16) transmits a signal to a controller, the controller stops starting the telescopic hydraulic cylinders (18), at the moment, the bottom of the mold column (19) is in contact with the top of a mold rod I (23), and then a mold rod II (36) is inserted into a clamping groove (29);
then concrete filling is carried out through an automatic distributing machine, in the filling process, a plurality of motors I (3) are started, the motors I (3) drive the rotating wheels (5) to rotate, the rotating wheels (5) drive the connecting rods (6) to do arc motion, the connecting rods (6) push the bearing columns (7) to lift in a reciprocating manner while moving, and the bearing columns (7) push the supporting plates (10) to lift in a reciprocating manner, so that the concrete compaction effect is achieved;
after filling, placing the top plate (30) on the top of the die shell (24) through a crane, carrying out die pressing vibration, fixing the top plate (30) and the top of the die shell (24) through a bolt hole (31) and a second fixing bolt (32), and starting an electromagnet (35) at the moment, wherein the electromagnet (35) adsorbs and fixes a second die rod (36);
after the square culvert is formed, the forming device is lifted to a demoulding site through a crane, then a plurality of auxiliary demoulding devices are started through a control switch, a plurality of motors II (39) drive a motor shaft II (40) to rotate, the motor shaft II (40) drive a plurality of supporting rods (42) to rotate, the supporting rods (42) drive an impact block (44) and an impact ball (46) to rotate, and when the impact ball (46) is contacted with the mould shell (24), the impact ball can impact the outer surface of the mould shell (24) together to form impact waves, the impact waves are transmitted to the inner wall of the mould shell (24), and the adhesion part of the square culvert and the inner wall of the mould shell (24) is vibrated away, so that the integrity of the square culvert is ensured;
and then sequentially removing the top plate (30) and the die shell (24) by a crane, separating the die shell (24) from the bottom plate (21) by turning to a first fixing bolt (26) before removing the die shell (24), and standing the square culvert on the bottom plate (21).
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| CN202010943941.4A CN112092181B (en) | 2020-09-10 | 2020-09-10 | Assembly type prefabricated square culvert forming device and manufacturing process thereof |
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| CN202010943941.4A CN112092181B (en) | 2020-09-10 | 2020-09-10 | Assembly type prefabricated square culvert forming device and manufacturing process thereof |
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| CN115319898B (en) * | 2022-08-18 | 2023-10-17 | 山东省路桥集团有限公司 | Prefabricated box culvert forming device and construction method thereof |
| CN116277409B (en) * | 2023-05-19 | 2023-07-21 | 山东东泰工程咨询有限公司 | A concrete prefab forming die for highway construction |
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