CN111571692B - 一种食品生产用萝卜批量切丁设备 - Google Patents

一种食品生产用萝卜批量切丁设备 Download PDF

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CN111571692B
CN111571692B CN202010399691.2A CN202010399691A CN111571692B CN 111571692 B CN111571692 B CN 111571692B CN 202010399691 A CN202010399691 A CN 202010399691A CN 111571692 B CN111571692 B CN 111571692B
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CN111571692A (zh
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郑剑波
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Zhejiang meridian Quality Standardization Research Co., Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/185Grid like cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/025Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明涉及一种切丁设备,尤其涉及一种食品生产用萝卜批量切丁设备。技术问题为是提供一种能够自动传送,自动压丁的食品生产用萝卜批量切丁设备。本发明的技术方案是提供一种食品生产用萝卜批量切丁设备,包括有机架、电机、双链轮一、转轴一、单链轮一、转轴二、单链轮二、单链轮三、链条一和链条二,电机固接于机架上方,双链轮一固接于电机输出轴,转轴一转动连接于机架右端,两个单链轮一对称固接于转轴一,转轴二转动连接于机架左端,两个单链轮二对称固接于转轴二,本发明通过连杆机构带动切刀上下运动,实现了自动给萝卜削片的功能。

Description

一种食品生产用萝卜批量切丁设备
技术领域
本发明涉及一种切丁设备,尤其涉及一种食品生产用萝卜批量切丁设备。
背景技术
萝卜是不少人都爱吃的一种蔬菜,也是一种营养价值比较高的食物。在烹饪萝卜的时候,人们会根据具体的烹饪方法,将萝卜切成不同的形状,比如说很多人在炒萝卜的时候,或者是想将萝卜腌制成小菜的时候,都会将萝卜切成丁。
目前市场上给萝卜切丁,大多数都是人工拿一个萝卜放入切丁机,然后一只手用力去推萝卜,切完一个萝卜人工在去拿另一个萝卜,这种反复的操作会增加切萝卜丁的工作量,工作效率低,达不到自动传送,自动给萝卜压丁的功能。
针对以上所述给萝卜切丁的问题,因此亟需研发一种能够自动传送,自动压丁的食品生产用萝卜批量切丁设备。
发明内容
为了克服人工拿一个萝卜放入切丁机,然后一只手用力去推萝卜,切完一个萝卜人工在去拿另一个萝卜,这种反复的操作会增加切萝卜丁的工作量,工作效率低,达不到自动传送,自动给萝卜压丁的功能。
的缺点,技术问题为:提供一种能够自动传送,自动压丁的食品生产用萝卜批量切丁设备。
本发明的技术方案是:一种食品生产用萝卜批量切丁设备,包括有:
机架;
电机,固接于机架;
双链轮一,固接于电机输出轴;
转轴一,转动连接于机架一端;
单链轮一,为两个,对称固接于转轴一;
转轴二,转动连接于机架另一端;
单链轮二,为两个,对称固接于转轴二;
单链轮三,固接于转轴一端部,靠近单链轮一;
链条一,绕于双链轮一内轮与单链轮三;
链条二,为两个,链条二分别绕于单链轮一与单链轮二;
刀盘组,为多个,刀盘组部件对称固定于两个链条二;
削片组件,连接于机架;
压丁组件,连接于机架;
连杆机构,为两个,其中一个连杆机构固接于削片组件部件,另一个连杆机构固接于压丁组件部件;
刀盘组包括有:
收集盘,为长方型;
平板,对称固接于收集盘两侧,平板通过连接片固接于链条二;
网刀盘,固接于收集盘上方,网刀盘位于两平板之间;
削片组件包括有:
转轴三,转动连接于机架两侧;
双链轮二,为两个,对称固接于转轴三;
链条四,绕于双链轮二内轮与双链轮一外轮;
切刀,固接于连杆机构部件端部;
刀槽板,固接于机架,刀槽板与切刀贴合;
压丁组件包括有:
转轴四,转动连接于机架两侧;
单链轮四,为两个,单链轮四对称固接于转轴四;
链条三,为两个,链条三绕于单链轮四与双链轮二外轮;
连接板一,固接于连杆机构顶端;
压板,固接于连接板一下方;
连杆机构包括有:
连杆一,为两对,其中一对连杆一对称固接于单链轮四一侧,另一对连杆一对称固接于双链轮二一侧;
连杆二,为两个,连杆二转动连接于连杆一;
连杆三,为两个,连杆三转动连接于连杆二;
滑套,为两个,滑套对称固接于机架。
进一步的,还包括有汤平组件,汤平组件包括有:
支架,为两个,支架对称固接于机架;
螺杆,为两个,螺杆转动连接于支架;
摇柄,为两对,摇柄分别固接于螺杆两端;
单链轮五,为两个,单链轮五对称固接于螺杆端部;
链条五,绕于两个单链轮五;
活动板,螺纹连接于两个螺杆。
进一步的,还包括有压紧机构,压紧机构包括有:
轨板,为两个,设置有凹槽,轨板对称固接于机架,靠近切刀;
连接板二,与两个轨板凹槽滑动连接;
压簧,为两个,压簧对称固接于轨板凹槽内,压簧一端分别连接于轨板,另一端连接于连接板二;
螺纹板,为两个,螺纹板对称固接于切刀一侧;
螺钉,为两个,螺钉分别螺纹连接螺纹板,螺钉端部与接板二接触。
1:本发明通过连杆机构带动切刀上下运动,实现了自动给萝卜削片的功能。
2:本发明通过连杆机构带动压丁组件向下运动,使压板向下压萝卜,压板通过网刀盘将萝卜切成丁,实现了自动给萝卜切丁的功能。
3:本发明不但可以调节切刀的高度,而且还可以调节压板的高度,通过调节连杆一与连杆三就可以实现以上功能。
4:本发明通过连杆机构带动切刀向下移动,使压紧机构将萝卜压紧,进行给萝卜切片工作,具有将萝卜压紧的功能。
附图说明
图1为本发明的立体视结构示意图。
图2为本发明的刀盘组立体视放大结构示意图。
图3为本发明的压丁组件和压紧机构立体视结构示意图。
图4为本发明的连杆机构立体视放大结构示意图。
图5为本发明的汤平组件立体视结构示意图。
图6为本发明的压紧机构立体视放大结构示意图。
附图标记中:1…机架,2…电机,3…双链轮一,4…转轴一,401…转轴二,5…单链轮一,501…单链轮二,502…单链轮三,503…链条一,504…链条二,6…收集盘,601…平板,602…网刀盘,7…转轴三,701…双链轮二,702…转轴四,703…单链轮四,704…链条三,705…链条四,706…切刀,101…刀槽板,707…连接板一,708…压板,8…连杆一,801…连杆二,802…连杆三,803…滑套,9…支架,901…螺杆,902…摇柄,903…单链轮五,904…链条五,905…活动板,10…轨板,11…连接板二,12…压簧,13…螺纹板,14…螺钉。
具体实施方式
以下结合具体实施例对上述方案做进一步说明。应理解,这些实施例是用于说明本申请而不限于限制本申请的范围。实施例中采用的实施条件可以根据具体厂家的条件做进一步调整,未注明的实施条件通常为常规实验中的条件。
实施例1
一种食品生产用萝卜批量切丁设备,如图1-6所示,包括有机架1、电机2、双链轮一3、转轴一4、单链轮一5、转轴二401、单链轮二501、单链轮三502、链条一503和链条二504,电机2固接于机架1上方,双链轮一3固接于电机2输出轴,转轴一4转动连接于机架1右端,两个单链轮一5对称固接于转轴一4,转轴二401转动连接于机架1左端,两个单链轮二501对称固接于转轴二401,单链轮三502固接于转轴一4端部,单链轮三502位于单链轮一5前方,链条一503,绕于双链轮一3内轮与单链轮三502,两个链条二504分别绕于单链轮一5与单链轮二501,七个刀盘组部件对称固定于两个链条二504,削片组件连接于机架1上方,压丁组件连接于机架1上方,有两个连杆机构,其中一个连杆机构固接于削片组件部件外侧,另一个连杆机构固接于压丁组件部件外侧。
当给萝卜切丁时,人工将萝卜放到刀盘组部件上,启动电机2反转,电机2带动双链轮一3转动,双链条一503带动单链轮三502转动,单链轮三502带动转轴一4转动,转轴一4带动两个单链轮一5转动,单链轮一5带动链条二504转动,链条二504带动单链轮二501转动,单链轮二501带动转轴二401转动,当单链轮一5带动链条二504转动时,从而带动刀盘组部件上的萝卜从右向左移动,当刀盘组部件上的萝卜移动到削片组件部件下方时,削片组件部件带动连杆机构上下运动,将刀盘组部件上的萝卜切成一片片的,当刀盘组部件上的萝卜片移动到压丁组件下方时,压丁组件部件带动连杆机构向下运动,压丁组件部件向下压萝卜片,萝卜片通过刀盘组部件切成丁,切萝卜丁工作完毕,人工把装有萝卜丁的刀盘组搬走。
实施例2
在实施例1的基础之上,如图2-4所示,刀盘组包括有收集盘6、平板601和网刀盘602,网刀盘602固接于收集盘6上方,网刀盘602位于两平板601之间。
人工把萝卜放到网刀盘602上,启动电机2反转,链条二504通过连接片带动平板601从右向左移动,从而带动网刀盘602上的萝卜片从右向左移动,当链条二504带动网刀盘602上的萝卜片移动到压丁组件下方时,压丁组件部件带动连杆机构向下运动,压丁组件部件向下压萝卜片,萝卜片通过网刀盘602切成萝卜丁,切好的萝卜丁落入收集盘6,实现了全自动将萝卜片切成萝卜丁,并将萝卜丁收集起来的功能。
削片组件包括有转轴三7、双链轮二701、链条四705、切刀706和刀槽板101,转轴三7转动连接于机架1两侧,两个双链轮二701对称固接于转轴三7端部,链条四705绕于双链轮二701内轮与双链轮一3外轮,切刀706固接于连杆机构部件上方,刀槽板101固接于机架1上方,刀槽板101与切刀706贴合。
启动电机2反转,当链条二504带动网刀盘602上的萝卜移动到刀槽板101下方时,链条四705带动双链轮二701转动,双链轮二701带动其中一个连杆机构上下运动,从而带动连杆机构上的切刀706与刀槽板101贴合上下活动,切刀706将网刀盘602上的萝卜切成一片片的,实现了自动削萝卜片的功能。
压丁组件包括有转轴四702、单链轮四703、链条三704、连接板一707和压板708,转轴四702转动连接于机架1两侧,两个单链轮四703对称固接于转轴四702端部,两个链条三704分别绕于单链轮四703与双链轮二701外轮,连接板一707固接于连杆机构顶端,压板708固接于连接板一707下方。
启动电机2反转,当链条二504带动网刀盘602上的萝卜片移动到压板708下方时,单链轮四703带动另一个连杆机构上下运动,从而带动连接板一707下方的压板708向下压萝卜片,压板708通过网刀盘602将萝卜片切成萝卜丁,实现了自动压丁的功能。
连杆机构包括有连杆一8、连杆二801、连杆三802和滑套803,连杆一8为两组,其中一组连杆一8对称固接于两个单链轮四703外侧,另一组连杆一8对称固接于双链轮二701外侧,两个连杆二801转动连接于连杆一8端部,两个连杆三802转动连接于连杆二801端部,两个滑套803对称固接于机架1上方。
当启动电机2反转时,其中一个连杆机构的连杆一8与双链轮二701上下活动,连杆二801与连杆三802上下活动,连杆三802通过滑套803上下活动,连杆三802带动切刀706上下活动完成给萝卜切片工作,另一个连杆机构的连杆一8与单链轮四703上下活动,连杆三802带动压板708向下压萝卜片,完成给萝卜片压丁工作,还可以通过调节连杆一8与连杆三802来调整切刀706的高度,也可以调整压板708的高度。
实施例3
在实施例2的基础之上,如图5-6所示,还包括有汤平组件,汤平组件包括有支架9、螺杆901、摇柄902、单链轮五903、链条五904和活动板905,两个支架9对称固接于机架1上方,两个螺杆901转动连接于支架9,两对摇柄902分别固接于螺杆901两端,两个单链轮五903对称固接于螺杆901下方,单链轮五903位于支架9下方,链条五904绕于两个单链轮五903,活动板905螺纹连接于两个螺杆901端部。
当链条二504带动网刀盘602上的萝卜片移动到活动板905下方时,人工摇动其中一个摇柄902,摇柄902带动螺杆901转动,螺杆901带动对应的单链轮五903转动,通过链条五904带动另一个单链轮五903转动,从而调整活动板905升降,当活动板905调整到与萝卜片接触时,活动板905将萝卜片汤平,实现了给萝卜片汤平的功能。
还包括有压紧机构,压紧机构包括有轨板10、连接板二11、压簧12、螺纹板13和螺钉14,两个轨板10都设置有凹槽,轨板10对称固接于机架1上方,轨板10位于切刀706右侧,连接板二11滑动连接于两个轨板10上的凹槽,两个压簧12对称固接于轨板10凹槽内,压簧12一端分别连接于轨板10,另一端连接于连接板二11,两个螺纹板13对称固接于切刀706右侧,两个螺钉14分别螺纹连接螺纹板13上方,螺钉14下端与连接板二11接触。
启动电机2反转,当链条二504带动网刀盘602上的萝卜移动到切刀706下方时,连杆机构带动切刀706向下移动,切刀706带动螺纹板13向下移动,从而使螺钉14向下压连接板二11,连接板二11将萝卜压紧,连杆机构带动切刀706开始工作,当萝卜切完时,连杆机构带动切刀706停止工作,压簧12受力,连接板二11复位,实现了压紧萝卜的功能。
以上结合具体实施例描述了本发明实施例的技术原理。这些描述只是为了解释本发明实施例的原理,而不能以任何方式解释为对本发明实施例保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明实施例的其它具体实施方式,这些方式都将落入本发明实施例的保护范围之内。

Claims (3)

1.一种食品生产用萝卜批量切丁设备,其特征在于,包括有:
机架(1);
电机(2),固接于机架(1);
双链轮一(3),固接于电机(2)输出轴;
转轴一(4),转动连接于机架(1)一端;
单链轮一(5),为两个,对称固接于转轴一(4);
转轴二(401),转动连接于机架(1)另一端;
单链轮二(501),为两个,对称固接于转轴二(401);
单链轮三(502),固接于转轴一(4)端部,靠近单链轮一(5);
链条一(503),绕于双链轮一(3)内轮与单链轮三(502);
链条二(504),为两个,链条二(504)分别绕于单链轮一(5)与单链轮二(501);
刀盘组,为多个,刀盘组部件对称固定于两个链条二(504);
削片组件,连接于机架(1);
压丁组件,连接于机架(1);
连杆机构,为两个,其中一个连杆机构固接于削片组件部件,另一个连杆机构固接于压丁组件部件;
刀盘组包括有:
收集盘(6),为长方型;
平板(601),对称固接于收集盘(6)两侧,平板(601)通过连接片固接于链条二(504);
网刀盘(602),固接于收集盘(6)上方,网刀盘(602)位于两平板(601)之间;
削片组件包括有:
转轴三(7),转动连接于机架(1)两侧;
双链轮二(701),为两个,对称固接于转轴三(7);
链条四(705),绕于双链轮二(701)内轮与双链轮一(3)外轮;
切刀(706),固接于连杆机构部件端部;
刀槽板(101),固接于机架(1),刀槽板(101)与切刀(706)贴合;
压丁组件包括有:
转轴四(702),转动连接于机架(1)两侧;
单链轮四(703),为两个,单链轮四(703)对称固接于转轴四(702);
链条三(704),为两个,链条三(704)绕于单链轮四(703)与双链轮二(701)外轮;
连接板一(707),固接于连杆机构顶端;
压板(708),固接于连接板一(707)下方;
连杆机构包括有:
连杆一(8),为两对,其中一对连杆一(8)对称固接于单链轮四(703)一侧,另一对连杆一(8)对称固接于双链轮二(701)一侧;
连杆二(801),为两个,连杆二(801)转动连接于连杆一(8);
连杆三(802),为两个,连杆三(802)转动连接于连杆二(801);
滑套(803),为两个,滑套(803)对称固接于机架(1)。
2.根据权利要求1所述的一种食品生产用萝卜批量切丁设备,其特征在于,还包括有汤平组件,汤平组件包括有:
支架(9),为两个,支架(9)对称固接于机架(1);
螺杆(901),为两个,螺杆(901)转动连接于支架(9);
摇柄(902),为两对,摇柄(902)分别固接于螺杆(901)两端;
单链轮五(903),为两个,单链轮五(903)对称固接于螺杆(901)端部;
链条五(904),绕于两个单链轮五(903);
活动板(905),螺纹连接于两个螺杆(901)。
3.根据权利要求2所述的一种食品生产用萝卜批量切丁设备,其特征在于,还包括有压紧机构,压紧机构包括有:
轨板(10),为两个,设置有凹槽,轨板(10)对称固接于机架(1),靠近切刀(706);
连接板二(11),与两个轨板(10)凹槽滑动连接;
压簧(12),为两个,压簧(12)对称固接于轨板(10)凹槽内,压簧(12)一端分别连接于轨板(10),另一端连接于连接板二(11);
螺纹板(13),为两个,螺纹板(13)对称固接于切刀(706)一侧;
螺钉(14),为两个,螺钉(14)分别螺纹连接螺纹板(13),螺钉(14)端部与连接板二11接触。
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