CN111829438A - High-efficient plate size through type survey station - Google Patents
High-efficient plate size through type survey station Download PDFInfo
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- CN111829438A CN111829438A CN202010671908.0A CN202010671908A CN111829438A CN 111829438 A CN111829438 A CN 111829438A CN 202010671908 A CN202010671908 A CN 202010671908A CN 111829438 A CN111829438 A CN 111829438A
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- measuring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a high-efficiency plate size passing-type measuring station which comprises a width measuring mechanism, a width measuring mechanism and a width measuring mechanism, wherein the width measuring mechanism comprises a width measuring conveying roller line, a fixed width measuring clamping plate and a movable width measuring clamping plate; the length measuring mechanism comprises a length measuring conveying roller line, a movable length measuring baffle and a fixed length measuring baffle, wherein a length measuring laser sensor is arranged on the movable length measuring baffle or the fixed length measuring baffle. According to the invention, the width measuring mechanism and the length measuring mechanism are combined and connected, and the plate is automatically moved to the length measuring station after the width measuring station finishes the width measurement of the plate, so that the length and width data of the plate can be automatically measured, and the length and width measurement of the plate is finished on one device, thereby reducing the labor intensity and greatly improving the measurement efficiency of the plate size.
Description
Technical Field
The invention relates to the technical field of plate-type furniture processing equipment, in particular to a high-efficiency plate size passing-through type measuring station.
Background
After the production and processing of the panel furniture are completed, the panel needs to be packaged and shipped. The selection of the packaging leatheroid is usually based on experience when in manual packaging, the consumption of the packaging leatheroid is very much, and the appearance of the packaging is irregular, thereby influencing the packaging quality. Therefore, the dimensions of the panel are measured when the panel is packaged. The length and the width of the plate cannot be measured simultaneously in the existing plate measuring station, so that the plate measuring efficiency is low, the plate measuring cannot keep up with the box sealing speed of a box sealing machine, and the plate becomes a short plate on a production line.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an efficient plate size through type measuring station.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a high-efficiency plate size pass-through measuring station comprises a width measuring mechanism and a width measuring mechanism, wherein the width measuring mechanism comprises a width measuring conveying roller line used for conveying plates, one side of the width measuring conveying roller line is provided with a fixed width measuring clamping plate perpendicular to the width direction of the width measuring conveying roller line, the other side of the width measuring conveying roller line is provided with a movable width measuring clamping plate parallel to the fixed width measuring clamping plate, a movable width measuring clamping plate driving mechanism used for driving the movable width measuring clamping plate to reciprocate along the width direction of the width measuring conveying roller line is arranged in the width measuring conveying roller line, and a width measuring laser sensor used for measuring the distance between the fixed width measuring clamping plate and the movable width measuring clamping plate is arranged on the fixed width measuring clamping plate or the movable width measuring clamping plate; the length measuring mechanism comprises a length measuring conveying roller line for conveying plates, the length measuring conveying roller line is connected with the width measuring conveying roller line and is positioned at the rear end of the width measuring conveying roller line, a movable length measuring baffle mechanism is arranged at the front end of the width measuring conveying roller line, and a fixed length measuring baffle mechanism is arranged at the rear end of the width measuring conveying roller line; the movable length measuring baffle mechanism comprises a movable length measuring baffle, a movable length measuring baffle lifting driving device for driving the movable length measuring baffle to lift and a movable length measuring baffle translation driving device for driving the movable length measuring baffle and the movable length measuring baffle lifting driving device to reciprocate along the length direction of the length measuring conveying roller line, the movable length measuring baffle is perpendicular to the fixed width measuring clamping plate, the fixed length measuring baffle mechanism comprises a fixed length measuring baffle and a fixed length measuring baffle lifting driving device for driving the fixed length measuring baffle to lift, the fixed length measuring baffle is parallel to the movable length measuring baffle, and a length measuring laser sensor for measuring the distance between the movable length measuring baffle and the fixed length measuring baffle is arranged on the movable length measuring baffle or the fixed length measuring baffle.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: the plate width pre-measuring mechanism comprises a pre-measuring conveying roller line for conveying plates, a plate length pre-measuring mechanism and a plate width pre-measuring mechanism, wherein the pre-measuring conveying roller line is connected with the width measuring conveying roller line and is positioned at the front end of the width measuring conveying roller line, the plate length pre-measuring mechanism comprises a pre-measuring length sensor arranged between any two adjacent rollers on the pre-measuring conveying roller line, the plate width pre-measuring mechanism comprises a pre-measuring wide light curtain mounting frame, a pre-measuring wide upper light curtain and a pre-measuring wide lower light curtain, the pre-measuring wide light curtain mounting frame is fixedly arranged on the pre-measuring conveying roller line, the pre-measuring wide upper light curtain is arranged on an upper cross beam of the pre-measuring wide light curtain mounting frame, and the pre-measuring wide lower light curtain is arranged on a lower cross beam of the pre-measuring wide light curtain mounting frame, and the light curtains are located in the same vertical plane over the predicted width.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: the movable width measurement clamping plate driving mechanism comprises a width measurement driving mechanism mounting beam, a width measurement driving guide rail, a sliding block, a driving synchronous shaft, a belt seat bearing, a bearing mounting plate, a driving synchronous belt pulley, a translation synchronous belt, a driven synchronous belt pulley mounting seat, a movable width measurement clamping plate mounting beam, a synchronous belt pressing plate, a width measurement driving servo motor, a width measurement driving belt pulley, a width measurement driven belt pulley and a transmission synchronous belt, wherein the width measurement driving mechanism mounting beam is fixedly mounted inside the width measurement conveying roller line through a mounting plate, and the width measurement driving mechanism mounting beam is arranged along the width direction of the width measurement conveying roller line; the width measurement driving guide rail is arranged on the upper end surface of the mounting beam of the width measurement driving mechanism; the sliding block is slidably mounted on the width measuring driving guide rail; the belt seat bearing is fixedly arranged on one side in the width measurement conveying roller line through the bearing mounting plate, and the driving synchronous shaft is arranged in the belt seat bearing in a penetrating manner and arranged along the length direction of the width measurement conveying roller line; the driving synchronous belt wheel is coaxially and fixedly arranged on the driving synchronous shaft; the driven synchronous belt wheel is fixedly arranged on the other side in the width measurement conveying roller line through a driven synchronous belt wheel mounting seat and is in transmission connection with the driving synchronous belt wheel through the translation synchronous belt; the movable width measuring clamping plate mounting beam is fixedly mounted on the sliding block along the length direction of the movable width measuring conveying roller line, the movable width measuring clamping plate mounting beam is connected with the translation synchronous belt through the synchronous belt pressing plate, the movable width measuring clamping plate is fixedly mounted on the movable width measuring clamping plate mounting beam, a width measuring driving servo motor is fixedly mounted in the movable width measuring conveying roller line, a width measuring driving belt wheel is fixedly connected with a rotating shaft of the width measuring driving servo motor, and a width measuring driven belt wheel is coaxially and fixedly mounted on the driving synchronous shaft and is in transmission connection with the width measuring driving belt wheel through the transmission synchronous belt.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: side baffles are arranged on two sides of the width measurement conveying roller line, the two side baffles are parallel to the fixed width measurement clamping plate, and the movable length measurement baffle and the fixed length measurement baffle are located between the two side baffles.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: fixed length measuring baffle lift drive arrangement is including fixed length measuring baffle mounting bracket, fixed length measuring elevating guide and fixed length measuring elevating cylinder, fixed length measuring baffle mounting bracket fixed mounting in the rear end of side shield, fixed length measuring elevating guide along vertical direction install in on the fixed length measuring baffle mounting bracket, fixed length measuring baffle slidable mounting in on the fixed length measuring elevating guide, and with fixed length measuring elevating cylinder connects.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: the movable length-measuring baffle lifting driving device comprises a movable length-measuring baffle mounting frame, a movable length-measuring lifting guide rail and a movable length-measuring lifting cylinder, the movable length-measuring baffle mounting frame is mounted on the side baffle, the movable length-measuring lifting guide rail is mounted on the movable length-measuring baffle mounting frame along the vertical direction, and the movable length-measuring baffle is slidably mounted on the movable length-measuring lifting guide rail and connected with the movable length-measuring lifting cylinder.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: the movable length measuring baffle translation driving device comprises two length measuring racks, two length measuring synchronous shafts, two length measuring synchronous gears, a synchronous shaft mounting seat, a movable length measuring mechanism driving servo motor and a coupler, the length measuring racks are fixedly mounted at the upper ends of the side baffles along the length direction of the side baffles, the length measuring synchronous shafts are rotatably mounted on the movable length measuring baffle mounting frame through the synchronous shaft mounting seat and are arranged along the width direction of the length measuring conveying roller line, the movable length measuring mechanism driving servo motor is fixedly mounted at one side of the movable length measuring baffle mounting frame and is in transmission connection with the length measuring synchronous shafts through the coupler, and the two length measuring synchronous gears are coaxially and fixedly mounted on the length measuring synchronous shafts and are respectively correspondingly meshed with the length measuring racks.
As a preferable aspect of the high-efficiency plate member size pass-through measuring station of the present invention, wherein: and a height measurement laser sensor for measuring the height of the plate is further installed on the rear side of the upper cross beam of the prediction type light curtain installation frame.
The invention has the beneficial effects that:
(1) the width measuring mechanism and the length measuring mechanism are connected in a combined mode, the plate is automatically moved to the length measuring station after the width measuring station finishes the width measurement of the plate, the length and width data of the plate can be automatically measured, the length and width measurement of the plate is finished on one device, the labor intensity is reduced, and the plate size measuring efficiency is greatly improved;
(2) according to the invention, a height measurement laser sensor is also arranged on the rear side of the upper beam of the forecast model light curtain mounting frame, and the width of a plate can be automatically measured through the height measurement laser sensor;
(3) the front ends of the width measuring mechanism and the length measuring mechanism are also provided with a plate pre-measuring mechanism, the plate pre-measuring mechanism can measure the approximate size of the plate, so that a movable width measuring clamp plate in the width measuring mechanism and a movable length measuring baffle plate in the length measuring mechanism move to a position slightly larger than the plate in advance to wait for the plate to enter, the movement time of the movable width measuring clamp plate and the movable length measuring baffle plate in the measuring process is shortened, and the plate size measuring efficiency is further improved;
(4) the width measuring mechanism ensures that the movable width measuring clamping plate does not move unparallel to the fixed width measuring clamping plate due to uneven stress when the plate is clamped by driving the synchronous shaft, the driving synchronous belt pulley, the translational synchronous belt and the driven synchronous belt pulley to move synchronously;
(5) according to the length measuring mechanism, the length measuring synchronous shaft, the length measuring synchronous gear and the length measuring rack are matched, so that the movable length measuring baffle cannot move unparallel to the fixed length measuring baffle due to uneven stress when the plate is clamped in the length direction;
(6) the movable length measuring baffle and the fixed length measuring baffle can be lifted, so that the plate can be moved into the length measuring mechanism after the width measurement is finished, and the plate can be moved to the next station after the length measurement is finished, and the size measurement of the subsequent plate is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic view showing the overall structure of a high-efficiency plate dimension pass-through measuring station according to the present invention;
FIG. 2 is a schematic structural view of a plate member pre-measuring mechanism in an efficient plate member size pass-through measuring station according to the present invention;
fig. 3 is a schematic structural view of a width measuring mechanism in the high-efficiency plate size pass-through measuring station provided by the present invention;
FIG. 4 is a schematic structural view of the movable width-measuring clamping plate driving mechanism in FIG. 3;
fig. 5 is a schematic structural view of a length measuring mechanism in the high-efficiency plate member size pass-through measuring station provided by the present invention;
FIG. 6 is an enlarged schematic view at A in FIG. 5;
FIG. 7 is a schematic structural view of the fixed length-measuring baffle mechanism in FIG. 5;
FIG. 8 is a schematic mechanical view of the movable length-measuring flap mechanism of FIG. 5;
wherein: 100. a plate pre-measuring mechanism; 110. a pre-measured conveying roller line; 120. predicting a wide light curtain mounting rack; 130. predicting a wide upper light curtain; 140. predicting a wide downward light curtain; 150. a height measurement laser sensor; 160. a predicted length sensor; 200. a width measuring mechanism; 210. measuring a width conveying roller line; 220. fixing the width-measuring splint; 230. a movable width measuring splint driving mechanism; 231. a width measuring driving mechanism mounting beam; 232. a width measuring driving mechanism mounting plate; 233. measuring a width driving guide rail; 234. a bearing mounting plate; 235. a pedestal bearing; 236. driving the synchronizing shaft; 237. a driving synchronous pulley; 238. translating the synchronous belt; 239. a passive synchronous pulley; 2310. a passive synchronous pulley mounting seat; 2311. pressing plates of the synchronous belt; 2312. the movable width measuring clamping plate is provided with a beam; 2313. measuring width to drive a servo motor; 2314. measuring width to drive a planetary reducer; 2315. measuring the width of the driving motor mounting plate; 2316. measuring a width driving belt wheel; 2317. measuring a width of the driven belt wheel; 2318. a synchronous belt is driven; 240. a movable width measuring splint mounting seat; 250. movably measuring the width splint; 260. a width measuring laser sensor; 300. a length measuring mechanism; 310. measuring the length of a conveying roller line; 320. a side dam; 330. a side baffle mounting plate; 340. measuring a length slide rail; 350. measuring a length rack; 360. a side dam fixed beam; 370. fixing a length measuring baffle mechanism; 371. fixing a length measuring baffle mounting rack; 372. fixing the length-measuring lifting guide rail; 373. fixing a length measuring lifting cylinder; 374. fixing a cylinder seat of the length measuring baffle; 375. fixing a length measuring baffle; 380. a movable length measuring baffle mechanism; 381. a movable length measuring baffle mounting rack; 382. a movable length-measuring lifting guide rail; 383. a movable length measuring lifting cylinder; 384. a movable length measuring lifting cylinder mounting seat; 385. a movable length measuring baffle; 386. the movable length measuring mechanism drives a servo motor; 387. a length measuring planetary reducer; 388. measuring a length synchronous shaft; 389. measuring a length synchronous gear; 3810. a synchronizing shaft mounting base; 3811. a coupling is provided.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
In view of this, the present invention provides an efficient plate dimension pass-through measuring station whose main body includes a plate pre-measuring mechanism 100, a width measuring mechanism 200, and a length measuring mechanism 300, referring to fig. 1 to 8. The plate pre-measuring mechanism 100 firstly performs rough measurement on the width and the length of the plate, and then the width measuring mechanism 200 and the length measuring mechanism 300 perform accurate measurement on the width and the length of the plate to obtain the accurate size of the plate.
Specifically, the plate pre-measuring mechanism 100 includes a pre-measuring conveying roller line 110, the pre-measuring conveying roller line 110 is horizontally placed on the ground, a plurality of rollers which are parallel to each other and located in the same horizontal plane are installed on the pre-measuring conveying roller line 110, and the plate can be driven to move along the length direction of the pre-measuring conveying roller line 110 through the rotation of the rollers. A predicted length sensor 160 is arranged between the two rollers at the front end of the pre-measured conveying roller line 110, when one end of a plate is positioned right above the predicted length sensor 160, the predicted length sensor 160 is triggered to record the entering time of the plate, when the plate continues to move until the predicted length sensor 160 cannot sense the plate, the leaving time of the plate is recorded, and then the moving speed of the plate and the time difference are calculated to roughly obtain the length of the plate. At the rear end fixed mounting of pre-measurement conveying roller line 110, this pre-measurement light curtain mounting bracket includes entablature and bottom end rail, and entablature and bottom end rail all set up along the width direction of pre-measurement conveying roller line 110, and entablature and bottom end rail are located same vertical plane, and the entablature is located the top of cylinder, and the bottom end rail is located the below of cylinder, and is located the clearance between two adjacent cylinders. The predicted width upper light curtain 130 is installed on the upper beam, the predicted width lower light curtain 140 is installed on the lower beam, and when the plate moves to a position between the predicted width upper light curtain 130 and the predicted width lower light curtain 140, a part of the light curtain is blocked by the plate, and the width of the plate can be roughly measured according to the light curtain.
Wherein, still fixed mounting has height finding laser sensor 150 at the rear side of entablature, and when the plate moved to the below of entablature, this height finding laser sensor 150 can the accurate height that measures the plate.
The width measuring mechanism 200 includes a width measuring transport roller line 210, the width measuring transport roller line 210 being horizontally placed on the ground, the height of the rollers on the width measuring transport roller line 210 being identical to the height of the rollers on the pre-measuring transport roller line 110, the width measuring transport roller line 210 being located at the rear of the pre-measuring transport roller line 110 and the width measuring transport roller line 210 being connected to the pre-measuring transport roller line 110, so that the panel on the pre-measuring transport roller line 110 can be directly transported to the width measuring transport roller line 210. A fixed width measuring clamping plate 220 is fixedly mounted on the main beam on the right side of the width measuring conveying roller line 210, and the fixed width measuring clamping plate 220 is arranged along the length direction of the width measuring conveying roller line 210 and is perpendicular to the conveying surface of the width measuring conveying roller line 210. The width measuring and conveying roller line 210 is further provided with a movable width measuring clamp plate 250 and a movable width measuring clamp plate driving mechanism 230 for driving the movable width measuring clamp plate 250 to reciprocate along the width direction of the width measuring and conveying roller line 210. The driving mechanism 230 of the movable width-measuring clamping plate 250 comprises two width-measuring driving mechanism mounting beams 231 which are parallel to each other, and the width-measuring driving mechanism mounting beams 231 are mounted inside the width-measuring conveying roller line 210 through the width-measuring driving mechanism mounting plates 232 and are perpendicular to the main beam of the width-measuring conveying roller line 210. The width measurement drive guide rails 233 are provided on the upper end surfaces of the width measurement drive mechanism mounting beams 231, and the width measurement drive guide rails 233 are provided along the longitudinal direction of the width measurement drive mechanism. The width measurement driving guide rails 233 are each provided with a slider in a sliding manner. A movable width-measuring clamp plate mounting beam 2312 is fixedly mounted on the two sliders, the movable width-measuring clamp plate mounting beam 2312 is arranged along the length direction of the width-measuring conveying roller line 210, and the movable width-measuring clamp plate 250 is fixedly mounted on the movable width-measuring clamp plate 250 mounting beam 2312. A plurality of rhombic bearings 235 with seats are further mounted on the inner side surface of the main beam of the width measuring conveying roller line 210 through a bearing mounting plate 234, the same driving synchronizing shaft 236 is rotatably mounted in the plurality of rhombic bearings 235 with seats, and the driving synchronizing shaft 236 is parallel to the main beam of the width measuring conveying roller line 210. A driving timing pulley 237 is coaxially and fixedly mounted on both ends of the driving timing shaft 236. Two driven synchronous belt pulleys 239 are fixedly installed on the main beam on the other side of the width measuring conveying roller line 210 through driven synchronous belt pulley 239 installation seats, the driven synchronous belt pulleys 239 are in transmission connection with corresponding driving synchronous belt pulleys 237 through a translation synchronous belt 238, and meanwhile, the translation synchronous belt 238 is also connected with a movable width measuring clamping plate installation beam 2312 through a synchronous belt pressing plate 2311. A width measurement driving servo motor 2313 is fixedly installed in the width measurement conveying roller line 210 through a width measurement driving motor installation plate 2315, the width measurement driving servo motor 2313 is connected with a width measurement driving belt pulley 2316 after passing through a width measurement driving planetary speed reducer 2314, a width measurement driven belt pulley 2317 is coaxially and fixedly installed on the driving synchronous shaft 236, and the width measurement driven belt pulley 2317 is in transmission connection with the width measurement driving belt pulley 2316 through a transmission synchronous belt 2318.
Wherein, the fixed width-measuring clamping plate 220 is fixedly provided with a width-measuring laser sensor 260, and the width-measuring laser sensor 260 can measure the distance between the fixed width-measuring clamping plate 220 and the movable width-measuring clamping plate 250 in real time.
The width measurement driving planetary reducer 2314 adjusts the rotation speed of the width measurement driving servo motor 2313 and then transmits torque to the width measurement driving pulley 2316, so that the width measurement driving pulley 2316 rotates at a certain rotation speed, the width measurement driving pulley 2316 drives the width measurement driven pulley 2317 to rotate through the transmission synchronous belt 2318, the width measurement driven pulley 2317 is fixedly arranged on the driving synchronous shaft 236, the driving synchronous shaft 236 rotates along with the width measurement driven pulley 2317, the driving synchronous pulley 237 arranged on the driving synchronous shaft 236 is driven to rotate, the driving synchronous pulley 237 drives the translation synchronous belt 238 to move after rotating, the translation synchronous belt 238 is connected with the movable width measurement clamping plate mounting beam 2312 through the synchronous belt pressing plate 2311, the translation synchronous belt 238 drives the movable width measurement clamping plate mounting beam 2312 to move along the width measurement driving guide rail 233 in the moving process, and further drives the movable width measurement clamping plate 250 to move along the length direction of the width measurement driving guide rail 233, the movable width-measuring clamping plates 250 are close to or far from the fixed width-measuring clamping plates 220.
The length measuring mechanism 300 includes a length measuring and conveying roller line 310, the length measuring and conveying roller line 310 is horizontally placed on the ground, the height of the rollers on the length measuring and conveying roller line 310 is the same as the height of the rollers on the width measuring and conveying roller line 210, the length measuring and conveying roller line 310 is located at the rear part of the width measuring and conveying roller line 210, the length measuring and conveying roller line 310 is connected with the width measuring and conveying roller line 210, and the width measuring and conveying roller line 210 can directly convey the plates on the length measuring and conveying roller line 310. The main beams at two sides of the length measuring conveying roller line 310 are provided with side baffles 320, and the two side baffles 320 are parallel to the fixed width measuring clamping plate 220. The front end and the rear end of the two side baffles 320 are fixedly provided with the side baffle 320 fixing beams, so that the positions of the two side baffles 320 are fixed.
A fixed length-measuring baffle mechanism 370 is installed at the rear end of the length-measuring conveying roller line 310, and the fixed length-measuring baffle mechanism 370 includes a fixed length-measuring baffle installation block 371, and the fixed length-measuring baffle installation block 371 is fixedly installed at the rear end of the side baffle 320. Two fixed length-measuring lifting guide rails 372 are fixedly mounted on the fixed length-measuring baffle mounting frame 371, and the two fixed length-measuring lifting guide rails 372 are arranged along the vertical direction. A fixed length-measuring baffle 375 is slidably mounted on the fixed length-measuring lifting rail 372, and the fixed length-measuring baffle 375 can be lifted along the fixed length-measuring lifting rail 372 and is always kept perpendicular to the length direction of the length-measuring conveying roller line 310 in the lifting process. A fixed length-measuring lifting cylinder 373 is further mounted on the fixed length-measuring baffle mounting frame 371, and a cylinder shaft of the fixed length-measuring lifting cylinder 373 is connected with a fixed length-measuring baffle cylinder seat 374 fixedly mounted on the fixed length-measuring baffle 375. The fixed length-measuring baffle 375 is driven to ascend and descend along the fixed length-measuring elevating guide 372 by the fixed length-measuring elevating cylinder 373, so that the fixed length-measuring baffle 375 ascends and descends above the length-measuring conveying roller line 310.
The movable length-measuring baffle mechanism 380 is installed at the front end of the length-measuring conveying roller line 310, the movable length-measuring baffle mechanism 380 comprises a movable length-measuring baffle installation rack 381, two synchronizing shaft installation seats 3810 are fixedly installed on the movable length-measuring baffle installation rack 381, a length-measuring synchronizing shaft 388 is installed on the two synchronizing shaft installation seats 3810 in a rotating mode, and the length-measuring synchronizing shaft 388 is arranged along the width direction of the length-measuring conveying roller line 310. A length measuring synchronous gear 389 is coaxially and fixedly installed at both ends of the length measuring synchronous shaft 388. The length measuring slide rails 340 and the length measuring racks 350 are fixedly mounted on the upper end faces of the two side baffles 320, the length measuring slide rails 340 and the length measuring racks 350 are arranged along the length direction of the side baffles 320, and the length measuring racks 350 are located on the inner sides of the length measuring slide rails 340. Two ends of the movable length-measuring baffle mounting rack 381 are slidably mounted on the length-measuring slide rail 340, and the two length-measuring synchronous gears 389 are respectively meshed with the corresponding length-measuring racks 350. One end of the movable length measuring baffle installation rack 381 is provided with a movable length measuring mechanism driving servo motor 386 and a length measuring planetary reducer 387, and the movable length measuring mechanism driving servo motor 386 is connected with the length measuring planetary reducer 387 and then is connected with a length measuring synchronous shaft 388 through a coupler 3811. Two movable length-measuring lifting guide rails 382 are fixedly installed on the movable length-measuring baffle installation frame 381, and the two movable length-measuring lifting guide rails 382 are arranged along the vertical direction. A movable length-measuring baffle 385 is slidably mounted on the movable length-measuring lifting guide 382, and the movable length-measuring baffle 385 can be lifted along the movable length-measuring lifting guide 382 and is always parallel to the fixed length-measuring baffle 375 in the lifting process. A movable length-measuring lifting cylinder 383 is also arranged on the movable length-measuring baffle mounting frame 381, and the shaft of the movable length-measuring lifting cylinder 383 is connected with a movable length-measuring lifting cylinder 383 mounting seat fixedly arranged on the movable length-measuring baffle 385.
The movable length measuring mechanism drives the servo motor 386 to drive the length measuring synchronous shaft 388 to rotate around the axis of the servo motor 386 through the coupler 3811, the length measuring synchronous shaft 388 drives the length measuring synchronous gear 389 on the length measuring synchronous shaft to rotate when rotating, and the length measuring synchronous gear 389 is meshed with the corresponding length measuring rack 350, so that the movable length measuring baffle mounting rack 381 can be driven to integrally move along the length direction of the length measuring conveying roller line 310, and the distance between the movable length measuring baffle 385 and the movable length measuring baffle 385 is adjusted. Meanwhile, the movable length-measuring lifting cylinder 383 can drive the movable length-measuring baffle 385 to lift along the movable length-measuring lifting guide rail 382, so that the movable length-measuring baffle 385 is lifted above the length-measuring conveying roller line 310.
Wherein, a length measuring laser sensor is fixedly arranged on the fixed length measuring baffle 375, and the length measuring laser sensor can measure the distance between the fixed length measuring baffle 375 and the movable length measuring baffle 385 in real time.
In addition, it should be noted that each electrical component in the measurement station is electrically connected to the PLC controller. These electrical components are conventional devices and their circuit connections to the PLC controller are not described herein.
When the measuring station is used, the plate to be packaged is transferred to the pre-measuring conveying roller line 110 through the production line, when one end of the plate is positioned right above the pre-measuring length sensor 160, the pre-measuring length sensor 160 is triggered to record the entering time of the plate, when the plate continues to move until the pre-measuring length sensor 160 cannot sense the plate, the leaving time of the plate is recorded, the measured time is transmitted to the PLC controller, the PLC controller calculates the time difference according to the moving speed of the plate, the length of the plate can be roughly obtained, then the movable length measuring baffle 385 is controlled to move in advance, and the distance between the movable length measuring baffle 385 and the fixed length measuring baffle 375 is slightly larger than the calculated length of the plate; when the plate continues to move forward and move to a position between the predicted upper light curtain 130 and the predicted lower light curtain 140, the predicted upper light curtain 130 and the predicted lower light curtain 140 roughly measure the width of the plate, and transmit the measured data to the PLC controller, and then the PLC controller controls the movable width-measuring clamp plate 250 to move in advance, so that the distance between the movable width-measuring clamp plate 250 and the fixed width-measuring clamp plate 220 is slightly larger than the measured width of the plate; meanwhile, the height measuring laser sensor 150 on the pre-measuring light curtain mounting rack accurately measures the height of the plate and transmits the height of the plate to the PLC; then, the plate enters the width measuring conveying roller line 210, the width measuring conveying roller line 210 stops running temporarily at the moment, the plate is stopped between the movable width measuring clamping plate 250 and the fixed width measuring clamping plate 220, then the PLC controller controls the movable width measuring clamping plate 250 to move towards the fixed width measuring clamping plate 220, the plate is clamped between the movable width measuring clamping plate 250 and the fixed width measuring clamping plate 220, the width measuring driving servo motor 2313 stops when reaching a set torque, the width measuring laser sensor 260 measures the distance between the movable width measuring clamping plate 250 and the fixed width measuring clamping plate 220, and the distance is the accurate size of the width of the plate; after the measurement is finished, the width measuring conveying roller line 210 continues to operate, plates are conveyed to the length measuring conveying roller line 310, meanwhile, the PLC controls the movable length measuring baffle 385 to ascend, the fixed length measuring baffle 375 to descend, the plates can move to the rear end of the length measuring conveying roller line 310, the length measuring conveying roller line 310 stops operating temporarily after the rear end of the plates touches the fixed length measuring baffle 375, then the PLC controls the movable length measuring baffle 385 to descend and move towards the fixed length measuring baffle 375, the plates are clamped between the movable length measuring baffle 385 and the fixed length measuring baffle 375, when the movable length measuring mechanism drives the servo motor 386 to reach a set torque, the length measuring laser sensor measures the distance between the movable length measuring baffle 385 and the fixed length measuring baffle 375, and the distance is the accurate size of the lengths of the plates; after the measurement is finished, the PLC controller controls the fixed length-measuring baffle 375 to ascend, the length-measuring conveying roller line 310 continues to run, and the measured plate is conveyed to the next station.
Therefore, the width measuring mechanism 200 and the length measuring mechanism 300 are combined and connected, the plate is automatically moved to the length measuring station after the width measuring station finishes the width measurement of the plate, the length and width data of the plate can be automatically measured, the length and width measurement of the plate is finished on one device, the labor intensity is reduced, and the plate size measuring efficiency is greatly improved.
In addition to the above embodiments, the present invention may have other embodiments; all technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.
Claims (8)
1. An efficient plate size pass-through measuring station, characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
a width measuring mechanism (200) comprising a width measuring conveying roller line (210) for conveying the plate, one side of the width measuring conveying roller line (210) is provided with a fixed width measuring clamping plate (220) vertical to the width direction of the width measuring conveying roller line, the other side of the width measuring conveying roller line (210) is provided with a movable width measuring clamping plate (250) parallel to the fixed width measuring clamping plate (220), a movable width measuring clamping plate driving mechanism (230) for driving the movable width measuring clamping plate (250) to reciprocate along the width direction of the width measuring conveying roller line (210) is arranged in the width measuring conveying roller line (210), the fixed width measuring clamping plate (220) or the movable width measuring clamping plate (250) is provided with a width measuring laser sensor (260) used for measuring the distance between the fixed width measuring clamping plate (220) and the movable width measuring clamping plate (250);
the length measuring mechanism (300) comprises a length measuring conveying roller line (310) used for conveying plates, the length measuring conveying roller line (310) is connected with the width measuring conveying roller line (210) and is positioned at the rear end of the width measuring conveying roller line (210), a movable length measuring baffle mechanism (380) is arranged at the front end of the length measuring conveying roller line (310), and a fixed length measuring baffle mechanism (370) is arranged at the rear end of the length measuring conveying roller line (310);
the movable length measuring baffle mechanism (380) comprises a movable length measuring baffle (385), a movable length measuring baffle lifting driving device for driving the movable length measuring baffle (385) to lift and a movable length measuring baffle translation driving device for driving the movable length measuring baffle (385) and the movable length measuring baffle lifting driving device to reciprocate along the length direction of the length measuring conveying roller line (310), the movable length measuring baffle (385) is perpendicular to the fixed width measuring clamping plate (220), the fixed length measuring baffle mechanism (370) comprises a fixed length measuring baffle (375) and a fixed length measuring baffle lifting driving device for driving the fixed length measuring baffle (375) to lift, the fixed length measuring baffle (375) is parallel to the movable length measuring baffle (385),
the movable length-measuring baffle (385) or the fixed length-measuring baffle (375) is provided with a length-measuring laser sensor for measuring the distance between the movable length-measuring baffle (385) or the fixed length-measuring baffle (375).
2. An efficient panel size pass-through measuring station as defined in claim 1, wherein: further comprising a plate member pre-measuring mechanism (100), the plate member pre-measuring mechanism (100) comprising a pre-measuring conveying roller line (110) for conveying a plate member, a plate member length pre-measuring mechanism, and a plate member width pre-measuring mechanism,
the pre-measuring conveying roller line (110) is connected with the width measuring conveying roller line (210) and is positioned at the front end of the width measuring conveying roller line (210),
the plate length pre-measuring mechanism comprises a predicted length sensor (160) arranged between any two adjacent rollers on the pre-measuring conveying roller line (110),
the plate width pre-measuring mechanism comprises a predicted wide light curtain mounting frame (120), a predicted wide upper light curtain (130) and a predicted wide lower light curtain (140), the predicted wide light curtain mounting frame (120) is fixedly mounted on the pre-measuring conveying roller line (110), the predicted wide upper light curtain (130) is mounted on an upper cross beam of the predicted wide light curtain mounting frame (120), the predicted wide lower light curtain (140) is mounted on a lower cross beam of the predicted wide light curtain mounting frame (120), and the predicted wide upper light curtain (130) is located in the same vertical plane.
3. An efficient panel size pass-through measuring station as defined in claim 1, wherein: the movable width-measuring splint driving mechanism (230) comprises a width-measuring driving mechanism mounting beam (231), a width-measuring driving guide rail (233), a sliding block, a driving synchronous shaft (236), a belt seat bearing (235), a bearing mounting plate (234), a driving synchronous pulley (237), a translation synchronous belt (238), a driven synchronous pulley (239) mounting seat, a movable width-measuring splint (250) mounting beam (2312), a synchronous belt pressing plate (2311), a width-measuring driving servo motor (2313), a width-measuring driving pulley (2316), a width-measuring driven pulley (2317) and a transmission synchronous belt (2318),
the width measurement driving mechanism mounting beam (231) is fixedly mounted inside the width measurement conveying roller line (210) through a mounting plate, and the width measurement driving mechanism mounting beam (231) is arranged along the width direction of the width measurement conveying roller line (210); the width measurement driving guide rail (233) is arranged on the upper end face of the width measurement driving mechanism mounting beam (231); the sliding block is slidably mounted on the width measuring driving guide rail (233); the belt seat bearing (235) is fixedly arranged on one side in the width measurement conveying roller line (210) through the bearing mounting plate (234), and the driving synchronizing shaft (236) penetrates through the belt seat bearing (235) and is arranged along the length direction of the width measurement conveying roller line (210); the driving synchronous pulley (237) is coaxially and fixedly arranged on the driving synchronous shaft (236); the driven synchronous pulley (239) is fixedly arranged at the other side in the width measuring conveying roller line (210) through a driven synchronous pulley (239) mounting seat and is in transmission connection with the driving synchronous pulley (237) through the translation synchronous belt (238); the movable width measuring clamping plate mounting beam (2312) is fixedly mounted on the sliding block along the length direction of the width measuring conveying roller line (210), the movable width measuring clamping plate mounting beam (2312) is connected with the translation synchronous belt (238) through the synchronous belt pressing plate (2311), the movable width measuring clamping plate (250) is fixedly mounted on the movable width measuring clamping plate mounting beam (2312), the width measuring driving servo motor (2313) is fixedly mounted in the width measuring conveying roller line, the width measuring driving belt wheel (2316) is fixedly connected with a rotating shaft of the width measuring driving servo motor (2313), and the width measuring driven belt wheel (2317) is coaxially and fixedly mounted on the driving synchronous shaft (236) and is in transmission connection with the width measuring driving belt wheel (2316) through the transmission synchronous belt (2318).
4. An efficient panel size pass-through measuring station as defined in claim 1, wherein: side baffles (320) are arranged on two sides of the width measurement conveying roller line (210), the two side baffles (320) are parallel to the fixed width measurement clamping plate (220), and the movable length measurement baffle (385) and the fixed length measurement baffle (375) are located between the two side baffles (320).
5. An efficient panel size pass-through measuring station as defined in claim 4, wherein: the fixed length-measuring baffle lifting driving device comprises a fixed length-measuring baffle mounting rack (371), a fixed length-measuring lifting guide rail (372) and a fixed length-measuring lifting cylinder,
fixed length measuring baffle mounting bracket (371) fixed mounting in the rear end of side shield (320), fixed length measuring elevating guide (372) along vertical direction install in on fixed length measuring baffle (375) the mounting bracket, fixed length measuring baffle (375) slidable mounting in on fixed length measuring elevating guide (372), and with fixed length measuring elevating cylinder (373) is connected.
6. An efficient panel size pass-through measuring station as defined in claim 4, wherein: the lifting driving device of the movable length-measuring baffle (385) comprises a movable length-measuring baffle mounting rack (381), a movable length-measuring lifting guide rail (382) and a movable length-measuring lifting cylinder (373),
the movable length measuring baffle mounting frame (381) is mounted on the side baffle (320), the movable length measuring lifting guide rail (382) is mounted on the movable length measuring baffle mounting frame (371) in the vertical direction, and the movable length measuring baffle (385) is slidably mounted on the movable length measuring lifting guide rail (382) and is connected with the movable length measuring lifting cylinder (373).
7. An efficient panel size pass-through measuring station as defined in claim 6, wherein: the translation driving device of the movable length measuring baffle (385) comprises a length measuring rack (350), a length measuring synchronous shaft (388), a length measuring synchronous gear (389), a synchronous shaft mounting seat (3810), a movable length measuring mechanism driving servo motor (386) and a coupling (3811),
length measuring rack (350) are provided with two, follow the length direction fixed mounting of side shield (320) in the upper end of side shield (320), length measuring synchronizing shaft (388) pass through synchronizing shaft mount pad (3810) rotate install in on activity length measuring baffle mounting bracket (381), and follow the width direction setting of length measuring conveying roller line (310), activity length measuring mechanism drive servo motor (386) fixed mounting in one side of activity length measuring baffle mounting bracket (381), and pass through shaft coupling (3811) with length measuring synchronizing shaft (388) transmission is connected, length measuring synchronizing gear (389) are provided with two, equal coaxial fixed mounting in on length measuring synchronizing shaft (388), and respectively with length measuring rack (350) correspond the meshing.
8. An efficient panel size pass-through measuring station as defined in claim 2, wherein: and a height measuring laser sensor (150) for measuring the height of the plate is also arranged at the rear side of the upper cross beam of the prediction wide light curtain mounting frame (120).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010671908.0A CN111829438A (en) | 2020-07-14 | 2020-07-14 | High-efficient plate size through type survey station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010671908.0A CN111829438A (en) | 2020-07-14 | 2020-07-14 | High-efficient plate size through type survey station |
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| CN202010671908.0A Pending CN111829438A (en) | 2020-07-14 | 2020-07-14 | High-efficient plate size through type survey station |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112729049A (en) * | 2020-12-28 | 2021-04-30 | 广东鑫光智能***有限公司 | Automatic plate size measuring station and measuring method thereof |
| CN113324483A (en) * | 2021-05-14 | 2021-08-31 | 南京耘瞳科技有限公司 | Measuring device and measuring method for size of medium-thickness plate |
| CN114383518A (en) * | 2021-12-30 | 2022-04-22 | 中科元象(常州)智能装备有限公司 | Automatic measuring method for customized plate wrapping height |
| CN114964438A (en) * | 2022-05-27 | 2022-08-30 | 故城北新建材有限公司 | Online sampling and weighing device and method for wet gypsum board |
| CN117990037A (en) * | 2024-04-07 | 2024-05-07 | 枣庄市永益新材料科技股份有限公司 | Mesh belt type quartz stone plate area calculating device |
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| CN117990037B (en) * | 2024-04-07 | 2024-06-07 | 枣庄市永益新材料科技股份有限公司 | Mesh belt type quartz stone plate area calculating device |
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