CN111774314A - Full-automatic oral liquid detects machine - Google Patents
Full-automatic oral liquid detects machine Download PDFInfo
- Publication number
- CN111774314A CN111774314A CN202010646667.4A CN202010646667A CN111774314A CN 111774314 A CN111774314 A CN 111774314A CN 202010646667 A CN202010646667 A CN 202010646667A CN 111774314 A CN111774314 A CN 111774314A
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- bottle
- turntable
- oral liquid
- wheel
- gear piece
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- 239000007788 liquid Substances 0.000 title claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 229930182555 Penicillin Natural products 0.000 claims abstract description 63
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 claims abstract description 63
- 229940049954 penicillin Drugs 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 239000011521 glass Substances 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims description 27
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 230000002950 deficient Effects 0.000 claims description 17
- 210000003813 thumb Anatomy 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 10
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 238000012163 sequencing technique Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000010415 tidying Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003708 ampul Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides a full-automatic oral liquid detector which comprises a bottle feeding mesh belt device (1), a dial wheel device (2), a turntable device (3) and a machine body (4), wherein the turntable device (3) comprises an upper turntable (31), a lower turntable (32), an internal bottle rotating mechanism (33) and a bottle clamping and loosening lug (34), the upper turntable (31) and the lower turntable (32) can synchronously rotate, the lower turntable (32) comprises a bottom support (321) and transparent glass (326) arranged at the upper end part of the bottom support (321), the bottle clamping and loosening lug (34) is provided with a first rail and a third rail which are symmetrically inclined, a second rail is arranged between the first rail and the third rail, and the bottle clamping and loosening lug (34) is fixedly arranged on the machine body (4) and is positioned on the track of the rotating motion of a roller (311) of the upper turntable (31) around the axis of the upper turntable (31). The detector can meet the detection of the appearance and the liquid of oral liquid penicillin bottles with different specifications, different sizes and different heights. And the maintenance is easy, and the production efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of glass container product detection, and particularly relates to a full-automatic oral liquid detection machine.
Background
Oral liquid has been widely used in the medical and health care product industry. The oral liquid is generally stored in a cylindrical glass container, such as an ampoule bottle, and the quality detection method thereof mostly adopts manual detection. Some automatic detection machines have appeared in the prior art, but it can only detect bottle appearance defects statically, and it is more to detect station setting, has brought the difficulty to later stage image processing analysis. The penicillin bottle is a small glass container sealed by a rubber plug and an aluminum-plastic combined cover, is convenient, safe and reliable to use, and is mainly used for storing oral liquid at present. No detection equipment suitable for penicillin bottle oral liquid exists in the prior art.
Disclosure of Invention
The invention aims to overcome the defects of the existing detection equipment, and provides a convenient, quick, safe and reliable full-automatic detection machine for penicillin bottle oral liquid.
The invention has the specific technical scheme that the full-automatic oral liquid detector comprises a bottle feeding mesh belt device, a dial wheel device, a turntable device and a machine body, and is characterized in that,
the bottle feeding mesh belt device is used for arranging oral liquid penicillin bottles to be detected and conveyed from the outside and then feeding the oral liquid penicillin bottles to the poking wheel device,
the poking wheel device comprises a bottle feeding conveying screw rod, a bottle feeding poking wheel, a bottle discharging poking wheel, a bottle dividing poking wheel I, a bottle dividing poking wheel II and a sorting mechanism, the bottle feeding conveying screw rod is used for sequentially sequencing oral liquid penicillin bottles to be detected conveyed from a bottle feeding mesh belt device one by one and conveying the oral liquid penicillin bottles to be detected one by one into the turntable device, the bottle dividing poking wheel I and the bottle dividing poking wheel II are installed in parallel, the bottle discharging poking wheel is used for receiving the detected oral liquid penicillin bottles output from the turntable device and conveying the detected oral liquid penicillin bottles to a position between the bottle dividing poking wheel I and the bottle dividing poking wheel II, the sorting mechanism comprises a sorting mechanism poking sheet which is positioned between the bottle dividing poking wheel I and the bottle dividing poking wheel II and can poke the detected oral liquid bottles conveyed from the bottle discharging poking wheel to the bottle dividing poking wheel I or the bottle dividing poking wheel II, if the detected oral liquid penicillin bottle is a defective product, the poking piece of the sorting mechanism is poked to the first bottle distribution poking wheel, if the detected oral liquid penicillin bottle is a defective product, the poking piece of the sorting mechanism is poked to the second bottle distribution poking wheel,
the turntable device comprises an upper turntable, a lower turntable, an internal bottle rotating mechanism and a bottle clamping and loosening lug, the upper turntable and the lower turntable can synchronously rotate,
the upper rotary disc comprises an upper rotary disc body, a roller, guide sleeves, guide rods, compression springs and a pressure head, wherein a plurality of guide sleeves are uniformly distributed and fixedly installed at the outer circumference of the upper rotary disc body in the circumferential direction, the guide rods are inserted into the guide sleeves, the upper ends and the lower ends of the guide rods extend out of the guide sleeves, the roller is rotatably installed at the upper ends of the guide rods, bosses are arranged on the guide rods below the roller and positioned above the guide sleeves, the outer diameters of the bosses are larger than the inner diameters of the guide sleeves, the pressure head is installed at the lower ends of the guide rods, the compression springs are sleeved on the guide rods and are in a compression state, the upper ends of the compression springs are abutted against the lower ends of the guide sleeves, and the lower ends of the compression springs are abutted,
the lower turntable comprises a lower turntable body, a collet, collet mounting seats, a collet rotating bearing, a collet rotating shaft, a collet rotating driven belt wheel, light-transmitting glass, a lower turntable hollow rotating shaft, a lower turntable hollow centering shaft and a lower turntable driven gear, the collet mounting seats are of a cylindrical structure with an upper opening and a lower opening, a plurality of collet mounting seats are circumferentially and uniformly distributed and fixedly mounted at the outer circumference of the lower turntable body, the collet rotating shaft is inserted into the cylindrical structure of the collet mounting seats, the upper end and the lower end of the collet rotating shaft extend out of the upper opening and the lower opening of the collet mounting seats, the collet is fixedly mounted at the upper end of the collet rotating shaft, the collet rotating bearing is mounted between the outer wall of the collet rotating shaft and the inner wall of the collet mounting seats, the collet rotating driven belt wheel is coaxially and fixedly mounted at the lower end of the collet rotating shaft, and the pressure heads, the transparent glass is arranged at the upper end part of the collet, the collet rotating shaft is of a cylindrical structure with an upper opening and a lower opening, the through passage in the middle of the collet rotating shaft is a transparent passage communicated with the transparent glass, the lower turntable body is fixedly arranged on the lower turntable hollow rotating shaft, the lower turntable hollow rotating shaft is rotatably arranged on the lower turntable hollow centering shaft through a bearing, the lower turntable driven gear is fixedly arranged at the lower end of the lower turntable hollow rotating shaft,
the internal bottle rotating mechanism comprises a plurality of internal bottle rotating mechanism motors, a driving belt wheel and a synchronous belt, the internal bottle rotating mechanism motors drive the driving belt wheel to rotate, the driving belt wheel drives the bottom supports to rotate and the driven belt wheel to rotate through the synchronous belt, the internal bottle rotating mechanism motors are fixedly arranged on the lower turntable body and are positioned at the inner sides of the plurality of bottom supports which are uniformly distributed in the circumferential direction,
the bottle clamping and loosening convex block is provided with a first rail and a third rail which are symmetrically inclined, a second rail which is horizontal is arranged between the first rail and the third rail, the bottle clamping and loosening convex block is fixedly arranged on the machine body, which is positioned on the track of the rotating motion of the roller of the upper turntable around the upper turntable shaft, the roller firstly contacts with the track and rolls on the first track, the press head is driven by the guide rod to lift upwards, at the moment, the clamped oral liquid penicillin bottle after detection is released, the bottle discharging thumb wheel rotates to enable the oral liquid penicillin bottle after detection to leave the turntable device, the roller enters the rail III to roll and descend after passing through the horizontal rail II, under compression spring's the drive of restoring force, the pressure head downstream, advance the bottle thumb wheel and rotate and carry the oral liquid xiLin bottle that awaits measuring to get into carousel device and be located on the collet of the lower carousel that the pressure head corresponds, at this moment, the gyro wheel breaks away from track three and makes the pressure head press on the oral liquid xiLin bottle that awaits measuring.
Furthermore, the bottle feeding mesh belt device comprises a bottle feeding mesh belt, a mesh belt motor and a bottle feeding buffer assembly, wherein the mesh belt motor drives the bottle feeding mesh belt to move, and the bottle feeding buffer assembly can adjust the width of a bottle feeding conveying screw contact port of the poking wheel device, so that oral liquid penicillin bottles to be detected conveyed to the poking wheel device are more uniform.
Furthermore, the poking wheel device further comprises a defective product bottle discharging plate and a good product bottle discharging plate, the first bottle separating poking wheel conveys the received oral liquid penicillin bottles to the defective product bottle discharging plate, and the second bottle separating poking wheel conveys the received oral liquid penicillin bottles to the good product bottle discharging plate.
Furthermore, a bottle cap detection station and a bottle bottom detection station are arranged at the bottle feeding thumb wheel, and a bottle body detection station is arranged at the synchronous belt.
Still further, the last carousel still include rotation axis, rotation axis and last carousel driven gear under the last carousel of last carousel, the last carousel on the rotation axis the lower extreme through the spline mounting under last carousel on the rotation axis to rotation axis can follow the keyway and move for rotation axis under the last carousel on the last carousel, lower carousel hollow centering axle sleeve under last carousel on the rotation axis and not with the rotation axis contact under the last carousel, last carousel body fixed mounting on the rotation axis on last carousel, last carousel driven gear fixed mounting under last carousel the lower extreme of rotation axis.
Furthermore, the gear clearance adjusting mechanism comprises an upper gear plate I, a lower gear plate I, an adjusting mechanism driving shaft, an upper gear plate II, a lower gear plate II and a tension spring, and is characterized in that,
the upper gear plate I and the upper gear plate II are rigidly arranged at the upper end and the lower end of the adjusting mechanism driving shaft, the lower gear plate I and the lower gear plate II are respectively sleeved on the adjusting mechanism driving shaft at the lower positions of the upper gear plate I and the upper gear plate II and can rotate around the adjusting mechanism driving shaft,
the lower surface of the upper gear piece and the upper surface of the lower gear piece are respectively provided with an arc groove, the arc groove is internally provided with a tension spring, one end of the tension spring is fixedly arranged on the upper gear piece I, the other end of the tension spring is fixedly arranged on the lower gear piece I, when the lower gear piece I is not stressed, the tension spring is in a stable state, and the teeth of the upper gear piece I and the teeth of the lower gear piece I are aligned,
arc grooves are respectively arranged at corresponding positions of the lower surface of the upper gear plate II and the upper surface of the lower gear plate II, a tension spring is arranged in each arc groove, one end of each tension spring is fixedly arranged on the upper gear plate II, the other end of each tension spring is fixedly arranged on the lower gear plate II, when the lower gear plate II is not stressed, the tension springs are in a stable state, and the teeth of the upper gear plate II are aligned with the teeth of the lower gear plate II,
the upper gear piece I and the lower gear piece I are meshed with a driven gear of the lower rotary table together, and the upper gear piece II and the lower gear piece II are meshed with a driven gear of the upper rotary table.
Furthermore, the lower turntable also comprises a plurality of bottom light sources, the bottom light sources are in one-to-one correspondence with the bottom supports, and the bottom light sources penetrate through the light-transmitting channel and are used for irradiating oral liquid in the oral liquid bottle from the bottom of the oral liquid bottle.
Furthermore, the turntable device further comprises a lifting mechanism, and the lifting mechanism can lift the upper turntable relative to the lower turntable and is used for being suitable for oral liquid penicillin bottles with different heights.
The invention has the advantages that 1) the upper and lower turntable mechanisms of the full-automatic oral liquid detector have bottom supports, the oral liquid bottle is clamped by matching with a pressure head of the upper turntable, the oral liquid bottle rotates at high speed under the action of the bottle rotating mechanism of the detector, and the oral liquid bottle can be rapidly detected by a single camera at a single angle outside; 2) the device is provided with a bottle clamping and loosening bump mechanism which can lift or lower a pressure head of an upper turntable so as to input and output the penicillin bottles; 3) the internal high-speed bottle rotating mechanism is arranged, so that the rotating speed of a rotating disc of the detection machine can be increased, and the overall efficiency of the detection machine is greatly improved; 4) the lower light inlet channel is arranged, so that the oral liquid in the oral liquid bottle can be uniformly irradiated from the bottom of the oral liquid bottle, and the turbidity of the oral liquid can be conveniently detected; 5) the detection machine is provided with a hollow fixed shaft which can penetrate through a driving shaft of an upper turntable of the detection machine, so that the upper turntable and the lower turntable can synchronously rotate; 6) the device is provided with a gear clearance adjusting mechanism, and is provided with a lower gear flexibly arranged on a main transmission gear, namely an upper gear, wherein two pairs of the upper gear and the lower gear are respectively corresponding to driven gears of an upper turntable and a lower turntable, and can generate impact and clearance in the synchronous process of the driven transmission gears of the upper turntable and the lower turntable, thereby playing roles in slowing down and adjusting.
The oral liquid detector can meet the detection of penicillin bottles with different specifications, different sizes and different heights, so that the oral liquid penicillin bottles to be detected can rotate and revolve, and the detection is comprehensive without missing detection. And the oral liquid penicillin bottle is provided with a transparent bottom support, so that the bottom of the oral liquid penicillin bottle can be illuminated, and the liquid in the oral liquid can be detected. The oral liquid detector is easy to maintain, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic perspective view of a fully automatic oral liquid detector according to the present invention;
FIG. 2 is a front view of the fully automatic oral liquid testing machine of the present invention;
FIG. 3 is a schematic perspective view of a bottle feeding belt device of the full-automatic oral liquid detector of the present invention;
FIG. 4 is a schematic perspective view of a wheel-shifting device of the full-automatic oral liquid detector according to the present invention;
FIG. 5 is a schematic diagram of a sorting mechanism in a wheel-dialing device of the full-automatic oral liquid detection machine of the present invention;
FIG. 6 is a schematic cross-sectional view of the upper and lower turntable mechanisms of the automatic oral liquid testing machine according to the present invention;
FIG. 7 is a schematic cross-sectional view of the lower rotary table of the upper and lower rotary table mechanism of the full-automatic oral liquid detector of the present invention;
FIG. 8 is a sectional view taken along line A of FIG. 7;
FIG. 9 is a schematic perspective view showing the relationship between the bottom support of the upper and lower turntable mechanisms of the full-automatic oral liquid detector and the internal bottle rotating mechanism of the detector according to the present invention;
FIG. 10 is a schematic sectional view of a gear gap adjusting mechanism 36 of the upper and lower turntable mechanisms of the full-automatic oral liquid detector according to the present invention;
FIG. 11 is a cross-sectional view taken along line B of FIG. 10;
FIG. 12 is a schematic perspective view of a turntable device of the automatic oral liquid detector according to the present invention;
FIG. 13 is a schematic view of the clamping and releasing process of the automatic oral liquid testing machine of the present invention;
in the figure, the position of the upper end of the main shaft,
an oral liquid penicillin bottle 0 is provided,
a bottle feeding mesh belt device 1, a poking wheel device 2, a turntable device 3 and a machine body 4,
a bottle feeding net belt 11, a control switch 12, a net belt motor 13, a bottle feeding buffer component 14,
a bottle feeding conveying screw 21, a bottle feeding thumb wheel 22, a bottle cap detection station 23, a bottle bottom detection station 24, a bottle discharging thumb wheel 25, a bottle dividing thumb wheel I26, a bottle dividing thumb wheel II 27, a sorting mechanism 28, a defective product discharging tray 29, a non-defective product discharging tray 30,
a sorting mechanism paddle 281, a sorting mechanism motor 282,
an upper rotary disc 31, a lower rotary disc 32, an internal bottle rotating mechanism 33, a bottle clamping and loosening lug 34, a lifting mechanism 35, a gear clearance adjusting mechanism 36,
a roller 311, a guide sleeve 312, a guide rod 313, a compression spring 314, a pressure head 315, an upper dial upper rotating shaft 316, an upper dial lower rotating shaft 317, an upper dial driven gear 318,
a collet 321, a collet mounting seat 322, a collet rotating bearing 323, a collet rotating shaft 324, a collet rotating driven belt wheel 325, light-transmitting glass 326, a lower turntable hollow rotating shaft 327, a lower turntable hollow centering shaft 328, a bottom light source 329, a lower turntable body 3210, a lower turntable driven gear 3211,
an internal bottle rotating mechanism 33, an internal bottle rotating mechanism motor 331, a driving pulley 332, a synchronous belt 333, an L-shaped hanging bracket 334,
the first upper gear piece 361, the first lower gear piece 362, the adjusting mechanism driving shaft 363, the second upper gear piece 364, the second lower gear piece 365 and the tension spring 366.
Detailed Description
The following structural description and the accompanying drawings further describe the specific technical scheme of the invention.
As shown in attached figures 1-2, the full-automatic oral liquid detector comprises a bottle feeding mesh belt device 1, a poking wheel device 2, a rotary table device 3 and a machine body 4.
As shown in fig. 3, the bottle feeding mesh belt device 1 is used for arranging oral liquid penicillin bottles 0 to be detected, which are conveyed from the outside, and then feeding the oral liquid penicillin bottles into the dial wheel device 2. The bottle feeding mesh belt device 1 comprises a bottle feeding mesh belt 11, a control switch 12, a mesh belt motor 13 and a bottle feeding buffer assembly 14, wherein the mesh belt motor 13 drives the bottle feeding mesh belt 11 to move, and the bottle feeding buffer assembly 14 can adjust the width of a contact port of a bottle feeding conveying screw 21 of the thumb wheel device 2, so that oral liquid penicillin bottles 0 to be detected conveyed to the thumb wheel device 2 are more uniform. The control switch 12 is used for controlling the start and stop of the mesh belt motor 13. The speed of the mesh belt motor 13 is adjustable, and a collecting disc is arranged below the bottle feeding mesh belt 11 and used for collecting 0 broken slag of the oral liquid penicillin bottle and the like.
As shown in fig. 4-5, the wheel shifting device 2 includes a bottle feeding screw 21, a bottle feeding wheel 22, a bottle discharging wheel 25, a bottle dividing wheel 26, a bottle dividing wheel 27, a sorting mechanism 28, a defective product discharging tray 29 and a good product discharging tray 30, the bottle feeding screw 21 is used for sequentially ordering the oral liquid penicillin bottles 0 to be detected conveyed by the bottle feeding mesh belt device 1 and feeding the oral liquid penicillin bottles 0 to be detected into the bottle feeding wheel 22 one by one, the bottle feeding wheel 22 is used for feeding the oral liquid penicillin bottles 0 to be detected into the rotary table device 3 one by one, a bottle cap detection station 23 and a bottle bottom detection station 24 are arranged at the bottle feeding wheel 22, the bottle dividing wheel 26 and the bottle dividing wheel 27 are arranged in parallel, the bottle discharging wheel 25 is used for receiving the oral liquid penicillin bottles 0 detected output from the rotary table device 3 and conveying the oral liquid bottles 0 detected between the bottle dividing wheel 26 and the bottle dividing wheel 27, the sorting mechanism 28 comprises a sorting mechanism shifting sheet 281, the sorting mechanism shifting sheet 281 is located between a bottle separating shifting wheel I26 and a bottle separating shifting wheel II 27 and can be used for shifting a detected oral liquid penicillin bottle 0 conveyed by a bottle discharging shifting wheel 25 to the bottle separating shifting wheel I26 or the bottle separating shifting wheel II 27, if the detected oral liquid penicillin bottle 0 is a defective product, the sorting mechanism shifting sheet 281 shifts the detected oral liquid penicillin bottle 0 to the bottle separating shifting wheel I26, if the detected oral liquid penicillin bottle 0 is a defective product, the sorting mechanism shifting sheet 281 shifts the detected oral liquid penicillin bottle 0 to the bottle separating shifting wheel II 27, the bottle separating shifting wheel I26 conveys the received oral liquid penicillin bottle 0 to the defective product discharging tray 29, and the bottle separating shifting wheel II 27 conveys the received oral liquid penicillin bottle 0 to the defective product discharging tray 30. The track for supporting the oral liquid penicillin bottles 0 is arranged below the bottle feeding conveying screw 21, the bottle feeding shifting wheel 22, the bottle discharging shifting wheel 25, the bottle distribution shifting wheel I26 and the bottle distribution shifting wheel II 27.
As shown in fig. 6 to 13, the turntable device 3 includes an upper turntable 31, a lower turntable 32, a lifting mechanism 35, a gear gap adjusting mechanism 36 and a turntable driving motor 37.
The upper rotary disc 31 comprises an upper rotary disc body, a roller 311, a guide sleeve 312, a guide rod 313, a compression spring 314, a pressure head 315, an upper rotary disc upper rotary shaft 316, an upper rotary disc lower rotary shaft 317 and an upper rotary disc driven gear 318, wherein a plurality of guide sleeves 312 are circumferentially distributed and fixedly arranged on the outer circumference of the upper rotary disc body, the guide rod 313 is inserted into the guide sleeves 312, the upper and lower ends of the guide rod 313 extend out of the guide sleeves 312, the roller 311 is rotatably arranged at the upper end of the guide rod 313, the guide rod 313 below the roller 311 is provided with a boss, the boss is positioned above the guide sleeves 312, the outer diameter of the boss is larger than the inner diameter of the guide sleeves 312, the pressure head 315 is arranged at the lower end of the guide rod 313, the compression spring 314 is sleeved on the guide rod 313, the compression spring 314 is in a compression state, the upper end of the compression spring 314 is pressed against the lower end of the, the lower end of the upper rotating shaft 316 on the upper rotating disc is mounted on the lower rotating shaft 317 on the upper rotating disc through a spline, the upper rotating shaft 316 on the upper rotating disc can move relative to the lower rotating shaft 317 on the upper rotating disc along the spline, the hollow centering shaft 328 on the lower rotating shaft 317 on the upper rotating disc is sleeved on the lower rotating shaft 317 on the upper rotating disc and is not contacted with the lower rotating shaft 317 on the upper rotating disc, the upper rotating disc body is fixedly mounted on the upper rotating shaft 316, and the upper rotating disc driven gear 318 is fixedly mounted on the lower end of the lower rotating shaft 317 on the upper rotating disc.
As shown in fig. 7-9, the lower turntable 32 includes a lower turntable body 3210, a base 321, a base mounting seat 322, a base rotating bearing 323, a base rotating shaft 324, a base rotating driven pulley 325, a transparent glass 326, a lower turntable hollow rotating shaft 327, a lower turntable hollow centering shaft 328, a plurality of base light sources 329 and a lower turntable driven gear 3211, the base mounting seat 322 is a cylindrical structure with upper and lower openings, the outer circumference of the lower turntable body is circumferentially distributed and fixedly mounted with the plurality of base mounting seats 322, the base rotating shaft 324 is inserted into the cylindrical structure of the base mounting seat 322 and the upper and lower ends of the base rotating shaft 324 extend out of the upper and lower openings of the base mounting seat 322, the base 321 is fixedly mounted at the upper end of the base rotating shaft 324, the base rotating bearing 323 is mounted between the outer wall of the rotating shaft 324 and the inner wall of the base mounting seat 322, the lower end of the base rotating shaft 324 is coaxially and fixedly mounted with the base rotating driven pulley 325, the pressure head 315 of the upper turntable 31 corresponds to the bottom support 321 of the lower turntable 32 one by one, the light-transmitting glass 326 is arranged at the upper end part of the bottom support 321, the bottom support rotating shaft 324 is of a cylindrical structure with an upper opening and a lower opening, and the through passage in the middle of the bottom support rotating shaft 324 is a light-transmitting passage communicated with the light-transmitting glass 326. The bottom light sources 329 correspond to the bottom bases 321 one by one, and the bottom light sources 329 penetrate through the light-transmitting channel and are used for irradiating oral liquid in the oral liquid bottle from the bottom of the oral liquid bottle. The lower turntable body 3210 is fixedly mounted on the lower turntable hollow rotating shaft 327, the lower turntable hollow rotating shaft 327 is rotatably mounted on the lower turntable hollow rotating shaft 328 through a bearing, and the lower turntable driven gear 3211 is fixedly mounted at the lower end of the lower turntable hollow rotating shaft 327.
The lifting mechanism 35 can lift the upper turntable 31 relative to the lower turntable 32, and is used for being suitable for oral liquid penicillin bottles 0 with different heights.
As shown in fig. 10-11, the gear backlash adjustment mechanism 36 includes a first upper gear piece 361, a first lower gear piece 362, an adjustment mechanism driving shaft 363, a second upper gear piece 364, a second lower gear piece 365, a tension spring 366, an adjustment mechanism driving shaft bushing 367, and an adjustment mechanism driving shaft bearing housing 368.
The first upper gear piece 361 and the second upper gear piece 364 are rigidly mounted at the upper end and the lower end of the adjusting mechanism driving shaft 363, and the first lower gear piece 362 and the second lower gear piece 365 are respectively sleeved on the adjusting mechanism driving shaft 363 at the lower positions of the first upper gear piece 361 and the second upper gear piece 364 and can rotate around the adjusting mechanism driving shaft 363.
The lower surface of the upper gear piece I361 and the corresponding position of the upper surface of the lower gear piece I362 are respectively provided with an arc groove, the arc groove is internally provided with a tension spring 366, one end of the tension spring 366 is fixedly arranged on the upper gear piece I361, the other end of the tension spring 366 is fixedly arranged on the lower gear piece I362, and when the lower gear piece I362 is not stressed, the tension spring is in a stable state, and the teeth of the upper gear piece I361 and the teeth of the lower gear piece I362 are aligned.
Arc grooves are formed in the corresponding positions of the lower surface of the upper gear piece II 364 and the upper surface of the lower gear piece II 365 respectively, a tension spring 366 is arranged in each arc groove, one end of each tension spring 366 is fixedly installed on the upper gear piece II 364, the other end of each tension spring 366 is fixedly installed on the lower gear piece II 365, when the lower gear piece II 365 is not stressed, the tension springs are in a stable state, and the teeth of the upper gear piece II 364 and the teeth of the lower gear piece II 365 are aligned.
The first upper gear piece 361 and the first lower gear piece 362 are meshed with the driven gear 3211 of the lower rotary table together, and the second upper gear piece 364 and the second lower gear piece 365 are meshed with the driven gear 318 of the upper rotary table.
The adjustment mechanism drive shaft 363 is mounted via a bearing to an adjustment mechanism drive shaft bushing 367 secured to the adjustment mechanism drive shaft bushing 367 via an adjustment mechanism drive shaft bearing housing 368 disposed therein. The first upper gear piece 361 and the first lower gear piece 362 are meshed with a driven gear 3211 of the lower rotary table together, the second upper gear piece 364 and the second lower gear piece 365 are meshed with a driven gear 318 of the upper rotary table, and in the process of driving the upper rotary table and the lower rotary table to synchronously rotate, a gear at the output end of the rotary table driving motor 37 is meshed with the second upper gear piece 364 and the second lower gear piece 365 to form power output. In the process of synchronous rotation of the upper and lower turntables, if one turntable is blocked, and a gap exists in meshing, the driven gear of the upper and lower turntables is clamped reversely by the first lower gear piece 361 or the second lower gear piece 365 due to the spring force generated by the tension spring so as to eliminate the gap.
Inside bottle mechanism 33 of revolving include that a plurality of inside bottle mechanism motors (331), driving pulley (332), hold-in range (333) and L shape gallows (334) revolve, inside bottle mechanism motor (331) drive soon driving pulley (332) rotate, driving pulley (332) rotate through hold-in range (333) drive collet rotation driven pulley (325), inside bottle mechanism motor (331) fixed mounting revolve the carousel body on and be located the inboard of the even a plurality of collets of cloth of circumference (321).
In one embodiment of the invention, the synchronous belt (333) is sleeved on the two bottom supports rotating driven pulleys (325) at the same time, and the two bottom supports (321) are driven to rotate at the same time by an internal bottle rotating mechanism motor (331). Thus, the oral liquid bottle 0 can be detected in the entire circumferential direction only by providing the camera in one direction. The drive pulley 332, the driven pulley 334, and the shoe rotate the axis of rotation of the driven pulley 325 in parallel. One end of the L-shaped hanging bracket (334) is fixed on the lower surface of the lower rotary disc body of the lower rotary disc (32), and the other end is fixed with the internal bottle rotating mechanism motor (331). The L-shaped hanging bracket (334) is positioned between the two bottom support rotating driven pulleys (325) and in the space surrounded by the synchronous belt (333), so that the installation space is saved.
As shown in fig. 13, the bottle clamping and releasing projection 34 has a first rail and a third rail which are symmetrically inclined, a second rail is arranged between the first rail and the third rail, the bottle clamping and releasing projection 34 is fixedly mounted on the machine body 4, and is located on a track of the roller 311 of the upper rotating disc 31 rotating around the axis of the upper rotating disc 31, the roller 311 first contacts the first rails and rolls on the first rails, and the guide rod 313 drives the pressing head 315 to lift upwards, so as to generate a gap a. At this time, the clamped detected oral liquid penicillin bottle 0 is released, the bottle discharging dial wheel 25 rotates to enable the detected oral liquid penicillin bottle 0 to leave the turntable device 3, the roller 311 enters the third rail after passing through the second horizontal rail and rolls down, the pressure head 315 moves downwards under the driving of the restoring force of the compression spring 314, the bottle feeding dial wheel 22 rotates to convey the oral liquid penicillin bottle 0 to be detected to enter the turntable device 3 and be located on the bottom support 321 of the lower turntable 32 corresponding to the pressure head 315, and at this time, the roller 311 disengages from the third rail to enable the pressure head 315 to be pressed on the oral liquid penicillin bottle 0 to be detected.
Although the present invention has been described in terms of the preferred embodiment, it is not intended that the invention be limited to the embodiment. Any equivalent changes or modifications made without departing from the spirit and scope of the present invention also belong to the protection scope of the present invention. The scope of the invention should therefore be determined with reference to the appended claims.
Claims (8)
1. A full-automatic oral liquid detector comprises a bottle feeding mesh belt device (1), a poking wheel device (2), a turntable device (3) and a machine body (4), and is characterized in that,
the bottle feeding mesh belt device (1) is used for tidying oral liquid penicillin bottles (0) to be detected conveyed from the outside and then sending the oral liquid penicillin bottles into the poking wheel device (2),
the poking wheel device (2) comprises a bottle feeding conveying screw rod (21), a bottle feeding poking wheel (22), a bottle discharging poking wheel (25), a bottle dividing poking wheel I (26), a bottle dividing poking wheel II (27) and a sorting mechanism (28), the bottle feeding conveying screw rod (21) is used for sequentially sequencing oral liquid penicillin bottles (0) to be detected conveyed by the bottle feeding mesh belt device (1) and conveying the oral liquid penicillin bottles to be detected into the bottle feeding poking wheel (22) one by one, the bottle feeding poking wheel (22) is used for conveying the oral liquid penicillin bottles to be detected (0) into the turntable device (3) one by one, the bottle dividing poking wheel I (26) and the bottle dividing poking wheel II (27) are installed in parallel, the bottle discharging poking wheel (25) is used for receiving the detected oral liquid penicillin bottles (0) output from the turntable device (3) and conveying the detected oral liquid penicillin bottles (0) between the bottle dividing poking wheel I (26) and the bottle dividing poking wheel II (27), the sorting mechanism (28) comprises a sorting mechanism shifting sheet (281), the sorting mechanism shifting sheet (281) is positioned between a bottle distribution shifting wheel I (26) and a bottle distribution shifting wheel II (27), and can shift the detected oral liquid penicillin bottle (0) conveyed by the bottle outlet shifting wheel (25) to the bottle distribution shifting wheel I (26) or the bottle distribution shifting wheel II (27), if the detected oral liquid penicillin bottle (0) is a defective product, the sorting mechanism shifting sheet (281) shifts the detected oral liquid penicillin bottle to the bottle distribution shifting wheel I (26), and if the detected oral liquid penicillin bottle (0) is a defective product, the sorting mechanism shifting sheet (281) shifts the detected oral liquid penicillin bottle to the bottle distribution shifting wheel II (27),
the rotary disc device (3) comprises an upper rotary disc (31), a lower rotary disc (32), an internal bottle rotating mechanism (33) and a bottle clamping and loosening lug (34), the upper rotary disc (31) and the lower rotary disc (32) can synchronously rotate,
the upper turntable (31) comprises an upper turntable body, a roller (311), guide sleeves (312), guide rods (313), a compression spring (314) and a pressure head (315), wherein a plurality of guide sleeves (312) are circumferentially distributed and fixedly mounted on the outer circumference of the upper turntable body, the guide rods (313) are inserted into the guide sleeves (312) and the upper and lower ends of the guide rods extend out of the guide sleeves (312), the roller (311) is rotatably mounted at the upper end of the guide rods (313), the guide rods (313) below the roller (311) are provided with bosses which are positioned above the guide sleeves (312) and have outer diameters larger than the inner diameters of the guide sleeves (312), the pressure head (315) is mounted at the lower end of the guide rods (313), the compression spring (314) is sleeved on the guide rods (313), the compression spring (314) is in a compression state, and the upper end of the compression spring (314) is pressed against the lower end of the guide sleeves (312), the lower end of the compression spring (314) is pressed against the upper end of the pressure head,
the lower turntable (32) comprises a lower turntable body (3210), a bottom support (321), bottom support mounting seats (322), a bottom support rotating bearing (323), a bottom support rotating shaft (324), a bottom support rotating driven belt wheel (325), light-transmitting glass (326), a lower turntable hollow rotating shaft (327), a lower turntable hollow centering shaft (328) and a lower turntable driven gear (3211), the bottom support mounting seats (322) are of cylindrical structures with upper and lower openings, a plurality of bottom support mounting seats (322) are circumferentially and uniformly distributed and fixedly mounted on the outer circumference of the lower turntable body, the bottom support rotating shaft (324) is inserted into the cylindrical structures of the bottom support mounting seats (322), the upper end and the lower end of the bottom support rotating shaft (324) extend out of the upper and lower openings of the bottom support mounting seats (322), the bottom support (321) is fixedly mounted at the upper end of the bottom support rotating shaft (324), the bottom support rotating bearing (323) is mounted between the outer wall of the bottom support rotating shaft (324) and the, the coaxial fixed mounting of lower extreme of collet rotation axis (324) collet rotatory driven pulley (325), the pressure head (315) of last carousel (31) and collet (321) one-to-one of carousel (32) down, printing opacity glass (326) install the upper end at collet (321), collet rotation axis (324) are upper and lower open-ended tubular structure, the passageway of wearing is the printing opacity passageway of intercommunication printing opacity glass (326) in the middle of collet rotation axis (324), lower carousel body (3210) fixed mounting on lower carousel hollow shaft (327), lower carousel hollow shaft (327) pass through the bearing rotation and install lower carousel hollow shaft (328), lower carousel driven gear (3211) fixed mounting be in the lower extreme of lower carousel hollow shaft (327),
the bottle rotating mechanism (33) comprises a plurality of bottle rotating mechanism motors (331), a driving pulley (332) and a synchronous belt (333), the bottle rotating mechanism motors (331) drive the driving pulley (332) to rotate, the driving pulley (332) drives a bottom support to rotate and a driven pulley (325) to rotate through the synchronous belt (333), the bottle rotating mechanism motors (331) are fixedly arranged on the lower turntable body and are positioned on the inner side of the bottom supports (321) which are circumferentially and uniformly distributed,
the bottle clamping and loosening bump (34) is provided with a first rail and a third rail which are symmetrically inclined, a second rail is arranged between the first rail and the third rail, the bottle clamping and loosening bump (34) is fixedly installed on the machine body (4) and is positioned on a track of the rotary motion of a roller (311) of an upper rotary disc (31) around an upper rotary disc (31), the roller (311) firstly contacts with the first rail and rolls on the first rail, a pressure head (315) is driven by a guide rod (313) to lift upwards, at the moment, a clamped detected oral liquid penicillin bottle (0) is released, a bottle discharging dial wheel (25) rotates to enable the detected oral liquid penicillin bottle (0) to leave a rotary disc device (3), the roller (311) enters the third rail to roll downwards after passing through the second rail, the pressure head (315) moves downwards under the driving of the restoring force of a compression spring (314), and a bottle feeding dial wheel (22) rotates to convey the oral liquid bottle (0) to be detected to enter the rotary disc device (3) and is positioned on the pressure head (315) And when the corresponding lower turntable (32) is arranged on the bottom support (321), the roller (311) is separated from the third rail, so that the pressure head (315) is pressed on the oral liquid penicillin bottle (0) to be tested.
2. The full-automatic oral liquid detection machine according to claim 1, wherein the bottle feeding mesh belt device (1) comprises a bottle feeding mesh belt (11), a mesh belt motor (13) and a bottle feeding buffer assembly (14), the mesh belt motor (13) drives the bottle feeding mesh belt (11) to move, and the bottle feeding buffer assembly (14) can adjust the width of a contact port of the bottle feeding conveying screw (21) of the thumb wheel device (2), so that oral liquid penicillin bottles (0) to be detected conveyed to the thumb wheel device (2) are more uniform.
3. The full-automatic oral liquid detection machine according to claim 1, wherein the wheel shifting device (2) further comprises a defective product bottle discharging tray (29) and a non-defective product bottle discharging tray (30), the first bottle dividing wheel (26) conveys the received oral liquid penicillin bottles (0) to the defective product bottle discharging tray (29), and the second bottle dividing wheel (27) conveys the received oral liquid penicillin bottles (0) to the non-defective product bottle discharging tray (30).
4. The full-automatic oral liquid detection machine according to claim 1, wherein a bottle cap detection station (23) and a bottle bottom detection station (24) are arranged at the bottle feeding thumb wheel (22), and a bottle body detection station is arranged at the synchronous belt (333).
5. The automatic oral liquid testing machine according to claim 1, wherein said upper turntable (31) further comprises an upper turntable upper rotating shaft (316), an upper turntable lower rotating shaft (317) and an upper turntable driven gear (318), the lower end of said upper turntable upper rotating shaft (316) is splined to said upper turntable lower rotating shaft (317), and said upper turntable upper rotating shaft (316) can move along the keyway with respect to said upper turntable lower rotating shaft (317), said lower turntable hollow rotating shaft (328) is fitted over said upper turntable lower rotating shaft (317) and does not contact said upper turntable lower rotating shaft (317), said upper turntable body is fixedly mounted to said upper turntable upper rotating shaft (316), and said upper turntable driven gear (318) is fixedly mounted to the lower end of said upper turntable lower rotating shaft (317).
6. The automatic oral liquid detector according to claim 5, wherein the turntable device (3) further comprises a gear gap adjusting mechanism (36) comprising a first upper gear plate (361), a first lower gear plate (362), an adjusting mechanism driving shaft (363), a second upper gear plate (364), a second lower gear plate (365) and a tension spring (366),
the upper gear piece I (361) and the upper gear piece II (364) are rigidly arranged at the upper end and the lower end of the adjusting mechanism driving shaft (363), the lower gear piece I (362) and the lower gear piece II (365) are respectively sleeved on the adjusting mechanism driving shaft (363) at the lower positions of the upper gear piece I (361) and the upper gear piece II (364) and can rotate around the adjusting mechanism driving shaft (363),
arc grooves are respectively formed in corresponding positions of the lower surface of the upper gear piece I (361) and the upper surface of the lower gear piece I (362), a tension spring (366) is arranged in each arc groove, one end of each tension spring (366) is fixedly installed on the upper gear piece I (361), the other end of each tension spring (366) is fixedly installed on the lower gear piece I (362), when the lower gear piece I (362) is not stressed, the tension springs are in a stable state, and the teeth of the upper gear piece I (361) are aligned with the teeth of the lower gear piece I (362),
arc grooves are respectively formed in the corresponding positions of the lower surface of the upper gear piece II (364) and the upper surface of the lower gear piece II (365), a tension spring (366) is arranged in each arc groove, one end of each tension spring (366) is fixedly arranged on the upper gear piece II (364), the other end of each tension spring (366) is fixedly arranged on the lower gear piece II (365), when the lower gear piece II (365) is not stressed, the tension springs are in a stable state, and the teeth of the upper gear piece II (364) are aligned with the teeth of the lower gear piece II (365),
the upper gear piece I (361) and the lower gear piece I (362) are meshed with a driven gear (3211) of the lower turntable together, and the upper gear piece II (364) and the lower gear piece II (365) are meshed with a driven gear (318) of the upper turntable.
7. The automatic oral liquid detector according to claim 6, wherein the lower turntable (32) further comprises a plurality of bottom light sources (329), the bottom light sources (329) are in one-to-one correspondence with the bottom bases (321), and the bottom light sources (329) pass through the light-transmitting channel and are used for irradiating the oral liquid in the oral liquid bottle from the bottom of the oral liquid bottle.
8. The automatic oral liquid detector according to claim 1, wherein the turntable device (3) further comprises an elevating mechanism (35), and the elevating mechanism (35) can elevate the upper turntable (31) relative to the lower turntable (32) for adapting to oral liquid vial (0) with different heights.
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| CN202010646667.4A CN111774314B (en) | 2020-07-07 | 2020-07-07 | Full-automatic oral liquid detects machine |
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