CN111748889A - 一种凉感防紫外包覆纱的加工方法 - Google Patents
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Abstract
本发明涉及包覆纱加工技术领域,且公开了一种凉感防紫外包覆纱的加工方法,包括以下步骤:S1:生产凉感纤维:A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;B1:将凉感纤维基料置入凉感整理剂中,并在60‑70℃恒温加压至20‑25MPa,加压保持时间为1‑3h;C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗后晾干,获得凉感纤维;S2:生产防紫外线纤维。该凉感防紫外包覆纱的加工方法,能够解决目前包覆纱的功能单一,在炎热的夏季,用普通包覆纱生产出的布料制成的衣物,穿着时体表不舒服的问题。
Description
技术领域
本发明涉及种包覆纱加工技术领域,具体为一种凉感防紫外包覆纱的加工方法。
背景技术
包覆纱又称包缠纱,是一种新型结构的纱线,它是以长丝或短纤维为纱芯,外包另一种长丝或短纤维纱条。外包纱按照螺旋的方式对芯纱进行包覆。其特点为条干均匀、膨松丰满、纱线光滑而毛羽少、强力高、断头少。包覆纱多用于要求高弹的针织物,部分用于机织物,是高档细薄的毛、麻织物、提花双层纬编针织物和经编织物等的理想纱线。但是现在包覆纱的功能单一,在炎热的夏季,用普通包覆纱生产出的布料制成的衣物,穿着时体表不舒服。
发明内容
(一)解决的技术问题
针对现有技术的不足,本发明提供了一种凉感防紫外包覆纱的加工方法,具备使得包覆纱具备凉感和防紫外线的优点,解决了目前包覆纱的功能单一,在炎热的夏季,用普通包覆纱生产出的布料制成的衣物,穿着时体表不舒服的问题。
(二)技术方案
为实现使得包覆纱具备凉感和防紫外线的目的,本发明提供如下技术方案:一种凉感防紫外包覆纱的加工方法,包括以下步骤:
S1:生产凉感纤维:
A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;
B1:将凉感纤维基料置入凉感整理剂中,并在60-70℃恒温加压至20-25MPa,加压保持时间为1-3h;
C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗后晾干,获得凉感纤维;
S2:生产防紫外线纤维;
A2:将纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水按比例混合生产紫外线涂料;
B2:将防紫外线纳米基料置入A2步骤调配出的紫外线涂料内,对其进行搅拌,再在55-60℃恒温加压至28-32MPa,加压保持时间为2-3h;
C2:将经过B2步骤处理后的防紫外线纳米基料取出,进行清洗后晾干,获得防紫外线纤维;
S3:以抗菌短纤维为纱芯,以S1和S2生产出的凉感纤维和防紫外线纤维为外包纱,两根外包纱以按顺时针螺旋方式对纱芯进行包裹,获得包覆纱;
S4:在包覆纱的外侧涂抹银离子层,待银离子层干燥后将包覆纱进行收卷入库。
优选的,所述C1步骤中,凉感纤维基料进行清洗后对其自身进行离心脱水,待脱水完毕后再进行晾干。
优选的,所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(20-35):(15-28):(10-20):(15-23):(18-25):(5-10):(8-15):(13-20):(12-20):(12-25)。
优选的,所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(25-30):(20-25):(14-18):(17-21):(20-23):(6-9):(10-13):(15-18):(14-17):(15-23)。
优选的,所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(26-28):(22-23):(15-16):(18-20):(21-22):(7-8):(11-12):(16-17):(15-16):(17-20)。
优选的,所述S3步骤中,所述抗菌短纤维线密度为32英支,所述棉纱的线密度为60英支,包缠捻度为800捻/米。
优选的,所述S4步骤中,所述银离子层涂抹后,对涂抹了银离子层的包覆纱吹热风进行风干。
(三)有益效果
与现有技术相比,本发明提供了一种凉感防紫外包覆纱的加工方法,具备以下有益效果:
该凉感防紫外包覆纱的加工方法,通过以抗菌短纤维为纱芯,采用特殊工艺制成的凉感纤维和防紫外线纤维为外包纱,使得生产出的包覆纱具备贴肤凉感和防紫外线的效果,用该包覆纱纺织出布料制作的衣物,在夏天穿着时提高了体表的舒适度。
具体实施方式
下面将结合本发明实施例中,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种凉感防紫外包覆纱的加工方法,包括以下步骤:
S1:生产凉感纤维:
A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;
B1:将凉感纤维基料置入凉感整理剂中,并在60℃恒温加压至20MPa,加压保持时间为1.5h;
C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗,清洗后对其自身进行离心脱水,待脱水完毕后再进行晾干,获得凉感纤维;
S2:生产防紫外线纤维;
A2:将纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水按比例混合生产紫外线涂料,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为35:18:20:15:24:6:15:19:12:24;
B2:将防紫外线纳米基料置入A2步骤调配出的紫外线涂料内,对其进行搅拌,再在55℃恒温加压至28MPa,加压保持时间为2h;
C2:将经过B2步骤处理后的防紫外线纳米基料取出,进行清洗后晾干,获得防紫外线纤维;
S3:以抗菌短纤维为纱芯,以S1和S2生产出的凉感纤维和防紫外线纤维为外包纱,两根外包纱以按顺时针螺旋方式对纱芯进行包裹,获得包覆纱,所述抗菌短纤维线密度为32英支,所述棉纱的线密度为60英支,包缠捻度为800捻/米;
S4:在包覆纱的外侧涂抹银离子层,所述银离子层涂抹后,对涂抹了银离子层的包覆纱吹热风进行风干,待银离子层干燥后将包覆纱进行收卷入库。
实施例2
一种凉感防紫外包覆纱的加工方法,包括以下步骤:
S1:生产凉感纤维:
A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;
B1:将凉感纤维基料置入凉感整理剂中,并在65℃恒温加压至23MPa,加压保持时间为2.5h;
C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗,清洗后对其自身进行离心脱水,待脱水完毕后再进行晾干,获得凉感纤维;
S2:生产防紫外线纤维;
A2:将纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水按比例混合生产紫外线涂料,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为25:24:18:21:20:6:13:15:17:22;
B2:将防紫外线纳米基料置入A2步骤调配出的紫外线涂料内,对其进行搅拌,再在55-60℃恒温加压至30MPa,加压保持时间为3h;
C2:将经过B2步骤处理后的防紫外线纳米基料取出,进行清洗后晾干,获得防紫外线纤维;
S3:以抗菌短纤维为纱芯,以S1和S2生产出的凉感纤维和防紫外线纤维为外包纱,两根外包纱以按顺时针螺旋方式对纱芯进行包裹,获得包覆纱,所述抗菌短纤维线密度为32英支,所述棉纱的线密度为60英支,包缠捻度为800捻/米;
S4:在包覆纱的外侧涂抹银离子层,所述银离子层涂抹后,对涂抹了银离子层的包覆纱吹热风进行风干,待银离子层干燥后将包覆纱进行收卷入库。
实施例3
一种凉感防紫外包覆纱的加工方法,包括以下步骤:
S1:生产凉感纤维:
A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;
B1:将凉感纤维基料置入凉感整理剂中,并在70℃恒温加压至25MPa,加压保持时间为2.5h;
C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗,清洗后对其自身进行离心脱水,待脱水完毕后再进行晾干,获得凉感纤维;
S2:生产防紫外线纤维;
A2:将纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水按比例混合生产紫外线涂料,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为28:23:15.5:19:21.5:7.5:11:17:16:20;
B2:将防紫外线纳米基料置入A2步骤调配出的紫外线涂料内,对其进行搅拌,再在60℃恒温加压至32MPa,加压保持时间为2h;
C2:将经过B2步骤处理后的防紫外线纳米基料取出,进行清洗后晾干,获得防紫外线纤维;
S3:以抗菌短纤维为纱芯,以S1和S2生产出的凉感纤维和防紫外线纤维为外包纱,两根外包纱以按顺时针螺旋方式对纱芯进行包裹,获得包覆纱,所述抗菌短纤维线密度为32英支,所述棉纱的线密度为60英支,包缠捻度为800捻/米;
S4:在包覆纱的外侧涂抹银离子层,所述银离子层涂抹后,对涂抹了银离子层的包覆纱吹热风进行风干,待银离子层干燥后将包覆纱进行收卷入库。
该凉感防紫外包覆纱的加工方法,通过以抗菌短纤维为纱芯,采用特殊工艺制成的凉感纤维和防紫外线纤维为外包纱,使得生产出的包覆纱具备贴肤凉感和防紫外线的效果,用该包覆纱纺织出布料制作的衣物,在夏天穿着时提高了体表的舒适度。
需要说明的是,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种凉感防紫外包覆纱的加工方法,其特征在于,包括以下步骤:
S1:生产凉感纤维:
A1:利用萃取和纳米技术,将天然玉石粉与贝壳粉、云母粉天然矿物质材料,加工成纳米级颗粒,然后与亲水性切片经纺丝加工,制得凉感纤维基料;
B1:将凉感纤维基料置入凉感整理剂中,并在60-70℃恒温加压至20-25MPa,加压保持时间为1-3h;
C1:将经过B1步骤处理后的凉感纤维基料取出,进行清洗后晾干,获得凉感纤维;
S2:生产防紫外线纤维;
A2:将纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水按比例混合生产紫外线涂料;
B2:将防紫外线纳米基料置入A2步骤调配出的紫外线涂料内,对其进行搅拌,再在55-60℃恒温加压至28-32MPa,加压保持时间为2-3h;
C2:将经过B2步骤处理后的防紫外线纳米基料取出,进行清洗后晾干,获得防紫外线纤维;
S3:以抗菌短纤维为纱芯,以S1和S2生产出的凉感纤维和防紫外线纤维为外包纱,两根外包纱以按顺时针螺旋方式对纱芯进行包裹,获得包覆纱;
S4:在包覆纱的外侧涂抹银离子层,待银离子层干燥后将包覆纱进行收卷入库。
2.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述C1步骤中,凉感纤维基料进行清洗后对其自身进行离心脱水,待脱水完毕后再进行晾干。
3.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(20-35):(15-28):(10-20):(15-23):(18-25):(5-10):(8-15):(13-20):(12-20):(12-25)。
4.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(25-30):(20-25):(14-18):(17-21):(20-23):(6-9):(10-13):(15-18):(14-17):(15-23)。
5.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述A2步骤中,纳米氧化锌、精细绢云母粉、羟基苯基苯并***衍生物、乙醇、水溶性聚氨酯、纳米二氧化钛、乳酸钠、多元醇基溶剂、冰乙酸和去离子水的比例为(26-28):(22-23):(15-16):(18-20):(21-22):(7-8):(11-12):(16-17):(15-16):(17-20)。
6.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述S3步骤中,所述抗菌短纤维线密度为32英支,所述棉纱的线密度为60英支,包缠捻度为800捻/米。
7.根据权利要求1所述的一种凉感防紫外包覆纱的加工方法,其特征在于:所述S4步骤中,所述银离子层涂抹后,对涂抹了银离子层的包覆纱吹热风进行风干。
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