CN111948075A - Anti-impact detection equipment for photovoltaic system installation solar panel and detection method thereof - Google Patents
Anti-impact detection equipment for photovoltaic system installation solar panel and detection method thereof Download PDFInfo
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- CN111948075A CN111948075A CN202010758806.2A CN202010758806A CN111948075A CN 111948075 A CN111948075 A CN 111948075A CN 202010758806 A CN202010758806 A CN 202010758806A CN 111948075 A CN111948075 A CN 111948075A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/36—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/08—Shock-testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0005—Repeated or cyclic
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Abstract
The invention discloses an anti-impact detection device for a photovoltaic system to install a solar panel, which comprises: the device comprises a base part, a material conveying part, a suction part and a detection part, wherein the base part comprises a base and a protective shell fixedly arranged on the base; the material conveying part comprises a conveying mechanism arranged on one side of the base; the suction part comprises a suction assembly fixedly arranged in the protective shell; the detection part comprises a detection assembly fixedly arranged in the protective shell. According to the invention, the detection component is designed to simulate falling stones to impact the solar panels, so that the impact resistance degree of the solar panels in the same batch is detected, screening and division are carried out according to different impact resistance degrees in different batches, and then when a photovoltaic power generation system is installed, the solar panels suitable for the impact resistance degree of the area are selected, so that the maintenance cost of the photovoltaic power generation system in the later period is reduced.
Description
Technical Field
The invention relates to an anti-impact detection device, in particular to an anti-impact detection device for a photovoltaic system to install a solar panel.
Background
Photovoltaic power generation is a technology of directly converting light energy into electric energy by using the photovoltaic effect of a semiconductor interface. The solar energy power generation system mainly comprises a solar panel (assembly), a controller and an inverter, and the main components are electronic components. The solar cells are connected in series and then are packaged and protected to form a large-area solar cell module, and then the photovoltaic power generation device is formed by matching with components such as a power controller and the like.
The main principle of photovoltaic power generation is the photoelectric effect of semiconductors. When photons irradiate on the metal, the energy of the photons can be completely absorbed by certain electrons in the metal, and the energy absorbed by the electrons is large enough to overcome the internal attraction of the metal to work, so that the photons leave the surface of the metal and escape to form photoelectrons.
And traditional photovoltaic power generation is when installing solar panel, owing to do not divide the screening according to solar panel's crashworthiness mechanical energy when selecting solar panel, when photovoltaic power generation system installs in the mountain region, because mountain region environment, the landing stone striking solar panel often can appear, and then solar panel's damage appears easily, and then makes photovoltaic power generation system be far less than the life of design after the installation is accomplished, and then has increased the maintenance cost.
Disclosure of Invention
The purpose of the invention is as follows: the utility model provides a photovoltaic system installation is anti striking check out test set for solar panel to solve the above-mentioned problem that prior art exists.
The technical scheme is as follows: an anti-impact detection device for a photovoltaic system-mounted solar panel, comprising:
the base part comprises a base and a protective shell fixedly arranged on the base;
the material conveying part comprises a conveying mechanism arranged on one side of the base;
the suction part comprises a suction component fixedly arranged in the protective shell;
the detection part comprises a detection assembly fixedly arranged in the protective shell; the detection assembly comprises a detection swing frame fixedly installed in the detection shell, a detection sliding table fixedly connected with the detection swing frame, and a detection lifting head correspondingly arranged on the detection sliding table and rotatably connected with the detection swing frame.
In a further embodiment, the conveying mechanism comprises a conveying assembly arranged on the side part of the base, a blanking assembly fixedly arranged at one end of the conveying assembly, and a feeding assembly fixedly arranged at the other end of the conveying assembly.
In a further embodiment, the transportation mechanism comprises a transportation conveying frame, a transportation motor fixedly arranged on the side part of the transportation conveying frame, and a conveyor belt in transmission connection with the transportation motor; the below fixed mounting of personnel's conveying frame has the transportation support, and design transport mechanism mainly removes for driving the backing plate that is equipped with solar panel, and then makes solar panel remove to the adaptation position.
In a further embodiment, the blanking assembly comprises a blanking support fixedly connected with the transport conveying frame, and a bottom blanking mechanism and a top blanking mechanism fixedly connected with the blanking support; the bottom blanking mechanism and the top blanking mechanism are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod fixedly connected with the blanking support and two groups of limiting units with the same structure sleeved on the blanking guide rod, each group of limiting units comprises a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted in the blanking cylinder and a blanking limiting block fixedly connected with the blanking output shaft; the blanking limiting block is sleeved with the blanking guide rod; the top fixed mounting of unloading subassembly has the spacing shell of unloading, and the design unloading subassembly is mainly in order to carry out the work of unloading to the backing plate that is equipped with solar panel, and then accomplishes the work of unloading one by one to the backing plate that is equipped with solar panel, and then avoids the material that collective unloading appears to pile up to and the collision phenomenon.
In a further embodiment, the feeding assembly comprises a feeding cylinder fixedly connected with the transportation conveying frame, a feeding input rod inserted in the feeding cylinder, a feeding abutting block fixedly connected with the feeding input rod, a feeding frame abutted against the feeding abutting block and fixedly installed above the transportation conveying frame, and four groups of feeding limiting blocks rotatably connected with the feeding frame; a feeding rotating shaft is arranged between the feeding limiting block and the feeding frame; a feeding guide rod inserted with the conveying frame is arranged below the feeding abutting block; the top fixed mounting of material loading subassembly has the spacing shell of material loading, and the material loading subassembly of design is mainly in order to carry out the backing plate pile up neatly work of being equipped with and detecting completion back solar panel, and then makes the pile up neatly accomplish and be equipped with the backing plate that detects completion back solar panel more neat after the pile up neatly is accomplished, and the taking and putting of while when using is more convenient and neat, and the figure of checking more convenient simultaneously.
In a further embodiment, the suction assembly comprises a clamping moving motor fixedly mounted in the protective housing, a clamping moving wheel coaxially rotating with the clamping moving motor, a clamping moving belt sleeved with the clamping moving wheel, a clamping moving frame fixedly connected with the clamping moving belt, a clamping moving slider fixedly mounted below the clamping moving frame, a clamping moving slide rail adapted to the clamping moving slider, a clamping fixed base plate fixedly connected with the clamping moving slide rail and fixedly mounted in the protective housing, a clamping cross frame fixedly connected with the clamping moving frame, a clamping guide rod fixedly mounted on the clamping cross frame, a clamping lead screw inserted into the clamping cross frame, a lead screw motor coaxially rotating with the clamping lead screw and fixedly mounted on a side portion of the clamping cross frame, and a clamping traverse block sleeved with the clamping lead screw, the clamping device comprises a clamping transverse moving block, a clamping lifting cylinder, a clamping suction disc frame and a vacuum suction disc, wherein the clamping lifting cylinder is fixedly arranged on the clamping transverse moving block, the clamping suction disc frame is fixedly connected with the clamping lifting cylinder, the vacuum suction disc is arranged on the clamping suction disc frame, a design suction assembly is mainly used for sucking a solar panel to move, and then the solar panel is moved to a detection table so as to be detected by a detection part.
In a further embodiment, the detection swing frame comprises a detection base fixedly installed in the protection shell, a detection upright post fixedly installed on the detection base, a swing shaft inserted in the detection upright post, a swing frame fixedly connected with the swing shaft, a detection swing rod hinged with the swing frame, a detection swing block hinged with the detection swing rod, and a swing cylinder fixedly installed at the other end of the detection swing block; the detection swinging block is rotationally connected with the detection base; a detection motor is fixedly mounted above the swing frame, and a detection input shaft is arranged at the end part of the detection motor; the detection stand is carved with the impact table, the design detects the rocker mainly in order to drive the butt that detects input shaft and detection wheel, when the butt, carries out input power by detecting the input shaft, and then accomplishes the altitude mixture control who detects the head, and then adjusts the corresponding striking height that detects the head according to the impact table of carving on detecting the stand, and then when detecting the rocker and driving the butt that detects the input shaft pine and take off to the detection wheel, detect the head this moment and will fall, and then strike solar panel, and then accomplish and detect work.
In a further embodiment, the inspection slide comprises an inspection table, and a slide assembly fixedly connected to the inspection table; the sliding assembly comprises a detection sliding cylinder fixedly mounted on a detection base, a detection telescopic rod inserted in the detection sliding cylinder, a detection sliding frame fixedly connected with the detection telescopic rod, a detection sliding block fixedly connected with the detection sliding frame, a detection sliding rail matched with the detection sliding block, and a detection connecting frame fixedly connected with the detection sliding rail and fixedly connected with a detection upright post; detect the platform with detect carriage fixed connection, the design detects the slip table and mainly for driving through the slip subassembly and detect the platform and remove, until will detect the platform and remove to the below of detecting the head, and then accomplish the detection achievement to solar panel by detecting the head again.
In a further embodiment, the detection lifting head comprises a detection wheel rotatably connected with the detection upright column, a detection rotating shaft inserted with the detection wheel, a detection connecting block sleeved with the detection rotating shaft, a rebound unit hinged with the detection connecting block, a detection balancing weight hinged with the rebound unit, and a detection head arranged at the end part of the detection balancing weight; the rebound unit comprises two groups of same units hinged with the detection connecting block and a detection damper arranged between the two groups of same units; each group of same units comprises a detection frame hinged with the detection connecting block and a detection hinge rod hinged with the detection frame; the detection damper is arranged between the two groups of detection frames; the detection hinge rod is hinged with the detection balancing weight; the detection rotating shaft is arranged at the half position of the circle center and the round edge of the detection wheel, and the detection rotating shaft is arranged at the half position of the circle center and the round edge of the detection wheel, so that the detection rotating shaft can be driven to change the height when the detection wheel rotates, the height adjustment of the detection head is completed, and the impact resistance detection of the solar panel is completed.
A detection method of an anti-impact detection device for a photovoltaic system-mounted solar panel comprises the following steps:
step 1, when the anti-impact detection is needed before the solar panel is installed, the backing plate provided with the solar panel is placed on a blanking limiting shell, a plurality of groups of backing plates provided with the solar panel are stored in the blanking limiting shell, the backing plates are fed one by one during the detection, the backing plates provided with the solar panel are fed one by one through a blanking assembly, the backing plates provided with the solar panel are abutted against through a bottom blanking mechanism, the top blanking mechanism abuts against the bottom blanking mechanism to abut against a layer of the backing plates provided with the solar panel, the backing plates provided with the solar panel at the bottom layer fall onto a transportation assembly through loosening of the bottom blanking mechanism, the backing plates provided with the solar panel and abutted against by the top blanking mechanism fall off, and the backing plates are abutted against by the bottom blanking mechanism, the solar panels are arranged on the base plates, and the base plates are arranged on the solar panels;
the top blanking mechanism and the bottom blanking mechanism are the same units which are arranged in two mirror images, so that the working process of the top blanking mechanism is repeated, the top blanking mechanism works through a blanking cylinder, a blanking output shaft is driven to move, a blanking limiting block is driven to reciprocate along a blanking guide rod, and the backing plate provided with the solar panel is abutted and loosened through the blanking limiting block;
step 2, after the base plate with the solar panel enters the transportation assembly, moving the base plate with the solar panel through the transportation assembly, driving the transmission belt to work through the transportation motor, driving the base plate with the solar panel placed on the transmission belt to move, and stopping working until the base plate with the solar panel moves to the adaptive position;
step 6, when the anti-impact detection of the solar panel is finished, the absorption assembly works to drive the detected solar panel to move to the backing plate, the feeding assembly works to stack the detected solar panel, the solar panel backing plate with the detection is moved to the position below the feeding assembly through the transportation assembly, the feeding cylinder works to drive the feeding abutting block to abut against the solar panel backing plate with the detection to ascend until the solar panel backing plate with the detection abuts against the feeding limiting block to continue to ascend, the feeding limiting block abuts against and swings the solar panel backing plate with the detection, and when the solar panel backing plate with the detection moves to the position above the feeding limiting block, the feeding limiting block stops working, and is driven to reset by the feeding rotating shaft, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
Has the advantages that: the invention discloses an anti-impact detection device for a photovoltaic system to install a solar panel, which is characterized in that a detection component is designed to simulate falling stones to impact the solar panel, so that the anti-impact degree of the solar panel in the same batch is detected, screening and dividing are carried out according to different anti-impact degrees of different batches, and then when the photovoltaic power generation system is installed, the solar panel suitable for the anti-impact degree of the area is selected, so that the maintenance cost of the photovoltaic power generation system in the later period is reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the transport mechanism of the present invention.
Fig. 3 is a schematic view of the blanking assembly of the present invention.
FIG. 4 is a schematic view of the top blanking mechanism of the present invention.
Fig. 5 is a schematic view of a loading assembly of the present invention.
FIG. 6 is a schematic view of a detection assembly of the present invention.
Fig. 7 is a schematic view of the suction assembly of the present invention.
Fig. 8 is a schematic view of the detection pendulum of the present invention.
Fig. 9 is a schematic view of a test lift head of the present invention.
FIG. 10 is a schematic view of a detection slide of the present invention.
The reference signs are: the device comprises a base 1, a protective shell 2, a transportation mechanism 3, a transportation assembly 31, a transportation bracket 32, a blanking assembly 33, a bottom blanking mechanism 331, a top blanking mechanism 332, a blanking cylinder 3321, a blanking limit block 3322, a blanking guide rod 3323, a blanking bracket 333, a blanking limit shell 34, a feeding assembly 35, a feeding cylinder 351, a feeding guide rod 352, a feeding support block 353, a feeding rotating shaft 354, a feeding frame 355, a feeding limit block 356, a feeding limit shell 36, a suction assembly 4, a clamping moving motor 411, a clamping moving belt 412, a clamping moving frame 413, a clamping moving slider 414, a clamping moving slide rail 415, a clamping fixed bottom plate 416, a clamping screw rod 417, a guide rod 418, a clamping cross frame 419, a clamping cross-moving block 440, a lifting cylinder 441, a clamping suction disc frame 442, a vacuum suction disc 443, a detection assembly 5, a detection swing frame 51, a detection base 511, a detection swing rod 512, a detection swing block 513, a detection swing rod, The detection device comprises a detection upright column 514, a swing frame 515, a detection motor 516, a detection input shaft 517, a detection sliding table 52, a detection sliding frame 521, a detection sliding rail 522, a detection sliding block 523, a detection connecting frame 524, a detection telescopic rod 525, a detection sliding cylinder 526, a detection lifting head 53, a detection wheel 531, a detection connecting block 532, a detection rotating shaft 533, a detection damper 534, a detection frame 535, a detection hinged rod 536, a detection balancing weight 537 and a detection head 538.
Detailed Description
Through research and analysis of the applicant, the reason for the problem (the existing photovoltaic power generation system has higher maintenance cost after a solar panel is installed in a mountain region) is that when the solar panel is installed in the traditional photovoltaic power generation system, because the solar panel is not selected and the mechanical energy is not divided and screened according to the collision resistance degree of the solar panel, when the photovoltaic power generation system is installed in the mountain region, due to the mountain environment, falling stones often collide with the solar panel, so that the solar panel is easily damaged, the service life of the photovoltaic power generation system after installation is far shorter than that of a design scheme, and the maintenance cost is increased, but the invention simulates the falling stones to collide with the solar panel by designing a detection component, so that the collision resistance degree of the solar panel in the same batch is detected, and then the screening and the division are performed according to different collision resistance degrees in different batches, and then when ann photovoltaic power generation system, select the solar panel of the anti striking degree that suits this region, and then reduce later stage photovoltaic power generation system's maintenance cost.
An anti-impact detection device for a photovoltaic system-mounted solar panel, comprising: the device comprises a base 1, a protective shell 2, a transportation mechanism 3, a transportation assembly 31, a transportation bracket 32, a blanking assembly 33, a bottom blanking mechanism 331, a top blanking mechanism 332, a blanking cylinder 3321, a blanking limit block 3322, a blanking guide rod 3323, a blanking bracket 333, a blanking limit shell 34, a feeding assembly 35, a feeding cylinder 351, a feeding guide rod 352, a feeding support block 353, a feeding rotating shaft 354, a feeding frame 355, a feeding limit block 356, a feeding limit shell 36, a suction assembly 4, a clamping moving motor 411, a clamping moving belt 412, a clamping moving frame 413, a clamping moving slider 414, a clamping moving slide rail 415, a clamping fixed bottom plate 416, a clamping screw rod 417, a guide rod 418, a clamping cross frame 419, a clamping cross-moving block 440, a lifting cylinder 441, a clamping suction disc frame 442, a vacuum suction disc 443, a detection assembly 5, a detection swing frame 51, a detection base 511, a detection swing rod 512, a detection swing block 513, a detection swing rod, The detection device comprises a detection upright column 514, a swing frame 515, a detection motor 516, a detection input shaft 517, a detection sliding table 52, a detection sliding frame 521, a detection sliding rail 522, a detection sliding block 523, a detection connecting frame 524, a detection telescopic rod 525, a detection sliding cylinder 526, a detection lifting head 53, a detection wheel 531, a detection connecting block 532, a detection rotating shaft 533, a detection damper 534, a detection frame 535, a detection hinged rod 536, a detection balancing weight 537 and a detection head 538.
The protective shell 2 is fixedly arranged above the base 1, the conveying mechanism 3 is arranged on one side of the base 1, the suction assembly 4 is arranged in the protective shell 2, and the detection assembly 5 is arranged in the detection shell; the detection component 5 is arranged at the side part of the suction component 4; the detection assembly 5 comprises a detection swing frame 51 fixedly installed in the detection shell, a detection sliding table 52 fixedly connected with the detection swing frame 51, and a detection lifting head 53 correspondingly arranged on the detection sliding table 52 and rotatably connected with the detection swing frame 51.
The transportation mechanism 3 comprises a transportation assembly 31 arranged at the side part of the base 1, a blanking assembly 33 fixedly arranged at one end of the transportation assembly 31, and a feeding assembly 35 fixedly arranged at the other end of the transportation assembly 31.
The conveying mechanism 3 comprises a conveying frame, a conveying motor fixedly arranged on the side part of the conveying frame and a conveying belt in transmission connection with the conveying motor; the below fixed mounting of personnel's conveying frame has transportation support 32, and design transport mechanism 3 mainly removes for driving the backing plate that is equipped with solar panel, and then makes solar panel remove to the adaptation position.
The blanking assembly 33 comprises a blanking support 333 fixedly connected with the conveying frame, and a bottom blanking mechanism 331 and a top blanking mechanism 332 fixedly connected with the blanking support 333; the bottom blanking mechanism 331 and the top blanking mechanism 332 are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod 3323 fixedly connected with the blanking support 333 and two groups of limit units with the same structure sleeved on the blanking guide rod 3323, each group of limit units comprises a blanking cylinder 3321 fixedly connected with the blanking support 333, a blanking output shaft inserted into the blanking cylinder 3321 and a blanking limit block 3322 fixedly connected with the blanking output shaft; the blanking limiting block 3322 is sleeved with the blanking guide rod 3323; the top fixed mounting of unloading subassembly 33 has the spacing shell of unloading 34, and design unloading subassembly 33 mainly carries out unloading work in order to carry out the backing plate that is equipped with solar panel, and then accomplishes the unloading work one by one to the backing plate that is equipped with solar panel, and then avoids the material that the collective unloading appears to pile up to and the collision phenomenon.
The feeding assembly 35 comprises a feeding cylinder 351 fixedly connected with a transport conveying frame, a feeding input rod inserted into the feeding cylinder 351, a feeding abutting block 353 fixedly connected with the feeding input rod, a feeding frame 355 abutted against the feeding abutting block 353 and fixedly installed above the transport conveying frame, and four groups of feeding limiting blocks 356 rotatably connected with the feeding frame 355; a feeding rotating shaft 354 is arranged between the feeding limiting block 356 and the feeding frame 355; a feeding guide rod 352 inserted with the transportation and transmission rack is arranged below the feeding abutting block 353; the top fixed mounting of material loading subassembly 35 has spacing shell of material loading 36, and design material loading subassembly 35 is mainly in order to carry out the backing plate pile up neatly work of being equipped with and detecting completion back solar panel, and then makes the pile up neatly accomplish and be equipped with the backing plate that detects completion back solar panel more neat, and the taking and putting when using is more convenient simultaneously and neat, and the figure of checking more convenient simultaneously.
The sucking component 4 comprises a clamping moving motor 411 fixedly installed in the protection housing 2, a clamping rotating wheel rotating coaxially with the clamping moving motor 411, a clamping moving belt 412 sleeved on the clamping rotating wheel, a clamping moving frame 413 fixedly connected with the clamping moving belt 412, a clamping moving slider 414 fixedly installed below the clamping moving frame 413, a clamping moving slide 415 adapted to the clamping moving slider 414, a clamping fixed bottom plate 416 fixedly connected with the clamping moving slide 415 and fixedly installed in the protection housing 2, a clamping cross frame 419 fixedly connected with the clamping moving frame 413, a clamping guide rod 418 fixedly installed on the clamping cross frame 419, a clamping screw rod 417 inserted into the clamping cross frame 419, and a screw rod motor coaxially rotating with the clamping screw rod 417 and fixedly installed at the side of the clamping cross frame 419, the clamping and moving block 440 sleeved with the clamping screw rod 417, the clamping and lifting cylinder 441 fixedly mounted on the clamping and moving block 440, the clamping and sucking disc holder 442 fixedly connected with the clamping and lifting cylinder 441, and the vacuum suction disc 443 mounted on the clamping and sucking disc holder 442 are designed to move the sucking assembly 4 mainly for sucking the solar panel, so as to move the solar panel to the detection table, and further allow the detection part to detect.
The detection swing frame 51 comprises a detection base 511 fixedly installed in the protection shell 2, a detection upright post 514 fixedly installed on the detection base 511, a swing shaft inserted into the detection upright post 514, a swing frame 515 fixedly connected with the swing shaft, a detection swing rod 513 hinged with the swing frame 515, a detection swing block 512 hinged with the detection swing rod 513, and a swing cylinder fixedly installed at the other end of the detection swing block 512; the detection swinging block 512 is rotatably connected with the detection base 511; a detection motor 516 is fixedly installed above the swing frame 515, and a detection input shaft 517 is arranged at the end part of the detection motor 516; it has the impact table to be carved with on the detection stand 514, the design detects the rocker 51 mainly for driving the butt that detects input shaft 517 and detection wheel 531, when the butt, carry out input power by detecting input shaft 517, and then accomplish the height adjustment that detects head 538, and then adjust the corresponding striking height that detects head 538 according to the impact table of carving on detecting stand 514, and then when detecting rocker 51 and drive and detect the butt that input shaft 517 pine takes off to detection wheel 531, detect head 538 this moment and will fall, and then strike solar panel, and then accomplish detection achievement.
The detection sliding table 52 comprises a detection table and a sliding assembly fixedly connected with the detection table; the sliding assembly comprises a detection sliding cylinder 526 fixedly mounted on a detection base 511, a detection telescopic rod 525 inserted into the detection sliding cylinder 526, a detection sliding frame 521 fixedly connected with the detection telescopic rod 525, a detection sliding block 523 fixedly connected with the detection sliding frame 521, a detection sliding rail 522 matched with the detection sliding block 523, and a detection connecting frame 524 fixedly connected with the detection sliding rail 522 and fixedly connected with a detection upright column 514; the detection table is fixedly connected with the detection sliding frame 521, the detection sliding table is designed to move mainly for driving the detection table through a sliding assembly until the detection table is moved to the position below the detection head 538, and then the detection head 538 completes the detection work of the solar panel.
The detection lifting head 53 comprises a detection wheel 531 rotatably connected with the detection upright column 514, a detection rotating shaft 533 inserted with the detection wheel 531, a detection connecting block 532 sleeved with the detection rotating shaft 533, a rebound unit hinged with the detection connecting block 532, a detection balancing weight 537 hinged with the rebound unit, and a detection head 538 arranged at the end part of the detection balancing weight 537; the rebound unit comprises two groups of same units hinged with the detection connecting block 532 and a detection damper 534 arranged between the two groups of same units; each group of the same units comprises a detection frame 535 hinged with the detection connecting block 532, and a detection hinge rod 536 hinged with the detection frame 535; the detection dampers 534 are disposed between two sets of detection frames 535; the detection hinge rod 536 is hinged with the detection balancing weight 537; the detection rotating shaft 533 is arranged at the half position of the circle center and the circle edge of the detection wheel 531, and the detection rotating shaft 533 is arranged at the half position of the circle center and the circle edge of the detection wheel 531, so that the detection rotating shaft 533 can be driven to change the height when the detection wheel 531 rotates, the height adjustment of the detection head 538 is completed, and the impact resistance detection of the solar panel is completed.
Description of the working principle: when the anti-impact detection is needed before the solar panel is installed, the backing plate with the solar panel is placed on the blanking limiting shell 34, at this time, a plurality of groups of backing plates with the solar panel are stored in the blanking limiting shell 34, the backing plates with the solar panel are fed one by one during the detection, the backing plates with the solar panel are fed one by one through the blanking assembly 33, at this time, the backing plates with the solar panel are abutted by the bottom blanking mechanism 331, the top blanking mechanism 332 abuts against the bottom blanking mechanism 331 to abut against the backing plate with the solar panel, the backing plate with the solar panel at the bottom is made to fall onto the transportation assembly 31 by loosening the bottom blanking mechanism 331, at this time, the top blanking mechanism 332 is released, and at this time, the backing plate with the solar panel abutted by the top blanking mechanism 332 falls, the bottom blanking mechanism 331 props against the solar panels to perform reciprocating operation, so that the base plates with the solar panels enter the transportation component 31 one by one;
the top blanking mechanism 332 and the bottom blanking mechanism 331 are two same units arranged in a mirror image manner, so that the working process of the top blanking mechanism 332 is repeated, the top blanking mechanism 332 works through the blanking cylinder 3321, the blanking output shaft is driven to move, the blanking limiting block 3322 is driven to reciprocate along the blanking guide rod 3323, and the backing plate provided with the solar panel is abutted and loosened by the blanking limiting block 3322; when the base plate with the solar panel enters the transportation assembly 31, the base plate with the solar panel is moved through the transportation assembly 31, the transportation motor works at the moment, the transmission belt is driven to work, the base plate with the solar panel placed on the transmission belt is driven to move, and the base plate stops working until the base plate with the solar panel moves to the adaptive position; when the base plate with the solar panel is moved to the adaptive position, the solar panel is adsorbed by the absorption component 4, so that the solar panel is separated from the base plate, the solar panel is adsorbed by the vacuum chuck 443, when the adsorption of the vacuum chuck 443 is completed, the clamping moving motor 411 rotates to drive the clamping moving belt 412 to move, further the clamping moving frame 413 is driven to move along the clamping moving slide rail 415, further the position of the vacuum chuck 443 is changed, further the screw rod motor rotates to drive the clamping screw rod 417 to rotate, further the clamping traversing block 440 is driven to move along the clamping guide rod 418, further the vacuum chuck 443 is driven to change position, further the clamping lifting cylinder 441 operates to drive the clamping chuck holder 442 to move up and down, further the vacuum chuck 443 is driven to change position, until the solar panel is moved to the detection table, the adsorption of the solar panel is loosened, and the solar panel falls into the detection table; after the solar panel falls onto the detection table, the sliding assembly drives the detection table to move until the detection table moves to a position right below the detection head 538, the detection sliding cylinder 526 works at the moment, the detection telescopic rod 525 is driven to do telescopic motion, the detection sliding frame 521 is driven to slide along the detection sliding rail 522, the detection table is driven to slide, and the detection table stops working until the detection table moves to a position below the detection head 538; when the detection table moves to the position below the detection head 538, the swing cylinder works at the moment, the detection swing block 512 is driven to swing, the clamping moving frame 413 is driven to move up and down, the swing frame 515 is driven to swing along the swing shaft, the swing table stops working until the detection input shaft 517 swings to abut against the detection wheel 531, the detection motor 516 works at the moment, the detection input shaft 517 is driven to rotate, the detection wheel 531 is driven to rotate, the detection connecting block 532 is driven to move, the detection frame 535 is driven to move, the detection hinge rod 536 is driven to move, the detection counterweight 537 is driven to move, the detection head 538 is driven to move, comparison is carried out according to the impact force meter at the moment, when the detection head 538 is level with force data engraved on the impact force meter, the impact force of the impact head falling at the moment is the same as the impact force engraved on the impact force meter, at the moment, the worker can select adaptive impact strength for detection by further using an impact strength meter; when the detection head 538 moves to a proper height, the swing cylinder works at the moment, the detection swing block 512 is driven to swing, the clamping moving frame 413 is driven to move up and down, the swing frame 515 is driven to swing along the swing shaft, when the detection input shaft 517 is loosened to abut against the detection wheel 531, the detection balancing weight 537 drives the detection head 538 to fall down, the solar panel is impacted, impact detection is completed, the impact force is upgraded repeatedly until the solar panel cannot bear the impact force, damage occurs, the maximum impact resistance force of the solar panels in the same batch is detected, and detection is completed; when the anti-collision detection of the solar panel is completed, the absorption assembly 4 works to drive the detected solar panel to move to the base plate, the feeding assembly 35 works to stack the detected solar panel, the transportation assembly 31 moves the detected solar panel base plate to the position below the feeding assembly 35, the feeding cylinder 351 works to drive the feeding abutting block 353 to abut against the detected solar panel base plate to ascend until the detected solar panel base plate abuts against the feeding limiting block 356 to continuously ascend, the feeding limiting block 356 abuts against the detected solar panel base plate to swing, the feeding limiting block 356 stops working when the detected solar panel base plate is moved to the position above the feeding limiting block 356, and the feeding limiting block 356 is driven by the feeding rotating shaft 354 to reset, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a photovoltaic system installation solar panel is with anti striking check out test set, characterized by includes:
the base part comprises a base and a protective shell fixedly arranged on the base;
the material conveying part comprises a conveying mechanism arranged on one side of the base;
the suction part comprises a suction component fixedly arranged in the protective shell;
the detection part comprises a detection assembly fixedly arranged in the protective shell; the detection assembly comprises a detection swing frame fixedly installed in the detection shell, a detection sliding table fixedly connected with the detection swing frame, and a detection lifting head correspondingly arranged on the detection sliding table and rotatably connected with the detection swing frame.
2. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 1, wherein: the conveying mechanism comprises a conveying assembly arranged on the side portion of the base, a blanking assembly fixedly mounted at one end of the conveying assembly, and a feeding assembly fixedly mounted at the other end of the conveying assembly.
3. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 2, wherein: the conveying mechanism comprises a conveying frame, a conveying motor fixedly mounted on the side of the conveying frame, and a conveying belt in transmission connection with the conveying motor.
4. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 2, wherein: the blanking assembly comprises a blanking support fixedly connected with the conveying frame, and a bottom blanking mechanism and a top blanking mechanism fixedly connected with the blanking support; the bottom blanking mechanism and the top blanking mechanism are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod fixedly connected with the blanking support and two groups of limiting units with the same structure sleeved on the blanking guide rod, each group of limiting units comprises a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted in the blanking cylinder and a blanking limiting block fixedly connected with the blanking output shaft; the blanking limiting block is sleeved with the blanking guide rod; and a blanking limiting shell is fixedly arranged above the blanking assembly.
5. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 2, wherein:
the feeding assembly comprises a feeding cylinder fixedly connected with the conveying frame, a feeding input rod inserted in the feeding cylinder, a feeding abutting block fixedly connected with the feeding input rod, a feeding frame abutted against the feeding abutting block and fixedly installed above the conveying frame, and four groups of feeding limiting blocks rotatably connected with the feeding frame; a feeding rotating shaft is arranged between the feeding limiting block and the feeding frame; a feeding guide rod inserted with the conveying frame is arranged below the feeding abutting block; and a feeding limiting shell is fixedly arranged above the feeding assembly.
6. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 1, wherein: the absorption assembly comprises a clamping moving motor fixedly arranged in the protective shell, a clamping rotating wheel coaxially rotating with the clamping moving motor, a clamping moving belt sleeved with the clamping rotating wheel, a clamping moving frame fixedly connected with the clamping moving belt, a clamping moving slider fixedly arranged below the clamping moving frame, a clamping moving slide rail adaptive to the clamping moving slider, a clamping fixed bottom plate fixedly connected with the clamping moving slide rail and fixedly arranged in the protective shell, a clamping cross frame fixedly connected with the clamping moving frame, a clamping guide rod fixedly arranged on the clamping cross frame, a clamping lead screw inserted in the clamping cross frame, a lead screw motor coaxially rotating with the clamping lead screw and fixedly arranged at the side part of the clamping cross frame, a transverse clamping block sleeved with the clamping lead screw, and a clamping lifting cylinder fixedly arranged on the transverse clamping block, the clamping and sucking disc frame is fixedly connected with the clamping and lifting cylinder, and the vacuum sucking disc is installed on the clamping and sucking disc frame.
7. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 1, wherein: the detection swing frame comprises a detection base fixedly arranged in the protection shell, a detection upright post fixedly arranged on the detection base, a swing shaft inserted in the detection upright post, a swing frame fixedly connected with the swing shaft, a detection swing rod hinged with the swing frame, a detection swing block hinged with the detection swing rod, and a swing cylinder fixedly arranged at the other end of the detection swing block; the detection swinging block is rotationally connected with the detection base; a detection motor is fixedly mounted above the swing frame, and a detection input shaft is arranged at the end part of the detection motor; and an impact force meter is engraved on the detection stand column.
8. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 1, wherein: the detection sliding table comprises a detection table and a sliding assembly fixedly connected with the detection table; the sliding assembly comprises a detection sliding cylinder fixedly mounted on a detection base, a detection telescopic rod inserted in the detection sliding cylinder, a detection sliding frame fixedly connected with the detection telescopic rod, a detection sliding block fixedly connected with the detection sliding frame, a detection sliding rail matched with the detection sliding block, and a detection connecting frame fixedly connected with the detection sliding rail and fixedly connected with a detection upright post; the detection table is fixedly connected with the detection sliding frame.
9. The anti-impact detection device for the photovoltaic system-mounted solar panel according to claim 1, wherein: the detection lifting head comprises a detection wheel rotationally connected with the detection upright column, a detection rotating shaft inserted with the detection wheel, a detection connecting block sleeved with the detection rotating shaft, a rebound unit hinged with the detection connecting block, a detection balancing weight hinged with the rebound unit, and a detection head arranged at the end part of the detection balancing weight; the rebound unit comprises two groups of same units hinged with the detection connecting block and a detection damper arranged between the two groups of same units; each group of same units comprises a detection frame hinged with the detection connecting block and a detection hinge rod hinged with the detection frame; the detection damper is arranged between the two groups of detection frames; the detection hinge rod is hinged with the detection balancing weight; the detection rotating shaft is arranged at the position of one half of the circle center and the circle edge of the detection wheel.
10. A detection method of anti-impact detection equipment for a photovoltaic system to install a solar panel is characterized by comprising the following steps:
step 1, when the anti-impact detection is needed before the solar panel is installed, the backing plate provided with the solar panel is placed on a blanking limiting shell, a plurality of groups of backing plates provided with the solar panel are stored in the blanking limiting shell, the backing plates are fed one by one during the detection, the backing plates provided with the solar panel are fed one by one through a blanking assembly, the backing plates provided with the solar panel are abutted against through a bottom blanking mechanism, the top blanking mechanism abuts against the bottom blanking mechanism to abut against a layer of the backing plates provided with the solar panel, the backing plates provided with the solar panel at the bottom layer fall onto a transportation assembly through loosening of the bottom blanking mechanism, the backing plates provided with the solar panel and abutted against by the top blanking mechanism fall off, and the backing plates are abutted against by the bottom blanking mechanism, the solar panels are arranged on the base plates, and the base plates are arranged on the solar panels;
the top blanking mechanism and the bottom blanking mechanism are the same units which are arranged in two mirror images, so that the working process of the top blanking mechanism is repeated, the top blanking mechanism works through a blanking cylinder, a blanking output shaft is driven to move, a blanking limiting block is driven to reciprocate along a blanking guide rod, and the backing plate provided with the solar panel is abutted and loosened through the blanking limiting block;
step 2, after the base plate with the solar panel enters the transportation assembly, moving the base plate with the solar panel through the transportation assembly, driving the transmission belt to work through the transportation motor, driving the base plate with the solar panel placed on the transmission belt to move, and stopping working until the base plate with the solar panel moves to the adaptive position;
step 3, when the backing plate with the solar panel is moved to the adaptive position, the solar panel is adsorbed by the absorption assembly, so that the solar panel is separated from the backing plate, the solar panel is adsorbed by the vacuum chuck, when the adsorption of the vacuum chuck is completed, the clamping moving motor is rotated to drive the clamping moving belt to move, further the clamping moving frame is driven to move along the clamping moving slide rail, further the position of the vacuum chuck is changed, further the screw rod motor is rotated to drive the clamping screw rod to rotate, further the clamping transverse moving block is driven to move along the clamping guide rod, further the vacuum chuck is driven to change the position, further the clamping lifting cylinder is driven to work, further the clamping chuck frame is driven to carry out lifting motion, further the vacuum chuck is driven to change the position, until the solar panel is moved to the detection table, the adsorption of the solar panel is loosened, and the solar panel falls into the detection table;
step 4, after the solar panel falls onto the detection table, driving the detection table to move through the sliding assembly until the detection table moves to a position right below the detection head, working through the detection sliding cylinder at the moment, further driving the detection telescopic rod to do telescopic motion, further driving the detection sliding frame to slide along the detection sliding rail, further driving the detection table to slide, and stopping working until the detection table moves to a position below the detection head;
step 5, when the detection platform moves to the position below the detection head, the swing air cylinder works at the moment to further drive the detection swing block to swing, further drive the clamping moving frame to move up and down, further drive the swing frame to swing along the swing shaft, until the detection input shaft swings to abut against the detection wheel, the swing air cylinder stops working, at the moment, the detection motor works to further drive the detection input shaft to rotate, further drive the detection wheel to rotate, further drive the detection connecting block to move, further drive the detection frame to move, further drive the detection hinge rod to move, further drive the detection counterweight block to move, further drive the detection head to move, at the moment, comparison is carried out according to the impact force meter, when the detection head is aligned with the force data engraved on the impact force meter, the impact force of the impact head falling at the moment is the same as the force engraved on the impact force meter, at the moment, the worker can select adaptive impact strength for detection by further using an impact strength meter; when the detection head moves to a proper height, the swing cylinder works at the moment, and then the detection swing block is driven to swing, and further the clamping moving frame is driven to move up and down, and further the swing frame is driven to swing along the swing shaft, when the detection input shaft is loosened to abut against the detection wheel, the detection balancing weight block drives the detection head to fall down, so that the solar panel is impacted, and then the impact detection is completed, and through the reciprocating one-by-one upgrading of impact force, the impact force cannot be borne by the solar panel, and further the damage occurs, and further the maximum impact resistance force of the solar panels in the same batch is detected, and further the detection is completed;
step 6, when the anti-impact detection of the solar panel is finished, the absorption assembly works to drive the detected solar panel to move to the backing plate, the feeding assembly works to stack the detected solar panel, the solar panel backing plate with the detection is moved to the position below the feeding assembly through the transportation assembly, the feeding cylinder works to drive the feeding abutting block to abut against the solar panel backing plate with the detection to ascend until the solar panel backing plate with the detection abuts against the feeding limiting block to continue to ascend, the feeding limiting block abuts against and swings the solar panel backing plate with the detection, and when the solar panel backing plate with the detection moves to the position above the feeding limiting block, the feeding limiting block stops working, and is driven to reset by the feeding rotating shaft, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758806.2A CN111948075A (en) | 2020-07-31 | 2020-07-31 | Anti-impact detection equipment for photovoltaic system installation solar panel and detection method thereof |
| PCT/CN2020/109524 WO2022021491A1 (en) | 2020-07-31 | 2020-08-17 | Anti-impact detection device for mounting solar panel in photovoltaic system and detection method of said anti-impact detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758806.2A CN111948075A (en) | 2020-07-31 | 2020-07-31 | Anti-impact detection equipment for photovoltaic system installation solar panel and detection method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN111948075A true CN111948075A (en) | 2020-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010758806.2A Withdrawn CN111948075A (en) | 2020-07-31 | 2020-07-31 | Anti-impact detection equipment for photovoltaic system installation solar panel and detection method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111948075A (en) |
| WO (1) | WO2022021491A1 (en) |
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| CN113501322A (en) * | 2021-09-09 | 2021-10-15 | 远华新能源(南通)有限公司 | Detection apparatus for photovoltaic components and parts are used |
| CN113567081A (en) * | 2021-09-22 | 2021-10-29 | 江苏林洋光伏科技有限公司 | Physical load photovoltaic module test equipment |
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| JP2006047131A (en) * | 2004-08-05 | 2006-02-16 | Canon Inc | Hail impact testing apparatus and method |
| CN105438829B (en) * | 2014-08-21 | 2018-06-01 | 大族激光科技产业集团股份有限公司 | A kind of automatic loading and unloading device |
| CN106289698A (en) * | 2016-07-28 | 2017-01-04 | 安徽凯达能源科技有限公司 | Solar panel impact resistance detection device |
| CN110514382B (en) * | 2019-09-19 | 2020-12-08 | 中建材（宜兴）新能源有限公司 | Anti striking ability testing arrangement of photovoltaic board |
| CN111122094A (en) * | 2020-01-07 | 2020-05-08 | 应急管理部上海消防研究所 | Impact test device for operating mechanism of full-automatic fire extinguisher |
| CN111457867A (en) * | 2020-05-15 | 2020-07-28 | 南京精益通信息技术有限公司 | Electronic component shell flatness detection device and detection method thereof |
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2020
- 2020-07-31 CN CN202010758806.2A patent/CN111948075A/en not_active Withdrawn
- 2020-08-17 WO PCT/CN2020/109524 patent/WO2022021491A1/en active Application Filing
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Application publication date: 20201117 |