CN112080346A - 一种环保的超浓缩型微水洗车原液及其制备方法 - Google Patents
一种环保的超浓缩型微水洗车原液及其制备方法 Download PDFInfo
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Abstract
本发明属于洗车原液技术领域，尤其涉及一种环保的超浓缩型微水洗车原液及其制备方法，其原料按重量的配方如下：天然巴西棕榈蜡2‑4份、氟碳表面活性剂1‑2份、杀菌剂1‑1.3份、络合剂1‑1.6份、防冻剂1‑1.5份、香精1‑1.5份、去离子水3‑4份、紫外线吸收剂1‑1.2份、填充剂1‑1.1份、活性离子钙1‑1.5份、无水硫酸铜1‑1.2份、过氧碳酸钠1‑1.1份、醋酸钠1‑1.1份、椰油基葡萄糖苷1‑1.5份、松油醇2‑3份、酸度调节剂1‑1.2份、肥皂草提取物2‑3份、增稠剂1‑1.2份。本发明通过添加肥皂草提取物以及紫外线吸收剂等原料，在具有优秀的清洁能力的同时兼具环保，同时可以对汽车车漆进行防紫外线保护。
Description
技术领域
本发明涉及洗车原液技术领域，尤其涉及一种环保的超浓缩型微水洗车原液及其制备方法。
背景技术
洗涤剂是通过洗净过程用于清洗而专门配制的产品。主要组分通常由表面活性剂、助洗剂和添加剂等组成。洗涤剂的种类很多，按照去除污垢的类型，可分为重垢型洗涤剂和轻垢型洗涤剂；按照产品的外形可分为粉状、块状、膏状、浆状和液体等多种形态。洗车液作为洗涤剂的一种，主要用于对车体表面附着的污渍进行清除。现有的洗车原液在使用过程中，需要使用大量的水将车体喷湿后，在将洗车原液加水稀释配合洗车工具对车体进行清洗。清洗过程中会产生大量的废水，对于水资源的消耗巨大，同时洗车原液中含有的有害物质一方面会对洗车工人的手部造成腐蚀，另一方面这些有害物质混合在废水里，对自然环境造成危害。另外现有的洗车原液在将汽车表面清洗干净后，由于汽车表面失去了原本附着的灰尘的保护，车漆在受到紫外线照射时，会加速车漆的老化。
发明内容
本发明提出了一种环保的超浓缩型微水洗车原液及其制备方法及其制备工艺，以解决上述背景技术中提出的问题。
本发明提出了一种环保的超浓缩型微水洗车原液，其原料按重量的配方如下：天然巴西棕榈蜡、氟碳表面活性剂、杀菌剂、络合剂、防冻剂、香精、去离子水、紫外线吸收剂、填充剂、活性离子钙、无水硫酸铜、过氧碳酸钠、醋酸钠、椰油基葡萄糖苷、松油醇、酸度调节剂、肥皂草提取物、增稠剂。
优选的，所述紫外线吸收剂选取水杨酸酯类、苯酮类、苯并***类、取代丙烯腈类、三嗪类化合物中的一种。
优选的，所述酸度调节剂为柠檬酸钠。
优选的，所述填充剂为纳米二氧化钛。
本发明还提供了一种环保的超浓缩型微水洗车原液的制备方法，包括如下步骤：
S1、将肥皂草温水清洗干净，之后于40～50℃下烘干后粉碎，分别采用超临界CO提取数次，得到肥皂草提取物；
S2、将天然巴西棕榈蜡、氟碳表面活性剂由备料间通过管道按比例输送到乳化罐加热搅拌，搅拌速度150-200转/分钟，加温到85度后搅拌30分钟，再把物料抽离到冷却罐中冷却；待物料完全冷却后输送到胶体磨中进行剪切分散，电动机转速在3000-7000转/分钟；将乳化后的物料通过管道输送到剪切式均质机中待用；
S3、在室温条件下，将紫外线吸收剂、活性离子钙，无水硫酸铜，过碳酸钠、填充剂溶于去离子水中，均匀搅拌至全部溶解，形成第一水解液；
S4、向第一水解液中均质加入醋酸钠、椰油基葡萄糖苷，搅拌混合均匀后静置15-20min得到第二水解液；
S5、除去第二水解液气泡，并抽真空0.1mmHg脱泡，向第二水解液中均质加入松油醇，得到第三水解液；
S6、向第三水解液中加入酸度调节剂，调节PH值为7～8，得到第四水解液；
S7、再将第四水解液倒入步骤2中的剪切式均质机中，边搅拌边加上杀菌剂、络合剂、香精、增稠剂、肥皂草提取物、防冻剂，均质机的转速控制在3000-5000转/分钟，搅拌时间控制在20-30min；
S8、将步骤7中得到的产品进行灌装，并包装。
与现有技术相比，本发明的有益效果在于：通过添加肥皂草提取物，由于其中含有同时因含皂甙，使得本洗车液具有很好的洗涤效果，同时该添加剂环保无害，使得本洗车液十分环保；通过添加紫外线吸收剂，在利用本产品对汽车表面进行清洗后，附着在汽车表面的紫外线吸收剂就有良好的紫外线吸收能力，有效防止紫外线对车漆的伤害及致癌性，大幅度提高车漆的抗老化性能，兼具长效抗氧、抗黄变作用性能；在使用时将本产品喷于车身表面后用洗车专用毛巾轻轻擦拭起到就可以实现清洁效果，且洗车时无水资源的要求，十分的环保。
具体实施方式
下面结合具体实施例来对本发明做进一步说明。
实施例1
本发明提出了一种环保的超浓缩型微水洗车原液，其原料按重量的配方如下：天然巴西棕榈蜡2份、氟碳表面活性剂1份、杀菌剂1 份、络合剂1份、防冻剂1份、香精1份、去离子水3份、紫外线吸收剂1份、填充剂1份、活性离子钙1份、无水硫酸铜1份、过氧碳酸钠1份、醋酸钠1份、椰油基葡萄糖苷1份、松油醇2份、酸度调节剂1份、肥皂草提取物2份、增稠剂1份。
优选的，所述紫外线吸收剂选取水杨酸酯类、苯酮类、苯并***类、取代丙烯腈类、三嗪类化合物中的一种。
优选的，所述酸度调节剂为柠檬酸钠。
优选的，所述填充剂为纳米二氧化钛。
本发明还提供了一种环保的超浓缩型微水洗车原液的制备方法，包括如下步骤：
S1、将肥皂草温水清洗干净，之后于40℃下烘干后粉碎，分别采用超临界CO提取数次，得到肥皂草提取物；
S2、将天然巴西棕榈蜡、氟碳表面活性剂由备料间通过管道按比例输送到乳化罐加热搅拌，搅拌速度150转/分钟，加温到85度后搅拌30分钟，再把物料抽离到冷却罐中冷却；待物料完全冷却后输送到胶体磨中进行剪切分散，电动机转速在3000转/分钟；将乳化后的物料通过管道输送到剪切式均质机中待用；
S3、在室温条件下，将紫外线吸收剂、活性离子钙，无水硫酸铜，过碳酸钠、填充剂溶于去离子水中，均匀搅拌至全部溶解，形成第一水解液；
S4、向第一水解液中均质加入醋酸钠、椰油基葡萄糖苷，搅拌混合均匀后静置15min得到第二水解液；
S5、除去第二水解液气泡，并抽真空0.1mmHg脱泡，向第二水解液中均质加入松油醇，得到第三水解液；
S6、向第三水解液中加入酸度调节剂，调节PH值为7，得到第四水解液；
S7、再将第四水解液倒入步骤2中的剪切式均质机中，边搅拌边加上杀菌剂、络合剂、香精、增稠剂、肥皂草提取物、防冻剂，均质机的转速控制在3000转/分钟，搅拌时间控制在20min；
S8、将步骤7中得到的产品进行灌装，并包装。
实施例2
本发明提出了一种环保的超浓缩型微水洗车原液，其原料按重量的配方如下：天然巴西棕榈蜡3份、氟碳表面活性剂1.5份、杀菌剂 1.2份、络合剂1.3份、防冻剂1.3份、香精1.2份、去离子水3.5 份、紫外线吸收剂1.1份、填充剂1.05份、活性离子钙1.25份、无水硫酸铜1.1份、过氧碳酸钠1.05份、醋酸钠1.05份、椰油基葡萄糖苷1.25份、松油醇2.5份、酸度调节剂1.1份、肥皂草提取物2.5 份、增稠剂1.1份。
优选的，所述紫外线吸收剂选取水杨酸酯类、苯酮类、苯并***类、取代丙烯腈类、三嗪类化合物中的一种。
优选的，所述酸度调节剂为柠檬酸钠。
优选的，所述填充剂为纳米二氧化钛。
本发明还提供了一种环保的超浓缩型微水洗车原液的制备方法，包括如下步骤：
S1、将肥皂草温水清洗干净，之后于45℃下烘干后粉碎，分别采用超临界CO提取数次，得到肥皂草提取物；
S2、将天然巴西棕榈蜡、氟碳表面活性剂由备料间通过管道按比例输送到乳化罐加热搅拌，搅拌速度175转/分钟，加温到85度后搅拌30分钟，再把物料抽离到冷却罐中冷却；待物料完全冷却后输送到胶体磨中进行剪切分散，电动机转速在5000转/分钟；将乳化后的物料通过管道输送到剪切式均质机中待用；
S3、在室温条件下，将紫外线吸收剂、活性离子钙，无水硫酸铜，过碳酸钠、填充剂溶于去离子水中，均匀搅拌至全部溶解，形成第一水解液；
S4、向第一水解液中均质加入醋酸钠、椰油基葡萄糖苷，搅拌混合均匀后静置17min得到第二水解液；
S5、除去第二水解液气泡，并抽真空0.1mmHg脱泡，向第二水解液中均质加入松油醇，得到第三水解液；
S6、向第三水解液中加入酸度调节剂，调节PH值为7.5，得到第四水解液；
S7、再将第四水解液倒入步骤2中的剪切式均质机中，边搅拌边加上杀菌剂、络合剂、香精、增稠剂、肥皂草提取物、防冻剂，均质机的转速控制在4000转/分钟，搅拌时间控制在25min；
S8、将步骤7中得到的产品进行灌装，并包装。
实施例3
本发明提出了一种环保的超浓缩型微水洗车原液，其原料按重量的配方如下：天然巴西棕榈蜡4份、氟碳表面活性剂2份、杀菌剂 1.3份、络合剂1.6份、防冻剂1.5份、香精1.5份、去离子水4份、紫外线吸收剂1.2份、填充剂1.1份、活性离子钙1.5份、无水硫酸铜1.2份、过氧碳酸钠1.1份、醋酸钠1.1份、椰油基葡萄糖苷1.5 份、松油醇3份、酸度调节剂1.2份、肥皂草提取物3份、增稠剂 1.2份。
优选的，所述紫外线吸收剂选取水杨酸酯类、苯酮类、苯并***类、取代丙烯腈类、三嗪类化合物中的一种。
优选的，所述酸度调节剂为柠檬酸钠。
优选的，所述填充剂为纳米二氧化钛。
本发明还提供了一种环保的超浓缩型微水洗车原液的制备方法，包括如下步骤：
S1、将肥皂草温水清洗干净，之后于50℃下烘干后粉碎，分别采用超临界CO提取数次，得到肥皂草提取物；
S2、将天然巴西棕榈蜡、氟碳表面活性剂由备料间通过管道按比例输送到乳化罐加热搅拌，搅拌速度200转/分钟，加温到85度后搅拌30分钟，再把物料抽离到冷却罐中冷却；待物料完全冷却后输送到胶体磨中进行剪切分散，电动机转速在7000转/分钟；将乳化后的物料通过管道输送到剪切式均质机中待用；
S3、在室温条件下，将紫外线吸收剂、活性离子钙，无水硫酸铜，过碳酸钠、填充剂溶于去离子水中，均匀搅拌至全部溶解，形成第一水解液；
S4、向第一水解液中均质加入醋酸钠、椰油基葡萄糖苷，搅拌混合均匀后静置20min得到第二水解液；
S5、除去第二水解液气泡，并抽真空0.1mmHg脱泡，向第二水解液中均质加入松油醇，得到第三水解液；
S6、向第三水解液中加入酸度调节剂，调节PH值为8，得到第四水解液；
S7、再将第四水解液倒入步骤2中的剪切式均质机中，边搅拌边加上杀菌剂、络合剂、香精、增稠剂、肥皂草提取物、防冻剂，均质机的转速控制在5000转/分钟，搅拌时间控制在30min；
S8、将步骤7中得到的产品进行灌装，并包装。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (5)
1.一种环保的超浓缩型微水洗车原液，其特征在于，其原料按重量的配方如下：天然巴西棕榈蜡2-4份、氟碳表面活性剂1-2份、杀菌剂1-1.3份、络合剂1-1.6份、防冻剂1-1.5份、香精1-1.5份、去离子水3-4份、紫外线吸收剂1-1.2份、填充剂1-1.1份、活性离子钙1-1.5份、无水硫酸铜1-1.2份、过氧碳酸钠1-1.1份、醋酸钠1-1.1份、椰油基葡萄糖苷1-1.5份、松油醇2-3份、酸度调节剂1-1.2份、肥皂草提取物2-3份、增稠剂1-1.2份。
2.根据权利要求1的一种环保的超浓缩型微水洗车原液，其特征在于，所述紫外线吸收剂选取水杨酸酯类、苯酮类、苯并***类、取代丙烯腈类、三嗪类化合物中的一种。
3.根据权利要求1的一种环保的超浓缩型微水洗车原液，其特征在于，所述酸度调节剂为柠檬酸钠。
4.根据权利要求1的一种环保的超浓缩型微水洗车原液，其特征在于，所述填充剂为纳米二氧化钛。
5.根据权利要求1-4任意一项所述的一种环保的超浓缩型微水洗车原液的制备方法，其特征在于，包括如下步骤：
S1、将肥皂草温水清洗干净，之后于40～50℃下烘干后粉碎，分别采用超临界CO提取数次，得到肥皂草提取物；
S2、将天然巴西棕榈蜡、氟碳表面活性剂由备料间通过管道按比例输送到乳化罐加热搅拌，搅拌速度150-200转/分钟，加温到85度后搅拌30分钟，再把物料抽离到冷却罐中冷却；待物料完全冷却后输送到胶体磨中进行剪切分散，电动机转速在3000-7000转/分钟；将乳化后的物料通过管道输送到剪切式均质机中待用；
S3、在室温条件下，将紫外线吸收剂、活性离子钙，无水硫酸铜，过碳酸钠、填充剂溶于去离子水中，均匀搅拌至全部溶解，形成第一水解液；
S4、向第一水解液中均质加入醋酸钠、椰油基葡萄糖苷，搅拌混合均匀后静置15-20min得到第二水解液；
S5、除去第二水解液气泡，并抽真空0.1mmHg脱泡，向第二水解液中均质加入松油醇，得到第三水解液；
S6、向第三水解液中加入酸度调节剂，调节PH值为7～8，得到第四水解液；
S7、再将第四水解液倒入步骤2中的剪切式均质机中，边搅拌边加上杀菌剂、络合剂、香精、增稠剂、肥皂草提取物、防冻剂，均质机的转速控制在3000-5000转/分钟，搅拌时间控制在20-30min；
S8、将步骤7中得到的产品进行灌装，并包装。
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