CN111684875A - Novel residual film recycling and packaging machine - Google Patents
Novel residual film recycling and packaging machine Download PDFInfo
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- CN111684875A CN111684875A CN202010534181.1A CN202010534181A CN111684875A CN 111684875 A CN111684875 A CN 111684875A CN 202010534181 A CN202010534181 A CN 202010534181A CN 111684875 A CN111684875 A CN 111684875A
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- Prior art keywords
- residual film
- residual
- film
- packaging
- picking
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B43/00—Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
A novel residual film recycling and packaging machine comprises a hanging mechanism, a power transmission system, a front impurity removing device, a residual film picking device and a residual film packaging device, wherein the rear part of the hanging mechanism is connected with the front impurity removing device; the power transmission system comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device and the residual film picking device; the front impurity removing device is used for conveying the dropped impurities to the field to finish impurity removing work; the residual film picking device is used for picking up residual films and finally dropping the residual films into the residual film packaging device; the residual film packing device is used for compressing and packing the recovered residual films so as to complete the recovery operation. The novel residual film recycling and packaging machine has the characteristics of high residual film recycling rate, low impurity content rate, high recycling efficiency and the like, and the secondary utilization rate of the residual films is improved by compressing and packaging the recycled residual films.
Description
Technical Field
The invention belongs to the technical field of farmland residual film recovery in agricultural machinery, and particularly relates to a novel residual film recovery and packaging machine.
Background
The plastic film mulching planting technology has obvious soil moisture conservation and yield increase effects, and is widely applied to crop planting in China. However, the recycling of the mulching film is not thorough, and serious white pollution is caused. With the concern of people on the environmental protection problem, the treatment of the pollution of the residual film of the farmland is implemented gradually, and the mechanized recovery of the residual film is a main method for solving the pollution problem of the residual film of the farmland at present; moreover, the plastic film is a recyclable material, and only when the plastic film residue is effectively separated from impurities in the mechanical plastic film residue recycling process, the plastic film residue can be recycled better. However, the existing residual film recycling machine is limited by the capacity of a film collecting box and the film hanging capacity of a film collecting elastic tooth, the quality of the recovered residual film is loose due to short operation intervals, the impurity content is high, and the secondary utilization rate of the residual film is reduced.
To sum up, how to provide a novel incomplete membrane recovery baling press, reduce the miscellaneous rate that contains of retrieving the incomplete membrane, improve incomplete membrane recovery efficiency to carry out compression to the incomplete membrane of retrieving and beat, retrieve the follow-up processing problem with the incomplete membrane in order to solve, improve the reutilization rate of incomplete membrane, become the problem that needs to solve urgently.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the following technical scheme: a novel residual film recycling and packaging machine, which comprises a hanging mechanism 1, a power transmission system 2, a preposed impurity removing device 3, a residual film picking device and a residual film packaging device 9 and is characterized in that,
the rear part of the suspension mechanism 1 is connected with a front impurity removing device 3, the rear part of the front impurity removing device 3 is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device 9; the power transmission system 2 comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device 3 and the residual film picking device;
the front impurity removing device 3 is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally falling into the residual film packaging device 9;
the residual film packaging device 9 is used for compressing and packaging the recovered residual films so as to complete the recovery operation.
Preferably, the residual film picking device comprises a primary residual film picking device 4 connected behind the front impurity removing device 3, and the residual film picking device picks up residual films and conveys the residual films to the tail end of the primary residual film picking device 4 clockwise upwards.
Preferably, incomplete membrane pickup assembly is still including connecting the second grade incomplete membrane pickup assembly 6 behind one-level incomplete membrane pickup assembly 4, and it picks up the incomplete membrane that drops to ground under the effect of gravity and upwards carries along clockwise, carries incomplete membrane to the end of second grade incomplete membrane pickup assembly 6, and the end of second grade incomplete membrane pickup assembly 6 is provided with fan 10, and incomplete membrane finally falls into incomplete membrane packing apparatus 9 under the effect of self gravity and fan 10.
Preferably, the residual film recycling and packaging machine further comprises a ground roller 5 connected between the primary residual film pickup device 4 and the secondary residual film pickup device 6, and used for supporting the residual film pickup device.
Preferably, the height of the ground roller 5 is adjusted to adjust the height positions of the primary residual film pickup device 4 and the secondary residual film pickup device 6, so as to ensure that the residual films are picked up.
Preferably, a screw conveyor is installed in the front impurity removing device 3, the front impurity removing device 3 rolls anticlockwise under traction, and impurities falling off when the first-stage residual film pickup device 4 picks up residual films are conveyed to the field through the rotating screw conveyor.
Preferably, the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
Preferably, the residual film packaging device 9 includes a plurality of packaging round rollers 94, a round roller fixing plate 91, a round roller movable plate 92, a transmission mechanism 93 and a film unloading mechanism 95, the packaging round rollers 94 are arranged together, two ends of the packaging round rollers 94 are connected with the round roller fixing plate 91 or the round roller movable plate 92, the transmission mechanism 93 is connected with the packaging round rollers 94, one end of the film unloading mechanism 95 is connected with the round roller fixing plate 91, and the other end of the film unloading mechanism is connected with the round roller movable plate 92.
Preferably, the round packing roller 94 rotates anticlockwise under the action of the transmission mechanism 93, the residual film falling from the residual film pickup device is rotated and compressed into a roll under the action of the round packing roller 94, the round roller movable plate 92 is opened under the action of the film unloading mechanism 95 after the residual film is packed and formed, and the residual film 96 formed by packing rolls off to finish the film unloading.
Preferably, the packing round roller 94 is attached with a tooth-shaped protrusion.
Compared with the prior art, the invention has the following beneficial effects:
1) the invention has novel structural design, simple structure, convenient operation, high working efficiency and capability of performing multi-row operation at one time;
2) the invention is provided with the front impurity removing device, can scoop the impurities such as soil, straws and the like brought by the residual film during the picking up into the front impurity removing device, and then conveys the impurities to the outer side of the machine through the one-way or two-way spiral conveyer;
3) the multi-stage pick-up device is arranged, so that the impurity content is greatly reduced, and the recovery rate of residual films is improved;
4) the auxiliary film conveying mechanism of the fan is arranged, so that the residual films can smoothly fall into the residual film packaging device in the residual film conveying process, and the problem that the residual films are wound around the picking spike teeth to influence the recovery of the residual films is solved;
5) the residual film packing device is arranged, the recovered residual films can be compressed and packed, and the residual film container is large in size, so that the problems of short recovery operation distance, subsequent transfer of the recovered residual films and the like are solved;
6) the film unloading mechanism is arranged to automatically unload the packaged and formed residual films, manual film unloading is not needed, and the automation degree is high.
It should be appreciated that the parts not involved in the present invention are the same as or can be implemented using the prior art.
Drawings
FIG. 1 is a schematic view of the overall structure of a novel residual film recycling and packaging machine of the present invention;
FIG. 2 is a front view of the residual film packaging device of the novel residual film recycling and packaging machine of the invention;
FIG. 3 is a schematic view of the overall structure of the residual film packaging device of the novel residual film recycling and packaging machine of the invention;
FIG. 4 is a schematic view of the whole structure of a round packing roller of the novel residual film recycling and packaging machine of the invention;
FIG. 5 is a schematic view of the novel residual film recycling and packaging machine of the present invention during film unloading.
Wherein, the reference numbers in the figures are:
1-a suspension mechanism, 2-a power transmission system, 3-a front impurity removing device, 4-a primary residual film picking device, 5-a ground roller, 6-a secondary residual film picking device, 7-a beam frame, 8-a traveling wheel, 9-a residual film packaging device and 10-a fan;
91-round roller fixing plate, 92-round roller movable plate, 93-transmission mechanism, 94-packing round roller, 95-film unloading mechanism and 96-packed and formed residual film.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiments and the directional terms described below with reference to the drawings are exemplary and intended to be used in the explanation of the invention, and should not be construed as limiting the invention.
Referring to fig. 1, a novel residual film recycling and packaging machine comprises a hanging mechanism 1, a power transmission system 2, a front impurity removing device 3, a residual film picking device and a residual film packaging device 9, and is characterized in that,
the rear part of the suspension mechanism 1 is connected with a front impurity removing device 3, the rear part of the front impurity removing device 3 is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device 9; the power transmission system 2 comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device 3 and the residual film picking device;
the front impurity removing device 3 is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally falling into the residual film packaging device 9;
the residual film packaging device 9 is used for compressing and packaging the recovered residual films so as to complete the recovery operation.
Preferably, the residual film picking device comprises a primary residual film picking device 4 connected behind the front impurity removing device 3, and the residual film picking device picks up residual films and conveys the residual films to the tail end of the primary residual film picking device 4 clockwise upwards.
Preferably, incomplete membrane pickup assembly is still including connecting the second grade incomplete membrane pickup assembly 6 behind one-level incomplete membrane pickup assembly 4, and it picks up the incomplete membrane that drops to ground under the effect of gravity and upwards carries along clockwise, carries incomplete membrane to the end of second grade incomplete membrane pickup assembly 6, and the end of second grade incomplete membrane pickup assembly 6 is provided with fan 10, and incomplete membrane finally falls into incomplete membrane packing apparatus 9 under the effect of self gravity and fan 10.
Preferably, the residual film recycling and packaging machine further comprises a ground roller 5 connected between the primary residual film pickup device 4 and the secondary residual film pickup device 6, and used for supporting the residual film pickup device; a travelling wheel 8 is connected between the secondary plastic film residue picking device 6 and the plastic film residue packing device 9; the hanging mechanism 1, the power transmission system 2, the front impurity cleaning device 3, the primary residual film pickup device 4, the ground roller 5, the secondary residual film pickup device 6, the walking wheel 8, the fan 10 and the residual film packing device 9 are connected with a beam frame 7.
Preferably, the height of the ground roller 5 is adjusted to adjust the height positions of the primary residual film pickup device 4 and the secondary residual film pickup device 6, so as to ensure that the residual films are picked up.
Preferably, a screw conveyor is installed in the front impurity removing device 3, the front impurity removing device 3 rolls anticlockwise under the traction of a tractor (not shown), and impurities falling when the first-stage residual film picking device 4 picks up residual films are conveyed to the field through the rotating screw conveyor.
Preferably, the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
Referring to fig. 2-5, the residual film packaging device 9 includes a plurality of packaging circular rollers 94, a circular roller fixing plate 91, a circular roller movable plate 92, a transmission mechanism 93 and a film unloading mechanism 95, the packaging circular rollers 94 are arranged together, two ends of the packaging circular rollers 94 are connected with the circular roller fixing plate 91 or the circular roller movable plate 92, the transmission mechanism 93 is connected with the packaging circular rollers 94, one end of the film unloading mechanism 95 is connected with the circular roller fixing plate 91, and the other end is connected with the circular roller movable plate 92.
Preferably, the round packing roller 94 rotates anticlockwise under the action of the transmission mechanism 93, the residual film falling from the residual film pickup device is rotated and compressed into a roll under the action of the round packing roller 94, the round roller movable plate 92 is opened under the action of the film unloading mechanism 95 after the residual film is packed and formed, and the residual film 96 formed by packing rolls off to finish the film unloading.
Preferably, the packing round roller 94 is attached with a tooth-shaped protrusion.
The working principle of the residual film recycling and packaging machine is as follows:
during operation, the primary plastic film residue picking device 4 picks up the plastic film residue and conveys the plastic film residue clockwise, and during conveying, impurities such as straws, soil and cotton hulls on the film surface fall under the action of gravity and fall into the front impurity removing device 3;
the preposed impurity removing device 3 rolls anticlockwise under the traction of a tractor (not shown), the dropped impurities are ladled into a roller, a spiral conveyor is arranged in the roller, and the impurities are conveyed to the field through the rotary spiral conveyor to finish the impurity removing work;
the residual films are conveyed upwards to the tail end of the primary residual film pickup device 4 and fall on the ground under the action of gravity, the secondary residual film pickup device 6 picks up the residual films on the ground surface again at the moment, and the conveyed residual films finally fall into a residual film packing device 9 under the action of self gravity and a fan 10 to complete the residual film recovery operation;
the residual film packaging device 9 rotates anticlockwise under the action of chain transmission, tooth-shaped protrusions are attached to the packaging round roller 94, the recovered residual films are compressed in a rotating mode under the action of the tooth-shaped protrusions, after operation is conducted for a certain distance, the residual films are packaged and formed, the residual film packaging device 9 is opened under the action of a hydraulic system, the packaged and formed residual films 96 are detached, and the residual film packaging process is completed.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A novel residual film recycling and packaging machine comprises a hanging mechanism (1), a power transmission system (2), a preposed impurity removing device (3), a residual film picking device and a residual film packaging device (9), and is characterized in that,
the rear part of the suspension mechanism (1) is connected with a front impurity removing device (3), the rear part of the front impurity removing device (3) is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device (9); the power transmission system (2) comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain, and is used for providing power for the front impurity removing device (3) and the residual film picking device;
the front impurity removing device (3) is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally dropping the residual films into the residual film packaging device (9);
the residual film packing device (9) is used for compressing and bundling the recovered residual films so as to finish the recovery operation.
2. The new remnant film recycling and baling machine as recited in claim 1, wherein the remnant film picking-up device comprises a primary remnant film picking-up device (4) connected behind the front impurity removing device (3), which picks up the remnant film and conveys it clockwise and upward to the end of the primary remnant film picking-up device (4).
3. The novel residual film recycling and packaging machine is characterized by further comprising a secondary residual film picking device (6) connected behind the primary residual film picking device (4), wherein the secondary residual film picking device picks up residual films falling to the ground under the action of gravity and conveys the residual films clockwise and upwards to the tail end of the secondary residual film picking device (6), a fan (10) is arranged at the tail end of the secondary residual film picking device (6), and the residual films finally fall into a residual film packaging device (9) under the action of self gravity and the fan (10).
4. The new remnant film recycling and packaging machine as claimed in claim 3, further comprising a ground roller (5) connected between the primary remnant film picking-up device (4) and the secondary remnant film picking-up device (6) for supporting the remnant film picking-up device.
5. The new remnant film recycling and baling machine as recited in claim 4, wherein the height of the ground roller (5) is adjusted to adjust the height of the primary remnant film picking-up device (4) and the secondary remnant film picking-up device (6) to ensure the remnant films are picked up.
6. The novel residual film recycling and packaging machine as claimed in claim 2 or 3, characterized in that a screw conveyor is installed in the front impurity removing device (3), the front impurity removing device (3) rolls anticlockwise under traction, and impurities dropped when the primary residual film picking device (4) picks up the residual films are conveyed to the field through the rotating screw conveyor.
7. The novel residual film recycling and packaging machine as claimed in claim 6, wherein the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
8. The novel residual film recycling and packaging machine is characterized in that the residual film packaging device (9) comprises a plurality of circular packaging rollers (94), a circular roller fixing plate (91), a circular roller movable plate (92), a transmission mechanism (93) and a film unloading mechanism (95), wherein the circular packaging rollers (94) are arranged together, two ends of each circular packaging roller (94) are connected with the circular roller fixing plate (91) or the circular roller movable plate (92), the transmission mechanism (93) is connected with the circular packaging rollers (94), one end of the film unloading mechanism (95) is connected with the circular roller fixing plate (91), and the other end of the film unloading mechanism is connected with the circular roller movable plate (92).
9. The novel residual film recycling and packaging machine is characterized in that the packaging round roller (94) rotates anticlockwise under the action of the transmission mechanism (93), the residual film falling from the residual film pickup device rotates and is compressed into a roll under the action of the packaging round roller (94), after the residual film is packaged and formed, under the action of the film unloading mechanism (95), the round roller movable plate (92) is opened, the packaged and formed residual film (96) rolls off, and film unloading is completed.
10. The new remnant film recycling baler according to claim 8 or 9, wherein the bale roller (94) is attached with tooth-shaped protrusions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010534181.1A CN111684875A (en) | 2020-06-12 | 2020-06-12 | Novel residual film recycling and packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010534181.1A CN111684875A (en) | 2020-06-12 | 2020-06-12 | Novel residual film recycling and packaging machine |
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| CN111684875A true CN111684875A (en) | 2020-09-22 |
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| CN110419367A (en) * | 2019-07-17 | 2019-11-08 | 石河子大学 | Mulch recycles working rig after a kind of straw chopping and returning |
| CN212660505U (en) * | 2020-06-12 | 2021-03-09 | 石河子大学 | Novel residual film recycling and packaging machine |
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2020
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| CN104919922A (en) * | 2015-06-17 | 2015-09-23 | 艾海提·阿卜力米提 | Self-propelled plastic film residue recycling machine |
| EP3138378A1 (en) * | 2015-09-02 | 2017-03-08 | Amazonen-Werke H. Dreyer GmbH & Co. KG | Device for cutting, scarifying and / or collecting |
| CN206743793U (en) * | 2017-03-09 | 2017-12-15 | 新疆农垦科学院 | A kind of trailing type incomplete film-recovering machine |
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