CN111947535A - Size detection equipment for photovoltaic system installation solar panel and detection method thereof - Google Patents
Size detection equipment for photovoltaic system installation solar panel and detection method thereof Download PDFInfo
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- CN111947535A CN111947535A CN202010758867.9A CN202010758867A CN111947535A CN 111947535 A CN111947535 A CN 111947535A CN 202010758867 A CN202010758867 A CN 202010758867A CN 111947535 A CN111947535 A CN 111947535A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
- G01B5/061—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness height gauges
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Abstract
The invention discloses a size detection device for a photovoltaic system to install a solar panel, which comprises: the clamping device comprises a base part, a material conveying part and a clamping detection part, wherein the base part comprises a base and a protective shell fixedly arranged on the base; the material conveying part comprises a conveying mechanism arranged on one side of the base; the clamping detection part comprises a clamping detection assembly fixedly arranged in the protective shell. According to the invention, the detection pressing part is designed to press the solar panel to extrude the detection area on the detection table, so that the height detection of the size detection machine of the solar panel is completed, and the problems that the size and the thickness of the solar panel are not checked in advance when the solar panel is installed, so that the size deviation is easy to occur during the installation, and the uneven thickness occurs after the installation, so that the power generation efficiency of the photovoltaic power generation system is influenced are avoided.
Description
Technical Field
The invention relates to size detection equipment, in particular to size detection equipment for a photovoltaic system to install a solar panel.
Background
Photovoltaic power generation is a technology of directly converting light energy into electric energy by using the photovoltaic effect of a semiconductor interface. The solar energy power generation system mainly comprises a solar panel (assembly), a controller and an inverter, and the main components are electronic components. The solar cells are connected in series and then are packaged and protected to form a large-area solar cell module, and then the photovoltaic power generation device is formed by matching with components such as a power controller and the like.
The main principle of photovoltaic power generation is the photoelectric effect of semiconductors. When photons irradiate on the metal, the energy of the photons can be completely absorbed by certain electrons in the metal, and the energy absorbed by the electrons is large enough to overcome the internal attraction of the metal to work, so that the photons leave the surface of the metal and escape to form photoelectrons.
And traditional photovoltaic power generation is when installing solar panel, because do not carry out in advance to solar panel's size and thickness inspection, and then when the installation, the size deviation appears easily to and install the back because the uneven condition of thickness appears owing to uneven, and then influences photovoltaic power generation system's generating efficiency.
Disclosure of Invention
The purpose of the invention is as follows: the utility model provides a photovoltaic system installation size detection equipment for solar panel to solve the above-mentioned problem that prior art exists.
The technical scheme is as follows: a dimension detection device for a photovoltaic system-mounted solar panel, comprising:
the base part comprises a base and a protective shell fixedly arranged on the base;
the material conveying part comprises a conveying mechanism arranged on one side of the base; the conveying mechanism comprises a conveying assembly arranged on the side part of the base, a blanking assembly fixedly arranged at one end of the conveying assembly, and a feeding assembly fixedly arranged at the other end of the conveying assembly;
the clamping detection part comprises a clamping detection assembly fixedly arranged in the protective shell.
In a further embodiment, transport mechanism is including transporting the transfer gantry, fixed mounting in the transportation motor of transporting the transfer gantry lateral part, and with the conveyer belt that transportation motor transmission is connected, design transport mechanism mainly for driving the backing plate that is equipped with solar panel and remove, and then make solar panel remove to the adaptation position.
In a further embodiment, the blanking assembly comprises a blanking support fixedly connected with the transport conveying frame, and a bottom blanking mechanism and a top blanking mechanism fixedly connected with the blanking support; the bottom blanking mechanism and the top blanking mechanism are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod fixedly connected with the blanking support and two groups of limiting units with the same structure sleeved on the blanking guide rod, each group of limiting units comprises a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted in the blanking cylinder and a blanking limiting block fixedly connected with the blanking output shaft; the blanking limiting block is sleeved with the blanking guide rod; the top fixed mounting of unloading subassembly has the spacing shell of unloading, and the design unloading subassembly is mainly in order to carry out the work of unloading to the backing plate that is equipped with solar panel, and then accomplishes the work of unloading one by one to the backing plate that is equipped with solar panel, and then avoids the material that collective unloading appears to pile up to and the collision phenomenon.
In a further embodiment, the feeding assembly comprises a feeding cylinder fixedly connected with the transportation conveying frame, a feeding input rod inserted in the feeding cylinder, a feeding abutting block fixedly connected with the feeding input rod, a feeding frame abutted against the feeding abutting block and fixedly installed above the transportation conveying frame, and four groups of feeding limiting blocks rotatably connected with the feeding frame; a feeding rotating shaft is arranged between the feeding limiting block and the feeding frame; a feeding guide rod inserted with the conveying frame is arranged below the feeding abutting block; the top fixed mounting of material loading subassembly has the spacing shell of material loading, and the material loading subassembly of design is mainly in order to carry out the backing plate pile up neatly work of being equipped with and detecting completion back solar panel, and then makes the pile up neatly accomplish and be equipped with the backing plate that detects completion back solar panel more neat after the pile up neatly is accomplished, and the taking and putting of while when using is more convenient and neat, and the figure of checking more convenient simultaneously.
In a further embodiment, the clamping detection assembly comprises a clamping assembly fixedly installed in the protective shell, a detection assembly arranged on one side of the clamping assembly, and a detection table arranged below the detection assembly.
In a further embodiment, the clamping assembly comprises a clamping moving motor fixedly mounted in the protective housing, a clamping rotating wheel coaxially rotating with the clamping moving motor, a clamping moving belt sleeved with the clamping rotating wheel, a clamping moving frame fixedly connected with the clamping moving belt, a clamping moving slider fixedly mounted below the clamping moving frame, a clamping moving slide rail adapted to the clamping moving slider, a clamping fixed base plate fixedly connected with the clamping moving slide rail and fixedly mounted in the protective housing, a clamping cross frame fixedly connected with the clamping moving frame, a clamping guide rod fixedly mounted on the clamping cross frame, a clamping lead screw inserted into the clamping cross frame, a lead screw motor coaxially rotating with the clamping lead screw and fixedly mounted on a side portion of the clamping cross frame, and a clamping traverse block sleeved with the clamping lead screw, the device comprises a clamping and transverse moving block, a lifting cylinder, a clamping and sucking disc frame, a vacuum sucking disc, a design clamping assembly and a detection platform, wherein the clamping and lifting cylinder is fixedly arranged on the clamping and transverse moving block, the clamping and sucking disc frame is fixedly connected with the clamping and lifting cylinder, the vacuum sucking disc is arranged on the clamping and sucking disc frame, the design clamping assembly is mainly used for sucking a solar panel to move, and then the solar panel is moved to the detection platform to be extruded and detected by.
In a further embodiment, the detection component comprises a detection moving frame arranged on one side of the clamping component, a detection moving cylinder fixedly arranged at the end of the detection moving frame is inserted into the detection moving telescopic rod of the detection moving cylinder, and a detection pressing piece fixedly connected with the detection moving telescopic rod, the detection component is designed mainly for detecting the detection effect of the solar panel, the problem that when the solar panel is installed, due to the fact that the size and the thickness of the solar panel are not detected in advance is avoided, and then when the solar panel is installed, size deviation is easy to occur, and after the installation is completed, due to the fact that the thickness is uneven, the power generation efficiency of the photovoltaic power generation system is influenced.
In a further embodiment, the detection pressing part comprises a detection shell fixedly connected with the detection moving telescopic rod, a detection lifting cylinder fixedly connected with the detection shell, a speed reduction telescopic rod inserted with the detection lifting cylinder, a detection damping plate fixedly connected with the detection telescopic rod, a plurality of groups of detection damping rods fixedly connected with the detection damping plate, and a detection pressing plate fixedly connected with the detection damping rods; the back fixed mounting that detects the casing with detect the detection slider that removes a adaptation, the design detects the casting die and mainly in order to go on pushing down solar panel, and then makes solar panel extrude the detection zone, and then accomplishes the detection achievement to solar panel.
In a further embodiment, the detection table comprises a detection base fixedly installed in the protective shell, a detection area fixedly installed on the detection base, and a plurality of groups of detection induction rods distributed in the detection area and provided with preset intervals; the detection induction rod consists of a plurality of groups of sinking areas which are distributed; the size of the detection pressing plate is larger than that of the detection area; the detection area is externally connected with a computer terminal, the detection table is designed to mainly detect the solar panel, the height of the solar panel is detected through the sinking amplitude of the sinking area, the size and the area of the solar panel are detected through the sinking area, and then the size and the area are recorded in the computer terminal, so that a worker can take the solar panel when needing the solar panel with the size; the traditional size detection scheme generally uses laser to detect, and the requirement condition of the detection chamber is strict by using laser detection, so that the detection cost is increased.
A detection method of size detection equipment for a photovoltaic system to install a solar panel comprises the following steps:
the top blanking mechanism and the bottom blanking mechanism are the same units which are arranged in two mirror images, so that the working process of the top blanking mechanism is repeated, the top blanking mechanism works through a blanking cylinder, a blanking output shaft is driven to move, a blanking limiting block is driven to reciprocate along a blanking guide rod, and the backing plate provided with the solar panel is abutted and loosened through the blanking limiting block;
step 2, after the base plate with the solar panel enters the transportation assembly, moving the base plate with the solar panel through the transportation assembly, driving the transmission belt to work through the transportation motor, driving the base plate with the solar panel placed on the transmission belt to move, and stopping working until the base plate with the solar panel moves to the adaptive position;
step 4, after the solar panel falls onto the detection table, working is carried out through the detection moving cylinder, so that the detection moving telescopic rod is driven to move, the detection pressing piece is driven to move, and the working is stopped until the detection pressing piece moves above the detection table;
step 5, after the detection pressing piece moves above the detection table, the detection lifting cylinder works at the moment, the detection telescopic rod is further driven to move, the detection vibration reduction plate is further driven to move, the detection vibration reduction rod is further driven to move, the detection pressing plate is further driven to abut against the solar panel to do descending movement, the solar panel is further driven to descend in the detection area, the detection pressing plate and the detection table are overlapped and then stop working, at the moment, the solar panel has the size, the solar panel extrudes the subsidence area in the detection induction rod to descend, the subsidence area is displayed on the computer terminal at the moment, the subsidence height is displayed at the same time, the size of the subsidence area and the size of the subsidence height are marked on the computer terminal, and the height and the peripheral size of the solar panel;
step 6, after the size of the solar panel is detected, the clamping assembly works at the moment, the detected solar panel is driven to move to the backing plate, the feeding assembly works at the moment, the detected solar panel is stacked, the solar panel backing plate with the detection is moved to the position below the feeding assembly through the conveying assembly, the feeding cylinder works at the moment, the feeding abutting block is driven to abut against the solar panel backing plate with the detection, mechanical energy can rise until the solar panel backing plate with the detection abuts against the feeding limiting block to continue to rise, the feeding limiting block abuts against and swings the solar panel backing plate with the detection at the moment, the feeding limiting block stops working when the solar panel backing plate with the detection moves to the position above the feeding limiting block, and the feeding limiting block is driven to reset by the feeding rotating shaft at the moment, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
Has the advantages that: the invention discloses size detection equipment for installing a solar panel of a photovoltaic system, which presses the solar panel to extrude a detection area on a detection table by designing a detection pressing piece, so as to complete the height detection of a size detection machine of the solar panel, and further avoid the problems that the size deviation is easy to occur during installation because the size and the thickness of the solar panel are not checked in advance when the solar panel is installed, and the generation efficiency of the photovoltaic power generation system is influenced because the thickness is uneven after the installation.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the transport mechanism of the present invention.
Fig. 3 is a schematic view of the blanking assembly of the present invention.
FIG. 4 is a schematic view of the top blanking mechanism of the present invention.
Fig. 5 is a schematic view of a loading assembly of the present invention.
Fig. 6 is a schematic view of a gripping detection assembly of the present invention.
Figure 7 is a schematic view of the grasping assembly of the present invention.
FIG. 8 is a schematic view of a sensing follower of the present invention.
FIG. 9 is a schematic view of the detection zone of the present invention.
Fig. 10 is a schematic view of the sink zone of the present invention.
The reference signs are: a base 1, a protective housing 2, a transportation mechanism 3, a transportation assembly 31, a transportation bracket 32, a blanking assembly 33, a bottom blanking mechanism 331, a top blanking mechanism 332, a blanking cylinder 3321, a blanking limit block 3322, a blanking guide rod 3323, a blanking bracket 333, a blanking limit housing 34, a feeding assembly 35, a feeding cylinder 351, a feeding guide rod 352, a feeding support block 353, a feeding rotating shaft 354, a feeding frame 355, a feeding limit block 356, a feeding limit housing 36, a clamping detection assembly 4, a clamping assembly 41, a clamping moving motor 411, a clamping moving belt 412, a clamping moving frame 413, a clamping moving slider 414, a clamping moving slide rail 415, a clamping fixed base plate 416, a clamping lead screw 417, a clamping guide rod 418, a clamping transverse frame 419, a transverse moving block 440, a clamping lifting cylinder 441, a clamping suction disc frame 442, a vacuum suction disc 443, a detection table 42, a detection area 421, a detection induction rod 422, a sinking area 423, a detection table, The detection moving frame 43, the detection moving cylinder 431, the detection pressing member 45, the detection housing 451, the detection lifting cylinder 452, the detection telescopic rod 453, the detection damping plate 454, the detection damping rod 455 and the detection pressing plate 456.
Detailed Description
Through research and analysis of the applicant, the reason for the problem (the existing photovoltaic power generation system is easy to have different sizes and heights after a solar panel is installed) is that when the solar panel is installed in the traditional photovoltaic power generation system, the size and the thickness of the solar panel are not checked in advance, so that size deviation is easy to occur during installation, and uneven thickness occurs after installation, so that the power generation efficiency of the photovoltaic power generation system is influenced, the invention presses the solar panel to extrude a detection area on a detection table by designing a detection pressing piece, so that the height detection of a size detector of the solar panel is completed, so that the size deviation is avoided when the solar panel is installed because the size and the thickness of the solar panel are not checked in advance, and after the installation, the uneven thickness condition occurs, so that the power generation efficiency of the photovoltaic power generation system is influenced.
A dimension detection device for a photovoltaic system-mounted solar panel, comprising: a base 1, a protective housing 2, a transportation mechanism 3, a transportation assembly 31, a transportation bracket 32, a blanking assembly 33, a bottom blanking mechanism 331, a top blanking mechanism 332, a blanking cylinder 3321, a blanking limit block 3322, a blanking guide rod 3323, a blanking bracket 333, a blanking limit housing 34, a feeding assembly 35, a feeding cylinder 351, a feeding guide rod 352, a feeding support block 353, a feeding rotating shaft 354, a feeding frame 355, a feeding limit block 356, a feeding limit housing 36, a clamping detection assembly 4, a clamping assembly 41, a clamping moving motor 411, a clamping moving belt 412, a clamping moving frame 413, a clamping moving slider 414, a clamping moving slide rail 415, a clamping fixed base plate 416, a clamping lead screw 417, a clamping guide rod 418, a clamping transverse frame 419, a transverse moving block 440, a clamping lifting cylinder 441, a clamping suction disc frame 442, a vacuum suction disc 443, a detection table 42, a detection area 421, a detection induction rod 422, a sinking area 423, a detection table, The detection moving frame 43, the detection moving cylinder 431, the detection pressing member 45, the detection housing 451, the detection lifting cylinder 452, the detection telescopic rod 453, the detection damping plate 454, the detection damping rod 455 and the detection pressing plate 456.
A dimension detection device for a photovoltaic system-mounted solar panel includes: the base part comprises a base 1 and a protective shell 2 fixedly arranged on the base 1; the material conveying part comprises a conveying mechanism 3 arranged on one side of the base 1; the conveying mechanism 3 comprises a conveying assembly 31 arranged at the side part of the base 1, a blanking assembly 33 fixedly arranged at one end of the conveying assembly 31, and a feeding assembly 35 fixedly arranged at the other end of the conveying assembly 31; the clamping detection part comprises a clamping detection assembly 4 fixedly arranged in the protective shell 2.
The blanking assembly 33 comprises a blanking support 333 fixedly connected with the conveying frame, and a bottom blanking mechanism 331 and a top blanking mechanism 332 fixedly connected with the blanking support 333; the bottom blanking mechanism 331 and the top blanking mechanism 332 are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod 3323 fixedly connected with the blanking support 333 and two groups of limit units with the same structure sleeved on the blanking guide rod 3323, each group of limit units comprises a blanking cylinder 3321 fixedly connected with the blanking support 333, a blanking output shaft inserted into the blanking cylinder 3321 and a blanking limit block 3322 fixedly connected with the blanking output shaft; the blanking limiting block 3322 is sleeved with the blanking guide rod 3323; the top fixed mounting of unloading subassembly 33 has the spacing shell of unloading 34, and design unloading subassembly 33 mainly carries out unloading work in order to carry out the backing plate that is equipped with solar panel, and then accomplishes the unloading work one by one to the backing plate that is equipped with solar panel, and then avoids the material that the collective unloading appears to pile up to and the collision phenomenon.
The feeding assembly 35 comprises a feeding cylinder 351 fixedly connected with a transport conveying frame, a feeding input rod inserted into the feeding cylinder 351, a feeding abutting block 353 fixedly connected with the feeding input rod, a feeding frame 355 abutted against the feeding abutting block 353 and fixedly installed above the transport conveying frame, and four groups of feeding limiting blocks 356 rotatably connected with the feeding frame 355; a feeding rotating shaft 354 is arranged between the feeding limiting block 356 and the feeding frame 355; a feeding guide rod 352 inserted with the transportation and transmission rack is arranged below the feeding abutting block 353; the top fixed mounting of material loading subassembly 35 has spacing shell of material loading 36, comes the subassembly in the design mainly in order to carry out the backing plate pile up neatly work of being equipped with and detecting completion back solar panel, and then makes the pile up neatly accomplish the back and be equipped with the backing plate that detects completion back solar panel more neat, and the taking when using is simultaneously more convenient and neat, and the figure of checking more convenient simultaneously.
The gripping detection assembly 4 includes a gripping assembly 41 fixedly installed in the protective housing 2, a detection assembly disposed at one side of the gripping assembly 41, and a detection table 42 disposed below the detection assembly.
The clamping assembly 41 comprises a clamping moving motor 411 fixedly installed in the protective housing 2, a clamping rotating wheel rotating coaxially with the clamping moving motor 411, a clamping moving belt 412 sleeved on the clamping rotating wheel, a clamping moving frame 413 fixedly connected with the clamping moving belt 412, a clamping moving slider 414 fixedly installed below the clamping moving frame 413, a clamping moving slide 415 adapted to the clamping moving slider 414, a clamping fixed bottom plate 416 fixedly connected with the clamping moving slide 415 and fixedly installed in the protective housing 2, a clamping cross frame 419 fixedly connected with the clamping moving frame 413, a clamping guide rod 418 fixedly installed on the clamping cross frame 419, a clamping screw rod 417 inserted into the clamping cross frame 419, and a screw rod motor coaxially rotating with the clamping screw rod 417 and fixedly installed at the side of the clamping cross frame 419, the clamping and taking device comprises a clamping and taking traversing block 440 sleeved with the clamping and taking screw rod 417, a clamping and taking lifting cylinder 441 fixedly installed on the clamping and taking traversing block 440, a clamping and taking sucker frame 442 fixedly connected with the clamping and taking lifting cylinder 441, and a vacuum sucker 443 installed on the clamping and taking sucker frame 442, wherein the clamping and taking assembly 41 is designed to move mainly for sucking a solar panel, and then the solar panel is moved to the detection table 42 so as to be extruded and detected by the detection pressing piece 45.
The detection assembly comprises a detection moving frame 43 arranged on one side of the clamping assembly 41, a detection moving cylinder 431 arranged on the end of the detection moving frame 43 is fixedly installed, a detection moving telescopic rod of the detection moving cylinder 431 is inserted, and a detection pressing piece 45 fixedly connected with the detection moving telescopic rod is arranged.
The detection pressing member 45 comprises a detection shell 451 fixedly connected with the detection moving telescopic rod, a detection lifting cylinder 452 fixedly connected with the detection shell 451, a speed reduction telescopic rod inserted with the detection lifting cylinder 452, a detection damping plate 454 fixedly connected with the detection telescopic rod 453, a plurality of groups of detection damping rods 455 fixedly connected with the detection damping plate 454, and a detection pressing plate 456 fixedly connected with the detection damping rods 455; the back fixed mounting that detects casing 451 with detect the detection slider that removes frame 43 adaptation, the design detects casting die 45 mainly for going on pushing down solar panel, and then makes solar panel extrude detection area 421, and then accomplishes the detection achievement to solar panel.
The detection table 42 comprises a detection base 1 fixedly installed in the protection housing 2, a detection area 421 fixedly installed on the detection base 1, and a plurality of groups of detection induction rods 422 distributed in the detection area 421 and provided with predetermined intervals; the detection induction rod 422 is composed of a plurality of groups of sinking zones 423; the detection platen 456 size is larger than the detection zone 421 size; the external computer terminal of detection zone 421, the design is examined test table 42 and is mainly in order to carry out the detection achievement to solar panel, and the height that detects solar panel is carried out through the range of sinking of zone 423 that sinks, detects out solar panel's size and area through the region that sinks, and then the record is in computer terminal, and then when making the staff need which kind of size solar panel, can advance to take.
Description of the working principle: when the size of the solar panel needs to be detected before the solar panel is installed, the base plate provided with the solar panel is placed on the blanking limiting shell 34, a plurality of groups of base plates provided with the solar panel are stored in the blanking limiting shell 34, the base plates provided with the solar panel are fed one by one during detection, the base plates provided with the solar panel are fed one by one through the blanking assembly 33, the base plates provided with the solar panel are abutted against the base plates provided with the solar panel through the bottom blanking mechanism 331, the base plates provided with the solar panel at the bottom layer are abutted against the base plates provided with the solar panel through the top blanking mechanism 332, the base plates provided with the solar panel at the bottom layer are abutted against the base plates provided with the solar panel through the bottom blanking mechanism 331, the top blanking mechanism 332 is loosened, the base plates provided with the solar panel and abutted against the top blanking mechanism 332 are fallen, and, then reciprocating work is carried out, so that the backing plates provided with the solar panels enter the transportation assembly 31 one by one; the top blanking mechanism 332 and the bottom blanking mechanism 331 are two same units arranged in a mirror image manner, so that the working process of the top blanking mechanism 332 is repeated, the top blanking mechanism 332 works through the blanking cylinder 3321, the blanking output shaft is driven to move, the blanking limiting block 3322 is driven to reciprocate along the blanking guide rod 3323, and the backing plate provided with the solar panel is abutted and loosened by the blanking limiting block 3322; when the base plate with the solar panel enters the transportation assembly 31, the base plate with the solar panel is moved through the transportation assembly 31, the transportation motor works at the moment, the transmission belt is driven to work, the base plate with the solar panel placed on the transmission belt is driven to move, and the base plate stops working until the base plate with the solar panel moves to the adaptive position; when the base plate with the solar panel is moved to the adaptive position, the solar panel is adsorbed by the clamping assembly 41, so that the solar panel is separated from the base plate, the solar panel is adsorbed by the vacuum chuck 443, when the adsorption of the vacuum chuck 443 is completed, the clamping moving motor 411 rotates to drive the clamping moving belt 412 to move, further the clamping moving frame 413 is driven to move along the clamping moving slide rail 415, further the position of the vacuum chuck 443 is changed, further the screw rod motor rotates to drive the clamping screw rod 417 to rotate, further the clamping traversing block 440 is driven to move along the clamping guide rod 418, further the vacuum chuck 443 is driven to change position, further the clamping lifting cylinder 441 operates to drive the clamping chuck holder 442 to move up and down, further the vacuum chuck 443 is driven to change position, until the solar panel is moved to the detection table 42, the adsorption of the solar panel is released, and the solar panel falls onto the detection table 42; when the solar panel falls onto the detection table 42, the detection moving cylinder 431 works at the moment, so that the detection moving telescopic rod is driven to move, the detection pressing piece 45 is driven to move, and the work is stopped until the detection pressing piece 45 moves above the detection table 42; when the detection pressing part 45 moves above the detection table 42, the detection lifting cylinder 452 works to drive the detection telescopic rod 453 to move, then the detection vibration reduction plate 454 is driven to move, then the detection vibration reduction rod 455 is driven to move, and then the detection pressing plate 456 is driven to abut against a solar panel to move downwards, so that the solar panel descends in the detection area 421, and stops working until the detection pressing plate 456 is overlapped with the detection table 42, at the moment, because the solar panel has the volume, the solar panel extrudes the sinking area 423 in the detection induction rod 422 to descend, at the moment, the sinking area 423 is displayed on the computer terminal, the sinking height is displayed at the same time, the size of the area 423 and the size of the sinking height are marked on the computer terminal, and then the height and the surrounding size of the solar panel are detected; after the size of the solar panel is detected, the clamping assembly 41 works to drive the detected solar panel to move to the base plate, the feeding assembly 35 works to stack the detected solar panel, the transportation assembly 31 moves the detected solar panel base plate to the position below the feeding assembly 35, the feeding cylinder 351 works to drive the feeding abutting block 353 to abut against the detected solar panel base plate, the mechanical energy rises until the detected solar panel base plate abuts against the feeding limiting block 356 to continue rising movement, the feeding limiting block 356 abuts against the detected solar panel base plate to swing, the feeding limiting block 356 stops working when the detected solar panel base plate moves to the position above the feeding limiting block 356, and the feeding limiting block 356 is driven by the feeding rotating shaft 354 to reset, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a photovoltaic system installation size detection equipment for solar panel, characterized by includes:
the base part comprises a base and a protective shell fixedly arranged on the base;
the material conveying part comprises a conveying mechanism arranged on one side of the base; the conveying mechanism comprises a conveying assembly arranged on the side part of the base, a blanking assembly fixedly arranged at one end of the conveying assembly, and a feeding assembly fixedly arranged at the other end of the conveying assembly;
the clamping detection part comprises a clamping detection assembly fixedly arranged in the protective shell.
2. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 1, wherein: the conveying mechanism comprises a conveying frame, a conveying motor fixedly mounted on the side of the conveying frame, and a conveying belt in transmission connection with the conveying motor.
3. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 1, wherein: the blanking assembly comprises a blanking support fixedly connected with the conveying frame, and a bottom blanking mechanism and a top blanking mechanism fixedly connected with the blanking support; the bottom blanking mechanism and the top blanking mechanism are two groups of same units arranged in a mirror image manner, each group of same units comprises a blanking guide rod fixedly connected with the blanking support and two groups of limiting units with the same structure sleeved on the blanking guide rod, each group of limiting units comprises a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted in the blanking cylinder and a blanking limiting block fixedly connected with the blanking output shaft; the blanking limiting block is sleeved with the blanking guide rod; and a blanking limiting shell is fixedly arranged above the blanking assembly.
4. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 1, wherein: the feeding assembly comprises a feeding cylinder fixedly connected with the conveying frame, a feeding input rod inserted in the feeding cylinder, a feeding abutting block fixedly connected with the feeding input rod, a feeding frame abutted against the feeding abutting block and fixedly installed above the conveying frame, and four groups of feeding limiting blocks rotatably connected with the feeding frame; a feeding rotating shaft is arranged between the feeding limiting block and the feeding frame; a feeding guide rod inserted with the conveying frame is arranged below the feeding abutting block; and a feeding limiting shell is fixedly arranged above the feeding assembly.
5. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 1, wherein: the clamping detection assembly comprises a clamping assembly fixedly installed in the protective shell, a detection assembly arranged on one side of the clamping assembly, and a detection platform arranged below the detection assembly.
6. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 5, wherein: the clamping assembly comprises a clamping moving motor fixedly arranged in the protective shell, a clamping rotating wheel coaxially rotating with the clamping moving motor, a clamping moving belt sleeved with the clamping rotating wheel, a clamping moving frame fixedly connected with the clamping moving belt, a clamping moving slider fixedly arranged below the clamping moving frame, a clamping moving slide rail adaptive to the clamping moving slider, a clamping fixed bottom plate fixedly connected with the clamping moving slide rail and fixedly arranged in the protective shell, a clamping cross frame fixedly connected with the clamping moving frame, a clamping guide rod fixedly arranged on the clamping cross frame, a clamping lead screw inserted in the clamping cross frame, a lead screw motor coaxially rotating with the clamping lead screw and fixedly arranged at the side part of the clamping cross frame, a transverse clamping block sleeved with the clamping lead screw, and a clamping lifting cylinder fixedly arranged on the transverse clamping block, the clamping and sucking disc frame is fixedly connected with the clamping and lifting cylinder, and the vacuum sucking disc is installed on the clamping and sucking disc frame.
7. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 5, wherein: the detection assembly comprises a detection moving frame arranged on one side of the clamping assembly, a detection moving cylinder fixedly mounted at the end part of the detection moving frame, a detection moving telescopic rod inserted into the detection moving cylinder, and a detection pressing piece fixedly connected with the detection moving telescopic rod.
8. The dimension detecting apparatus for a photovoltaic system-mounted solar panel as claimed in claim 7, wherein: the detection pressing piece comprises a detection shell fixedly connected with the detection movable telescopic rod, a detection lifting cylinder fixedly connected with the detection shell, a speed reduction telescopic rod inserted with the detection lifting cylinder, a detection vibration attenuation plate fixedly connected with the detection telescopic rod, a plurality of groups of detection vibration attenuation rods fixedly connected with the detection vibration attenuation plate, and a detection pressing plate fixedly connected with the detection vibration attenuation rods; the back fixed mounting who detects the casing with detect the detection slider that removes the frame adaptation.
9. The dimension detecting apparatus for a photovoltaic system-mounted solar panel according to claim 5, wherein: the detection table comprises a detection base fixedly arranged in the protection shell, a detection area fixedly arranged on the detection base, and a plurality of groups of detection induction rods which are distributed in the detection area and provided with preset intervals; the detection induction rod consists of a plurality of groups of sinking areas which are distributed; the size of the detection pressing plate is larger than that of the detection area; the detection area is externally connected with a computer terminal.
10. A detection method of size detection equipment for a photovoltaic system to install a solar panel is characterized by comprising the following steps:
step 1, when the size of a solar panel needs to be detected before the solar panel is installed, the base plate provided with the solar panel is placed on a blanking limiting shell, a plurality of groups of base plates provided with the solar panel are stored in the blanking limiting shell, the base plates are fed one by one during detection, the base plates provided with the solar panel are fed one by one through a blanking assembly, the base plates provided with the solar panel are abutted by a bottom blanking mechanism, the base plates provided with the solar panel are abutted by a top blanking mechanism, the base plates provided with the solar panel are abutted against the bottom blanking mechanism to abut against the upper layer of the base plates provided with the solar panel, the base plates provided with the solar panel at the bottom layer are lowered onto a conveying assembly by loosening the bottom blanking mechanism, the top blanking mechanism is loosened, the base plates provided with the solar panel and abutted against by the top blanking mechanism are, the solar panels are arranged on the base plates, and the base plates are arranged on the solar panels;
the top blanking mechanism and the bottom blanking mechanism are the same units which are arranged in two mirror images, so that the working process of the top blanking mechanism is repeated, the top blanking mechanism works through a blanking cylinder, a blanking output shaft is driven to move, a blanking limiting block is driven to reciprocate along a blanking guide rod, and the backing plate provided with the solar panel is abutted and loosened through the blanking limiting block;
step 2, after the base plate with the solar panel enters the transportation assembly, moving the base plate with the solar panel through the transportation assembly, driving the transmission belt to work through the transportation motor, driving the base plate with the solar panel placed on the transmission belt to move, and stopping working until the base plate with the solar panel moves to the adaptive position;
step 3, when the backing plate with the solar panel is moved to the adaptive position, the solar panel is adsorbed by the clamping component, so that the solar panel is separated from the backing plate, the solar panel is adsorbed by the vacuum chuck, when the adsorption of the vacuum chuck is completed, the clamping moving motor rotates to drive the clamping moving belt to move, further the clamping moving frame is driven to move along the clamping moving slide rail, further the position of the vacuum chuck is changed, further the screw rod motor rotates to drive the clamping screw rod to rotate, further the clamping transverse moving block is driven to move along the clamping guide rod, further the vacuum chuck is driven to change the position, further the clamping lifting cylinder works, further the clamping chuck frame is driven to move up and down, further the vacuum chuck is driven to change the position, until the solar panel is moved to the detection table, the adsorption of the solar panel is loosened, and the solar panel falls into the detection table;
step 4, after the solar panel falls onto the detection table, working is carried out through the detection moving cylinder, so that the detection moving telescopic rod is driven to move, the detection pressing piece is driven to move, and the working is stopped until the detection pressing piece moves above the detection table;
step 5, after the detection pressing piece moves above the detection table, the detection lifting cylinder works at the moment, the detection telescopic rod is further driven to move, the detection vibration reduction plate is further driven to move, the detection vibration reduction rod is further driven to move, the detection pressing plate is further driven to abut against the solar panel to do descending movement, the solar panel is further driven to descend in the detection area, the detection pressing plate and the detection table are overlapped and then stop working, at the moment, the solar panel has the size, the solar panel extrudes the subsidence area in the detection induction rod to descend, the subsidence area is displayed on the computer terminal at the moment, the subsidence height is displayed at the same time, the size of the subsidence area and the size of the subsidence height are marked on the computer terminal, and the height and the peripheral size of the solar panel;
step 6, after the size of the solar panel is detected, the clamping assembly works at the moment, the detected solar panel is driven to move to the backing plate, the feeding assembly works at the moment, the detected solar panel is stacked, the solar panel backing plate with the detection is moved to the position below the feeding assembly through the conveying assembly, the feeding cylinder works at the moment, the feeding abutting block is driven to abut against the solar panel backing plate with the detection, mechanical energy can rise until the solar panel backing plate with the detection abuts against the feeding limiting block to continue to rise, the feeding limiting block abuts against and swings the solar panel backing plate with the detection at the moment, the feeding limiting block stops working when the solar panel backing plate with the detection moves to the position above the feeding limiting block, and the feeding limiting block is driven to reset by the feeding rotating shaft at the moment, and then the work of clamping the solar panel base plate with the detected solar panel is finished.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758867.9A CN111947535A (en) | 2020-07-31 | 2020-07-31 | Size detection equipment for photovoltaic system installation solar panel and detection method thereof |
| PCT/CN2020/109521 WO2022021490A1 (en) | 2020-07-31 | 2020-08-17 | Size measurement apparatus for solar panel to be mounted to photovoltaic system, and measurement method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010758867.9A CN111947535A (en) | 2020-07-31 | 2020-07-31 | Size detection equipment for photovoltaic system installation solar panel and detection method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111947535A true CN111947535A (en) | 2020-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010758867.9A Withdrawn CN111947535A (en) | 2020-07-31 | 2020-07-31 | Size detection equipment for photovoltaic system installation solar panel and detection method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111947535A (en) |
| WO (1) | WO2022021490A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501322A (en) * | 2021-09-09 | 2021-10-15 | 远华新能源(南通)有限公司 | Detection apparatus for photovoltaic components and parts are used |
| CN116592818A (en) * | 2023-07-17 | 2023-08-15 | 南通强生光电科技有限公司 | Photovoltaic panel thickness measuring device for photovoltaic power generation |
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| CN114740384B (en) * | 2022-06-13 | 2022-08-26 | 李明 | Storage battery equipment detection device that photovoltaic power generation system used |
| CN115101870B (en) * | 2022-07-19 | 2024-02-23 | 江苏富士特电气技术有限公司 | A easy dismouting energy storage equipment for photovoltaic power plant |
| CN115870244B (en) * | 2022-11-17 | 2024-05-14 | 苏州腾晖光伏技术有限公司 | Sorting unit is used in battery piece screening |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204602639U (en) * | 2015-03-12 | 2015-09-02 | 中国计量学院 | A kind of online defects detection of photovoltaic battery panel and sorting equipment |
| WO2019126944A1 (en) * | 2017-12-25 | 2019-07-04 | 惠州市成泰自动化科技有限公司 | Automatic detection mechanism for battery tab |
| CN208349968U (en) * | 2018-07-17 | 2019-01-08 | 广东东博自动化设备有限公司 | A kind of Full-automatic battery cell outer dimension detection device |
| CN209912841U (en) * | 2019-06-23 | 2020-01-07 | 广州蓝海智能装备有限公司 | Photovoltaic solar wafer PL detects machine |
| CN210426501U (en) * | 2019-10-23 | 2020-04-28 | 东莞市中天自动化科技有限公司 | Soft-package battery thickness measuring machine |
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2020
- 2020-07-31 CN CN202010758867.9A patent/CN111947535A/en not_active Withdrawn
- 2020-08-17 WO PCT/CN2020/109521 patent/WO2022021490A1/en active Application Filing
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501322A (en) * | 2021-09-09 | 2021-10-15 | 远华新能源(南通)有限公司 | Detection apparatus for photovoltaic components and parts are used |
| CN116592818A (en) * | 2023-07-17 | 2023-08-15 | 南通强生光电科技有限公司 | Photovoltaic panel thickness measuring device for photovoltaic power generation |
| CN116592818B (en) * | 2023-07-17 | 2023-10-03 | 南通强生光电科技有限公司 | Photovoltaic panel thickness measuring device for photovoltaic power generation |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022021490A1 (en) | 2022-02-03 |
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Application publication date: 20201117 |