CN111634506A - Intelligent packaging production line of daily ceramic product robot - Google Patents
Intelligent packaging production line of daily ceramic product robot Download PDFInfo
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- CN111634506A CN111634506A CN202010515866.1A CN202010515866A CN111634506A CN 111634506 A CN111634506 A CN 111634506A CN 202010515866 A CN202010515866 A CN 202010515866A CN 111634506 A CN111634506 A CN 111634506A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to the technical field of automatic production, in particular to a robot intelligent packaging production line for daily ceramic products, which comprises a belt lifter, a feeding belt line, a pad printing machine, a pad printing belt line, a UV curing oven, a labeling feeding conveying line, a labeling feeding robot, a labeling machine, a labeling visual detection system, a variable pitch module, a packing material conveyor, a boxing and pressing conveying line, a sealing and cutting machine, a heat shrinking machine and a cache line. The invention uses the independently designed multifunctional line body, functional module, industrial robot and related equipment to realize the unmanned production of daily ceramic product packaging, thereby reducing the production cost, improving the work efficiency and product quality and improving the economic benefit of enterprises; the conveying difficulty that the daily ceramic products are easy to break, high in efficiency and accurate in positioning in automatic production is solved through the carrier and the double-layer conveying line.
Description
Technical Field
The invention relates to the technical field of ceramic packaging production, in particular to a robot intelligent packaging production line for daily ceramic products.
Background
The packaging process of the packaging production line comprises the main procedures of labeling, wrapping, sealing and the like. With the rapid development of the packaging industry, the product packaging does not finish a working procedure with a single machine any more and has extremely low production efficiency, but replaces the following working procedures: a packaging production line and a packaging automation line. The packaging assembly line combines mutually independent automatic or semi-automatic packaging equipment, auxiliary equipment and the like according to the sequence and order of the packaging process, so that packaged articles enter from one end of the assembly line, packaging materials are added at corresponding packaging stations through different packaging equipment, and packaged finished products are continuously output from the tail end of the assembly line.
Traditional ceramic packagine machine because set up unreasonablely, all need manual intervention moreover basically, lead to workman intensity of labour big, fragile in the ceramic product automated production of daily use simultaneously. The production efficiency is low, the production cost is high, and therefore the robot intelligent packaging production line for the daily ceramic products is provided.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides the robot intelligent packaging production line for the daily ceramic products, which has the characteristics of reducing the production cost and improving the production efficiency, and solves the problems of low production efficiency and high production cost of the traditional ceramic product production line.
The invention provides the following technical scheme: the robot intelligent packaging production line for the daily ceramic products comprises a belt lifter, a feeding belt line, a pad printing machine, a pad printing belt line, a UV curing oven, a labeling feeding conveying line, a labeling feeding robot, a labeling machine, a labeling visual detection system, a variable pitch module, a packing material conveyor, a boxing and pressing conveying line, a sealing and cutting machine, a heat shrinkage machine and a cache line;
the belt elevator sends the carrier into a feeding belt line, the carrier carries a product to enter a pad printing machine through the feeding belt line, the pad printing machine prints patterns on the product, performs appearance detection on the printed patterns through a pad printing visual detection module on the pad printing belt line, records defective product information, the detected product enters a UV furnace belt line, UV light passing through a UV curing furnace performs drying and curing on the printed ink, the labeling feeding conveying line positions the product, a labeling feeding robot takes out qualified products in the carrier and puts in a labeling machine, the labeling machine labels the product, the labeled product performs visual detection through a labeling visual detection system and records defective information, the detected product enters a variable pitch module, the variable pitch module adjusts the product interval into a packaging interval, the packaging material conveyor provides packaging materials for the product, the boxing robot boxes the products, after the boxing robot is filled with one box, the boxing and pressing conveyor compacts a tray product, the boxing robot puts an upper cover plate, the sealing and cutting machine sleeves the paper box filled with the products, the sleeved paper box enters the heat shrinking machine, the plastic film is tightly wrapped after being subjected to heat shrinkage, and the products are blanked through the cache line to obtain finished products.
Preferably, the belt lifter comprises a section of lifting belt line, is used for carrying a single carrier on the lower-layer line body and outputting the upper-layer line body, and sends a no-load device into the feeding belt line.
Preferably, the feeding belt line comprises a first upper layer belt line and a first lower layer belt line, the upper layer belt line and the lower layer belt line are opposite in conveying direction, the first upper layer belt line is used for artificially feeding products, and the first lower layer belt line is used for conveying the tray and distributing the materials to the belt elevator.
Preferably, the pad printing machine is positioned above the belt line, and automatically prints products on the carrier after the carrier is positioned, and the pad printing machine adopts a servo motor to control the position and the height and can be compatible with products with different sizes and heights.
Preferably, the pad printing visual detection module comprises a camera, an industrial personal computer, a conveying line and a carrier positioning mechanism, wherein the camera is used for carrying out appearance detection on the pad printed product and recording defective product information and serial numbers, the industrial personal computer is used for controlling the camera, the conveying line and the carrier positioning mechanism, the conveying line is used for conveying the product, and the carrier positioning mechanism is used for positioning the carrier.
Preferably, the UV curing oven consists of a UV oven and a double-layer belt line, the UV oven is used for drying and curing printing ink of a product, the double-layer belt line is used for conveying the product, and the UV oven is further provided with a UV fan and a heat preservation cover.
Preferably, mark material loading transfer chain comprises second upper belt line, upper roller conveyor, carrier positioning mechanism, second lower floor's belt line for to the product carrier location after the bat printing, second upper belt line is located one side of second lower floor's belt line top, second upper roller conveyor is located the opposite side of second lower floor's belt line top.
Preferably, package material conveyer comprises segmentation belt line, package material positioning mechanism and switch board, the segmentation belt line is used for the automatic of packing carton, top cap and baffle to be carried, package material positioning mechanism is used for fixing a position the package material, the switch board is used for controlling the operation of package material conveyer.
The invention provides a robot intelligent packaging production line for daily ceramic products, which uses an independently designed multifunctional line body, a functional module, an industrial robot and related equipment to realize the unmanned production of daily ceramic product packaging, thereby reducing the production cost, improving the work efficiency and the product quality and improving the economic benefit of enterprises;
the conveying difficulty that the daily ceramic products are easy to break, high in efficiency and accurate in positioning in automatic production is solved through the carrier and the double-layer conveying line; the online detection of different processes of the product is realized through a vision system, the traditional manual visual inspection mode is replaced, the detection reliability is improved, and the field labor is reduced;
the double pneumatic material taking mechanisms adopt a synchronous mechanism design principle, so that the material taking and the placement of products after the distance change can be realized simultaneously, the mass production beats are saved, and the production efficiency is improved; the belt pitch-changing mechanism adopts the principle of forward and reverse conveying of a belt and mechanical communication and stopping, the requirements of products on different distances and pitch changing are simply and conveniently met, a complex screw rod mechanism is replaced, the design is simplified, and the equipment cost is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the belt elevator of the present invention;
FIG. 3 is a schematic view of a feeding belt line structure according to the present invention;
FIG. 4 is a schematic view of a pad printing belt line structure according to the present invention;
FIG. 5 is a schematic view of the UV curing furnace of the present invention;
FIG. 6 is a schematic view of the structure of the labeling and feeding conveyor line according to the present invention;
FIG. 7 is a schematic view of the packing conveyor of the present invention;
FIG. 8 is a diagram of a cache line structure according to the present invention.
In the figure: 1. a belt elevator; 2. feeding a belt line; 201. a first upper belt line; 202. a first lower belt line; 3. transfer printing the belt line; 301. a pad printing vision detection module; 4. a pad printing machine; 5. a UV curing oven; 501. a UV furnace; 502. a UV fan; 503. a heat-preserving cover; 6. a labeling and feeding conveyor line; 601. a second upper belt line; 602. an upper layer roller conveyor; 603. a second lower belt line; 7. a labeling and feeding robot; 8. a labeling machine; 9. labeling a visual detection system; 10. a variable pitch module; 11. a wrapping material conveyor; 1101. a belt line is segmented; 1102. a packing material positioning mechanism; 1103. a control cabinet; 12. boxing, pressing and conveying lines; 13. a sealing and cutting machine; 14. a thermal compressor; 15. the cache line.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: the intelligent packaging production line of the daily ceramic product robot comprises a belt elevator 1, a feeding belt line 2, a pad printing machine 4, a pad printing belt line 3, a UV curing oven 5, a labeling feeding conveying line 6, a labeling feeding robot 7, a labeling machine 8, a labeling visual detection system 9, a variable pitch module 10, a packing material conveyor 11, a boxing and pressing conveying line 12, a sealing and cutting machine 13, a heat compressor 14 and a cache line 15;
the belt elevator 1 sends the carrier into a feeding belt line 2, the carrier carries the product to enter a pad printing machine 4 through the feeding belt line 2, the pad printing machine 4 prints the product pattern, the printed pattern is detected by a pad printing visual detection module 301 on the pad printing belt line 3, defective product information is recorded, the detected product enters a belt line of a UV furnace 501, the printed ink is dried and solidified by UV light of a UV curing furnace 5, a labeling feeding conveyor line 6 positions the product, the qualified product in the carrier is taken out by a labeling feeding robot 7 and is put into a labeling machine 8, the labeling machine 8 labels the product, the labeled product is visually detected by a labeling visual detection system 9 and is recorded with defective information, the detected product enters a variable pitch module 10, the variable pitch module 10 adjusts the product pitch to be a packaging pitch, the packaging material conveyor 11 provides a packaging material for the product, the boxing robot boxes the products, after the boxing robot is filled with one box, a boxing and pressing conveyor compacts a tray product, an upper cover plate is placed by the boxing robot, a sealing and cutting machine 13 sleeves the paper box filled with the products, the sleeved paper box enters a heat shrinking machine 14, a plastic film is wrapped tightly after being subjected to heat shrinkage, and the products are blanked through a cache line 15 to obtain finished products.
The belt lifter 1 is composed of a section of lifting belt line, is used for carrying a single carrier on a lower layer line body and outputting an upper layer line body, and sends a no-load device into the feeding belt line 2. A pneumatic lifting mechanism is adopted, and a cylinder is matched with two sensors and a speed regulating valve, so that the lifting height above the ground is adjustable; the lifting is guided by four linear bearings and guide pillars, and the lifting is stable; the belt is driven by a speed reducing motor, the line body can rotate positively and negatively, and the motor is arranged above the line body.
The feeding belt line 2 comprises a first upper belt line 201 and a first lower belt line 202, the upper and lower conveying directions are opposite, the first upper belt line 201 is used for artificially feeding products, and the first lower belt line 202 is used for conveying and distributing the trays to the belt elevator 1.
The pad printing machine 4 is positioned above the belt line, the pad printing machine 4 automatically prints products on the carriers after the carriers are positioned, and the pad printing machine 4 adopts a servo motor to control the position and the height and can be compatible with products with different sizes and heights.
The UV curing oven 5 consists of a UV oven 501 and a double-layer belt line, the UV oven 501 is used for drying and curing printing ink of a product, the double-layer belt line is used for conveying the product, and a UV fan 502 and a heat preservation cover 503 are further arranged on the UV oven 501.
Pad printing visual detection module 301 comprises camera, industrial computer, transfer chain, carrier positioning mechanism, adopts the camera to carry out outward appearance to the product after the pad printing and detects to record defective products information and serial number, the industrial computer is used for controlling camera, transfer chain and carrier positioning mechanism, the transfer chain is used for carrying the product, carrier positioning mechanism is used for fixing a position the carrier, the mark material loading robot 7 of being convenient for is got the material. The labeling and feeding robot 7 mainly comprises an industrial robot, a product gripper, a robot base and a robot control system, and is used for taking down a product on a conveyor line carrier and putting the product into a labeling machine 8. The labeling machine 8 mainly comprises a chain plate conveying line, a labeling module, a label pressing mechanism, a control system and the like and is used for labeling the side surface and the top surface of a product.
The labeling and feeding conveyor line 6 is composed of a second upper layer belt line 601, an upper layer roller conveyor 602, a carrier positioning mechanism and a second lower layer belt line 603 and used for positioning a product carrier after pad printing, the second upper layer belt line 601 is located on one side above the second lower layer belt line 603, and the second upper layer roller conveyor 602 is located on the other side above the second lower layer belt line 603.
The variable pitch module 10 mainly comprises a double-acting cylinder material taking and placing mechanism, a variable pitch belt line module and the like, and is used for performing variable pitch on the labeled products according to the boxing requirements.
The packing material conveyor 11 is composed of a segmented belt line 1101, a packing material positioning mechanism 1102 and a control cabinet 1103, wherein the segmented belt line 1101 is used for automatically conveying packing boxes, top covers and partition plates, the packing material positioning mechanism 1102 is used for positioning packing materials, the control cabinet 1103 is used for controlling the operation of the packing material conveyor 11, and the requirement of long-time continuous production is met by one-time feeding.
The boxing and pressing conveying line 12 mainly comprises a segmented belt line 1101, a product positioning mechanism, a pneumatic pressing sliding table mechanism and the like, and is used for product boxing positioning and pressing.
The sealing and cutting machine 13 mainly comprises a film feeding module, a hot cutting module and a conveying module, and is used for sheathing a layer of plastic film on the outer surface of the package.
The thermal shrinkage machine 14 mainly comprises a frame, a hot air circulating system, a heating device and the like, and is used for wrapping a plastic film on the surface of a product after thermal shrinkage, so as to play a role in water resistance and dust prevention.
According to the invention, the independent design of the multifunctional line body, the functional module, the industrial robot and the related equipment is used, so that the unmanned production of the daily ceramic product packaging is realized, the production cost can be reduced, the work efficiency and the product quality are improved, and the economic benefit of an enterprise is improved;
the conveying difficulty that the daily ceramic products are easy to break, high in efficiency and accurate in positioning in automatic production is solved through the carrier and the double-layer conveying line; the online detection of different processes of the product is realized through a vision system, the traditional manual visual inspection mode is replaced, the detection reliability is improved, and the field labor is reduced;
the double pneumatic material taking mechanisms adopt a synchronous mechanism design principle, so that the material taking and the placement of products after the distance change can be realized simultaneously, the mass production beats are saved, and the production efficiency is improved; the belt pitch-changing mechanism adopts the principle of forward and reverse conveying of a belt and mechanical communication and stopping, the requirements of products on different distances and pitch changing are simply and conveniently met, a complex screw rod mechanism is replaced, the design is simplified, and the equipment cost is reduced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. Daily ceramic product robot intelligence packaging production line, its characterized in that: the device comprises a belt elevator (1), a feeding belt line (2), a pad printing machine (4), a pad printing belt line (3), a UV curing oven (5), a labeling feeding conveying line (6), a labeling feeding robot (7), a labeling machine (8), a labeling visual detection system (9), a variable pitch module (10), a packing material conveyor (11), a boxing and pressing conveying line (12), a sealing and cutting machine (13), a heat shrinking machine (14) and a cache line (15);
the belt elevator (1) sends the carrier into a feeding belt line (2), the carrier carries the product to enter a pad printing machine (4) through the feeding belt line (2), the pad printing machine (4) prints patterns on the product, the appearance of the printed patterns is detected through a pad printing visual detection module (301) on the pad printing belt line (3), defective product information is recorded, the detected product enters a UV furnace (501) belt line, the printed ink is dried and solidified through UV light of a UV curing furnace (5), a labeling feeding conveying line (6) positions the product, the qualified product in the carrier is taken out by a labeling feeding robot (7), a labeling machine (8) is put in, the labeling machine (8) performs labeling on the product, the product after labeling is visually detected through a labeling visual detection system (9) and records defective information, the detected product enters a variable-pitch module (10), the variable-pitch module (10) adjusts the product interval to be the packing interval, packing material conveyor (11) provides packing material for the product, and the cartoning robot cartoning to the product, fills with a box after, and the packing material conveyor carries out the compaction to a tray product to put the upper cover plate by the cartoning robot, sealing and cutting machine (13) carry out the cover film to the carton that is equipped with the product, and the carton after the cover film gets into pyrocondensation machine (14), and the plastic film is tight package after the pyrocondensation to the product unloading through buffer memory line (15), obtain the finished product.
2. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: the belt lifter (1) consists of a section of lifting belt line, is used for carrying a single carrier on a lower-layer line body and outputting an upper-layer line body, and sends a no-load device into the feeding belt line (2).
3. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: the feeding belt line (2) comprises a first upper layer belt line (201) and a first lower layer belt line (202), the upper layer and the lower layer are opposite in conveying direction, the first upper layer belt line (201) is used for manually feeding products, and the first lower layer belt line (202) is used for conveying and distributing trays to the belt elevator (1).
4. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: the pad printing machine (4) is located above the belt line, the pad printing machine (4) automatically prints products on the carriers after the carriers are in place, and the pad printing machine (4) adopts a servo motor to control the position and the height and can be compatible with products with different sizes and heights.
5. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: the pad printing visual detection module (301) is composed of a camera, an industrial personal computer, a conveying line and a carrier positioning mechanism, appearance detection is carried out on products after pad printing by the camera, defective product information and serial numbers are recorded, the industrial personal computer is used for controlling the camera, the conveying line and the carrier positioning mechanism, the conveying line is used for conveying the products, and the carrier positioning mechanism is used for positioning the carriers.
6. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: UV curing oven (5) comprises UV stove (501) and double-deck belt line, UV stove (501) are used for the drying solidification of product printing ink, double-deck belt line is used for carrying the product, still be equipped with UV fan (502) and heat preservation cover (503) on UV stove (501).
7. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: paste mark material loading transfer chain (6) and constitute by second upper strata belt line (601), upper roller conveyor (602), carrier positioning mechanism, second lower floor's belt line (603) for product carrier location after to the bat printing, second upper strata belt line (601) are located one side of second lower floor's belt line (603) top, second upper strata roller conveyor (602) are located the opposite side of second lower floor's belt line (603) top.
8. The daily ceramic product robot intelligent packaging production line of claim 1, characterized in that: wrapping material conveyer (11) comprises segmentation belt line (1101), wrapping material positioning mechanism (1102) and switch board (1103), segmentation belt line (1101) is used for the automatic conveying of packing carton, top cap and baffle, wrapping material positioning mechanism (1102) is used for the location to wrapping material, switch board (1103) is used for controlling the operation of wrapping material conveyer (11).
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| CN202010515866.1A CN111634506B (en) | 2020-06-09 | 2020-06-09 | Intelligent packaging production line of daily ceramic product robot |
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| CN202010515866.1A CN111634506B (en) | 2020-06-09 | 2020-06-09 | Intelligent packaging production line of daily ceramic product robot |
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| CN111634506A true CN111634506A (en) | 2020-09-08 |
| CN111634506B CN111634506B (en) | 2022-02-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803367A (en) * | 2022-06-27 | 2022-07-29 | 歌尔股份有限公司 | Loading attachment and subsides mark equipment |
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