CN112025159A - 360-degree rotary iron frame welding equipment and process with adjustable die - Google Patents
360-degree rotary iron frame welding equipment and process with adjustable die Download PDFInfo
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- CN112025159A CN112025159A CN202010750031.4A CN202010750031A CN112025159A CN 112025159 A CN112025159 A CN 112025159A CN 202010750031 A CN202010750031 A CN 202010750031A CN 112025159 A CN112025159 A CN 112025159A
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- frame
- iron
- chase
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Cabinets, Racks, Or The Like Of Rigid Construction (AREA)
Abstract
The invention relates to the technical field of welding, in particular to 360-degree rotary iron frame welding equipment which comprises an iron frame mounting frame, a movable frame and a fixed frame; the top of the movable frame is provided with a turntable, and the bottom of the iron frame mounting frame is erected on the turntable; the top of mount is equipped with first slide rail, the bottom of adjustable shelf be equipped with the pulley of first slide rail looks adaptation. The invention also provides a 360-degree rotary iron frame welding process, the die can be pushed, pulled and rotated, workers do not need to adjust the station position when welding or installing the iron wire, the position of the iron frame can be adjusted by moving the die, and the efficiency is higher; the stacking of a plurality of iron frames is realized through the staggered clamping piece, and the synchronous operation of a plurality of products can be realized; the synchronous operation of assembling and welding is realized, and the production efficiency is improved.
Description
The invention patent with the application date of 2018-06-27 and the application number of 201810675235.9 and named as 360-degree rotary iron frame welding equipment and process is applied by division as a parent case.
Technical Field
The invention relates to the technical field of welding, in particular to 360-degree rotary type iron frame welding equipment and a process with an adjustable die.
Background
In the prior art, the welding of the iron frame has the following defects: the die is fixed, the installation of the iron wire and the welding operation are inconvenient, and the station position needs to be adjusted continuously; only satisfy one-man operation, can only fix a welding chase on the mould at every turn, welding and equipment can't go on in step, and production efficiency is low. Based on this, it is necessary to provide a device and a process which can adjust the position of the die, process a plurality of iron frames simultaneously and perform welding operation and assembling operation synchronously.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provided are a device and a process, wherein a mold can be adjusted, a plurality of iron frames can be processed simultaneously, and welding operation and assembling operation can be performed simultaneously.
In order to solve the technical problems, the invention adopts the technical scheme that: a360-degree rotary iron frame welding device comprises an iron frame mounting frame, a movable frame and a fixed frame;
the top of the movable frame is provided with a turntable, and the bottom of the iron frame mounting frame is erected on the turntable;
the top of mount is equipped with first slide rail, the bottom of adjustable shelf be equipped with the pulley of first slide rail looks adaptation.
The invention also provides a 360-degree rotary iron frame welding process, which comprises the following steps:
after installing the top frame fastener and the underframe fastener on the chase mounting bracket with the top frame and the underframe of chase in proper order, set up the carousel that is used for erectting the chase mounting bracket on the adjustable shelf, make the chase mounting bracket can be at 360 degrees within ranges internal rotations, install branch on the branch fastener after the corner of the mounted position adjustment chase mounting bracket according to different branches.
The invention has the beneficial effects that: the 360-degree rotary iron frame welding equipment and the process have the advantages that the mold can be pushed, pulled and rotated, workers do not need to adjust the station position when welding or installing an iron wire, the position of the iron frame can be adjusted by moving the mold, and the efficiency is higher; the stacking of a plurality of iron frames is realized through the staggered clamping piece, and the synchronous operation of a plurality of products can be realized; the synchronous operation of assembling and welding is realized, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of a 360-degree rotary type iron frame welding apparatus according to an embodiment of the present invention;
FIG. 2 is another schematic structural diagram of a 360-degree rotary type iron frame welding apparatus according to an embodiment of the present invention;
FIG. 3 is another schematic structural diagram of a 360-degree rotary type iron frame welding apparatus according to an embodiment of the present invention;
description of reference numerals:
1-an iron frame mounting rack; 11-dislocation fasteners; 111-strut snaps; 112-top frame clip; 113-bottom frame clip; 12-a top frame mounting portion; 13-a bottom frame mount;
2-a movable frame; 21-a turntable; 22-a pulley; 23-a second slide rail;
3-a fixing frame; 31-a first slide rail; 32-a separator;
4-a reinforcing frame; 41-a baffle plate; 42-upright column; 43-a latch;
5-iron frame; 51-a top frame; 52-bottom frame; 53-strut.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
The most key concept of the invention is as follows: the mould can push and pull rotatory, and no matter during welding or installation iron wire, the workman need not the adjustment station position, can adjust the chase position through removing the mould, and efficiency is higher.
Referring to fig. 1 to 3, a 360-degree rotary iron frame welding device includes an iron frame mounting frame, a movable frame and a fixed frame;
the top of the movable frame is provided with a turntable, and the bottom of the iron frame mounting frame is erected on the turntable;
the top of mount is equipped with first slide rail, the bottom of adjustable shelf be equipped with the pulley of first slide rail looks adaptation.
From the above description, the beneficial effects of the present invention are: when the iron frame welding device is used, an iron frame to be welded is arranged on the iron frame mounting frame, and the iron frame mounting frame can rotate on the movable frame and can slide on the fixed frame, so that workers do not need to adjust the station position when assembling and welding the iron frame on the iron frame mounting frame; can be provided with the corresponding adjustable shelf of a plurality of on a first slide rail, can realize double operation like this, install the operation on a plurality of adjustable shelf, carry out welding operation to the chase after the installation on other adjustable shelves, improve production efficiency.
Furthermore, the top of adjustable shelf is equipped with and is on a parallel with the second slide rail of first slide rail, the carousel slidable install on the second slide rail.
According to the above description, the turntable can slide on the second slide rail, that is, the iron frame mounting frame can slide on the movable frame, so that the efficiency of position adjustment in the iron frame assembling and welding processes is further improved.
Furthermore, the first slide rails are arranged on the fixed frame at intervals, the movable frames correspond to the first slide rails one to one, and the fixed frame is provided with a partition plate at a position between the adjacent movable frames.
As can be seen from the above description, the spacer is disposed between adjacent movable frames to prevent spark splashing and separate the two welding or assembly zones.
Furthermore, be equipped with the dislocation fastener that a plurality of groups were used for installing the chase on the chase mounting bracket, the dislocation fastener includes branch fastener, top frame fastener and underframe fastener.
According to the description, a plurality of products are installed on one die through the clamping pieces which are staggered up and down and left and right, and the supporting rod clamping piece, the top frame clamping piece and the bottom frame clamping piece are respectively used for installing the supporting rod, the top frame and the bottom frame.
Further, the chase mounting bracket includes top frame installation department and underframe installation department, top frame installation department and underframe installation department are in be the symmetry setting on the chase mounting bracket, two the interval of underframe installation department is less than two the interval of top frame installation department, top frame fastener interval sets up on top frame installation department, underframe fastener interval sets up on the underframe installation department, all be equipped with the branch fastener on top frame installation department and the underframe installation department.
As can be seen from the above description, the top frame installation part and the bottom frame installation part are provided on the opposite sides of the iron frame installation frame.
Further, 360 degree rotation type chase welding equipment still includes the reinforcement frame, the reinforcement frame is articulated with the chase mounting bracket, be equipped with on the reinforcement frame and be used for fixing the baffle on the chase mounting bracket with the top frame and the underframe of chase.
According to the description, when the iron frame is installed, the reinforcing frame is put down, after the iron frame is installed, the reinforcing frame is lifted, and the baffle abuts against the top frame and the bottom frame to be fixed.
Furthermore, the reinforcing frame is provided with a stand column, and the stand column is provided with a rotatable clamping block.
As can be seen from the above description, the columns and the clamping blocks are used for fixing the reinforcing frame and the iron frame mounting frame
A360-degree rotary iron frame welding process comprises the following steps:
after installing the top frame fastener and the underframe fastener on the chase mounting bracket with the top frame and the underframe of chase in proper order, set up the carousel that is used for erectting the chase mounting bracket on the adjustable shelf, make the chase mounting bracket can be at 360 degrees within ranges internal rotations, install branch on the branch fastener after the corner of the mounted position adjustment chase mounting bracket according to different branches.
From the above description, the beneficial effects of the present invention are: when the iron frame installation rack is used, an iron frame to be welded is installed on the iron frame installation rack, the iron frame installation rack can rotate on the movable rack, a worker does not need to adjust the station position when assembling and welding the iron frame on the iron frame installation rack, the installation position of different supporting rods is used for adjusting the rotating angle of the iron frame installation rack relative to the movable rack, and the welding operation after the installation is finished also does not need to adjust the station position by the worker.
Further, the welding process specifically comprises the following steps:
s1: in an assembly area on the fixed frame, a top frame and a bottom frame of the iron frame are sequentially arranged on the top frame clamping piece and the bottom frame clamping piece and are fixed through the reinforcing plate;
s2: rotating the iron frame mounting rack according to the mounting positions of different supporting rods, and erecting the supporting rods on the supporting rod clamping pieces, wherein one end of each supporting rod is connected with the top frame, and the other end of each supporting rod is connected with the bottom frame;
s3: and after the supporting rod is installed, the movable frame is pushed to a welding area on the fixed frame, and the installed iron frame is welded.
According to the above description, firstly, after the top frame and the bottom frame of the iron frame are fixed by the reinforcing plate in the installation operation area on the fixed frame, the supporting rod is installed between the corresponding top frame and the corresponding bottom frame on the installation frame, and after the installation is finished, the movable frame is pushed to the welding operation area on the fixed frame to weld the iron frame.
Referring to fig. 1 to fig. 3, a first embodiment of the present invention is: a360-degree rotary type iron frame 5 welding device comprises an iron frame mounting frame 1, a movable frame 2 and a fixed frame 3;
the top of the movable frame 2 is provided with a turntable 21, and the bottom of the iron frame mounting frame 1 is erected on the turntable 21;
the top of mount 3 is equipped with first slide rail 31, the bottom of adjustable shelf 2 is equipped with pulley 22 of first slide rail 31 looks adaptation.
Referring to fig. 1 to fig. 3, a second embodiment of the present invention is: a360-degree rotary type iron frame 5 welding device comprises an iron frame mounting frame 1, a movable frame 2 and a fixed frame 3;
the top of the movable frame 2 is provided with a turntable 21, the turntable 21 is a disc, the bottom of the iron frame mounting frame 1 is provided with a frame plate, and the frame plate is erected on the turntable 21;
the top symmetry of mount 3 is equipped with first slide rail 31, the relative both sides of the bottom of adjustable shelf 2 all are equipped with the pulley 22 of first slide rail 31 looks adaptation.
The middle part of the top of the movable frame 2 is provided with a second slide rail 23 parallel to the first slide rail 31, and the rotary table 21 is slidably mounted on the second slide rail 23. The first slide rails 31 are arranged on the fixed frame 3 at intervals, the movable frames 2 are in one-to-one correspondence with the first slide rails 31, and vertical partition plates 32 are arranged at positions between the adjacent movable frames 2 of the fixed frame 3. The iron frame mounting frame 1 is provided with a plurality of groups of dislocation clamping pieces 11 for mounting the iron frame 5, and the dislocation clamping pieces 11 comprise a support rod clamping piece 111, a top frame clamping piece 112 and a bottom frame clamping piece 113. The iron frame 5 is in a frustum pyramid shape, the top frame 51 and the bottom frame 52 of the iron frame 5 are both rectangular frames, and the size of the top frame 51 is smaller than that of the bottom frame 52. Iron frame mounting bracket 1 includes top frame installation department 12 and underframe installation department 13, top frame installation department 12 and underframe installation department 13 are in be the symmetry setting on iron frame mounting bracket 1, every all be equipped with 5 groups dislocation fastener 11 on iron frame mounting bracket 1, be located two about iron frame mounting bracket 1 relative both sides respectively the interval of underframe installation department 13 is greater than two about relative the interval of top frame installation department 12, two about setting up respectively with one side on iron frame mounting bracket 1 the interval of branch fastener 111 on the underframe installation department 13 is greater than and sets up two about respectively interval between the branch fastener 111 on the top frame installation department 12, top frame fastener 112 interval sets up on top frame installation department 12, 113 intervals of underframe fastener set up on underframe installation department 13. 360 degree rotation type chase 5 welding equipment still includes reinforcement 4, reinforcement 4 is articulated with chase mounting bracket 1, be equipped with on reinforcement 4 and be used for fixing the top frame 51 and the underframe 52 of chase 5 baffle 41 on chase mounting bracket 1, the appearance looks adaptation that top frame 51 and underframe 52 on the appearance of baffle 41 and chase mounting bracket 1 enclose. An upright post 42 is arranged on the reinforcing frame 4, and a rotatable clamping block 43 is arranged on the upright post 42.
The specific installation and welding steps are as follows: s1: in an assembly area of the fixed frame 3, a top frame 51 and a bottom frame 52 of the iron frame 5 are sequentially arranged on a top frame clamping piece 112 and a bottom frame clamping piece 113 and are fixed through reinforcing plates; s2: rotating the iron frame mounting frame 1 according to the mounting positions of different support rods 53, and erecting the support rods 53 on the support rod clamping pieces 111, wherein one ends of the support rods 53 are connected with the top frame 51 and the other ends of the support rods 53 are connected with the bottom frame 52; s3: after the supporting rod 53 is installed, the movable frame 2 is pushed to a welding area on the fixed frame 3, and the installed iron frame 5 is welded.
In conclusion, the 360-degree rotary type iron frame welding equipment and the process provided by the invention have the advantages that the mold can be pushed, pulled and rotated, and when an iron wire is welded or installed, workers do not need to adjust the station position, the position of the iron frame can be adjusted by moving the mold, and the efficiency is higher; the stacking of a plurality of iron frames is realized through the staggered clamping piece, and the synchronous operation of a plurality of products can be realized; the synchronous operation of assembling and welding is realized, and the production efficiency is improved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.
Claims (7)
1. A360-degree rotary type iron frame welding device with an adjustable die is characterized by comprising an iron frame mounting frame, a movable frame and a fixed frame;
the top of the movable frame is provided with a turntable which is a disc, and the frame plate at the bottom of the iron frame mounting frame is erected on the turntable;
the top of the fixed frame is provided with a first sliding rail, and two opposite sides of the bottom of the movable frame are provided with pulleys matched with the first sliding rail;
the iron frame mounting frame is provided with dislocation clamping pieces for mounting the iron frame, and the dislocation clamping pieces comprise a support rod clamping piece, a top frame clamping piece and a bottom frame clamping piece;
the iron frame mounting bracket includes top frame installation department and underframe installation department, the appearance of iron frame is prismatic table shape, top frame installation department and underframe installation department are in be the symmetry setting on the iron frame mounting bracket, two the interval of underframe installation department is less than two the interval of top frame installation department, top frame fastener interval sets up on the top frame installation department, underframe fastener interval sets up on the underframe installation department, all be equipped with the branch fastener on top frame installation department and the underframe installation department, set up two from top to bottom with the difference of one side on the iron frame mounting bracket the interval of two branch fasteners on the underframe installation department is greater than and sets up two from top to bottom respectively the interval of two branch fasteners on the top frame installation department.
2. The mold-indexable 360-degree rotary chase welding apparatus of claim 1 wherein a top of the movable frame is provided with a second slide rail parallel to the first slide rail, the turntable being slidably mounted on the second slide rail.
3. The 360-degree rotary type iron frame welding equipment capable of adjusting the position of the mold according to claim 1, wherein the first sliding rails are arranged on the fixed frame at intervals, the movable frames correspond to the first sliding rails in a one-to-one mode, and the fixed frame is provided with a partition plate at a position between the adjacent movable frames.
4. The 360 degree rotary chase welding apparatus of claim 1, wherein the 360 degree rotary chase welding apparatus further comprises a reinforcement frame, the reinforcement frame being hinged to the chase mounting frame, the reinforcement frame being provided with a stop for securing the top and bottom frames of the chase to the chase mounting frame.
5. The 360 degree rotary chase welding apparatus of claim 4, wherein the reinforcement frame is provided with a post, the post being provided with a rotatable dog.
6. A welding process of the 360-degree rotary iron frame welding equipment with the adjustable die position, which is based on any one of claims 1 to 5, is characterized by comprising the following steps:
after installing the top frame fastener and the underframe fastener on the chase mounting bracket with the top frame and the underframe of chase in proper order, set up the carousel that is used for erectting the chase mounting bracket on the adjustable shelf, make the chase mounting bracket can be at 360 degrees within ranges internal rotations, install branch on the branch fastener after the corner of the mounted position adjustment chase mounting bracket according to different branches.
7. The welding process of the 360 degree rotary chase welding apparatus with mold repositioning of claim 6, wherein the welding process specifically comprises the steps of:
s1: in an assembly area on the fixed frame, a top frame and a bottom frame of the iron frame are sequentially arranged on the top frame clamping piece and the bottom frame clamping piece and are fixed through the reinforcing plate;
s2: rotating the iron frame mounting rack according to the mounting positions of different supporting rods, and erecting the supporting rods on the supporting rod clamping pieces, wherein one end of each supporting rod is connected with the top frame, and the other end of each supporting rod is connected with the bottom frame;
s3: and after the supporting rod is installed, the movable frame is pushed to a welding area on the fixed frame, and the installed iron frame is welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010750031.4A CN112025159B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process with adjustable die |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810675235.9A CN108817795B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process |
| CN202010750031.4A CN112025159B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process with adjustable die |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810675235.9A Division CN108817795B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process |
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| Publication Number | Publication Date |
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| CN112025159A true CN112025159A (en) | 2020-12-04 |
| CN112025159B CN112025159B (en) | 2022-04-19 |
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| CN202010750031.4A Active CN112025159B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process with adjustable die |
| CN201810675235.9A Active CN108817795B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810675235.9A Active CN108817795B (en) | 2018-06-27 | 2018-06-27 | 360-degree rotary iron frame welding equipment and process |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1622112A1 (en) * | 1988-09-05 | 1991-01-23 | В. С. Левадный | Manipulator for automatic welding of longitudinal welds of articles of beam type |
| CN101607356A (en) * | 2009-06-25 | 2009-12-23 | 苏州平方实业有限公司 | The clamping apparatus structure of automation welding usefulness |
| CN201807853U (en) * | 2010-09-30 | 2011-04-27 | 鑫鸿交通工业（安徽）有限公司 | Mobile and rotary work table |
| CN204524625U (en) * | 2014-12-25 | 2015-08-05 | 革新（厦门）运动器材有限公司 | A kind of positioner of iron bed bedstead welding |
| CN207447746U (en) * | 2017-07-26 | 2018-06-05 | 南通振华重型装备制造有限公司 | A kind of steel cylinder internal model moulding bed |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU575165A1 (en) * | 1975-04-21 | 1977-10-05 | Куйбышевский Филиал Государственного Проектно-Конструкторского Института "Индустройпроект" | Jig for assembling and welding of armature frame works |
| FR2535638B1 (en) * | 1982-11-09 | 1985-09-06 | Fragema Framatome & Cogema | METHOD AND INSTALLATION FOR WELDING GRIDS FOR NUCLEAR FUEL ASSEMBLY |
| CN2617512Y (en) * | 2003-03-20 | 2004-05-26 | 台北沛波电子股份有限公司 | Improved structure of angular rotating mechanism of multifunctional rotary soldering tin machine |
| CN201298542Y (en) * | 2008-11-24 | 2009-08-26 | 中芯国际集成电路制造(上海)有限公司 | Wire-solder worktable of press welder |
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2018
- 2018-06-27 CN CN202010750031.4A patent/CN112025159B/en active Active
- 2018-06-27 CN CN201810675235.9A patent/CN108817795B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1622112A1 (en) * | 1988-09-05 | 1991-01-23 | В. С. Левадный | Manipulator for automatic welding of longitudinal welds of articles of beam type |
| CN101607356A (en) * | 2009-06-25 | 2009-12-23 | 苏州平方实业有限公司 | The clamping apparatus structure of automation welding usefulness |
| CN201807853U (en) * | 2010-09-30 | 2011-04-27 | 鑫鸿交通工业（安徽）有限公司 | Mobile and rotary work table |
| CN204524625U (en) * | 2014-12-25 | 2015-08-05 | 革新（厦门）运动器材有限公司 | A kind of positioner of iron bed bedstead welding |
| CN207447746U (en) * | 2017-07-26 | 2018-06-05 | 南通振华重型装备制造有限公司 | A kind of steel cylinder internal model moulding bed |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108817795A (en) | 2018-11-16 |
| CN112025159B (en) | 2022-04-19 |
| CN108817795B (en) | 2020-10-09 |
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