CN111508709A - Planar capacitor and manufacturing method thereof - Google Patents

Planar capacitor and manufacturing method thereof Download PDF

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Publication number
CN111508709A
CN111508709A CN202010355670.0A CN202010355670A CN111508709A CN 111508709 A CN111508709 A CN 111508709A CN 202010355670 A CN202010355670 A CN 202010355670A CN 111508709 A CN111508709 A CN 111508709A
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conductive layer
electrode
layer
conductive
dielectric layer
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李峰
卢星华
陶玉红
周智勇
杨柳
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Shenzhen Fengyong Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/008Selection of materials

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  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

A planar capacitor includes a first electrode, a second electrode, and a dielectric layer, the dielectric layer being disposed between the first electrode and the second electrode, the dielectric layer having a dielectric constant greater than 100, the first electrode including a first conductive layer and a second conductive layer having adhesiveness, the first conductive layer being adhered to the second conductive layer, the second conductive layer being adhered to the dielectric layer, the second electrode including a third conductive layer and a fourth conductive layer having adhesiveness, the third conductive layer being adhered to the fourth conductive layer, the fourth conductive layer being adhered to the dielectric layer. The dielectric layer of the planar capacitor has higher dielectric constant, and can greatly reduce the difficulty of the production process and reduce the production cost. The invention also relates to a manufacturing method of the planar capacitor.

Description

Planar capacitor and manufacturing method thereof
Technical Field
The invention relates to the technical field of capacitors, in particular to a planar capacitor and a manufacturing method thereof.
Background
The current planar capacitor is a planar capacitor prepared by a polymer material system based on barium titanate particles and epoxy resin mixed and dispersed, and a copper foil (serving as two-end electrodes of the planar capacitor) and other auxiliary materials (such as a dispersing agent and a curing agent), wherein the polymer material is required to ensure high dielectric constant and ensure viscosity between the polymer material and between the polymer material and the copper foil so as to prevent the planar capacitor from falling off and poor layering during application; wherein barium titanate is a strong dielectric compound material, and the epoxy resin is a generic name of a polymer containing more than two epoxy groups in a molecule, and is a polycondensation product of epichlorohydrin and bisphenol A or polyhydric alcohol. Therefore, the dielectric constant of the dielectric material between the two electrodes of the planar capacitor is generally not high, and is about 5 to 40.
Fig. 1 is a schematic partial sectional structure view of a conventional planar capacitor, and as shown in fig. 1, the planar capacitor includes a first electrode 21, a second electrode 22, and a dielectric layer 23 disposed between the first electrode 21 and the second electrode 22. The capacitance density (capacitance value per unit area) of the existing planar capacitor is generally not high, about 130pF/cm2~10nF/cm2And the production process is complex and difficult, and the thickness of the dielectric layer 23 is generally between 3 and 25um, so the requirements on factory equipment and technical personnel are very strict, and the production cost of an enterprise is high.
Disclosure of Invention
In view of this, the present invention provides a planar capacitor, in which the dielectric layer has a higher dielectric constant, so that the difficulty of the production process can be greatly reduced, and the production cost can be reduced.
A planar capacitor includes a first electrode, a second electrode, and a dielectric layer, the dielectric layer being disposed between the first electrode and the second electrode, the dielectric layer having a dielectric constant greater than 100, the first electrode including a first conductive layer and a second conductive layer having adhesiveness, the first conductive layer being adhered to the second conductive layer, the second conductive layer being adhered to the dielectric layer, the second electrode including a third conductive layer and a fourth conductive layer having adhesiveness, the third conductive layer being adhered to the fourth conductive layer, the fourth conductive layer being adhered to the dielectric layer.
In an embodiment of the invention, the dielectric layer includes a first surface and a second surface parallel and opposite to each other, the first conductive layer and the second conductive layer are parallel to the first surface, the second conductive layer is adhered to the first surface, the third conductive layer and the fourth conductive layer are parallel to the second surface, and the fourth conductive layer is adhered to the second surface.
In an embodiment of the present invention, the first conductive layer and the third conductive layer are made of a metal material; the second conductive layer and the fourth conductive layer are made of metal, metal oxide or conductive paste.
In an embodiment of the present invention, the dielectric layer is made of an inorganic material.
In the embodiment of the invention, the thickness of the dielectric layer is 3 um-100 um.
In an embodiment of the present invention, the capacitance density of the planar capacitor is 130pF/cm2~100uF/cm2The area of the planar capacitor is greater than or equal to 500mm × 400 mm.
The invention also provides a manufacturing method of the planar capacitor, which comprises the following steps:
manufacturing a first electrode, a second electrode and a dielectric layer, wherein the dielectric constant of the dielectric layer is more than 100;
wherein the dielectric layer is located between the first electrode and the second electrode, the first electrode comprises a first conductive layer and a second conductive layer having adhesiveness, the first conductive layer is adhered to the second conductive layer, the second conductive layer is adhered to the dielectric layer, the second electrode comprises a third conductive layer and a fourth conductive layer having adhesiveness, the third conductive layer is adhered to the fourth conductive layer, and the fourth conductive layer is adhered to the dielectric layer.
In an embodiment of the present invention, the steps of manufacturing the first electrode, the second electrode and the dielectric layer include:
adhering a conductive material with viscosity to the first conductive layer, and enabling the conductive material to be tightly combined with the first conductive layer to form the first electrode, wherein the combined conductive material is the second conductive layer;
adhering a conductive material with viscosity to the fourth conductive layer, and enabling the conductive material to be tightly combined with the fourth conductive layer to form the second electrode, wherein the combined conductive material is the third conductive layer;
coating inorganic material on the second conductive layer to form the dielectric layer, combining the third conductive layer of the second electrode with the dielectric layer, and pressing the second electrode and the first electrode to form the planar capacitor.
In an embodiment of the present invention, the steps of manufacturing the first electrode, the second electrode and the dielectric layer include:
adhering a conductive material with viscosity to the first conductive layer, and enabling the conductive material to be tightly combined with the first conductive layer to form the first electrode, wherein the combined conductive material is the second conductive layer;
adhering a conductive material with viscosity to the fourth conductive layer, and enabling the conductive material to be tightly combined with the fourth conductive layer to form the second electrode, wherein the combined conductive material is the third conductive layer;
pressing the organic material into the dielectric layer by using a die;
and pressing the first electrode, the dielectric layer and the second electrode to form the planar capacitor.
In the embodiment of the invention, the area of the planar capacitor is greater than or equal to 500mm × 400 mm.
The dielectric layer of the planar capacitor has higher dielectric constant, corresponds to the current equipment production process level, and can make the distance (the thickness of the dielectric layer) t between the first electrode and the second electrode larger on the premise of ensuring the same capacitance density as the existing planar capacitor, thereby greatly reducing the production process difficulty and the production cost, and the preparation method is diversified and flexible; in addition, the second conducting layer and the third conducting layer have viscosity, so that the problems of falling, layering and the like between the first conducting layer and the dielectric layer can be effectively avoided.
Drawings
Fig. 1 is a partial sectional structural schematic diagram of a conventional planar capacitor.
Fig. 2 is a partial sectional structural schematic diagram of the planar capacitor of the present invention.
Detailed Description
First embodiment
Fig. 2 is a partial sectional structural diagram of a planar capacitor according to the present invention, as shown in fig. 2, the planar capacitor includes a first electrode 11, a second electrode 12, and a dielectric layer 13, the dielectric layer 13 is located between the first electrode 11 and the second electrode 12, the dielectric layer has a dielectric constant greater than 100, the first electrode 11 includes a first conductive layer 111 and a second conductive layer 112 having adhesion, the first conductive layer 111 is adhered to the second conductive layer 112, the second conductive layer 112 is adhered to the dielectric layer 13, the second electrode 12 includes a third conductive layer 121 and a fourth conductive layer 122 having adhesion, the third conductive layer 121 is adhered to the fourth conductive layer 122, and the fourth conductive layer 122 is adhered to the dielectric layer 13. Preferably, the dielectric layer 13 is made of a mixed dielectric material with high dielectric constant such as an inorganic material and the like, and replaces an original polymer material, so that the dielectric layer 13 has a high dielectric constant, namely the dielectric constant of the dielectric layer is greater than 100, and corresponding to the current equipment production process level, on the premise of ensuring that the dielectric layer has the same capacitance density as the existing planar capacitor, the distance (thickness of the dielectric layer 13) t between the first electrode 11 and the second electrode 12 can be larger, so that the production process difficulty can be greatly reduced, the production cost is reduced, and the preparation method is diversified and flexible; in addition, the second conductive layer 112 and the third conductive layer 121 have viscosity, so that the problems of falling off, layering and the like between the first conductive layer 111 and the dielectric layer 13 can be effectively avoided.
In another preferred embodiment, the dielectric layer 13 is made of a polymer material with a dielectric constant greater than 100, which can be freely selected according to actual needs.
Further, the capacitance theoretical characteristic formula of the planar capacitor is as follows:
Figure BDA0002473359180000041
wherein C is the capacitance of the planar capacitor, A is the facing area of the first electrode 11 and the second electrode 12 of the planar capacitor, and DkIs the dielectric constant of the dielectric layer 13, K is a constant, and t is the first of the planar capacitorsThe distance between the electrode 11 and the second electrode 12. From the calculation formula, it can be known that the capacitance value C of the planar capacitor is proportional to the facing area a of the planar capacitor, inversely proportional to the distance t between the first electrode 11 and the second electrode 12, and proportional to the dielectric constant of the dielectric layer 13. At the same time, the capacitance value per unit area (i.e. the capacitance density C of the planar capacitor) is obtainedd) The dielectric constant of the dielectric layer 13 is proportional to the distance t between the first electrode 11 and the second electrode 12, which is expressed by the following formula:
Figure BDA0002473359180000042
further, the dielectric layer 13 includes a first surface 101 and a second surface 102 which are parallel and opposite to each other, a first conductive layer 111 and a second conductive layer 112 which are parallel to the first surface 101, the second conductive layer 112 adhered to the first surface 101, a third conductive layer 121 and a fourth conductive layer 122 which are parallel to the second surface 102, and the fourth conductive layer 122 adhered to the second surface 102.
Further, the first conductive layer 111 and the third conductive layer 121 are made of a metal material, such as metallic copper, aluminum; the second conductive layer 112 and the fourth conductive layer 122 are made of metal, metal oxide, or conductive paste, and preferably, the second conductive layer 112 and the fourth conductive layer 122 are made of anisotropic conductive paste (ACF).
Further, the dielectric constant of the dielectric layer 13 is greater than 100 and less than or equal to 1000.
Further, the thickness of the dielectric layer 13 is 3um to 100um, i.e. the distance t between the first electrode 11 and the second electrode 12.
Further, the capacitance density C of the planar capacitordIs 130pF/cm2~100uF/cm2
Further, the area of the planar capacitor is greater than or equal to 500mm × 400mm
Second embodiment
The invention also relates to a manufacturing method of the planar capacitor, which comprises the following steps:
manufacturing a first electrode 11, a second electrode 12 and a dielectric layer 13, wherein the dielectric constant of the dielectric layer 13 is larger than 100;
wherein a dielectric layer 13 is located between the first electrode 11 and the second electrode 12, the first electrode 11 comprises a first conductive layer 111 and a second conductive layer 112 having adhesion, the first conductive layer 111 is adhered to the second conductive layer 112, the second conductive layer 112 is adhered to the dielectric layer 13, the second electrode 12 comprises a third conductive layer 121 and a fourth conductive layer 122 having adhesion, the third conductive layer 121 is adhered to the fourth conductive layer 122, and the fourth conductive layer 122 is adhered to the dielectric layer 13. Preferably, the dielectric layer 13 is made of a mixed dielectric material with high dielectric constant such as an inorganic material and the like, and replaces an original polymer material, so that the dielectric layer 13 has a high dielectric constant, namely the dielectric constant of the dielectric layer is greater than 100, and corresponding to the current equipment production process level, on the premise of ensuring that the dielectric layer has the same capacitance density as the existing planar capacitor, the distance (thickness of the dielectric layer 13) t between the first electrode 11 and the second electrode 12 can be larger, so that the production process difficulty can be greatly reduced, the production cost is reduced, and the preparation method is diversified and flexible; in addition, the second conductive layer 112 and the third conductive layer 121 have viscosity, so that the problems of falling off, layering and the like between the first conductive layer 111 and the dielectric layer 13 can be effectively avoided.
In another preferred embodiment, the dielectric layer 13 is made of a polymer material with a dielectric constant greater than 100, which can be freely selected according to actual needs.
Further, the capacitance theoretical characteristic formula of the planar capacitor is as follows:
Figure BDA0002473359180000061
wherein C is the capacitance of the planar capacitor, A is the facing area of the first electrode 11 and the second electrode 12 of the planar capacitor, and DkIs the dielectric constant of the dielectric layer 13, K is a constant, and t is the distance between the first electrode 11 and the second electrode 12 of the planar capacitor. From the calculation formula, it can be known that the capacitance value C of the planar capacitor is proportional to the facing area a of the planar capacitor, inversely proportional to the distance t between the first electrode 11 and the second electrode 12, and proportional to the dielectric constant of the dielectric layer 13. At the same time, the capacitance per unit area (i.e. planar electricity) is obtainedCapacitance density C of capacitord) The dielectric constant of the dielectric layer 13 is proportional to the distance t between the first electrode 11 and the second electrode 12, which is expressed by the following formula:
Figure BDA0002473359180000062
further, the steps of manufacturing the first electrode 11, the second electrode 12 and the dielectric layer 13 include:
adhering (e.g., coating) a conductive material having adhesiveness to the first conductive layer 111, and tightly bonding the conductive material to the first conductive layer 111 to form the first electrode 11, where the bonded conductive material is the second conductive layer 112;
adhering (e.g., coating) a conductive material having adhesiveness to the fourth conductive layer 122, and tightly bonding the conductive material to the fourth conductive layer 122 to form the second electrode 12, where the bonded conductive material is the third conductive layer 121;
inorganic materials are coated on the second conductive layer 112 to form a dielectric layer 13, the third conductive layer 121 of the second electrode 13 is combined with the dielectric layer 13, and then the second electrode 12 and the first electrode 11 are pressed to form the planar capacitor.
Further, the steps of manufacturing the first electrode 11, the second electrode 12 and the dielectric layer 13 include:
adhering (e.g., coating) a conductive material having adhesiveness to the first conductive layer 111, and tightly bonding the conductive material to the first conductive layer 111 to form the first electrode 11, where the bonded conductive material is the second conductive layer 112;
adhering (e.g., coating) a conductive material having adhesiveness to the fourth conductive layer 122, and tightly bonding the conductive material to the fourth conductive layer 122 to form the second electrode 12, where the bonded conductive material is the third conductive layer 121;
pressing the organic material into the dielectric layer 13 by using a die;
and pressing the first electrode 11, the dielectric layer 13 and the second electrode 12 to form the planar capacitor. In the present embodiment, different shapes of the dielectric layer 13 can be obtained according to different shapes of the mold.
Further, a conductive material is tightly combined with the first conductive layer 111 by using a process flow such as high temperature to form a first electrode 11; the second electrode 12 is formed by tightly bonding the conductive material and the fourth conductive layer 122 through a process flow such as high temperature, but not limited thereto.
Further, the dielectric layer 13 includes a first surface 101 and a second surface 102 which are parallel and opposite to each other, a first conductive layer 111 and a second conductive layer 112 which are parallel to the first surface 101, the second conductive layer 112 adhered to the first surface 101, a third conductive layer 121 and a fourth conductive layer 122 which are parallel to the second surface 102, and the fourth conductive layer 122 adhered to the second surface 102.
Further, the first conductive layer 111 and the third conductive layer 121 are made of a metal material, such as metallic copper, aluminum; the second conductive layer 112 and the fourth conductive layer 122 are made of metal, metal oxide, or conductive paste, and preferably, the second conductive layer 112 and the fourth conductive layer 122 are made of anisotropic conductive paste (ACF).
Further, the dielectric constant of the dielectric layer 13 is greater than 100 and less than or equal to 1000.
Further, the thickness of the dielectric layer 13 is 3um to 100um, i.e. the distance t between the first electrode 11 and the second electrode 12.
Further, the capacitance density C of the planar capacitordIs 130pF/cm2~100uF/cm2
Further, the area of the planar capacitor is greater than or equal to 500mm × 400 mm.
The present invention is not limited to the specific details of the above-described embodiments, and various simple modifications may be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention. The various features described in the foregoing detailed description may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail in order to avoid unnecessary repetition.

Claims (10)

1. A planar capacitor comprising a first electrode, a second electrode and a dielectric layer, the dielectric layer being disposed between the first electrode and the second electrode, the dielectric layer having a dielectric constant greater than 100, the first electrode comprising a first conductive layer and an adhesive second conductive layer, the first conductive layer being adhered to the second conductive layer, the second conductive layer being adhered to the dielectric layer, the second electrode comprising a third conductive layer and an adhesive fourth conductive layer, the third conductive layer being adhered to the fourth conductive layer, the fourth conductive layer being adhered to the dielectric layer.
2. The planar capacitor as claimed in claim 1, wherein the dielectric layer comprises a first surface and a second surface parallel and opposite to each other, the first conductive layer and the second conductive layer are parallel to the first surface, the second conductive layer is adhered to the first surface, the third conductive layer and the fourth conductive layer are parallel to the second surface, and the fourth conductive layer is adhered to the second surface.
3. The planar capacitor as claimed in claim 1, wherein the first conductive layer and the third conductive layer are made of a metal material; the second conductive layer and the fourth conductive layer are made of metal, metal oxide or conductive paste.
4. The planar capacitor of claim 1 wherein the dielectric layer is made of an inorganic material.
5. The planar capacitor as claimed in claim 1, wherein the dielectric layer has a thickness of 3um to 100 um.
6. The planar capacitor of claim 1, wherein the planar capacitor has a capacitance density of 130pF/cm2~100uF/cm2The area of the planar capacitor is greater than or equal to 500mm × 400 mm.
7. A method for manufacturing a planar capacitor is characterized by comprising the following steps:
manufacturing a first electrode, a second electrode and a dielectric layer, wherein the dielectric constant of the dielectric layer is more than 100;
wherein the dielectric layer is located between the first electrode and the second electrode, the first electrode comprises a first conductive layer and a second conductive layer having adhesiveness, the first conductive layer is adhered to the second conductive layer, the second conductive layer is adhered to the dielectric layer, the second electrode comprises a third conductive layer and a fourth conductive layer having adhesiveness, the third conductive layer is adhered to the fourth conductive layer, and the fourth conductive layer is adhered to the dielectric layer.
8. The method of claim 7, wherein the steps of forming the first electrode, the second electrode and the dielectric layer comprise:
adhering a conductive material with viscosity to the first conductive layer, and enabling the conductive material to be tightly combined with the first conductive layer to form the first electrode, wherein the combined conductive material is the second conductive layer;
adhering a conductive material with viscosity to the fourth conductive layer, and enabling the conductive material to be tightly combined with the fourth conductive layer to form the second electrode, wherein the combined conductive material is the third conductive layer;
coating inorganic material on the second conductive layer to form the dielectric layer, combining the third conductive layer of the second electrode with the dielectric layer, and pressing the second electrode and the first electrode to form the planar capacitor.
9. The method of claim 7, wherein the steps of forming the first electrode, the second electrode and the dielectric layer comprise:
adhering a conductive material with viscosity to the first conductive layer, and enabling the conductive material to be tightly combined with the first conductive layer to form the first electrode, wherein the combined conductive material is the second conductive layer;
adhering a conductive material with viscosity to the fourth conductive layer, and enabling the conductive material to be tightly combined with the fourth conductive layer to form the second electrode, wherein the combined conductive material is the third conductive layer;
pressing the organic material into the dielectric layer by using a die;
and pressing the first electrode, the dielectric layer and the second electrode to form the planar capacitor.
10. The method as claimed in claim 7, wherein the area of the planar capacitor is greater than or equal to 500mm × 400 mm.
CN202010355670.0A 2020-04-29 2020-04-29 Planar capacitor and manufacturing method thereof Pending CN111508709A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112713013A (en) * 2020-12-28 2021-04-27 金照辉 Preparation process of extra-high voltage capacitor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112713013A (en) * 2020-12-28 2021-04-27 金照辉 Preparation process of extra-high voltage capacitor
CN112713013B (en) * 2020-12-28 2022-11-22 深圳锐取电子有限公司 Extra-high voltage capacitor manufacturing process

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