CN111745608B - Track type mounting device and method for integrated group of refrigerating room pipeline equipment - Google Patents
Track type mounting device and method for integrated group of refrigerating room pipeline equipment Download PDFInfo
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- CN111745608B CN111745608B CN202010653901.6A CN202010653901A CN111745608B CN 111745608 B CN111745608 B CN 111745608B CN 202010653901 A CN202010653901 A CN 202010653901A CN 111745608 B CN111745608 B CN 111745608B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/02—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of table type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/12—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
- B66F11/04—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
- G01M3/08—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for pipes, cables or tubes; for pipe joints or seals; for valves; for welds
- G01M3/085—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for pipes, cables or tubes; for pipe joints or seals; for valves; for welds for pipe joints or seals
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Pipeline Systems (AREA)
- Supports For Pipes And Cables (AREA)
Abstract
The invention relates to an integrated group track type installation device and method for refrigerating room pipeline equipment, which comprises a supporting base, a pipeline butt joint platform, a butt joint detection device, a lifting platform and a manned platform, wherein a pipeline supporting seat, a pipeline fixing clamp, a hydraulic jack, a butt joint driving motor and a screw rod driving handle are arranged at the top of the pipeline butt joint platform, a first pipeline and a second pipeline are fixed at the top of the pipeline butt joint platform through the pipeline fixing clamp and the pipeline supporting seat, the relative positions of the first pipeline and the second pipeline are adjusted by using the hydraulic jack, the butt joint driving motor and the screw rod driving handle, the rapid butt joint of the pipelines is realized, an integrated module is conveniently transported to a corresponding installation position through a rotating roller, when the pipelines between the integrated modules are in butt joint installation, the rapid adjustment butt joint between the pipelines can be realized through the pipeline butt joint platform, the butt joint effect of the pipelines is conveniently detected, and the installation efficiency of the refrigerating room pipeline equipment is effectively improved.
Description
Technical Field
The invention relates to an integrated track type mounting device and method for refrigerating room pipeline equipment, and belongs to the technical field of electromechanical mounting.
Background
With the rapid development of the domestic construction industry, the trend of the industrial development of the building is more and more obvious, but most of the electromechanical installation engineering of the building is still in the traditional construction process of transporting materials and accessories to an installation site, processing pipelines and components on the site, and then installing, the method has high energy consumption and low labor productivity, and cannot adapt to the development trend of the industrial building.
Disclosure of Invention
The invention aims to provide an integrated group rail type mounting device and method for refrigerating machine room pipeline equipment, which are characterized in that integrated modules are conveniently transported to corresponding mounting positions through rotating rollers, rapid adjustment and butt joint between pipelines can be realized through a pipeline butt joint platform when the pipelines between the integrated modules are in butt joint mounting, and corresponding machine rooms are mounted by adopting an integrated module type construction method, so that on-site fire-making operating points are reduced, high-altitude operating surfaces are reduced, mounting technical requirements are lowered, mounting and construction quality is improved, construction efficiency is improved, potential safety hazards are reduced, and problems in the background art can be effectively solved.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a refrigerator room pipe-line equipment integrates rail mounted installation device in group, is including supporting base, pipeline butt joint platform, butt joint detection device, lift platform, manned platform, pipeline butt joint platform top is provided with pipeline supporting seat, the fixed clamp of pipeline, hydraulic jack, butt joint driving motor, lead screw drive handle, fixes first pipeline, second pipeline at pipeline butt joint platform top through the fixed clamp of pipeline and pipeline supporting seat, utilizes hydraulic jack, butt joint driving motor, lead screw drive handle to adjust the relative position of first pipeline, second pipeline, realizes the quick butt joint of pipeline, effectively improves the installation effectiveness of refrigeration computer room pipe-line equipment.
Further, butt joint detection device comprises gasbag, air duct, detection chamber, lead to through the air duct UNICOM between gasbag, the detection chamber, the detection intracavity storage has water, and in the air duct submerged water, when using external force to press the gasbag, the bubble can appear in the detection intracavity portion.
Further, support base one side fixedly connected with lift platform unable adjustment base, support base, lift platform unable adjustment base one side respectively fixedly connected with first sloping platform, second sloping platform, it is connected with the live-rollers all to rotate on support base, the first sloping platform.
Further, support base top fixedly connected with bracing piece, bracing piece top fixedly connected with crossbeam, fixedly connected with hoisting motor on the crossbeam, the hoisting motor output is connected with the reel.
Further, pipeline butt joint platform fixed connection is between the bracing piece, pipeline butt joint platform bottom is through stiffener fixed connection bracing piece, manned platform fixed connection is at the lift platform top.
Furthermore, pipeline butt joint platform top fixedly connected with sliding seat, fixed clamp bottom sliding connection of pipeline is on the sliding seat, both ends about the sliding seat are connected to butt joint driving motor fixed connection, butt joint driving motor output passes through the fixed clamp of screw drive mechanism fixed connection pipeline.
Further, the fixed clamp of pipeline comprises annular pipe strap, movable block, the movable block rotates through the pivot to be connected on annular pipe strap, through fastening bolt fixed connection between the movable block.
Furthermore, hydraulic jack bottom is equipped with slide bracket, the pipeline supporting seat passes through spring telescopic link and connects slide bracket, slide bracket passes through sliding block sliding connection pipeline butt joint platform in the bottom, slide bracket bottom fixedly connected with drive nut, lead screw drive handle comprises threaded rod, transverse connection pole, crank, the threaded rod runs through pipeline butt joint platform threaded connection drive nut.
Further, be equipped with on the pipeline butt joint platform with threaded rod assorted screw hole, the sliding block sets up to T type slider, be provided with on the pipeline butt joint platform with sliding block assorted spout, the arc bayonet socket has been seted up at pipeline supporting seat top.
A use method of a track type mounting device for a refrigerating room pipeline equipment integrated set comprises the following steps:
the method comprises the following steps that firstly, an integrated module provided with a first pipeline is transported to the top of a supporting base through a first inclined table and a rotating roller, and then the integrated module provided with the first pipeline is transported to a position to be installed;
secondly, transporting the integrated module provided with the second pipeline to the top of the supporting base through the first inclined table and the rotating roller, and then transporting the integrated module provided with the second pipeline to a position to be installed;
thirdly, the positions of the first pipeline and the second pipeline are adjusted by driving a winding wheel through a hoisting motor, and the first pipeline and the second pipeline are respectively placed on corresponding pipeline supporting seats;
fourthly, the worker stands on the manned platform, the worker is lifted through the lifting platform, and the first pipeline and the second pipeline are fixed through the pipeline fixing clamp respectively;
fifthly, driving the first pipeline and the second pipeline to approach each other by using a butting driving motor, and adjusting the first pipeline and the second pipeline to the same height by using a hydraulic jack;
sixthly, when the first pipeline and the second pipeline are close to each other, the butt joint detection device is placed between the first pipeline and the second pipeline, the first pipeline and the second pipeline are aligned front and back through rotating the crank, and the butt joint driving motor is used for driving the first pipeline and the second pipeline to be clamped left and right;
and seventhly, detecting the butt joint effect of the first pipeline and the second pipeline through the butt joint detection device, taking down the butt joint detection device after the detection is qualified, connecting flanges on the first pipeline and the second pipeline through bolts, fixing the integrated module in the refrigeration machine room, and completing the installation of the refrigeration machine room pipeline equipment integrated group.
Compared with the prior art, the invention has the following beneficial effects:
1. adopt BIM technique, carry out 1 to equipment, pipeline, valve member etc. in the prefabricated computer lab: 1, after physical modeling, equipment is decomposed, processed in a centralized mode and then assembled and processed into an integrated module, the fire operation of a construction installation site is effectively reduced, potential safety hazards are reduced, the integrated module installed on the site is transported to a specified installation position through a refrigeration machine room pipeline equipment integrated group rail type installation device, a first pipeline and a second pipeline are fixed to the top of a pipeline butt joint platform through a pipeline fixing clamp and a pipeline support seat, the relative positions of the first pipeline and the second pipeline are adjusted through a hydraulic jack, a butt joint driving motor and a lead screw driving handle, rapid butt joint of the pipelines is realized, the installation efficiency of the refrigeration machine room pipeline equipment is effectively improved, corresponding machine rooms are installed by adopting an integrated modular construction method, the fire operation points on the site are reduced, the high-altitude operation surface is reduced, the installation technical requirements and the like are reduced, the installation construction quality is improved, the construction efficiency is improved, and the potential safety hazards are reduced;
2. convenient transportation collection moulding piece to corresponding mounted position through the live-rollers, during the pipeline butt joint installation between collection moulding piece, can realize the quick adjustment butt joint between the pipeline through pipeline butt joint platform, support the pipeline through the pipeline supporting seat, it is fixed with the pipeline to utilize the fixed clamp of pipeline, the bottom is close to through butt joint driving motor drive pipeline, in the butt joint process, the height of pipeline is adjusted to the parallel and level through hydraulic jack, the front and back position is rotated through lead screw drive handle and is realized the front and back position control of pipeline, conveniently realize the quick butt joint installation of pipeline, the butt joint detection device has been set up simultaneously, through squeezing the gasbag with the hand, when the pipeline docks successfully completely, the bubble can not appear in the detection intracavity, conveniently inspect the butt joint effect, the installation effect is better.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a base structure diagram of a rail type mounting device of an integrated set of refrigeration room pipeline equipment.
Fig. 2 is a front view of the integrated rail-mounted device for a piping installation of a refrigerator house according to the present invention.
Fig. 3 is a right side view of an integrated group rail-mounted device of a refrigeration room piping equipment of the present invention.
Fig. 4 is a connection structure diagram of the pipeline butting platform of the track type installation device integrated in a refrigerating room pipeline device according to the invention.
Fig. 5 is a structural view of a pipe fixing clip of a track type mounting device integrated in a refrigerating room pipe apparatus according to the present invention.
Fig. 6 is a structure view of a hydraulic jack of the rail type mounting device of the refrigeration house pipeline equipment integrated group of the invention.
Fig. 7 is a structural view of a screw rod driving handle of a rail type mounting device of a refrigerating room pipeline equipment integrated group of the invention.
Fig. 8 is a structural diagram of a butt joint detection device of an integrated rail type mounting device of a refrigerating room pipeline device.
Fig. 9 is a schematic view of the installation completion of the rail-mounted installation device of the refrigeration room pipeline equipment integrated group of the invention.
Reference numbers in the figures: 1. a support base; 2. a first tilting table; 3. a rotating roller; 4. a second tilt table; 5. the lifting platform is fixed on the base; 6. a support bar; 7. a cross beam; 8. a pipeline docking platform; 9. a manned platform; 10. a hoisting motor; 11. a winding wheel; 12. a reinforcing bar; 13. a lifting platform; 14. a first conduit; 15. a second conduit; 16. a pipe fixing hoop; 17. a pipeline supporting seat; 18. a hydraulic jack; 19. butting a driving motor; 20. a screw drive mechanism; 21. a sliding seat; 22. the screw rod drives the handle; 23. a docking detection device; 24. an annular pipe clamp; 25. a movable block; 26. fastening a bolt; 27. a spring telescopic rod; 28. a sliding platform; 29. a slider; 30. a drive nut; 31. a threaded rod; 32. a transverse connecting rod; 33. a crank; 34. an air bag; 35. a gas-guide tube; 36. a detection chamber.
Detailed Description
The present invention will be further described with reference to the following detailed description, wherein the drawings are for illustrative purposes only and are not intended to be limiting, wherein certain elements may be omitted, enlarged or reduced in size, and are not intended to represent the actual dimensions of the product, so as to better illustrate the detailed description of the invention.
Examples
Adopt BIM technique, carry out 1 to equipment, pipeline, valve member etc. in the prefabricated computer lab: the method comprises the steps of 1, modeling in real objects, setting parameters of electromechanical equipment, pipelines and supporting and hanging frames, organizing each professional engineer to design a BIM comprehensive wiring deepening scheme of a machine room, wherein the deepening scheme needs to be agreed by a proctoring party and a construction party, determining a corresponding integrated module big sample by combining a BIM comprehensive wiring model, site and process transportation conditions, site installation conditions, factory processing conditions and the like, exporting processing drawings of a processing factory by utilizing BIM prefabricated software, performing mechanical component processing in the prefabricated processing factory, assembling according to the integrated module big sample to form a corresponding integrated module, packaging and transporting to a construction site, and performing efficient assembling according to site paying-off.
The integrated module is large: the integrated module large sample is mainly determined according to the field transportation condition, the field installation condition and the prefabrication condition of a processing plant, the integrated module large sample is mainly divided into an equipment module and a pipeline module, the equipment integrated module mainly comprises a corresponding equipment foundation, equipment, an electromechanical pipeline, a supporting and hanging bracket and the like, and the pipeline module refers to the integrated modular installation of a main pipeline.
Prefabricated processing is carried out according to the processing component drawing in the prefabricated processing factory, utilize the accurate unloading of advanced roller bed formula pipeline numerical control intersecting line cutting machine, the high-efficient end face beveling machine of pipeline makes the groove, the prefabricated automatic welding machine of pipeline carries out high-efficient welding process, carry out component group with the help of the prefabricated group of pipeline and have guaranteed the high standard layer quality requirement of pipeline with the help of the ware, carry out the group of component to assembling according to integrating the module big appearance, contain equipment promptly, the basis, the pipeline, the valve member, unit blocks such as a gallows, carry out module packing at last.
And after the integrated module is transported to the site, the integrated module is transported into a machine room according to a corresponding transportation scheme. The building integrated module is characterized in that the building integrated module is assembled on the building base, building integrated wiring drawings are arranged on the building base, building motors are arranged on the building base, building lifting platforms are arranged on the building base, building machinery lifting platforms are arranged on the building lifting platforms, building operation points are arranged on the building base, building operation areas are arranged on the building lifting platforms, building technology requirements are met, and the like.
As shown in fig. 1-9, an integrated track type installation device for refrigeration room pipeline equipment comprises a support base 1, a pipeline docking platform 8, a docking detection device 23, a lifting platform 13 and a manned platform 9, wherein a pipeline support seat 17, a pipeline fixing clamp 16, a hydraulic jack 18, a docking drive motor 19 and a screw rod drive handle 22 are arranged at the top of the pipeline docking platform 8, a first pipeline 14 and a second pipeline 15 are fixed at the top of the pipeline docking platform 8 through the pipeline fixing clamp 16 and the pipeline support seat 17, the relative positions of the first pipeline 14 and the second pipeline 15 are adjusted by the hydraulic jack 18, the docking drive motor 19 and the screw rod drive handle 22, rapid docking of the pipelines is achieved, and the installation efficiency of the refrigeration room pipeline equipment is effectively improved.
In this embodiment, the docking detection device 23 is composed of a balloon 34, an airway 35, and a detection cavity 36, the balloon 34 and the detection cavity 36 are communicated through the airway 35, water is stored in the detection cavity 36, the airway 35 is submerged in the water, and when the balloon 34 is pressed by external force, bubbles appear in the detection cavity 36.
After first pipeline 14, second pipeline 15 dock completely, air duct 35 can be squashed airtightly to when extrusion gasbag 34, detect the inside bubble that can not appear in chamber 36, and when there is the gap after first pipeline 14, second pipeline 15 dock, air duct 35 does not sink to the one end that detects 36 interior waters of chamber and the bubble can appear, makes things convenient for the butt joint effect of inspection pipeline.
In this embodiment, the supporting base 1 is fixedly connected with a lifting platform fixing base 5, the supporting base 1 and the lifting platform fixing base 5 are respectively and fixedly connected with a first inclined table 2 and a second inclined table 4, and the supporting base 1 and the first inclined table 2 are both rotatably connected with a rotating roller 3.
The integrated module rolls through live-rollers 3 on the first sloping platform 2 and moves to supporting base 1, and first sloping platform 2, 4 bottoms of second sloping platform are provided with the gyro wheel, for further making things convenient for the butt joint installation of pipeline, can be with first sloping platform 2, 4 movable joint of second sloping platform on supporting base 1.
In this embodiment, a supporting rod 6 is fixedly connected to the top of the supporting base 1, a cross beam 7 is fixedly connected to the top of the supporting rod 6, a hoisting motor 10 is fixedly connected to the cross beam 7, and an output end of the hoisting motor 10 is connected to a winding wheel 11.
The rotation of the wire rope on the winding wheel 11 can be realized through the rotation of the hoisting motor 10 driving winding wheel 11, the top of the integrated module is connected with the wire rope through the hanging ring, the position of the integrated module can be hoisted and adjusted, the integrated module is further convenient to load and unload, and the integrated module can be effectively transported to a specified installation position.
In this embodiment, the pipeline docking platform 8 is fixedly connected between the support rods 6, the bottom of the pipeline docking platform 8 is fixedly connected with the support rods 6 through the reinforcing rods 12, and the manned platform 9 is fixedly connected to the top of the lifting platform 13.
Can drive manned platform 9 through lift platform 13 and go up and down, lift platform 13 can set up to common formula elevating platform or the hydraulic lifting platform of cutting, and manned platform 9 is used for bearing the weight of the staff and rises to the eminence, conveniently operates pipeline docking platform 8, adjusts the position of pipeline, realizes effectively docking fast.
In this embodiment, the top of the pipeline docking platform 8 is fixedly connected with a sliding seat 21, the bottom of the pipeline fixing clamp 16 is slidably connected to the sliding seat 21, the docking driving motor 19 is fixedly connected to the left end and the right end of the sliding seat 21, and the output end of the docking driving motor 19 is fixedly connected with the pipeline fixing clamp 16 through a screw transmission mechanism 20.
The transverse movement of the pipeline fixing clamp 16 can be realized by driving the screw rod transmission mechanism 20 to move through the docking driving motor 19, and when the first pipeline 14 and the second pipeline 15 are fixed on the pipeline fixing clamp 16, the docking driving motor 19 can drive the screw rod transmission mechanism 20 to move so as to drive the first pipeline 14 and the second pipeline 15 to approach for docking.
In this embodiment, the pipe fixing clamp 16 is composed of an annular pipe clamp 24 and movable blocks 25, the movable blocks 25 are rotatably connected to the annular pipe clamp 24 through a rotating shaft, and the movable blocks 25 are fixedly connected with each other through fastening bolts 26.
In this embodiment, the bottom of the hydraulic jack 18 is provided with a sliding platform 28, the pipeline supporting seat 17 is connected with the sliding platform 28 through a spring telescopic rod 27, the bottom of the sliding platform 28 is connected with the pipeline butt-joint platform 8 through a sliding block 29 in a sliding manner, the bottom of the sliding platform 28 is fixedly connected with a transmission nut 30, the screw rod driving handle 22 is composed of a threaded rod 31, a transverse connecting rod 32 and a crank 33, and the threaded rod 31 penetrates through the transmission nut 30 connected with the pipeline butt-joint platform 8 through threads.
When the hydraulic jack 18 moves upwards or downwards, the pipeline supporting seat 17 can be driven to move upwards and downwards, so that the height of the pipeline placed at the top of the pipeline supporting seat 17 can be adjusted conveniently, and the heights of the first pipeline 14 and the second pipeline 15 can be leveled conveniently.
When the operator shakes the crank 33, the threaded rod 31 is driven to rotate, the transmission nut 30 is in threaded connection with the threaded rod 31 to form a screw rod mechanism, the sliding platform 28 at the top of the transmission nut 30 is driven to slide back and forth, and the front and back positions of the pipeline can be adjusted conveniently.
In this embodiment, be equipped with on pipeline butt joint platform 8 with threaded rod 31 assorted screw hole, sliding block 29 sets up to T type slider, be provided with on the pipeline butt joint platform 8 with sliding block 29 assorted spout, the arc bayonet socket has been seted up at pipeline supporting seat 17 top.
A use method of a track type mounting device for a refrigerating room pipeline equipment integrated set comprises the following steps:
firstly, transporting the integrated module provided with the first pipeline 14 to the top of the supporting base 1 through the first inclined table 2 and the rotating roller 3, and then transporting the integrated module provided with the first pipeline 14 to a position to be installed;
secondly, transporting the integrated module provided with the second pipeline 15 to the top of the supporting base 1 through the first inclined table 2 and the rotating roller 3, and then transporting the integrated module provided with the second pipeline 15 to a position to be installed;
thirdly, the positions of the first pipeline 14 and the second pipeline 15 are adjusted by driving the winding wheel through the hoisting motor 10, and the first pipeline 14 and the second pipeline 15 are respectively placed on the corresponding pipeline supporting seats 17;
fourthly, a worker stands on the manned platform 9, the worker is lifted through the lifting platform 13, and the first pipeline 14 and the second pipeline 15 are fixed through the pipeline fixing clamp 16 respectively;
fifthly, driving the first pipeline 14 and the second pipeline 15 to approach each other by using a butting driving motor 19, and adjusting the first pipeline 14 and the second pipeline 15 to the same height by using a hydraulic jack 18;
sixthly, when the first pipeline 14 and the second pipeline 15 are close to each other, the butt joint detection device 23 is placed between the first pipeline 14 and the second pipeline 15, the first pipeline 14 and the second pipeline 15 are aligned in the front-back direction by rotating the crank 33, and the butt joint driving motor 19 is used for driving the first pipeline 14 and the second pipeline 15 to clamp left and right;
seventhly, detecting the butt joint effect of the first pipeline 14 and the second pipeline 15 through the butt joint detection device 23, taking down the butt joint detection device 23 after the detection is qualified, connecting the flanges on the first pipeline 14 and the second pipeline 15 through bolts, fixing the integrated module in the refrigeration machine room, and completing the installation of the refrigeration machine room pipeline equipment integrated group.
Adopt integrated module to carry out on-the-spot installation butt joint, compare prior art and have following advantage:
(1) The project progress is accelerated: factory prefabrication production is not influenced by on-site weather and building structure conditions, the influence of cross operation and mutual control is avoided, prefabrication processing can be carried out in advance, time is strived for, and the construction period is shortened.
(2) The construction quality is ensured: the processing, the assembly, the welding, the flaw detection, the heat treatment and the like of the pipe are all completed by adopting mechanical equipment in a prefabricated factory, so the pipeline installation quality is improved, only simple module assembly connection is needed on site, the technical requirements of installation workers and the site live welding operation are reduced, and the site installation quality is greatly improved.
(3) Saving material, reduce cost: the BIM comprehensive scheme is optimized firstly, visibility and accuracy of the scheme are improved, 'volume material taking' is carried out through the BIM model, waste of materials such as pipelines is avoided, labor phenomenon caused by weather, field installation conditions, technical requirements and the like is avoided through prefabrication processing, and meanwhile investment of field installation workers and time is reduced, so that material cost and labor cost are reduced correspondingly.
(4) The installation and production are improved: all the operations of pipeline processing, welding and the like are finished in a prefabricated factory, the assembly is simply carried out on site, and meanwhile, the factors of high-altitude operation, cross operation, fire operation, pipeline transportation, large personnel investment and the like on site are reduced, so that the field installation and production are improved.
Compared with the prior art, the invention has the following beneficial effects:
1. adopt BIM technique, carry out 1 to equipment, pipeline, valve member etc. in the prefabricated computer lab: 1, after physical modeling, equipment is decomposed, processed in a centralized manner and then assembled into an integrated module, the fire operation of a construction and installation site is effectively reduced, and potential safety hazards are reduced, for the integrated module installed on the site, the integrated module is transported to a specified installation position through a refrigeration machine room pipeline equipment integrated group rail type installation device, a first pipeline 14 and a second pipeline 15 are fixed at the top of a pipeline butt joint platform 8 through a pipeline fixing clamp 16 and a pipeline support seat 17, the relative positions of the first pipeline 14 and the second pipeline 15 are adjusted through a hydraulic jack 18, a butt joint driving motor 19 and a lead screw driving handle 22, the rapid butt joint of the pipelines is realized, the installation efficiency of the refrigeration machine room pipeline equipment is effectively improved, the corresponding machine rooms are installed by adopting an integrated modular construction method, the fire operation points on the site are reduced, the high-place operation surface is reduced, the installation technical requirements are reduced, and the like, so that the installation and construction quality is improved, the construction efficiency and the potential safety hazards are reduced;
convenient transportation collection moulding piece to corresponding mounted position through live-rollers 3, when the pipeline butt joint installation between the collection moulding piece, can realize the quick adjustment butt joint between the pipeline through pipeline butt joint platform 8, support the pipeline through pipeline supporting seat 17, it is fixed with the pipeline to utilize pipeline fixing clamp 16, the bottom is close to through butt joint driving motor 19 driving pipeline, in the butt joint process, the height of pipeline is adjusted to the parallel and level through hydraulic jack 18, the front and back position is rotated through lead screw drive handle 22 and is realized the front and back position control of pipeline, conveniently realize the quick butt joint installation of pipeline, butt joint detection device 23 has been set up simultaneously, through squeezing gasbag 34 with the hand, when the pipeline docks successfully completely, the bubble can not appear in the detection chamber 36, conveniently inspect the butt joint effect, the installation effect is better.
While there have been shown and described what are at present considered the preferred embodiments of the invention, the fundamental principles and essential features of the invention and advantages thereof, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are included to illustrate the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (9)
1. The utility model provides a refrigerator room pipe-line equipment integrates rail mounted installation device in group, includes support base (1), pipeline butt joint platform (8), butt joint detection device (23), lift platform (13), manned platform (9), its characterized in that: the pipeline butt joint device is characterized in that a pipeline supporting seat (17), a pipeline fixing clamp (16), a hydraulic jack (18), a butt joint driving motor (19) and a screw rod driving handle (22) are arranged at the top of the pipeline butt joint platform (8), a first pipeline (14) and a second pipeline (15) are fixed at the top of the pipeline butt joint platform (8) through the pipeline fixing clamp (16) and the pipeline supporting seat (17), and the relative positions of the first pipeline (14) and the second pipeline (15) are adjusted by the hydraulic jack (18), the butt joint driving motor (19) and the screw rod driving handle (22), so that the rapid butt joint of the pipelines is realized; the butt joint detection device (23) is composed of an air bag (34), an air guide tube (35) and a detection cavity (36), the air bag (34) and the detection cavity (36) are communicated through the air guide tube (35), water is stored in the detection cavity (36), the air guide tube (35) is submerged in the water, and when the air bag (34) is pressed by external force, water bubbles can appear in the detection cavity (36).
2. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: support base (1) one side fixedly connected with lift platform unable adjustment base (5), support base (1), lift platform unable adjustment base (5) one side respectively first sloping platform of fixedly connected with (2), second sloping platform (4), it is connected with live-rollers (3) all to rotate on support base (1), first sloping platform (2).
3. A refrigerator room plumbing installation integrated track mounted installation of claim 1, wherein: the support base is characterized in that a support rod (6) is fixedly connected to the top of the support base (1), a cross beam (7) is fixedly connected to the top of the support rod (6), a hoisting motor (10) is fixedly connected to the cross beam (7), and the output end of the hoisting motor (10) is connected with a winding wheel (11).
4. A refrigerator room plumbing installation integrated track mounted installation according to claim 3, wherein: pipeline dock platform (8) fixed connection is between bracing piece (6), pipeline dock platform (8) bottom is through stiffener (12) fixed connection bracing piece (6), manned platform (9) fixed connection is at lift platform (13) top.
5. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: pipeline butt joint platform (8) top fixedly connected with sliding seat (21), fixed clamp of pipeline (16) bottom sliding connection is on sliding seat (21), both ends about sliding seat (21) are controlled in butt joint driving motor (19) fixed connection, fixed clamp of pipeline (16) is passed through screw drive mechanism (20) fixed connection to butt joint driving motor (19) output.
6. A refrigerator room plumbing installation integrated track mounted installation of claim 1, wherein: the fixed clamp of pipeline (16) comprises annular pipe strap (24), movable block (25) rotate through the pivot and connect on annular pipe strap (24), pass through fastening bolt (26) fixed connection between movable block (25).
7. The integrated rail-mounted device for refrigerating room piping equipment according to claim 1, wherein: hydraulic jack (18) bottom is equipped with slide bracket (28), slide bracket (28) is connected through spring telescopic link (27) in pipeline supporting seat (17), slide bracket (28) bottom is through sliding block (29) sliding connection pipeline dock (8), slide bracket (28) bottom fixedly connected with drive nut (30), lead screw drive handle (22) comprise threaded rod (31), transverse connection pole (32), crank (33), threaded rod (31) run through pipeline dock (8) threaded connection drive nut (30).
8. The integrated rail-mounted refrigerator room plumbing installation of claim 7, wherein: be equipped with on pipeline butt joint platform (8) with threaded rod (31) assorted screw hole, sliding block (29) set up to T type slider, be provided with on pipeline butt joint platform (8) with sliding block (29) assorted spout, the arc bayonet socket has been seted up at pipeline supporting seat (17) top.
9. Use of the integrated rail-mounted device for piping equipment of a refrigeration house according to any of claims 1 to 8, characterized by comprising the following steps:
firstly, transporting an integrated module provided with a first pipeline (14) to the top of a support base (1) through a first inclined table (2) and a rotating roller (3), and then transporting the integrated module provided with the first pipeline (14) to a position to be installed;
secondly, transporting the integrated module provided with the second pipeline (15) to the top of the supporting base (1) through the first inclined table (2) and the rotating roller (3), and then transporting the integrated module provided with the second pipeline (15) to a position to be installed;
thirdly, the winding wheel is driven by the hoisting motor (10) to adjust the positions of the first pipeline (14) and the second pipeline (15), and the first pipeline (14) and the second pipeline (15) are respectively placed on the corresponding pipeline supporting seats (17);
fourthly, the worker stands on the manned platform (9), lifts up through the lifting platform (13), and fixes the first pipeline (14) and the second pipeline (15) through the pipeline fixing hoop (16);
fifthly, driving the first pipeline (14) and the second pipeline (15) to approach to each other by using a butt joint driving motor (19), and adjusting the first pipeline (14) and the second pipeline (15) to the same height by using a hydraulic jack (18);
sixthly, when the first pipeline (14) and the second pipeline (15) are close to each other, the butt joint detection device (23) is placed between the first pipeline (14) and the second pipeline (15), the first pipeline (14) and the second pipeline (15) are aligned front and back by rotating the crank (33), and the butt joint driving motor (19) is used for driving the first pipeline (14) and the second pipeline (15) to clamp left and right;
and seventhly, detecting the butt joint effect of the first pipeline (14) and the second pipeline (15) through the butt joint detection device (23), taking the butt joint detection device (23) down after the detection is qualified, connecting flanges of the first pipeline (14) and the second pipeline (15) through bolts, fixing the integrated module in a refrigeration machine room, and completing the installation of the refrigeration machine room pipeline equipment integrated group.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010653901.6A CN111745608B (en) | 2020-07-08 | 2020-07-08 | Track type mounting device and method for integrated group of refrigerating room pipeline equipment |
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| CN202010653901.6A CN111745608B (en) | 2020-07-08 | 2020-07-08 | Track type mounting device and method for integrated group of refrigerating room pipeline equipment |
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| CN111745608B true CN111745608B (en) | 2023-01-06 |
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| CN112408192A (en) * | 2020-11-27 | 2021-02-26 | 钦安东 | Large plastic pipeline lifting device |
| CN114055796B (en) * | 2021-10-14 | 2024-02-09 | 怀化力搏塑胶科技有限公司 | Quick butt joint fixing device for PE water supply pipe and use method |
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| JP2000018451A (en) * | 1998-06-30 | 2000-01-18 | Ishikawajima Harima Heavy Ind Co Ltd | Leaked gas-sealing belt |
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