CN111605211A - Method for manufacturing non-asphalt-based self-adhesive film waterproof coiled material - Google Patents
Method for manufacturing non-asphalt-based self-adhesive film waterproof coiled material Download PDFInfo
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- CN111605211A CN111605211A CN202010495046.0A CN202010495046A CN111605211A CN 111605211 A CN111605211 A CN 111605211A CN 202010495046 A CN202010495046 A CN 202010495046A CN 111605211 A CN111605211 A CN 111605211A
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- 239000000463 material Substances 0.000 title claims abstract description 25
- 239000010426 asphalt Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000002313 adhesive film Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title description 6
- 239000003292 glue Substances 0.000 claims abstract description 51
- 229920000642 polymer Polymers 0.000 claims abstract description 41
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 33
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 238000000576 coating method Methods 0.000 claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 10
- 238000002955 isolation Methods 0.000 claims abstract description 10
- 238000009499 grossing Methods 0.000 claims abstract description 8
- 238000013329 compounding Methods 0.000 claims abstract description 7
- 239000012528 membrane Substances 0.000 claims description 28
- 230000007704 transition Effects 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims 2
- 239000000853 adhesive Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010073 coating (rubber) Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011387 rubberized asphalt concrete Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/526—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0324—Reforming or reshaping the joint, e.g. folding over
- B29C66/03241—Flattening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to a manufacturing method of a non-asphalt-based self-adhesive film waterproof coiled material, which adopts a processing machine, wherein the processing machine comprises a mounting plate and a redirection roller which is rotatably arranged on the front surface of the mounting plate, the redirection roller is contacted with a polymer plate and an isolation film, a gluing device is arranged between the polymer plate and the isolation film, a composite device is arranged on the front surface of the mounting plate, a smoothing device is arranged on one side of the outer edge of the mounting plate, which is far away from the gluing device, and a winding device and a pressure maintaining device are arranged on one side of the outer part of the mounting plate, which is close to the smoothing device. The invention utilizes the gear set to drive the two groups of glue coating rollers to rotate, thereby coating glue on the inner side surfaces of the polymer sheet and the isolating film and improving the adhesion degree; the inclined angle of the inclined plate is adjusted by adjusting the position of the first connecting rod, so that the distance between the tightening rollers is changed, and the horizontal extension distance of the polymer sheet and the isolating film during compounding is shortened.
Description
Technical Field
The invention relates to the technical field of waterproof coiled material processing, in particular to a method for manufacturing a non-asphalt-based self-adhesive film waterproof coiled material.
Background
The non-asphalt-based high-molecular self-adhesive waterproof coiled material is a waterproof coiled material consisting of a high-molecular sheet, a self-adhesive rubber asphalt sizing material and an isolating membrane, and can be reacted and fixedly combined with concrete slurry when a traditional pre-paving and anti-adhering method is used, so that the waterproof layer is combined with a concrete structure without gaps, water channeling among layers is avoided, and the reliability of a waterproof system is improved.
The polymer self-adhesive waterproof roll has the following defects in the manufacturing process: firstly, when gluing is carried out, only the polymer sheet or the isolating membrane is glued, but not both the polymer sheet and the isolating membrane are glued, and when the gluing is not uniform, the situation of infirm gluing can occur; secondly, be used for driving the unable adjustment interval of polymer sheet and barrier film complex tighten up roller, long distance need be extended to polymer sheet and barrier film when compounding, and adaptability is poor.
Therefore, the invention provides a method for manufacturing a non-asphalt-based self-adhesive film waterproof coiled material.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the manufacturing method of the non-asphalt-based self-adhesive film waterproof coiled material adopts a processing machine which comprises an installation plate and two groups of redirection rollers rotatably arranged on the front surface of the installation plate, wherein the two groups of redirection rollers are symmetrically arranged from top to bottom and are respectively contacted with a polymer plate and the outer side surface of an isolation membrane between the two groups of redirection rollers;
a gluing device is arranged between the high polymer plate and the isolating membrane, the gluing device comprises vertical supports which are symmetrically arranged and glue coating rollers which are erected between the two groups of vertical supports, the glue coating rollers are arranged in two groups from top to bottom, and the outer walls of the two groups of glue coating rollers are respectively contacted with the opposite surfaces of the high polymer plate and the isolating membrane; two ends of each glue spreader are fixedly connected with connecting shafts, the tail ends of the connecting shafts are rotatably connected with the side walls of the vertical supports, two groups of connecting shafts are rotatably arranged between the two groups of glue spreaders on the inner side wall of each group of vertical supports, gears with the same number of teeth are fixedly sleeved outside the connecting shafts, and the four groups of gears are mutually meshed;
a motor is fixedly arranged on the outer side wall of each vertical support corresponding to one of the glue spreader groups, the output end of the motor is fixedly connected with the tail end of one of the connecting shafts, and a coating groove is erected between the two groups of vertical supports and below the glue spreader at the upper end; the glue spreading device also comprises a transition roller erected between the two groups of vertical supports, the two ends of the transition roller are rotationally connected with the side walls of the vertical supports, the transition roller is in contact with the outer wall of the glue spreading roller at the lower end, and a coating groove is erected between the two groups of vertical supports and below the transition roller;
the front surface of the mounting plate is provided with a composite device, the composite device comprises two groups of supporting legs vertically arranged in front of the mounting plate and a hinge shaft erected between the two groups of supporting legs, and the outside of the hinge shaft is provided with a plurality of groups of distance adjusting mechanisms which are linearly distributed along the length direction of the hinge shaft; the composite device further comprises a plurality of groups of tightening rollers which are arranged on the front surface of the mounting plate in a sliding manner, a plurality of groups of guide grooves extending along the vertical direction are formed in the front surface of the mounting plate, two groups of tightening rollers are arranged in each group of guide grooves from top to bottom, two ends of each tightening roller are rotatably connected with a bearing with a seat, one bearing with the seat is in sliding butt joint with the guide grooves, the other bearing with the seat is hinged with the tail end of the distance adjusting mechanism, and the distance between the two groups of tightening rollers is gradually reduced from one end close to the gluing device to one end far away from the gluing device;
a smoothing device is arranged on one side, away from the gluing device, of the outer edge of the mounting plate, and comprises rotating plates which are arranged in an up-and-down symmetrical mode and a second connecting rod used for connecting the two groups of rotating plates, and the rotating plates are rotatably connected with the mounting plate; a winding device and a pressure maintaining device are arranged on one side, close to the flattening device, of the outer portion of the mounting plate, the pressure maintaining device comprises rectangular plates which are symmetrically arranged and rectangular through holes which are formed in the side walls of the rectangular plates and are close to the upper ends of the rectangular through holes, moving blocks are arranged in the rectangular through holes and are connected with the bottoms of the rectangular through holes through second springs, a compression roller is erected between the two groups of rectangular plates, and two ends of the compression roller are rotatably connected with the moving blocks; the winding device comprises a winding core erected between two groups of rectangular plates, wherein a motor is fixedly installed on the outer side of one group of rectangular plates, and the output end of the motor is fixedly connected with the tail end of the winding core;
the manufacturing method of the non-asphalt-based self-adhesive film waterproof coiled material comprises the following steps:
s1 gluing: gluing the inner side surfaces of the polymer plate and the isolating membrane by using a gluing device;
s2 compounding: the polymer plate and the isolating membrane are gradually close to each other and attached through the mutually closed tightening rollers, so that the polymer plate and the isolating membrane are bonded together;
s3 smoothing: the bottom of the rotating plate is utilized to compress and smooth the waterproof coiled material, and redundant sizing material and air bubbles between the polymer plate and the isolating membrane are extruded out;
s4 pressure maintaining: the elastic force of the second spring to the compression roller is utilized to enable the compression roller to be always contacted with the outer surface of the waterproof coiled material, and no gap is ensured between layers when the waterproof coiled material is rolled;
s5 rolling: the motor drives the roll core to rotate, so that the waterproof roll is rolled up.
Preferably, the coating groove is of an open-ended rectangular frame structure, the tops of two side walls of the coating groove are integrally formed to be provided with outer edges, the outer edges are obliquely and upwards arranged, the top of each outer edge is bonded with a scraper extending along the length direction of the scraper, and the width of each scraper is gradually reduced from bottom to top.
Preferably, the upper end of the glue spreader rotates clockwise, the lower end of the glue spreader rotates anticlockwise, and the upper end of the glue spreader and the transition roller are both immersed in glue in the coating tank.
Preferably, the roll adjustment mechanism includes two sets of alternately arranged swash plates, and the hinge runs through the intersection of two sets of swash plates, and the outer edge of swash plate is seted up the locating hole that the multiunit distributes along its length direction, and two sets of swash plates pass through first connecting rod fixed connection, and the both ends of first connecting rod extend perpendicularly has the arch of inserting in the locating hole, are provided with first spring between two sets of swash plates, and the both ends of first spring are connected with the outer wall of swash plate.
Preferably, the tightening roller comprises a central shaft and a rotary roller fixedly sleeved outside the central shaft, the outside of the central shaft is provided with a limiting ring at two ends of the rotary roller, the central shaft is rotatably connected with a bearing with a seat through a bearing, and the tail end of the inclined plate is hinged with the side wall of the bearing with the seat.
Preferably, the commentaries on classics board includes the plate and runs through the pivot on the outer edge of plate, and the end of pivot extends to the rear of plate, and the semicircular groove has been seted up along the outer edge of mounting panel, and in the semicircular groove was stretched into in the pivot to rotate with semicircular groove through the bearing and be connected, the front side of plate is outer along seting up the constant head tank that multiunit is linear distribution along its length direction, and the second connecting rod includes vertical pole and the perpendicular locating lever that sets up at vertical pole both ends, and the locating lever inserts in the constant head tank.
Preferably, the outer edge of the bottom end of the plate is horizontal, and the outer edge of the top end of the plate is arc-shaped.
Advantageous effects
1. The invention utilizes the gear set to drive the two groups of glue coating rollers to rotate, thereby coating glue on the inner side surfaces of the polymer sheets and the isolating membrane, improving the adhesion degree, simultaneously utilizing the scraper to uniformly scrape the glue on the surface of the glue coating roller at the upper end, utilizing the transition roller to coat the glue on the glue coating roller at the lower end, ensuring that the thickness of the glue on the surface of the glue coating roller is uniform, and the thickness of the glue coated on the polymer sheets and the isolating membrane is also uniform;
2. the invention adjusts the included angle of the inclined plate by adjusting the position of the first connecting rod, thereby changing the distance between the bearings with the seat, changing the distance between the tightening rollers, shortening the horizontal extending distance when the high polymer sheet and the isolating membrane are compounded, and enhancing the practicability of the compounding device.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the construction of the glue applicator of the present invention;
FIG. 4 is a perspective view of a paint slot of the present invention;
FIG. 5 is a schematic diagram of the construction of the composite device of the present invention;
fig. 6 is a perspective view of the pacifying device of the present invention.
In the figure: 10. mounting a plate; 11. a guide groove; 20. a bend roller; 30. a gluing device; 31. a vertical support; 32. glue spreading roller; 33. a connecting shaft; 34. a gear; 35. a motor; 36. a coating tank; 361. an outer edge; 362. a squeegee; 37. a transition roll; 40. a compounding device; 41. a support leg; 42. a hinge shaft; 43. a distance adjusting mechanism; 431. a sloping plate; 4311. positioning holes; 432. a first connecting rod; 433. a first spring; 44. a pedestal bearing; 45. a take-up roll; 451. a central shaft; 452. rotating the roller; 453. a limiting ring; 50. a smoothing device; 51. rotating the plate; 511. a plate member; 512. a rotating shaft; 513. positioning a groove; 52. a second connecting rod; 521. a vertical rod; 522. positioning a rod; 60. a winding device; 70. a pressure maintaining device; 71. a rectangular plate; 72; a rectangular through hole; 73. a moving block; 74. a second spring; 75. and (4) pressing the rolls.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 2 to 6, a manufacturing method of a non-asphalt-based self-adhesive film waterproof roll adopts a processing machine, the processing machine comprises a mounting plate 10 and two redirecting rollers 20 rotatably arranged on the front surface of the mounting plate 10, the redirecting rollers 20 are symmetrically arranged in two groups and are respectively positioned at the upper end and the lower end of the front surface of the mounting plate 10, a polymer plate and an isolation film are positioned between the two redirecting rollers 20, and the outer side surfaces of the polymer plate and the isolation film are respectively contacted with the outer walls of the different redirecting rollers 20;
a gluing device 30 is arranged between the high polymer plate and the isolating membrane, the gluing device 30 comprises vertical supports 31 which are symmetrically arranged and glue application rollers 32 which are erected between the two groups of vertical supports 31, the two groups of vertical supports 31 are respectively positioned at two ends of the bend rollers 20, the two groups of vertical supports 31 are both positioned in front of the mounting plate 10, the two groups of glue application rollers 32 are arranged from top to bottom, and the outer walls of the two groups of glue application rollers 32 are respectively contacted with the opposite surfaces of the high polymer plate and the isolating membrane; two ends of each glue spreader 32 are fixedly connected with a connecting shaft 33, the tail end of each connecting shaft 33 is rotatably connected with the side wall of each vertical support 31, two groups of connecting shafts 33 are rotatably arranged on the inner side wall of each group of vertical supports 31 between the two groups of glue spreaders 32, gears 34 with the same number of teeth are fixedly sleeved outside the connecting shafts 33, the four groups of gears 34 are mutually meshed, the glue spreader 32 at the upper end rotates clockwise, and the glue spreader 32 at the lower end rotates anticlockwise;
a motor 35 is fixedly installed on the outer side wall of the vertical support 31 corresponding to the position of one of the glue spreader 32, the output end of the motor 35 is fixedly connected with the tail end of one of the connecting shafts 33, a coating groove 36 is erected between the two vertical supports 31 and below the glue spreader 32 positioned at the upper end, the coating groove 36 is of a rectangular frame structure with an open top, outer edges 361 are integrally formed on the tops of the two side walls of the coating groove 36, the outer edges 361 are obliquely and upwards arranged, scrapers 362 extending along the length direction of the outer edges 361 are bonded on the tops of the outer edges 361, and the widths of the scrapers 362 are gradually reduced from bottom to top;
the gluing device 30 further comprises a transition roller 37 erected between the two groups of vertical supports 31, two ends of the transition roller 37 are rotatably connected with the side walls of the vertical supports 31, the transition roller 37 is in contact with the outer wall of the glue spreader 32 at the lower end, a coating tank 36 is erected between the two groups of vertical supports 31 and below the transition roller 37, self-adhesive rubber asphalt glue is filled in the coating tank 36, and the glue spreader 32 and the transition roller 37 at the upper end are both immersed in the glue; the surface of the transition roller 37 is dipped with the rubber and then coated outside the rubber coating rollers 32 at the lower end, the two groups of rubber coating rollers 32 coat the self-adhesive rubber asphalt rubber on the inner side surfaces of the polymer plate and the isolating membrane in the rotating process, when the surface of the rubber coating roller 32 at the upper end is dipped with thicker rubber, the scraper 362 can scrape the rubber evenly, so that the thickness of the rubber coated on the inner side surfaces of the polymer plate and the isolating membrane is more uniform;
the front surface of the mounting plate 10 is provided with a composite device 40, the composite device 40 comprises two groups of supporting legs 41 vertically arranged in front of the mounting plate 10 and a hinge shaft 42 erected between the two groups of supporting legs 41, and the outside of the hinge shaft 42 is provided with a plurality of groups of distance adjusting mechanisms 43 which are linearly distributed along the length direction of the hinge shaft; the distance adjusting mechanism 43 comprises two groups of inclined plates 431 which are arranged in a crossed manner, a hinge shaft 42 penetrates through the crossed parts of the two groups of inclined plates 431, the outer edge of each inclined plate 431 is provided with a plurality of groups of positioning holes 4311 which are distributed along the length direction of the inclined plate 431, the two groups of inclined plates 431 are fixedly connected through a first connecting rod 432, bulges inserted into the positioning holes 4311 vertically extend from the two ends of the first connecting rod 432, a first spring 433 is arranged between the two groups of inclined plates 431, and the two ends of the first spring 433 are connected with the outer walls of the inclined plates; by adjusting the position of the first link 432, the included angle between the two sets of inclined plates 431 can be changed, and the first spring 433 is stretched or compressed accordingly;
the compound device 40 further comprises a plurality of groups of tightening rollers 45 which are arranged on the front surface of the mounting plate 10 in a sliding manner, each tightening roller 45 comprises a central shaft 451 and a rotating roller 452 fixedly sleeved outside the central shaft 451, and two ends, located at the rotating roller 452, outside the central shaft 451 are sleeved with limiting rings 453; the front surface of the mounting plate 10 is provided with a plurality of groups of guide grooves 11 extending along the vertical direction, the guide grooves 11 and the transition roller 37 are respectively positioned at two sides of the glue spreader 32, two groups of tightening rollers 45 are arranged in each group of guide grooves 11 from top to bottom, and two ends of the central shaft 451 are rotatably provided with a bearing with a seat 44, wherein one group of the bearing with a seat 44 is in sliding butt joint with the corresponding guide groove 11, and the other group of the bearing with a seat 44 is in hinged connection with the tail end of the inclined plate 431; when the included angle between the two groups of inclined plates 431 is changed, the distance between the bearings 44 with the seats at the tail ends of the two groups of inclined plates 431 is changed, the distance between the two groups of tightening rollers 45 is also changed, the distance between the two groups of tightening rollers 45 is gradually reduced from one end close to the gluing device 30 to one end far away from the gluing device 30, the outer side surfaces of the polymer plate and the isolation film are contacted with the outer wall of the rotating roller 452, the distance between the polymer plate and the isolation film is gradually shortened, the polymer plate and the isolation film are gradually bonded together, and the limiting ring 453 plays a role in limiting the edges of the polymer plate and the isolation film;
a flattening device 50 is arranged on one side, far away from the gluing device 30, of the outer edge of the mounting plate 10, the flattening device 50 comprises rotating plates 51 which are arranged in an up-down symmetrical mode and second connecting rods 52 used for connecting the two groups of rotating plates 51, each rotating plate 51 comprises a plate 511 and a rotating shaft 512 penetrating through the outer edge of the plate 511, the tail end of each rotating shaft 512 extends to the rear side of the plate 511, a semicircular groove is formed in the outer edge of the mounting plate 10, and the rotating shaft 512 extends into the semicircular groove and is rotatably connected with the semicircular groove through a bearing; the outer edge of the bottom end of the plate 511 is horizontal, the outer edge of the top end of the plate 511 is arc-shaped, the outer edge of the front side of the plate 511 is provided with a plurality of groups of positioning grooves 513 linearly distributed along the length direction of the plate 511, the second connecting rod 52 comprises a vertical rod 521 and positioning rods 522 vertically arranged at two ends of the vertical rod 521, the positioning rods 522 are inserted into the positioning grooves 513, and the structure of the first connecting rod 432 is the same as that of the second connecting rod 52; after the polymer plate and the isolating membrane are compounded into a layer, redundant rubber and air are discharged through the smoothing extrusion of the two groups of rotating plates 51, and the distance between the outer edges of the bottom ends of the two groups of rotating plates 51 can be changed by adjusting the position of the second connecting rod 52, so that the extrusion force of the rotating plates 51 on the waterproof coiled material is changed;
a winding device 60 and a pressure maintaining device 70 are arranged on one side, close to the flattening device 50, of the outer portion of the mounting plate 10, the pressure maintaining device 70 comprises rectangular plates 71 which are symmetrically arranged and rectangular through holes 72 which are formed in the side walls of the rectangular plates 71 and close to the upper ends of the rectangular through holes, moving blocks 73 are arranged in the rectangular through holes 72, the moving blocks 73 are connected with the bottoms of the rectangular through holes 72 through second springs 74, a press roller 75 is erected between the two groups of rectangular plates 71, and two ends of the press roller 75 are rotatably connected with the moving blocks 73; the winding device 60 comprises a winding core erected between two groups of rectangular plates 71, wherein a motor is fixedly mounted on the outer side of one group of rectangular plates 71, and the output end of the motor is fixedly connected with the tail end of the winding core; the roll core is driven by the motor to rotate, so that the waterproof roll is rolled up, the compression roller 75 is always abutted against the outer surface of the waterproof roll under the action of the elastic force of the moving block 73, and no gap is reserved between layers of the waterproof roll when the waterproof roll is rolled up;
as shown in fig. 1, the manufacturing method of the non-asphalt-based self-adhesive film waterproof roll comprises the following steps:
s1 gluing: gluing the inner side surfaces of the polymer plate and the isolating membrane by using a gluing device 30;
s2 compounding: the polymer plate and the isolating membrane are gradually close to each other and attached through the tightening rollers 45 which are close to each other, so that the polymer plate and the isolating membrane are bonded together;
s3 smoothing: the bottom of the rotating plate 51 is utilized to compress and smooth the waterproof coiled material, and redundant sizing material and air bubbles between the polymer plate and the isolating membrane are extruded out;
s4 pressure maintaining: the elastic force of the second spring 74 to the press roller 75 is utilized to enable the press roller to be always contacted with the outer surface of the waterproof roll material, and no gap is ensured between layers when the waterproof roll material is rolled;
s5 rolling: the motor drives the roll core to rotate, so that the waterproof roll is rolled up.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll adopts the following processing machinery, and the processing machinery comprises a mounting plate (10) and a redirection roller (20) rotatably arranged on the front surface of the mounting plate (10), and is characterized in that: two groups of redirection rollers (20) are symmetrically arranged from top to bottom, and the two groups of redirection rollers (20) are respectively contacted with the outer side surfaces of the polymer plate and the isolation film which are positioned between the two groups of redirection rollers;
a gluing device (30) is arranged between the polymer plate and the isolating membrane, the gluing device (30) comprises vertical supports (31) which are symmetrically arranged and glue coating rollers (32) which are erected between the two groups of vertical supports (31), the two groups of glue coating rollers (32) are arranged from top to bottom, and the outer walls of the two groups of glue coating rollers (32) are respectively contacted with the opposite surfaces of the polymer plate and the isolating membrane; two ends of each glue spreader (32) are fixedly connected with a connecting shaft (33), the tail ends of the connecting shafts (33) are rotatably connected with the side walls of the vertical supports (31), two groups of connecting shafts (33) are rotatably arranged between the two groups of glue spreaders (32) on the inner side wall of each group of vertical supports (31), gears (34) with the same number of teeth are fixedly sleeved outside the connecting shafts (33), and the four groups of gears (34) are meshed with each other;
a motor (35) is fixedly installed on the outer side wall of each vertical support (31) corresponding to one of the glue spreader (32), the output end of the motor (35) is fixedly connected with the tail end of one of the connecting shafts (33), and a coating groove (36) is erected between the two groups of vertical supports (31) and below the glue spreader (32) at the upper end; the gluing device (30) further comprises a transition roller (37) erected between the two groups of vertical supports (31), two ends of the transition roller (37) are rotatably connected with the side walls of the vertical supports (31), the transition roller (37) is in contact with the outer wall of the gluing roller (32) at the lower end, and a coating groove (36) is erected between the two groups of vertical supports (31) and below the transition roller (37);
the front surface of the mounting plate (10) is provided with a composite device (40), the composite device (40) comprises two groups of supporting legs (41) vertically arranged in front of the mounting plate (10) and a hinge shaft (42) erected between the two groups of supporting legs (41), and a plurality of groups of distance adjusting mechanisms (43) which are linearly distributed along the length direction of the hinge shaft (42) are arranged outside the hinge shaft (42); the composite device (40) further comprises a plurality of groups of tightening rollers (45) which are arranged on the front surface of the mounting plate (10) in a sliding manner, a plurality of groups of guide grooves (11) extending in the vertical direction are formed in the front surface of the mounting plate (10), two groups of tightening rollers (45) are arranged in each group of guide grooves (11) from top to bottom, two ends of each tightening roller (45) are rotatably connected with a bearing (44) with a seat, one bearing (44) with the seat is in sliding butt joint with the guide grooves (11), the other bearing (44) with the seat is hinged with the tail end of the distance adjusting mechanism (43), and the distance between the two groups of tightening rollers (45) is gradually reduced from one end close to the gluing device (30) to one end far away from the gluing device (30);
a flattening device (50) is arranged on one side, far away from the gluing device (30), of the outer edge of the mounting plate (10), the flattening device (50) comprises rotating plates (51) which are symmetrically arranged up and down and second connecting rods (52) used for connecting the two groups of rotating plates (51), and the rotating plates (51) are rotatably connected with the mounting plate (10); a winding device (60) and a pressure maintaining device (70) are arranged on one side, close to the flattening device (50), of the outer portion of the mounting plate (10), the pressure maintaining device (70) comprises rectangular plates (71) which are symmetrically arranged and rectangular through holes (72) which are arranged on the side walls of the rectangular plates (71) and close to the upper ends of the side walls, moving blocks (73) are arranged in the rectangular through holes (72), the moving blocks (73) are connected with the bottoms of the rectangular through holes (72) through second springs (74), a pressing roller (75) is erected between the two groups of the rectangular plates (71), and two ends of the pressing roller (75) are rotatably connected with the moving blocks (73); the winding device (60) comprises a winding core erected between two groups of rectangular plates (71), wherein a motor is fixedly installed on the outer side of one group of rectangular plates (71), and the output end of the motor is fixedly connected with the tail end of the winding core;
the manufacturing method of the non-asphalt-based self-adhesive film waterproof coiled material comprises the following steps:
s1 gluing: gluing the inner side surfaces of the polymer plate and the isolating membrane by using a gluing device (30);
s2 compounding: the polymer plate and the isolating membrane are gradually close to each other and attached through the tightening rollers (45) which are close to each other, so that the polymer plate and the isolating membrane are bonded together;
s3 smoothing: the bottom of the rotating plate (51) is utilized to compress and smooth the waterproof coiled material, and redundant sizing material and air bubbles between the polymer plate and the isolating membrane are extruded out;
s4 pressure maintaining: the elastic force of the second spring (74) to the press roller (75) is utilized to enable the press roller to be always contacted with the outer surface of the waterproof roll material, and no gap is ensured between layers when the waterproof roll material is rolled;
s5 rolling: the motor drives the roll core to rotate, so that the waterproof roll is rolled up.
2. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 1, characterized in that: the coating groove (36) is of an open-ended rectangular frame structure, the tops of two side walls of the coating groove (36) are integrally formed into outer edges (361), the outer edges (361) are obliquely and upwards arranged, the tops of the outer edges (361) are bonded with scraping plates (362) extending along the length direction of the outer edges, and the width of each scraping plate (362) is gradually reduced from bottom to top.
3. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 1, characterized in that: the upper end of the glue spreader (32) rotates clockwise, the lower end of the glue spreader (32) rotates anticlockwise, and the upper end of the glue spreader (32) and the transition roller (37) are immersed in glue stock in the coating tank (36).
4. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 1, characterized in that: the distance adjusting mechanism (43) comprises two groups of inclined plates (431) which are arranged in a crossed mode, a hinge shaft (42) penetrates through the crossed parts of the two groups of inclined plates (431), a plurality of groups of positioning holes (4311) distributed along the length direction of the inclined plates (431) are formed in the outer edge of the inclined plates (431), the two groups of inclined plates (431) are fixedly connected through a first connecting rod (432), bulges inserted into the positioning holes (4311) are vertically extended at the two ends of the first connecting rod (432), a first spring (433) is arranged between the two groups of inclined plates (431), and the two ends of the first spring (433) are connected with the outer walls of the inclined plates (431).
5. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 4, characterized in that: the tightening roller (45) comprises a central shaft (451) and a rotating roller (452) fixedly sleeved outside the central shaft (451), two ends, located outside the rotating roller (452), of the outer portion of the central shaft (451) are provided with limiting rings (453) in a sleeved mode, the central shaft (451) is rotatably connected with the bearing (44) with the seat through a bearing, and the tail end of the inclined plate (431) is hinged to the side wall of the bearing (44) with the seat.
6. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 1, characterized in that: the rotor plate (51) include plate (511) and run through pivot (512) on the outer edge of plate (511), the end of pivot (512) extends to the rear of plate (511), and semicircular groove has been seted up along the outer edge of mounting panel (10), and pivot (512) stretch into in the semicircular groove to rotate with semicircular groove through the bearing and be connected, the front side of plate (511) is outer along seting up the constant head tank (513) that the multiunit is linear distribution along its length direction, and second connecting rod (52) include vertical pole (521) and perpendicular setting in the locating lever (522) at vertical pole (521) both ends, and locating lever (522) insert in constant head tank (513).
7. The manufacturing method of the non-asphalt-based self-adhesive film waterproof roll according to claim 6, characterized in that: the outer edge of the bottom end of the plate (511) is horizontal, and the outer edge of the top end of the plate (511) is arc-shaped.
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| CN112937061A (en) * | 2021-01-26 | 2021-06-11 | 刘宝琴 | Production method of polyvinyl chloride waterproof coiled material |
| CN113019815A (en) * | 2021-03-04 | 2021-06-25 | 岳松 | Preparation method of self-adhesive polymer modified asphalt waterproof coiled material |
| CN113561506A (en) * | 2021-07-26 | 2021-10-29 | 荆州市中宇防水材料有限公司 | Tire base lapping device |
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