CN111454079A - Method for forming black substrate golden wafer ceramic product in glaze firing process - Google Patents

Method for forming black substrate golden wafer ceramic product in glaze firing process Download PDF

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Publication number
CN111454079A
CN111454079A CN202010276351.0A CN202010276351A CN111454079A CN 111454079 A CN111454079 A CN 111454079A CN 202010276351 A CN202010276351 A CN 202010276351A CN 111454079 A CN111454079 A CN 111454079A
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ceramic
ceramic product
aqueous solution
mixed powder
speed
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郑秋荣
陈明
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Guangdong Haoming Ceramic Science And Technology Co ltd
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Guangdong Haoming Ceramic Science And Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Adornments (AREA)
  • Cosmetics (AREA)

Abstract

A process for preparing the golden crystal plate with black substrate in the enamel firing procedure includes such steps as preparing ceramic biscuit, mixing potassium feldspar or albite, quartz, magnetite, ilmenite, titanium white powder, talc, zinc oxide, cobalt oxide, 5-11 wt% of borax and barium carbonate, ball grinding, adding aqueous solution of oxalic acid or citric acid to form emulsion, spraying it on the biscuit, enamel firing to obtain ceramic product with black fat shape, golden yellow spots or blocks, circular or elliptical shape, clear outline and area of 1-2 mm2

Description

Method for forming black substrate golden wafer ceramic product in glaze firing process
Technical Field
The invention relates to a method for manufacturing ceramic products, in particular to a method for forming a black substrate golden wafer ceramic product in a glaze firing process.
Background
The black substrate golden wafer ceramic product formed through the glaze firing process is generally known as high-grade ceramic due to elegant color and difficult process control. Few manufacturing methods are disclosed for such ceramics.
CN1724477A discloses a ceramic glaze for forming red glowing and skyhook effect, which mainly contains K2O and/or Na2O、Al2O3、SiO2、MgO、Fe2O3、P2O5CaO and B2O3In the glaze firing process, under an oxidizing atmosphere, the temperature is raised to 120-180 ℃ per hour, the temperature is raised to 30-70 ℃ per hour after 1050-1150 ℃, the temperature is kept at 1200-1300 ℃ for 10-120 minutes, fire is stopped, and the ceramic product with red glowing and changing skyhook meshes is obtained after natural cooling.
CN102070357A discloses a golden red temmoku transmutation fancy glazeThe preparation method of western-style food tableware adopts SiO as ground coat2、Al2O3,CaO,K2O,Fe2O3,Na2O,MnO2,B2O3,MgO,Li2O; the overglaze is SiO2,ZnO,Al2O3,CaO,B2O3,K2O,Na2O,TiO2BaO, MgO; the technological process includes the first preparation of tableware blank, the subsequent ball milling of ground glaze and surface glaze slurry, adding red pigment including cadmium sulfoselenide coated with zirconium silicate in 5-10 weight portions into the surface glaze slurry, glazing the blank and final sintering.
CN102515864A discloses a daily ceramic glaze with a gold crystal glaze, which consists of potash feldspar, kaolin, limestone, quartz, talc, glass powder, sericite, cobalt oxide, iron oxide and zinc oxide. The ceramic fired by the glaze formula has glittering and translucent fine patterns similar to gold.
CN103992140A discloses a cuprammonium enamel, which is composed of quartz, clay, calcined talc, calcite, bone meal, feldspar, iron oxide, calcined titanium oxide, and iron silicate.
Disclosure of Invention
The invention aims to provide a novel method for forming a black substrate golden wafer ceramic product in a glaze firing process, which has the advantages of easily available raw materials, simple process control and high yield.
The invention comprises the following steps:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing materials of 30-40 wt% of potassium feldspar or albite, 5-15 wt% of quartz, 10-20 wt% of magnetite, 5-10 wt% of ilmenite, 1-3 wt% of titanium dioxide, 5-10 wt% of talc, 3-5 wt% of zinc oxide, 5-11 wt% of cobalt oxide, 5-11 wt% of borax and 1-2 wt% of barium carbonate, wherein the total is 100%, performing ball milling, and sieving by a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 3-10 wt% of oxalic acid or citric acid aqueous solution according to the weight ratio of the mixed powder to the oxalic acid or citric acid aqueous solution of 1: 0.5-1.2, stirring uniformly to form emulsion, and aging for 2-7 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 200-400 g per square meter after drying;
E. glaze firing, heating at the speed of 60-120 ℃/h below 900 ℃, heating at the speed of 40-60 ℃/h at the temperature of 900-1150 ℃, keeping the temperature for 1-2 h at the temperature of 1150-1180 ℃, stopping firing, naturally cooling, and cooling to obtain the ceramic product.
Preferably, the materials in step B are: 30-40 wt% of potassium feldspar or albite, 5-15 wt% of quartz, 10-15 wt% of magnetite, 5-8 wt% of ilmenite, 1-3 wt% of titanium dioxide, 5-10 wt% of talc, 3-5 wt% of zinc oxide, 6-9 wt% of cobalt oxide, 7-10 wt% of borax and 1-2 wt% of barium carbonate.
In step C, the concentration of oxalic acid or citric acid aqueous solution is 5-10 wt%.
The ceramic product of the present invention has black grease appearance, countless golden flash spots or color blocks, circular or elliptical shape, clear outline and area of 1-2 mm2. The invention has the advantages of easily available raw materials, simple process control and high finished product rate of products up to over 80 percent.
Detailed Description
Example 1:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing 38 wt% of albite, 10 wt% of quartz, 12 wt% of magnetite, 6 wt% of ilmenite, 2 wt% of titanium dioxide, 8 wt% of talc, 4 wt% of zinc oxide, 8 wt% of cobalt oxide, 10 wt% of borax and 2 wt% of barium carbonate, performing ball milling, and sieving by using a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 8 wt% oxalic acid water solution at a weight ratio of the mixed powder to the oxalic acid water solution of 1: 1, stirring to form emulsion, standing and aging for 5 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 320 g per square meter after drying;
E. glaze firing, heating at a speed of 100 ℃/h below 900 ℃, heating at a speed of 50 ℃/h between 900 ℃ and 1150 ℃, keeping the temperature for 2 h at 1160 ℃, and then cooling at a speed of 50 ℃/h to obtain the ceramic product.
The ceramic product has dark black grease appearance, numerous golden flash spots or color blocks, circular or elliptical shape, clear outline, high brightness, and area of 1-2 mm2
Example 2:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing 35 wt% of albite, 14 wt% of quartz, 15 wt% of magnetite, 6 wt% of ilmenite, 2 wt% of titanium dioxide, 8 wt% of talc, 5 wt% of zinc oxide, 6 wt% of cobalt oxide, 7 wt% of borax and 2 wt% of barium carbonate, performing ball milling, and sieving by using a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 8 wt% citric acid water solution at a weight ratio of 1: 1, stirring to form emulsion, standing and aging for 5 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 250 g per square meter after drying;
E. glaze firing, heating at a speed of 100 ℃/h below 900 ℃, heating at a speed of 50 ℃/h between 900 ℃ and 1150 ℃, keeping the temperature for 2 h at 1160 ℃, and then cooling at a speed of 50 ℃/h to obtain the ceramic product.
The ceramic article produced had a slightly lighter dark-black grease appearance than example 1, had numerous golden yellow sparkling spots or color patches, was round or oval, had a clear outline, was highly luminous, and had an area of about 1 to 2mm2

Claims (3)

1. A method for forming a black substrate golden wafer ceramic product in an enamel firing process is characterized by comprising the following steps:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing 30-40 wt% of potassium feldspar or albite, 5-15 wt% of quartz, 10-20 wt% of magnetite, 5-10 wt% of ilmenite, 1-3 wt% of titanium dioxide, 5-10 wt% of talc, 3-5 wt% of zinc oxide, 5-11 wt% of cobalt oxide, 5-11 wt% of borax and 1-2 wt% of barium carbonate, wherein the total weight is 100 wt%, performing ball milling, and sieving by a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 3-20 wt% of oxalic acid or citric acid aqueous solution according to the weight ratio of the mixed powder to the oxalic acid or citric acid aqueous solution of 1: 0.5-1.2, stirring uniformly to form emulsion, and aging for 2-7 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 200-400 g per square meter after drying;
E. glaze firing, heating at the speed of 60-120 ℃/h below 900 ℃, heating at the speed of 40-60 ℃/h at the temperature of 900-1150 ℃, preserving heat for 1-2 h at the temperature of 1150-1180 ℃, and then cooling at the speed of 40-60 ℃/h to obtain the ceramic product.
2. The method of claim 1, wherein the material in step B is: 30-40 wt% of potassium feldspar or albite, 5-15 wt% of quartz, 10-15 wt% of magnetite, 5-8 wt% of ilmenite, 1-3 wt% of titanium dioxide, 5-10 wt% of talc, 3-5 wt% of zinc oxide, 6-9 wt% of cobalt oxide, 7-10 wt% of borax and 1-2 wt% of barium carbonate.
3. The method according to claim 1, wherein in the step C, the concentration of the aqueous solution of oxalic acid or citric acid is 5 to 10% by weight.
CN202010276351.0A 2020-04-09 2020-04-09 Method for forming black substrate golden wafer ceramic product in glaze firing process Pending CN111454079A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113233766A (en) * 2021-06-22 2021-08-10 景德镇陶瓷大学 Three-dimensional fancy glaze for feldspar porcelain decoration and application method thereof
CN115259834A (en) * 2022-06-08 2022-11-01 景德镇陶瓷大学 Preparation method of building ceramic using high-calcium iron tailings as main raw material and ceramic product thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113233766A (en) * 2021-06-22 2021-08-10 景德镇陶瓷大学 Three-dimensional fancy glaze for feldspar porcelain decoration and application method thereof
CN113233766B (en) * 2021-06-22 2022-08-05 景德镇陶瓷大学 Three-dimensional fancy glaze for feldspar porcelain decoration and application method thereof
CN115259834A (en) * 2022-06-08 2022-11-01 景德镇陶瓷大学 Preparation method of building ceramic using high-calcium iron tailings as main raw material and ceramic product thereof

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Application publication date: 20200728