CN111465302B - Production process of shielding strip - Google Patents

Production process of shielding strip Download PDF

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Publication number
CN111465302B
CN111465302B CN201910058703.2A CN201910058703A CN111465302B CN 111465302 B CN111465302 B CN 111465302B CN 201910058703 A CN201910058703 A CN 201910058703A CN 111465302 B CN111465302 B CN 111465302B
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Prior art keywords
bottom plate
printing
strip
glue
pressing strip
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CN111465302A (en
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宋军
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Suzhou Xingchen Printing Technology Co.,Ltd.
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Suzhou Xingchen Typesetting Printing Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007Casings
    • H05K9/002Casings with localised screening
    • H05K9/0022Casings with localised screening of components mounted on printed circuit boards [PCB]
    • H05K9/0024Shield cases mounted on a PCB, e.g. cans or caps or conformal shields

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The invention discloses a production process of a shielding strip, relates to the technical field of shielding of equipment or elements on an electric field or a magnetic field, and aims to solve the problems of low production efficiency and high production cost of the existing scheme for manufacturing the electromagnetic shielding strip. The key point of the technical scheme is that the method comprises a bottom plate processing process A, a glue printing process B and a metal sheet attaching process C. The machining process A of the bottom plate comprises cutting, punching, trimming and polishing; the glue printing process B comprises die filling, silk printing and material transferring; and the metal sheet attaching process C comprises moving a mold, attaching a sheet, drying and curing. The scheme that the aluminum foil is bonded on the pressing strip bottom plate made of the acrylic material is adopted, the high-frequency electromagnetic shielding performance is guaranteed, meanwhile, the production efficiency of the shielding strip is accelerated, and the aluminum foil bonding pressing strip has the advantages of being high in production efficiency and low in production cost.

Description

Production process of shielding strip
Technical Field
The invention relates to the technical field of shielding of equipment or elements on electric fields or magnetic fields, in particular to a production process of a shielding strip.
Background
In current electronic devices, certain components therein generate electromagnetic waves, which radiate and interfere with other parts of the electronic device and other electronic devices outside the electronic device. Such electromagnetic interference (EMI)/Radio Frequency Interference (RFI) may cause a change or complete loss of the vital signals, thereby causing the interfered electronic device to malfunction or fail to operate. To reduce the adverse effects of EMI/RFI, an electromagnetic wave shielding layer is often placed between two portions of an electronic circuit to absorb and reflect EMI/RFI energy. Such an electromagnetic wave shielding layer generally takes the form of a wall or a complete enclosure and is placed around the portion of the electronic circuit that generates the electromagnetic signal and around the portion of the electronic circuit that is susceptible to the electromagnetic signal.
In the prior art, components of an electronic circuit or Printed Circuit Board (PCB) are often enclosed by shields to confine EMI/RFI within its source and to isolate other devices proximate to the EMI/RFI source. But because of the many sources of leakage on the electronic device, such as gaps, vents, etc. where the different parts are joined. To effectively shield EMI/RFI at these locations, this is accomplished by placing electromagnetic shielding strips at these locations. Referring to fig. 1, the related art electromagnetic shielding strip includes a substrate 1 and a metal sheet 11, where the substrate 1 is made of ABS plastic, and the metal sheet 11 is a copper sheet. One side surface of the substrate 1 faces the slit 13, and the copper sheet is fixed to the other side surface of the substrate 1 by screws 12.
However, the above prior art solutions have the following drawbacks: the way of fixing the metal sheet 11 on the substrate 1 made of ABS material by the screws 12 requires to punch holes on both the substrate 1 and the copper sheet, and the very small screws 12 need to be inserted into the corresponding holes on the substrate 1 and the copper sheet, so the time consumption is longer, and in addition, the cost of copper is obviously higher compared with the aluminum which has higher high-frequency electromagnetic shielding performance. In conclusion, the existing scheme for manufacturing the electromagnetic shielding strip has the defects of low production efficiency and high production cost, and the requirements of the existing market on high production efficiency and low production cost can not be met.
Disclosure of Invention
The invention aims to provide a production process of a shielding strip, which has the effects of high production efficiency and low production cost.
The above object of the present invention is achieved by the following technical solutions:
a production process of a shielding strip comprises a bottom plate processing process A, a glue printing process B and a metal sheet attaching process C,
the bottom plate processing technology A comprises the following steps:
a1, cutting: cutting the acrylic plate into an acrylic primary plate by using a cutting machine;
a2, cutting: cutting the acrylic primary plate in the step A1 into primary pressing strips by using a laser engraving machine, wherein the primary pressing strips comprise working parts and lug parts;
a3, punching: punching the ear part of the primary molding strip in the step A2 by using a laser engraving machine to form a molding strip bottom plate;
the glue printing process B comprises the following steps:
b1, die filling: placing the pressing strip base plate in the processing technology A in a preset printing die;
b2, silk-screen printing: positioning the printing mold with the batten bottom plate placed in the step B1 on a workbench of a screen printing machine, and transferring glue to the designated position of the batten bottom plate in the printing mold through the screen printing machine;
b3, transferring: moving the transfer-printed printing mold in the step B2 to a discharge table beside the screen printing machine;
the metal sheet attaching process C comprises the following steps:
c1, mold transfer: moving the pressing strip bottom plate on the printing mould in the step B3 to the patch mould;
c2, patch: c1, sticking the prefabricated aluminum foil to the gluing area of the pressing strip bottom plate on the patch die in the step C1 by using an automatic labeling machine;
c3, drying: c2, sending the pressing strip bottom plate pasted with the aluminum foil in the step C2 into a dryer for drying;
c4, curing: and C3, curing the glue on the bottom plate of the dried batten to form the shielding strip product.
By adopting the technical scheme, the pressing strip bottom plate is made of the acrylic material, and the pressing strip bottom plate is more easily bonded with the aluminum foil. In high-frequency electromagnetic shielding, the main purpose is to shield electromagnetic waves, the shielding is based on lenz's law, the electromagnetic field induced in the shielding element is used to counteract the external electromagnetic interference, and good conductors (such as aluminum and copper) are often used to make the shielding element. Therefore, the scheme that the aluminum foil is bonded on the pressing strip bottom plate made of the acrylic material is adopted, the high-frequency electromagnetic shielding performance is guaranteed, and meanwhile, the production efficiency of the shielding strip is accelerated. On the other hand, the cost of aluminium is lower, and aluminium compares with copper and is changeing to bond with the layering bottom plate to make this application reach the advantage that production efficiency is high and manufacturing cost is low.
The invention is further configured to: the base plate processing technology A further comprises the following steps:
a4, trimming: removing flash and/or burrs on the cutting surface of the bottom plate of the pressing strip in the step A3;
a5, polishing: and D, polishing the trimmed bottom plate of the pressing strip in the step A4 by using a cloth wheel polishing machine.
By adopting the technical scheme, after the cutting process of the step A1, the acrylic sheet is rough, so that burrs are trimmed, the hand cannot be hurt, the manufactured product is smooth, and the use satisfaction is increased. The clear and transparent feeling of the acrylic material can be restored after polishing, so that the product has better texture.
The invention is further configured to: the thickness of the bottom plate of the polished pressing strip in the step A5 is more than 0.8 mm.
By adopting the technical scheme, the acrylic plate with the thickness less than 0.8mm is too brittle and easy to damage, so that the thickness of the acrylic plate is ensured to be more than 0.8mm, and the manufactured shielding strip has higher strength and is not easy to damage. In order to ensure the strength of the shielding strip and ensure the easy installation of the shielding strip, the thickness of the bottom plate of the pressing strip is usually set to be 0.8mm-2 mm.
The invention is further configured to: and the printing mould is provided with 10-20 printing positioning grooves for placing the pressing strip bottom plate formed in the processing technology A.
Through adopting above-mentioned technical scheme, can once only place a plurality of layering bottom plates to printing die to can once only be a plurality of layering bottom plate rubber coating through screen printing machine, improve the production efficiency of shielding strip greatly.
The invention is further configured to: the mesh number of the silk-screen printing plate of the silk-screen printing machine in the step B2 is 80-100 meshes.
By adopting the technical scheme, the proper amount of glue flowing to the pressing strip bottom plate can be ensured, and the phenomenon that the glue on the pressing strip bottom plate overflows due to excessive glue is avoided.
The invention is further configured to: the glue used in the step B2 is UV shadowless glue, and the glue dried in the step C3 on the bottom plate of the pressing strip is cured by a UV lamp in the step C4.
By adopting the technical scheme, the UV shadowless adhesive is also called photosensitive adhesive and ultraviolet curing adhesive, which refers to an adhesive which can be cured only by ultraviolet irradiation, can be used as an adhesive and can also be used as a sizing material of paint, coating, ink and the like. The UV glue curing principle is that a photoinitiator (or photosensitizer) in a UV curing material generates active free radicals or cations after absorbing ultraviolet light under the irradiation of ultraviolet rays, and the polymerization, crosslinking and grafting chemical reactions of monomers are initiated, so that the adhesive is converted from a liquid state to a solid state within a few seconds. Therefore, the aluminum foil and the pressing strip bottom plate can be pre-bonded by using the UV shadowless glue, and then the UV shadowless glue can be solidified by the UV lamp, so that the aluminum foil and the pressing strip bottom plate are firmly fixed.
The invention is further configured to: a positioning block is arranged on a workbench of the automatic labeling machine, and the patch die is fixed on the top surface of the positioning block through a bolt.
Through adopting above-mentioned technical scheme, fix the paster mould on the locating piece, place the layering bottom plate that will coat with the UV shadowless glue on the paster mould and can carry out the bonding work of aluminium foil.
The invention is further configured to: and the patch mould is at least provided with four patch positioning grooves for placing the pressing strip bottom plate on the printing mould in the step B3.
Through adopting above-mentioned technical scheme, can make a plurality of coatings have the layering bottom plate of UV shadowless glue and carry out the bonding work of aluminium foil simultaneously, further accelerate the production efficiency of shielding strip.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the aluminum foil is adhered to the pressing strip bottom plate through the acrylic pressing strip bottom plate, so that the effects of high production efficiency and low production cost are achieved;
2. the production efficiency of the shielding strip is greatly improved by arranging the plurality of printing positioning grooves on the printing mould and arranging the plurality of patch positioning grooves on the patch mould;
3. through the arrangement of the UV shadowless glue and the UV lamp, the aluminum foil can be conveniently and firmly fixed on the pressing strip bottom plate to form a shielding strip product.
Drawings
Fig. 1 is a schematic structural view of a shield strip shown in the background art;
fig. 2 is a flow chart of a production process of a shield strip according to an embodiment of the present invention;
fig. 3 is a flow chart illustrating the formation of a shield strip according to an embodiment of the present invention.
In the figure, 1, a substrate; 11. a metal sheet; 12. a screw; 13. a slot opening; 2. acrylic sheet; 3. an acrylic primary plate; 4. pressing a primary molding; 41. a working part; 42. an ear portion; 43. a through hole; 5. an aluminum foil.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Examples
Referring to fig. 2 and 3, the production process of the shielding strip disclosed by the invention comprises a bottom plate processing process a, a glue printing process B and a metal sheet 11 attaching process C.
Specifically, the bottom plate processing technology A comprises the following steps:
a1, cutting: cutting the acrylic plate 2 into an acrylic primary plate 3 by a cutting machine according to design requirements.
A2, cutting: and D, cutting the acrylic blank plate 3 in the step A1 into blank pressing strips 4 by using a laser engraving machine according to the product size requirement, wherein the cut blank pressing strips 4 comprise working parts 41 and lug parts 42. Specifically, the working portion 41 has a rectangular plate shape, and two of the ear portions 42 are provided and are both provided on one side of the working portion 41.
A3, punching: the ears 42 of the preform molding 4 obtained in step a2 are punched with a laser engraving machine to form a molding base plate.
A4, trimming: and removing flash and/or burrs on the cut surface of the bottom plate of the batten in the step A3.
A5, polishing: polishing the trimmed bottom plate of the pressing strip in the step a4 by using a cloth wheel polishing machine, specifically, the thickness of the bottom plate of the pressing strip polished in the step a5 is greater than 0.8mm, and in this embodiment, the thickness of the bottom plate of the pressing strip is 1.2 mm.
The glue printing process B comprises the following steps:
b1, die filling: and B, placing the pressing strip base plate obtained in the step A5 in a preset printing mold, wherein the printing mold is provided with 10-20 printing positioning grooves for placing the pressing strip base plate obtained in the step A5. In this embodiment, the printing mold is provided with 20 printing positioning grooves, and after the pressing strip bottom plate is placed in the printing positioning grooves, the upper surface of the pressing strip bottom plate is flush with the top surface of the printing mold.
B2, silk-screen printing: and B1, positioning the printing mould with the batten base plate placed in the step B1 on a workbench of a screen printing machine, observing that the printing mould is accurately positioned, and then transferring the glue to the designated position of the batten base plate in the printing mould through the screen printing machine. Specifically, the glue used is UV shadowless glue, which is transfer printed on the side of the working part 41 of the batten base plate flush with the printing die. It should be noted that, in this step, the mesh number of the silk screen plate of the screen printing machine is 80-100 meshes, which can ensure that the UV shadowless glue is sufficiently transferred and printed on the working part 41 of the pressing bar base plate.
B3, transferring: the transfer-printed printing mold in step B2 is moved to the discharge table beside the screen printing machine. Specifically, this workstation is the conveyer belt, and the back of moving the graphic printing mould to the blowing bench, this graphic printing mould can be transmitted along conveyer belt direction of transfer, and it can to take off the graphic printing mould after moving next station department.
The metal sheet attaching process C comprises the following steps:
c1, mold transfer: and C, moving the pressing strip bottom plate on the printing mold in the step B3 to a patch mold, specifically, at least four patch positioning grooves for placing the pressing strip bottom plate on the printing mold in the step B3 are arranged on the patch mold, and in the embodiment, four patch positioning grooves are arranged on the patch mold.
C2, patch: the aluminum foil 5 prepared in advance is attached to the adhesive applying region (working part 41) of the bead bottom plate on the die in the step C1 by an automatic labeling machine, and the aluminum foil 5 is in a rectangular sheet shape and is arranged along the length direction of the working part 41. Specifically, be provided with the locating piece on automatic labeling machine's the workstation, the paster mould passes through the bolt fastening on the top surface of locating piece, and automatic labeling machine can be with the accurate rubber coating region of pasting layering bottom plate work portion 41 of aluminium foil 5 when pasting the aluminium foil operation.
C3, drying: and D, sending the bottom plate of the pressing strip stuck with the aluminum foil 5 in the step C2 into a dryer for drying. Specifically, in order to prevent the aluminum foil 5 on the working portion 41 from warping, the drying time is not too long, and in this embodiment, the drying time of the pressing strip bottom plate to which the aluminum foil 5 is attached is 10 to 20 seconds.
C4, curing: and C3, curing the glue on the bottom plate of the bead dried in the step C to form the shielding strip product. Specifically, in the step, the glue on the bottom plate of the pressing strip after the drying operation is irradiated by a UV lamp to be cured. In this embodiment, since the pressing strip bottom plate is made of a transparent acrylic material, the UV shadowless glue between the pressing strip bottom plate and the aluminum foil 5 can be cured by irradiating one side of the pressing strip bottom plate, which is away from the aluminum foil 5, with a UV lamp, and the irradiation time of each pressing strip bottom plate to which the aluminum foil 5 is attached is 30-35 seconds.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (5)

1. A production process of a shielding strip comprises a bottom plate processing process A, a glue printing process B and a metal sheet attaching process C and is characterized in that,
the bottom plate processing technology A comprises the following steps:
a1, cutting: cutting the acrylic plate into an acrylic primary plate by using a cutting machine;
a2, cutting: cutting the acrylic primary plate in the step A1 into primary pressing strips by using a laser engraving machine, wherein the primary pressing strips comprise working parts and lug parts;
a3, punching: punching the ear part of the primary molding strip in the step A2 by using a laser engraving machine to form a molding strip bottom plate;
the glue printing process B comprises the following steps:
b1, die filling: placing the pressing strip base plate in the processing technology A in a preset printing die;
b2, silk-screen printing: positioning the printing mold with the batten bottom plate placed in the step B1 on a workbench of a screen printing machine, and transferring glue to the designated position of the batten bottom plate in the printing mold through the screen printing machine;
b3, transferring: moving the transfer-printed printing mold in the step B2 to a discharge table beside the screen printing machine;
the metal sheet attaching process C comprises the following steps:
c1, mold transfer: moving the pressing strip bottom plate on the printing mould in the step B3 to the patch mould;
c2, patch: c1, sticking the prefabricated aluminum foil to the gluing area of the pressing strip bottom plate on the patch die in the step C1 by using an automatic labeling machine;
c3, drying: c2, sending the pressing strip bottom plate pasted with the aluminum foil in the step C2 into a dryer for drying;
c4, curing: curing the glue on the bottom plate of the batten dried in the step C3 to form a shielding strip product;
the printing mould is provided with 10-20 printing positioning grooves for placing a pressing strip bottom plate formed in the processing technology A;
the glue used in the step B2 is UV shadowless glue, and the glue dried in the step C3 on the bottom plate of the batten is cured by a UV lamp in the step C4;
and the patch mould is at least provided with four patch positioning grooves for placing the pressing strip bottom plate on the printing mould in the step B3.
2. The process for producing a shielding strip according to claim 1, wherein the bottom plate processing process a further comprises the steps of:
a4, trimming: removing flash and/or burrs on the cutting surface of the bottom plate of the pressing strip in the step A3;
a5, polishing: and D, polishing the trimmed bottom plate of the pressing strip in the step A4 by using a cloth wheel polishing machine.
3. The process for producing a shielding strip according to claim 2, wherein the thickness of the base plate of the polished molding in the step A5 is greater than 0.8 mm.
4. The process for producing a shielding strip according to claim 1, wherein the mesh number of the screen printing plate of the screen printing machine in the step B2 is 80-100 meshes.
5. The process for producing a shielding strip according to claim 1, wherein a positioning block is provided on a table of the automatic labeling machine, and the patch mold is fixed on a top surface of the positioning block by a bolt.
CN201910058703.2A 2019-01-22 2019-01-22 Production process of shielding strip Active CN111465302B (en)

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Application Number Priority Date Filing Date Title
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CN111465302B true CN111465302B (en) 2022-04-22

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112236029B (en) * 2020-11-25 2022-06-17 常熟维可诚精密机械科技有限公司 Production process of shielding case of 5g communication base station

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2659098Y (en) * 2003-11-11 2004-11-24 李永安 Compound film for screen of preventing electromagnetic interference
WO2006137299A1 (en) * 2005-06-20 2006-12-28 Toray Industries, Inc. Method for producing electromagnetic wave shielding sheet, electromagnetic wave shielding sheet produced by such method, and filter and display employing same
CN101040574A (en) * 2005-02-11 2007-09-19 莱尔德技术股份有限公司 Shielding strips
DE102013113328A1 (en) * 2013-12-02 2015-06-03 Phoenix Contact Gmbh & Co. Kg Tag strip with multiple printable tags and magazine for inserting tag strips into a printing device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2659098Y (en) * 2003-11-11 2004-11-24 李永安 Compound film for screen of preventing electromagnetic interference
CN101040574A (en) * 2005-02-11 2007-09-19 莱尔德技术股份有限公司 Shielding strips
WO2006137299A1 (en) * 2005-06-20 2006-12-28 Toray Industries, Inc. Method for producing electromagnetic wave shielding sheet, electromagnetic wave shielding sheet produced by such method, and filter and display employing same
DE102013113328A1 (en) * 2013-12-02 2015-06-03 Phoenix Contact Gmbh & Co. Kg Tag strip with multiple printable tags and magazine for inserting tag strips into a printing device

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Address after: 215000 No. 433, Shilu Road, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province

Patentee after: Suzhou Xingchen Printing Technology Co.,Ltd.

Country or region after: China

Address before: 215000 north of Qianzhu Road, Wangshan Industrial Park, Wuzhong Economic Development Zone, Suzhou, Jiangsu

Patentee before: SUZHOU XINGCHEN TYPESETTING PRINTING CO.,LTD.

Country or region before: China

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