CN111883581A - Novel planar gate MOS type semiconductor power device and manufacturing method thereof - Google Patents
Novel planar gate MOS type semiconductor power device and manufacturing method thereof Download PDFInfo
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- CN111883581A CN111883581A CN202010687412.2A CN202010687412A CN111883581A CN 111883581 A CN111883581 A CN 111883581A CN 202010687412 A CN202010687412 A CN 202010687412A CN 111883581 A CN111883581 A CN 111883581A
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000000758 substrate Substances 0.000 claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 18
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 37
- 229920005591 polysilicon Polymers 0.000 claims description 24
- 238000005530 etching Methods 0.000 claims description 11
- 238000000151 deposition Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 229920002120 photoresistant polymer Polymers 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000009792 diffusion process Methods 0.000 claims description 5
- 238000005468 ion implantation Methods 0.000 claims description 5
- 238000000137 annealing Methods 0.000 claims description 3
- 238000001312 dry etching Methods 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 238000001259 photo etching Methods 0.000 claims description 2
- 238000009413 insulation Methods 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/417—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions carrying the current to be rectified, amplified or switched
- H01L29/41725—Source or drain electrodes for field effect devices
- H01L29/41775—Source or drain electrodes for field effect devices characterised by the proximity or the relative position of the source or drain electrode and the gate electrode, e.g. the source or drain electrode separated from the gate electrode by side-walls or spreading around or above the gate electrode
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76802—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
- H01L21/76805—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics the opening being a via or contact hole penetrating the underlying conductor
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/528—Geometry or layout of the interconnection structure
- H01L23/5283—Cross-sectional geometry
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- H—ELECTRICITY
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/423—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
- H01L29/42312—Gate electrodes for field effect devices
- H01L29/42316—Gate electrodes for field effect devices for field-effect transistors
- H01L29/4232—Gate electrodes for field effect devices for field-effect transistors with insulated gate
- H01L29/42356—Disposition, e.g. buried gate electrode
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/6653—Unipolar field-effect transistors with an insulated gate, i.e. MISFET using the removal of at least part of spacer, e.g. disposable spacer
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- H—ELECTRICITY
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7838—Field effect transistors with field effect produced by an insulated gate without inversion channel, e.g. buried channel lateral MISFETs, normally-on lateral MISFETs, depletion-mode lateral MISFETs
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Abstract
The invention discloses a novel planar gate MOS type semiconductor power device and a manufacturing method thereof, and the device comprises: a semiconductor substrate; the semiconductor device comprises a well region, a first substrate and a second substrate, wherein the well region is arranged in the semiconductor substrate and exposes the upper surface of the semiconductor substrate; the source region is arranged in the well region and exposed out of the upper surface of the well region; the first end of the oxide layer extends to the upper surfaces of the well region and the source region; the gate electrode is arranged on the upper surface of the oxide layer, and the first end of the gate electrode is provided with an inclined plane step; the insulating oxide layer is arranged on the upper surface of the gate electrode, and a first end of the insulating oxide layer extends to the upper surface of the source region; and the metal layer is arranged on the upper surface of the insulating oxide layer, and the first end of the metal layer extends to the upper surfaces of the well region and the source region, so that the stability of voltage and current waveforms of the planar gate device in application is improved.
Description
Technical Field
The invention belongs to the technical field of semiconductors, and particularly relates to a novel planar gate MOS type semiconductor power device and a manufacturing method thereof.
Background
The MOS type semiconductor power devices such as MOSFET, IGBT and the like have the advantages of high switching speed, low switching loss, simple control circuit and the like, and are widely applied to the field of power electronics. The grid structure mainly comprises a planar grid and a trench grid, wherein the planar grid structure has the characteristics of simple manufacturing process, high robustness and the like, and is widely applied to a plurality of products with high reliability requirements.
In the process of implementing the invention, the inventor finds that the prior art has at least the following problems: in a common planar gate MOS type semiconductor power device structure, insulation between a gate electrode G and a source electrode metal S is achieved by insulating oxide layer insulating medium isolation, and since the thickness of the gate electrode generally needs to be relatively thick (for example, 1um is generally used) to ensure good conductivity, the step of the formed gate electrode is relatively high, and collapse of the end of a film layer of an insulating medium layer is relatively obvious, so that the thickness of an insulating layer between the gate electrode G and the source electrode metal S is thinned, and the insulating capability is reduced. Particularly, in order to improve the stability of voltage and current waveforms in application of the planar gate device, the thickness of the insulating oxide layer is required to be as thin as possible to increase the GE input capacitance, and at the moment, the thickness of the end part of the insulating dielectric layer film layer is very thin, so that the leakage between GS or the voltage resistance is insufficient.
Disclosure of Invention
The invention aims to provide a novel planar gate MOS type semiconductor power device for improving the stability of voltage and current waveforms of a planar gate device in application and a manufacturing method thereof.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a new planar gate MOS type semiconductor power device having:
a semiconductor substrate;
the semiconductor substrate is provided with a well region, and the well region is exposed out of the upper surface of the semiconductor substrate;
the source region is arranged in the well region and exposes the upper surface of the well region;
the oxide layer is arranged on the upper surface of the semiconductor substrate, and the end parts of the oxide layer extend to the upper surfaces of the well region and the source region;
the gate electrode is arranged on the upper surface of the oxide layer, and an inclined plane step is arranged at the end part of the gate electrode;
the insulating oxide layer is arranged on the upper surface of the gate electrode, and the end part of the insulating oxide layer extends to the upper surface of the source region;
and the metal layer is arranged on the upper surface of the insulating oxide layer, and the end part of the metal layer extends to the upper surfaces of the well region and the source region.
The gate electrode is a polysilicon layer.
The metal layer is a source electrode.
The semiconductor substrate has an N-type doping.
The polysilicon layer has an N-type doping.
The bottom of the first end of the gate electrode is a vertical step, the upper part of the end part of the gate electrode is an inclined-plane step, the source region is doped in an N type mode, and the well region is doped in a P type mode.
The manufacturing method of the novel planar gate MOS type semiconductor power device comprises the following steps:
1) providing a semiconductor substrate with N-type doping;
2) growing an oxide layer on the upper surface of the N-type semiconductor substrate through thermal oxidation;
3) depositing a polysilicon layer on the surface of the oxide layer, and carrying out N-type doping on the polysilicon layer;
4) coating photoetching on the surface of the oxide layer, exposing and developing to expose part of the polycrystalline silicon layer;
5) etching the exposed end of the polycrystalline silicon layer to form an inclined step;
6) etching the exposed residual polysilicon layer and the exposed oxide layer at the end part to form a vertical step at the bottom;
7) removing the residual photoresist layer above the polysilicon layer;
8) through ion implantation and diffusion method, the region of the polycrystalline silicon layer is removed, the well region and the source region are doped in the semiconductor substrate;
9) depositing an insulating oxide layer on the well region, the source region and the polycrystalline silicon layer, and carrying out high-temperature annealing reflux;
10) coating photoresist on the surface of the insulating oxide layer, exposing and developing, selectively etching the insulating oxide layer, and exposing partial surfaces of the well region and the source region;
11) and depositing a metal layer on the insulating oxide layer to form a source electrode.
And 6), etching the residual polycrystalline silicon layer and the residual oxide layer at the exposed end part by utilizing anisotropic dry etching to form a vertical step at the bottom.
And 8) in the step, removing the region of the polysilicon layer, selectively doping the source region and forming the P-shaped well region in the semiconductor substrate body by an ion implantation and diffusion method.
One of the above technical solutions has the following advantages or beneficial effects that the gate electrode layer step is not a very high and steep vertical step, but a combination of a gradual step and a very small vertical step, the upper layer part of the step is a gradual inclined step, and the lower layer part of the step is an approximately vertical step. Because the gradual change step greatly reduces the steep formation of the step, the collapse of the insulation oxide layer during the backflow is slowed down, the thickness of the A part cannot be obviously thinned, the insulation isolation between the gate electrode and the metal layer is ensured, and the GS electric leakage or insufficient voltage resistance is avoided. Meanwhile, the gate electrode is only thinned near the step edge, so that the conductive performance of the gate electrode is not sacrificed.
Drawings
Fig. 1 is a schematic structural diagram of a novel planar gate MOS-type semiconductor power device provided in an embodiment of the present invention;
the labels in the above figures are: 201. the semiconductor device comprises a semiconductor substrate, 202, a well region, 203, a source region, 204, an oxide layer, a polycrystalline silicon layer, a gate electrode, 206, an insulating oxide layer, 207 and a metal layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example one
Referring to fig. 1, a novel planar gate MOS type semiconductor power device has:
a semiconductor substrate 201;
a well region 202, wherein the well region 202 is arranged in the semiconductor substrate 201, and the well region 202 exposes the upper surface of the semiconductor substrate 201;
a source region 203 arranged in the well region 202, the source region 203 exposing the upper surface of the well region 202;
an oxide layer 204 disposed on the upper surface of the semiconductor substrate 201, end portions of the oxide layer 204 extending onto the upper surfaces of the well region 202 and the source region 203;
a gate electrode 205 disposed on an upper surface of the oxide layer 204, an end of the gate electrode 205 being provided with an inclined step;
an insulating oxide layer 206 disposed on an upper surface of the gate electrode 205, an end portion of the insulating oxide layer 206 extending onto an upper surface of the source region 203;
and a metal layer 207 disposed on an upper surface of the insulating oxide layer 206, wherein end portions of the metal layer 207 extend to upper surfaces of the well region 202 and the source region 203.
The gate electrode 205 is a polysilicon layer. The metal layer 207 is a source electrode.
The semiconductor substrate 201 has an N-type doping. The polysilicon layer has N-type doping. The source region 203 is doped N-type and the well region 202 is doped P-type.
The bottom of the end of the gate electrode 205 is a vertical step, the upper portion of the end of the gate electrode 205 is a sloped step,
the height of the gradually-changed inclined plane step on the upper layer of the gate electrode 205 layer occupies 50-90% of the thickness of the gate electrode 205 layer, the inclined plane angle can be in the range of 30-60 degrees, and the height of the vertical step on the lower layer occupies 10-50% of the thickness of the gate electrode 205 layer.
Example two
The manufacturing method of the novel planar gate MOS type semiconductor power device comprises the following steps:
1. providing a semiconductor substrate 201 with N-type doping;
2. growing an oxide layer 204 on the upper surface of the N-type semiconductor substrate 201 by thermal oxidation;
3. a polysilicon layer is deposited on the surface of the oxide layer 204, and the polysilicon layer is doped N-type.
4. The surface of the oxide layer 204 is exposed by photolithography and exposure to selectively expose the polysilicon layer.
5. Most of the exposed polysilicon layer is etched by isotropic etching to form a gradual slope step
6. Utilizing anisotropic dry etching to etch the exposed residual polysilicon layer to form a vertical step at the bottom;
7. removing the residual photoresist layer above the polysilicon layer
8. By ion implantation and diffusion methods, the polysilicon layer is removed in the semiconductor substrate 201, and a P-type well region 202 and a source region 203 are formed by selective doping.
9. Depositing an insulating oxide layer 206, and performing high-temperature annealing reflux;
10. and coating photoresist on the surface of the insulating oxide layer 206, exposing and developing, and selectively etching the insulating oxide layer 206 to expose parts of the surfaces of the well region 202 and the source region 203.
11. A metal layer 207 is deposited to form a source electrode s.
And step 5, forming a slowly-changed inclined-plane step on the upper layer of the polycrystalline silicon layer by utilizing an isotropic etching method so as to avoid the thinning of the thickness caused by the collapse of the insulating oxide layer 206, and step 6, etching by utilizing an anisotropic method so as to form a vertical step on the lower layer of the polycrystalline silicon layer, so that the edge position of the polycrystalline silicon layer is conveniently and accurately controlled, the height of the edge position is consistent with the height of a designed mask graph, and the consistency of the structure and the performance of a product is ensured.
After the scheme is adopted, the step of the gate electrode 205 layer is not a vertical step with high and steep gradient, but a combination of a gradual step and a small vertical step, the upper part of the step is a gradual inclined-plane step, and the lower part of the step is an approximately vertical step. Because the gradual step greatly reduces the steep formation of the step, the collapse of the insulating oxide layer 206 is slowed down during the backflow, the thickness of the A part is not obviously thinned, the insulating isolation between the gate electrode 205 and the metal layer 207 is ensured, and the GS electric leakage or insufficient voltage resistance is avoided. Meanwhile, since the gate electrode 205 is only thinned near the step edge, the conductive property of the gate electrode 205 is not sacrificed.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.
Claims (10)
1. A novel planar gate MOS type semiconductor power device, characterized by having:
a semiconductor substrate;
the semiconductor substrate is provided with a well region, and the well region is exposed out of the upper surface of the semiconductor substrate;
the source region is arranged in the well region and exposes the upper surface of the well region;
the oxide layer is arranged on the upper surface of the semiconductor substrate, and the end parts of the oxide layer extend to the upper surfaces of the well region and the source region;
the gate electrode is arranged on the upper surface of the oxide layer, and an inclined plane step is arranged at the end part of the gate electrode;
the insulating oxide layer is arranged on the upper surface of the gate electrode, and the end part of the insulating oxide layer extends to the upper surface of the source region;
and the metal layer is arranged on the upper surface of the insulating oxide layer and extends to the upper surfaces of the well region and the source region.
2. The new planar gate MOS-type semiconductor power device according to claim 1, wherein said gate electrode is a polysilicon layer.
3. The new planar gate MOS-type semiconductor power device as claimed in claim 2, wherein said metal layer is a source electrode.
4. The new planar gate MOS-type semiconductor power device according to claim 3, wherein said semiconductor substrate has an N-type doping.
5. The new planar gate MOS-type semiconductor power device according to claim 4, wherein said polysilicon layer has an N-type doping.
6. The new planar gate MOS type semiconductor power device as claimed in claim 5, wherein a bottom of the first end of the gate electrode is a vertical step, and an upper portion of the end portion of the gate electrode is a sloped step.
7. The new planar gate MOS-type semiconductor power device of claim 6, wherein said source region is doped N-type and said well region is doped P-type.
8. A method for manufacturing a new type of semiconductor power device of the planar gate MOS type according to any of the claims 1 to 6, characterized in that it comprises the following steps:
1) providing a semiconductor substrate with N-type doping;
2) growing an oxide layer on the upper surface of the N-type semiconductor substrate through thermal oxidation;
3) depositing a polysilicon layer on the surface of the oxide layer, and carrying out N-type doping on the polysilicon layer;
4) coating photoetching on the surface of the oxide layer, exposing and developing to expose part of the polycrystalline silicon layer;
5) etching the exposed end of the polycrystalline silicon layer to form an inclined step;
6) etching the exposed residual polysilicon layer and the exposed oxide layer at the end part to form a vertical step at the bottom;
7) removing the residual photoresist layer above the polysilicon layer;
8) through ion implantation and diffusion method, the region of the polycrystalline silicon layer is removed, the well region and the source region are doped in the semiconductor substrate;
9) depositing an insulating oxide layer on the well region, the source region and the polycrystalline silicon layer, and carrying out high-temperature annealing reflux;
10) coating photoresist on the surface of the insulating oxide layer, exposing and developing, selectively etching the insulating oxide layer, and exposing partial surfaces of the well region and the source region;
11) and depositing a metal layer on the insulating oxide layer to form a source electrode.
9. The method of claim 8, wherein in step 6), the exposed end portions of the remaining polysilicon layer and the remaining oxide layer are etched clean by anisotropic dry etching to form bottom vertical steps.
10. The method as claimed in claim 9, wherein in step 8), the region of the semiconductor substrate where the polysilicon layer is removed, the source region and the P-type well region are selectively doped by ion implantation and diffusion.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000164862A (en) * | 1998-11-26 | 2000-06-16 | Fuji Electric Co Ltd | Mos semiconductor device and its manufacture |
US20160218014A1 (en) * | 2015-01-28 | 2016-07-28 | Kabushiki Kaisha Toshiba | Semiconductor device and method of manufacturing the same |
CN106133915A (en) * | 2014-09-09 | 2016-11-16 | 富士电机株式会社 | Semiconductor device and the manufacture method of semiconductor device |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000164862A (en) * | 1998-11-26 | 2000-06-16 | Fuji Electric Co Ltd | Mos semiconductor device and its manufacture |
CN106133915A (en) * | 2014-09-09 | 2016-11-16 | 富士电机株式会社 | Semiconductor device and the manufacture method of semiconductor device |
US20160218014A1 (en) * | 2015-01-28 | 2016-07-28 | Kabushiki Kaisha Toshiba | Semiconductor device and method of manufacturing the same |
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Application publication date: 20201103 |